ENGINEERING COMPANY INC. Winthrop Road Chester, Connecticut 0-0 Phone: (0) -0 Fax: (0) -0 Internet: www.whelen.com Sales e-mail: autosale@whelen.com Canadian Sales e-mail: autocan@whelen.com Customer Service e-mail: custserv@whelen.com Installation Guide: LED Traffic Advisor TAL, TAL**, TALW, TALW**, TAL, TALW Safety First Automotive: Traffic Advisor This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation andor operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein that could prevent serious injury or damage. Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures. If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr any holes and remove any metal shards or remnants. Install grommets into all wire passage holes. If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro, clean the mounting surface with a 00 mix of isopropyl alcohol and water and dry thoroughly. Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to your vehicle owner s manual for the air bag deployment area. The UserInstaller assumes full responsibility to determine proper mounting location, based on providing ultimate safety to all passengers inside the vehicle. For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post. If this product uses a remote device to activate or control this product, make sure that this control is located in an area that allows both the vehicle and the control to be operated safely in any driving condition. Do not attempt to activate or control this device in a hazardous driving situation. This product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these lights. Do not stare directly into these lights. Momentary blindness andor eye damage could result. Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking (crazing) and discoloration. Lens in this condition have significantly reduced effectiveness and should be replaced immediately. Inspect and operate this product regularly to confirm its proper operation and mounting condition. Do not use a pressure washer to clean this product. It is recommended that these instructions be stored in a safe place and referred to when performing maintenance andor reinstallation of this product. FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE ANDOR SERIOUS INJURY TO YOU AND YOUR PASSENGERS! For warranty information regarding this product, visit www.whelen.comwarranty 00 Whelen Engineering Company Inc. Form No.C (00) Page
Mounting: Read all warnings before starting installation. Note: Note: There are two ways to mount the light array. Both methods require the unit to be secured to the mounting surface using the supplied sheet metal screws. The cable harness can either be routed directly into the mounting surface or routed out the side of the end cap (see illustration below). When facing the LED display, the cable harness should exit from the right side of the bar. When routing the wires, it is important to choose a path that will keep these wires away from excessive heat and from any vehicle equipment that could compromise the integrity of the wires (ex. trunk lids, door jams, etc.).. Position the unit in its proposed mounting location to ensure that it fits