FORM MS 5770 03/17/2006 REPLACES FORM MS 5770 07/25/2005 FILE IN SECT. 2 OF SERVICE MANUAL 406500 Illustrated Parts List Model Series 406500 TYPE NUMBERS 0100 through 0442. TABLE OF CONTENTS Air Cleaner......................... 6 Alternators......................... 8 Blower Housing/Shrouds............ 6 Camshaft........................... 3 Carburetor.......................... 5 Controls............................ 7 Crankcase Cover/Sump.............. 2 Crankshaft......................... 3 Cylinder............................ 2 Cylinder Head...................... 4 Electric Starter...................... 7 Exhaust System.................... 5 Flywheel........................... 7 Ignition............................. 8 Kit/Gasket Set Carburetor.......... 5 Gasket Set Engine................. 2 Gasket Set Valve.................. 4 Lubrication......................... 3 Piston, Rings, Connecting Rod....... 3 Valves.............................. 4 PRINTED IN U.S.A. COPYRIGHT by BRIGGS & STRATTON CORPORATION All rights reserved. No part of this material may be reproduced or transmitted, in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without permission in writing from Briggs & Stratton Corporation.
1A 1 2 3 3 358A ENGINE GASKET SET 51 51D 51E 7 524 691 842 943 9 868 20 718 12 4A 46 45 1022 12 1017 1027 15 1013 415 691 552 20 10 8 11 252 ÚÚ ÚÚ 250 9 1035 22 1024 239 965 943 750 1058 OPERATOR S MANUAL 1330 REPAIR MANUAL 5770 2 Assemblies include all parts shown in frames. 03/17/2006 2
847 525 523 25 287 842 26 27 524 28 27 16A 16 29 32 24 357 146 741 46 45 5770 3 Assemblies include all parts shown in frames. 03/17/2006 3
5 33 1023 7 1022 34 868 42 35 36 1022 1023A 1022 1029 1100 798 192 13 383 635 337 5A 33 34 7 45 1026 868 36 35 42 1026A 1022 212 654 53 914 1029 192 1100 798 1095 VALVE GASKET SET 868 7 1022 51 5770 4 Assemblies include all parts shown in frames. 03/17/2006 4
125A 141A 231 98 127 131A 130A 987A 95 977A CARBURETOR GASKET SET 51 51D 51E 108A 135A 137A 947 276 633 105 121A CARBURETOR OVERHAUL KIT 51 51D 51E 117A 133A 104A 975A 104A 105 137A 987A 633 276 137A 51 187B 187D 51D 51E 1127 276 601 187G 601 118 187E 601 601 883 883 613 240 628 788 918 385 387 613A 300 5770 5 Assemblies include all parts shown in frames. 03/17/2006 5
304B 968 467A 467 865 865A 447 447A 1005 729 865B 447A 304 305 703 405A 573 445 305B 967 1036 EMISSIONS LABEL 431A 431 51D 51E 122A 51 51E 51 654 53 50 54A 5770 6 Assemblies include all parts shown in frames. 03/17/2006 6
74 616 73 552 222 552A 213 668 332 75 1070 742 404 552A 691 271 216 265 267 219 221 615 188 209 227 278 505 265 211 267 562 267A 270 1005 269 268 212 220 363 309 23 801 697 510 1051 726 695 165 544 783 310 513 803 1090 311 579 797 802 5770 7 Assemblies include all parts shown in frames. 03/17/2006 7
DUAL CIRCUIT 10 16 AMP 5 9 AMP 474C 1059 474B 1059 474A 1059 877C 877B 877A 878C 578A 578A NOTE: All stators use a No. 1119mounting screw. NOTE: The proper flywheel part number and/or the alternator magnet size will determine the alternator type or output. See repair instruction manual for additional information. 526B 501B 526A 501A 789B 789A 789D 1119 1054 635 333 334 851 5770 8 Assemblies include all parts shown in frames. 03/17/2006 8
REF. PART REF. PART REF. PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 699751 Cylinder Assembly 03082900). 1A 699742 Cylinder Assembly Date 03082800). 2 499585 Kit Bushing/Seal (Magneto Side) 3 391086s Seal Oil (Magneto Side) 4 699747 Sump Engine 5 792299 Head Cylinder (Cylinder 1) 792300 Head Cylinder (Cylinder 2) 7 690962 Gasket Cylinder Head 8 792185 Breather Assembly 9 690937 Gasket Breather 5A 10 691108 Screw (Breather Assembly) 11 792184 Tube Breather 12 697227 Gasket Crankcase 13 791130 Screw (Cylinder Head) 15 691680 Plug Oil Drain 16 699700 Crankshaft 04010900). 790132 Crankshaft 04010900). 0418. 16A 699701 Crankshaft Date 03122800). 20 791892 Seal Oil (PTO Side) 22 694966 Screw (Crankcase Cover/Sump) 23 691053 Flywheel 691054 Flywheel 0100, 0301, 0312, 0380, 0395, 0411.. 24 222698s Key Flywheel 25 499588 Piston Assembly (Standard) 499590 Piston Assembly (.020 Oversize) 26 499604 Ring Set (Standard) 499606 Ring Set (.020 Oversize) 27 690975 Lock Piston Pin 28 690229 Pin Piston (Standard) 29 699699 Rod Connecting (Standard) 03122700). (For Replacement Connecting Rod, See Reference 16A) Date 04010900). 32 690976 Screw (Connecting Rod) 33 499596 Valve Exhaust 34 792200 Valve Intake 35 694865 Spring Valve (Intake) 36 694865 Spring Valve (Exhaust) 42 499586 Keeper Valve 45 690977 Tappet Valve 46 790562 Camshaft 50 699801 Manifold Intake 51 699803Gasket Intake 51D 699800Gasket Intake 51E 690949Gasket Intake 53 690951 Stud (Carburetor) 54A 691003 Screw (Intake Manifold) 73 494439 Screen Rotating 74 698425 Screw (Rotating Screen) 75 691056 Washer (Flywheel) 95 690718 Screw (Throttle Valve) 98 699721 Kit Idle Speed 104 694918 Pin Float Hinge 105 698537 Valve Float Needle 108A 117A 699808 Valve Choke 791406 Jet Main (Standard) 118 699820 Jet Main (High Altitude) 121 699814 Kit Carburetor Overhaul 122 699802 Spacer Carburetor 125A 699807 Carburetor 127 699810 Plug Welch 130A 699809 Valve Throttle 131A 699812 Kit Throttle Shaft 133A 694914 Float Carburetor 135A 792022 Tube Fuel Transfer 137A 698781 Gasket Float Bowl 141A 699811 Kit Choke Shaft 146 690979 Key Timing 165 693148 Nut (Ring Gear) Included in Engine Gasket Set Ref. No.358. Included in Carburetor Gasket Set Ref. No. 977. Included in Carburetor Overhaul Kit Ref. No. 121. Included in Valve Gasket Set Ref. No 1095. 5770 9 Assemblies include all parts shown in frames. 03/17/2006 9
REF. PART REF. PART REF. PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION 187B 791872 Line Fuel (Molded) 187A 791744 Line Fuel (Formed)(Cut to Required Length) 187E 791801 Line Fuel (Molded) 187G 791745 Line Fuel (Cut to Required Length) 188 691108 Screw (Control Bracket) 192 690083 Adjuster Rocker Arm 209 692909 Spring Governor 697674 Spring Governor 0139, 0142, 0410, 0442. 792018 Spring Governor 0301, 0395. 691018 Spring Governor 0119. 693102 Spring Governor 0124. 790034 Spring Governor 0122, 0125. 791606 Spring Governor 0191. 