properly. With the unit in place, use an awl or other suitable tool and scribe the areas to be drilled, based on the desired style. Style - Remove the unit from its mounting area and, using a drill bit, drill a hole for the cable harness. Affix the grommet to the hole and feed the cable harness through the grommet. Style (OPTIONAL) - To route the cable harness through the end cap a passage hole must be drilled. Remove the endcap from the light array, via. the machine screws, as to prevent damage to the cable harness and drill the hole. Place the grommet on the hole and feed the cable through. Once this is done, secure the endcap back onto the light array.. Using an appropriately sized drill bit, drill a hole in each of the areas scribed in the previous step.. Return the unit to its mounting location and using the supplied hardware, mount the unit as shown below. Note: Do not install the fuse required in the fuse block, until all wire connections are completed. Installation is now complete. Refer to the information for your model on the wiring diagram below and the manual that comes with your control head. REF. A OPTIONAL MOUNTING Cable Harness #0 - X. TORX PAN HEAD Endcap Seal Lens #0 X P.P.H.S.M.S. REF. A. Optional Mounting Grommet goes in wire hole. Shown here on wire harness for illustration purposes. Drill hole in endcap, run cable through. PIN FUNCTION COLOR Lamp Lamp BROWN RED Lamp ORANGE Amp Fuse BACK LIGHT CONTROL: to +VDC POS WHITE source that is activated with the vehicles ignition switch BATTERY: Negative POS BLACK BATTERY: Positive POS RED Lamp Lamp Lamp 0 Amp Fuse YELLOW GREEN BLUE NOTE: Switches fuses and fuse blocks are not supplied IMPORTANT WNING! CAUTION! DO NOT LOOK DIRECTLY AT THESE LED S WHILE THEY E ON. MOMENTY BLINDNESS ANDOR EYE DAMAGE COULD RESULT! Lamp Lamp Batt. Pos VIOLET GRAY WHITE DIP SWITCH CONTROL 0 NC NC Aux. Input Requires SPST switch fused at Amps. 0 AMP NC NC WHITE-BLUE TACTLD RE VIEW See TACTLD instructions for programming and function POSITION CONNECTOR 0 OR TALW LT Switched Ground Waterproof = WHTRED = WHTYEL = WHTBLU =VIO = WHTGRN = BLUWHT = GRNWHT = WHTBRN = WHTORG I0 = YEL = BLUE = WHTVIO = GRN = WHTBLK = GRNBLK = BLUBLK Cable equipped with position connector Cable equipped with position connector TALLIGHT SW. GROUND = BROWN = RED =NC = YELLOW = GREEN =NC = VIOLET = GRAY = WHITE IO =NC =NC =NC POSITION CONNECTOR TAL SERIES SW. GROUND = BROWN = RED =NC = YELLOW = GREEN =NC = VIOLET = GRAY = WHITE IO =NC =NC =NC TAL LIGHT SW. GROUND = BROWN = RED = ORANGE = YELLOW = GREEN = BLUE = VIOLET = GRAY = WHITE IO =NC =NC =NC POS. CONN. Flasher wires only on Model TAL ORANGE POWER +V BLUE GROUND TALW LIGHT Switched Ground Waterproof = WHTRED = WHTYEL = NC =VIO = WHTGRN =NC = GRNWHT = WHTBRN = WHTORG I0 = YEL =NC = WHTVIO = GRN =NC = GRNBLK = BLUBLK POSITION CONNECTOR POS. CONN. Page