211 691019 Spring Governed Idle 212 792265 Link Throttle 213 691021 Bracket Choke Control 216 691022 Link Choke 219 698231 Gear Governor 220 690412 Washer (Governor Gear) 221 841026 Cup Governor 222 698761 Bracket Control 227 792492 Lever Governor Control 231 690718 Screw (Choke Valve) 239 792028 Switch Oil Pressure (Normally Closed) 0106, 0119, 0122, 0125, 0380, 0395. 240 691035 Filter Fuel 250 690957 Retainer Breather 252 690956 Collector Oil 265 691024 Clamp Casing 267 691044 Screw (Casing Clamp) 267A 695134 Screw (Casing Clamp) 0100, 0106, 0191, 0301, 0312, 0380, 0410, 0411, 0418, 0442. 268 691025 Casing Control Wire (Cut To Required Length) 269 691026 Wire Control (Cut To Required Length) 270 691027 Nut (Control Wire Casing)(Control Wire Casing) 271 691028 Lever Control 276 695410 Washer Sealing 278 792651 Washer (Governor Control Lever) 287 691108 Screw (Dipstick Tube) 300 696226 Muffler 304 790688 Housing Blower (Black) 04100500). 304B 790692 Housing Blower (Black) Date 04100600). 305 691005 Screw (Blower Housing) 305B 790690 Screw (Blower Housing)(Blower Housing to Intake Elbow) 309 497595 Motor Starter 499521 Motor Starter 0119, 0122, 0124, 0142, 0191. 310 690323 Screw (Starter Motor) 691263 Screw (Starter Motor) 0119, 0122, 0124, 0142, 0191. 311 497608 Brush Set 332 691059 Nut (Flywheel) 333 691060 Armature Magneto 334 691061 Screw (Magneto Armature) 337 491055s Plug Spark 691043 Plug Spark 0105, 0119, 0122, 0124, 0301, 0395, 0410, 0411, 0418. 357 691483 Key Drive Pulley 358A 699823 Gasket Set Engine 363 19203 Puller Flywheel 383 19374s Wrench Spark Plug Included in Engine Gasket Set Ref. No.358. Included in Carburetor Gasket Set Ref. No. 977. Included in Carburetor Overhaul Kit Ref. No. 121. Included in Valve Gasket Set Ref. No 1095. 5770 10 Assemblies include all parts shown in frames. 03/17/2006 10
REF. PART REF. PART REF. PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION 385 691108 Screw (Fuel Pump) 387 808656 Pump Fuel 404 690442 Washer (Governor Crank) 405A 697820 Screw (Back Plate) 415 690283 Plug 431 699806 Elbow Intake Date 04100600). 431A 790628 Elbow Intake 04100500). 445 499486s Filter Air Cleaner Cartridge (Paper Element) 698754 Filter Air Cleaner Cartridge (Cloth Element) 447 691003 Screw (Air Guide Cover) 447A 691108 Screw (Air Guide Cover) 467 790697 Knob Air Cleaner (1 Long) 467A 691008 Knob Air Cleaner (1 1/2 Long) 474A 696457 Alternator (5 to 9 Amp Regulated) 474B 696458 Alternator (10 16 Amp Regulated) 474C 696459 Alternator (Dual Circuit) 501A 691188 Regulator 501B 691185 Regulator 505 691029 Nut (Governor Control Lever) 510 696541 Drive Starter 513 692024 Clutch Drive 523 691036 Dipstick 524 691032 Seal Dipstick Tube 525 691037 Tube Dipstick 526A 691129 Screw (Regulator) 526B 691108 Screw (Regulator) 544 Armature Starter (Service with 497595 Starter Motor) Armature Starter (Serviced by 499521 Starter Motor Only) 0119, 0122, 0124, 0142, 0191. 552 690552 Bushing Governor Crank 552A 690553 Bushing Governor Crank 562 690311 Bolt (Governor Control Lever) 573 790444 Plate Back 578 691208 Wire Assembly 579 691029 Nut (Starter Cable) 601 691038 Clamp Hose 613 690341 Screw (Muffler) 613A 690297 Screw (Muffler) 615 698290 Retainer Governor Shaft 616 691045 Crank Governor 628 691108 Screw (Fuel Pump Bracket) 633 695414 Seal Choke/Throttle Shaft 635 66538s Boot Spark Plug 654 690958 Nut (Carburetor) 668 691215 Spacer 691 790574 Seal Governor Shaft 695 693149 Screw (Ring Gear) 697 690372 Screw (Drive Cap) 703 691010 Clip 718 690959 Pin Locating 726 499612 Gear Ring 729 694123 Clip Wire 741 690980 Gear Timing 742 690328 Retainer E Ring 750 696999 Screw (Oil Pump Cover) 783 695708 Gear Pinion 788 691039 Bracket Fuel Pump 789A 790544 Harness Wiring 789B 698330 Harness Wiring 789D 691220 Harness Wiring 797 693167 Nut (Brush Retainer) 798 697890 Screw (Rocker Arm) 801 691283 Cap Drive 802 691286 Cap End 803 Housing Starter (Service with 497595 Starter Motor) Housing Starter (Serviced by 499521 Starter Motor Only) 0119, 0122, 0124, 0142, 0191. 842 691031 Seal O Ring (Dipstick Tube) 847 499602 Dipstick/Tube Assembly 851 493880s Terminal Spark Plug 865 691012 Cover Air Guide (Cylinder 1) 865A 691014 Cover Air Guide (Cylinder 2) 865B 691015 Cover Air Guide (Valley) 868 690968 Seal Valve Included in Engine Gasket Set Ref. No.358. Included in Carburetor Gasket Set Ref. No. 977. Included in Carburetor Overhaul Kit Ref. No. 121. Included in Valve Gasket Set Ref. No 1095. 5770 11 Assemblies include all parts shown in frames. 03/17/2006 11
REF. PART REF. PART REF. PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION 877A 393537 Wire/Connector Alternator 877B 399916 Wire/Connector Alternator 877C 393456 Wire/Connector Alternator 878C 398661 Harness Alternator 883 690970 Gasket Exhaust 914 691127 Screw (Rocker Cover) 918 694000 Hose Vacuum 943 690589 Seal O Ring (Oil Pump Cover) 947 699728 Solenoid Fuel 965 499613 Cover Oil Pump 967 273638s Filter Pre Cleaner 968 790689 Cover Air Cleaner 975A 699502 Bowl Float 977 699815 Gasket Set Carburetor 987 699813 Seal Throttle Shaft 1005 790698 Fan Flywheel 04080400). 499603 Fan Flywheel Date 04080300). 1013 690954 Nipple Oil Filter 1017 690770 Screen Oil Pump 1022 690971 Gasket Rocker Cover 1023 499599 Cover Rocker (Cylinder 1) 1023A 499600 Cover Rocker (Cylinder 2) 1024 499054 Pump Oil 1026 690981 Rod Push (Steel) 1026A 690982 Rod Push (Aluminum) 1027 492932s Filter Oil 1029 690972 Arm Rocker 1035 691042 Shaft Pump 1036 Label Emissions (Available from an Authorized Briggs and Stratton Service Dealer) 1051 691265 Ring Retaining 1054 280275 Tie Cable 1058 276245 Operator s Manual (Emission) 1059 698516 Kit Screw/Washer 1070 690372 Screw (Flywheel Fan) 04080400). 691674 Screw (Flywheel Fan) Date 04080300). 1090 691293 Retainer Brush 1095 699822 Gasket Set Valve 1100 791959 Pivot Rocker Arm 1119 691183 Screw (Alternator) 1127 695407 Screw (Float Bowl) 1330 273521 Repair Manual Included in Engine Gasket Set Ref. No.358. Included in Carburetor Gasket Set Ref. No. 977. Included in Carburetor Overhaul Kit Ref. No. 121. Included in Valve Gasket Set Ref. No 1095. 5770 12 Assemblies include all parts shown in frames. 03/17/2006 12