Specifications Each LED Module LAMP VOLTAGE. VDC ±0 0 MA TYP. WATTS TYP # LED 0 0 RIGHT SIDE QTY QTY ITEM PT NUMBER DESCRIPTION 0 0-0-0 0-0-0-0-00-00-00 -B-000-0-00-0-00-0-0 --0 --0-00- 0-00-00 0-0-0 0-0-0 0-0A -0-00 --0-00-0-0B-00 0--000-0-0 LED TA ASSY - TAL LT LED TA ASSY - TAL LT SEAL ENDCAP SCREW #0- X. TORX PAN HD. ENDCAP TIR LED TA SERIES GASKET ENDCAPLIGHTHEAD CABLE ASS'Y LIGHT TA SERIES CABLE ASS'Y LIGHT TA SERIES EXTRUSION HOUSING - MACH'D." EXTRUSION HOUSING - MACH'D." HOUSING POS AMP PIN LABEL MADE IN USA FLAG LABEL MODEL NO. - TAL LABEL MODEL NO. - TAL 00 LED SA FLGED ST MAX AMB POS SCREW # X " PPH PLASTI-LOK LENS AMBER NON OPTIC 00 SERIES GROMMET " SCREW X PPH PLASTI-LOK SS BLK BRACKET STRAIN RELIEF SCREW #0 X PPHSMS QTY QTY QTY ITEM PT NUMBER DESCRIPTION 0-0-0 LED Traffic Advisor - TALW LT 0-0-0 LED Traffic Advisor - TALW LT 0-0-0 LED Traffic Advisor - TALW LT RED -0-00 SEAL ENDCAP -00-00 SCREW #0- X. TX P.HD -B-000 ENDCAP TIR LED TA SERIES -0-00 GASKET ENDCAP LIGHTHEAD -0-00 CABLE ASS'Y LIGHT TA_W -0-0 CABLE ASS'Y LIGHT TA_W --0 EXTRUSION HOUSING - MACH'D." 0 --0 EXTRUSION HOUSING - MACH'D." -0-0 HOUSING POS AMP PIN 0-00-00 LABEL MADE IN USA FLAG 0-0-0 LABEL MODEL NO. - TALW 0-0-0 LABEL MODEL NO. - TALW 0-0A 00 LED SA FLG ST MAX AMB DEUTSCH -0-00 SCREW # X " PPH PLASTIC-LOC --0 LENS AMBER NON OPTIC 00 SERIES 0-00-0 GROMMET " -0B-00 SCREW X PPH PLASTI-LOK SS BLK -00-00 CLAMP STRAIN RELIEF -0-0 SCREW #0 X PPHSMS -0-00 CABLE ADAPTER ASSY 0-0- LABEL MODEL NO. - TALWR 0-0A 00 LED SA FLG STMAX RED DEUTSCH --0 LENS RED NON OPTIC 00 SERIES # L.E.D. 0 0 Page
Specifications Each LED Module LAMP VOLTAGE. VDC ±0 0 MA TYP. WATTS TYP QTY QTY ITEM PT NUMBER DESCRIPTION 0-0-0 LED Traffic Advisor TAL LT WATERPROOF 0-0- LED Traffic Advisor TAL LT WATERPROOF -0-00 SEAL ENDCAP -00-00 SCREW #0- X. TORX PAN HD. -B-000 ENDCAP TIR LED TA SERIES -0-00 GASKET ENDCAP LIGHTHEAD -0-0 CABLE ASS'Y LIGHT TA SERIES -0-0 CABLE ASS'Y LIGHT TA SERIES --0 EXTRUSION HOUSING - MACH'D." 0 --0 EXTRUSION HOUSING - MACH'D." -00- HOUSING, POS AMP PIN 0-00-00 LABEL MADE IN USA FLAG 0-0-0 LABEL MODEL NO. - TAL 0-0- LABEL MODEL NO. - TAL 0-0A 00 LED SA FLGED ST MAX AMB POS -0-00 SCREW # X " PPH PLASTI-LOK --0 LENS AMBER NON OPTIC 00 SERIES 0-00-0 GROMMET " -0B-00 SCREW X PPH PLASTI-LOK SS BLK 0--000 BRACKET STRAIN RELIEF -0-0 SCREW #0 X PPHSMS # L.E.D. 0 0 Page
PT NUMBER KEY 0-0 LED COLORLENS COLOR A= AMBERAMBER C= WHITECLE B= BLUEBLUE G= GREENGREEN RIGHT FLASHER: LEDLENS COLOR LEFT FLASHER: LEDLENS COLOR R= = REDRED AMBERCLE = = LED-TIR Modules LAMP VOLTAGE. VDC ±0 0 MA (TYP). WATTS (TYP) BLUECLE GRNCLE =REDCLE # L.E.D. # L.E.D. # L.E.D. 0 TIR LED FLASHER # L.E.D. () TOTAL () TOTAL PT NUMBER KEY LED COLORLENS COLOR Y= V= BLUECLE REDCLE 0-0 LED-TIR Modules RIGHT FLASHER: LEDLENS COLOR LEFT FLASHER: LEDLENS COLOR LAMP VOLTAGE. VDC ±0 0 MA (TYP). WATTS (TYP) 0 FLASHER () TOTAL () TOTAL TIR LED FLASHER FLASHER 0 0 QTY ITEM PT NUMBER DESCRIPTION 0-0 LED Traffic Advisor TAL WP SERIES -0-00 SEAL ENDCAP -00-00 SCREW #0- X. TX P.HD -B-000 ENDCAP TIR LED TA SERIES -0-00 GASKET ENDCAPLIGHTHEAD 0-0 SA 00 LED with FLG FLASHER AMB POS 0-0 SA 00 LED with FLG FLASHER BLU POS 0-0 SA 00 LED with FLG FLASHER CLR POS 0-0 SA 00 LED with FLG FLASHER GRN POS 0-0 SA 00 LED with FLG FLASHER RED POS 0-0-00 HNESS TIR-LED FLASHER --0 EXTRUSION HOUSING - MACH'D." -0-0 CABLE LIGHT TA SERIES -00- HOUSING POS AMP PIN 0-00-00 LABEL MADE IN USA FLAG 0-0-0 LABEL MODEL NO.-TAL --0 LENS AMBER NON OPTIC 00 SERIES --0 LENS BLUE NON OPTIC 00 SERIES 0 --0 LENS CLE NON OPTIC 00 SERIES --0 LENS GREEN NON OPTIC 00 SERIES --0 LENS RED NON OPTIC 00 SERIES 0-0A SA 00 LED without FLG ST MAX AMB POS -0-00 SCREW # X " PPH PLASTIC-LOC -000-0 HOUSING SOCKET - POS AMP -00-0 GROMMET " -0B-00 SCREW X PPH PLASTI-LOK SS BLK 0--000 BRACKET STRAIN RELIEF 0-0-0 SCREW #0 X PPHSMS 0 0 Page QTY ITEM PT NUMBER DESCRIPTION 0-0 LED Traffic Advisor TAL SERIES -0-00 SEAL ENDCAP -00-00 SCREW #0- X. TX P.HD -B-000 ENDCAP TIR LED TASERIES -0-00 GASKET ENDCAP -LIGHTHEAD -0-00 HNESS TIR-LED FLASHER --0 EXTRUSION, HOUSING - MACH'D." -0-0 CABLE LIGHT TA SERIES -00- HOUSING POS AMP PIN 0 0-00-00 LABEL MADE IN USA FLAG 0-0-0 LABEL MODEL NO.-TAL --0 LENS CLE NON OPTIC 00 SERIES 0-00 LIGHTHEAD 00 TIR CLR-BLU AMP 0-00 LIGHTHEAD 00 TIR CLRREDAMP 0-0A SA 00 LED without FLG ST MAX AMB POS -0-00 SCREW # X " PPH PLASTIC-LOC -000-0 HOUSING SOCKET - POS AMP -00-0 GROMMET " 0-0B-00 SCREW X PPH PLASTI-LOK SS BLK 0--000 BRACKET STRAIN RELIEF -0-0 SCREW #0 X PPHSMS
TIR LED FLASHER # L.E.D. () TOTAL PT NUMBER KEY LED COLORLENS COLOR Y= BLUECLE V= REDCLE 0-0 RIGHT FLASHER: LEDLENS COLOR LEFT FLASHER: LEDLENS COLOR LED Modules LAMP VOLTAGE. VDC ±0 0 MA (TYP). WATTS (TYP) TIR LED FLASHER () TOTAL # L.E.D. QTY ITEM PT NUMBER DESCRIPTION 0-0 LED Traffic Advisor TAL WP SERIES -0-00 SEAL ENDCAP -0 0-0 0 SCREW #0- X. TX P.HD -B-000 ENDCAP TIR LED TA SERIES SA 00 LED WFLG FLASHER AMB POS SA 00 LED with FLG FLASHER BLU POS SA 00 LED with FLG FLASHER CLR POS SA 00 LED with FLG FLASHER GRN POS SA 00 LED with FLG FLASHER RED POS 0-0 0 --0 EXTRUSION HOUSING - MACH'D." -0-0 CABLE LIGHT TA SERIES WP -00- HOUSING POS AMP PIN 0-00-00 LABEL MADE IN USA FLAG 0-0-0 LABEL MODEL NO.-TAL --0 LENS AMBER NON OPTIC 00 SERIES - - 0 LENS BLUE NON OPTIC 00 SERIES 0 - - 0 LENS CLE NON OPTIC 00 SERIES - - 0 LENS GREEN NON OPTIC 00 SERIES - - 0 LENS RED NON OPTIC 00 SERIES 0-0A SA 00 LED without FLG ST MAX AMB POS -0-00 SCREW # X " PPH PLASTIC-LOC - 00-0 GROMMET, " -0B-00 SCREW X PPH PLASTI-LOK SS BLK 0 - - 0 0 0 BRACKET STRAIN RELIEF -0-00 GASKET ENDCAP LIGHTHEAD 0-0 0-0 0-0 0-0 HNESS TIR -LED FLASHER WP -0-0 PT NUMBER KEY LED COLORLENS COLOR A= B= AMBERAMBER BLUEBLUE = = 0-0 LED-TIR Modules RIGHT FLASHER: LEDLENS COLOR LEFT FLASHER: LEDLENS COLOR LAMP VOLTAGE. VDC ±0 0 MA (TYP). WATTS (TYP) BLUECLE GRNCLE =REDCLE 0 0 FLASHER C= G= WHITECLE GREENGREEN R= = REDRED AMBERCLE LEFT SIDE FLASHER # LED () TOTAL # L.E.D. () TOTAL 0 0 SCREW #0 X PPHSMS -0-0 0 0 Page QTY ITEM PT NUMBER DESCRIPTION 0-0 LED Traffic Advisor TAL WP SERIES -0-00 SEAL ENDCAP -00-00 SCREW #0- X. TX P.HD -B-000 ENDCAP TIR LED TASERIES -0-00 GASKET ENDCAP -LIGHTHEAD -0-00 HNESS TIR-LED FLASHER EXTRUSION, HOUSING - MACH'D." --0 CABLE LIGHT TA SERIES -0-0 -00- HOUSING POS AMP PIN LABEL MADE IN USA FLAG LABEL MODEL NO.-TAL 0-00-00 0 0-0-0 LENS CLE NON OPTIC 00 SERIES --0 LIGHTHEAD 00 TIR CLR-BLU MUMNL LIGHTHEAD 00 TIR CLR-RED MUMNL 0-00 0-00 0-0A -0-00 -00-0 -0B-00 0--000-0-0 0 SA 00 LED WO FLG ST MAX AMB POS SCREW # X " PPH PLASTIC-LOC GROMMET " SCREW X PPH PLASTI-LOK SS BLK BRACKET STRAIN RELIEF SCREW #0 X PPHSMS