The World of Products and Services

HELLER Solutions 2012 / 2013 The World of Products and Services

02 HELLER Solutions HELLER Solutions. Knowing how it s done. HELLER Machining Centres Flexible Manufacturing Systems HELLER Services Metal cutting companies around the world benefit from HELLER s comprehensive solution competence. Based on our many years of experience we develop customised manufacturing solutions tailored to the specific needs of our customers. Our comprehensive range of machines and services provides the foundation for these solutions. For a wide range of workpieces and materials. From machining of individual parts through to high-volume production. From light-metal machining through to heavy-duty cutting.

04 HELLER Machining Centres The H series 4-axis horizontal machining The H series is based on a robust, highly standardised machine concept. Proven components, adequate speeds and a wide range of standard equipment guarantee an excellent price-performance ratio, whilst optional extensions provide a high degree of flexibility. Technical data Series H 2000 SK 40 / HSK-A 63 / BT 40 H 4000 SK 40 / HSK-A 63 / BT 40 PRODUCTIVE H 5000 / BT 50 H 6000 / BT 50 Working range (X/Y/Z) 630 x 630 x 630 mm 800 x 800 x 800 mm 800 x 800 x 800 mm 1,000 x 1,000 x 1,000 mm Pallet size 400 x 500 mm 500 x 630 mm 630 x 630mm 630 x 630 mm Max. workpiece height 850 mm 1,000 mm 1,000 mm 1,200 mm Max. loading capacity 800 kg 500 kg 1,400 kg 800 kg 1,400 kg 1,000 kg 1,400 kg 1,000 kg Chip-to-chip time (VDI) 2.8 s 2.3 s 3.0 s 2.5 s 4.0 s 3.6 s 4.2 s 3.8 s Rapid traverse 60 m/min 90 m/min 60 m/min 90 m/min 50 m/min 60 m/min 50 m/min 60 m/min Acceleration 8 m/s 2 10 m/s 2 8 m/s 2 5 m/s 2 7 m/s 2 5 m/s 2 7 m/s 2 Spindle unit (ED S6 40 %) 10,000 rpm 38 kw 242 Nm 16,000 rpm 40 kw 95 Nm 24,000 rpm 25 kw 40 Nm 8,000 rpm 43 kw 822 Nm 6,000 rpm 60 kw 2.292 Nm 12,500 rpm 52 kw 166 Nm 12,500 rpm 52 kw 500 Nm

06 HELLER Machining Centres The MCH series Universal high-performance machining The proven machines from the MCH series are true allrounders delivering top-notch performance for the machining of heavy workpieces. Whether used for highly productive or flexible manufacturing, the MCH machining centres provide great versatility. Loading of the setting station via overhead gantry or directly onto the rotary table as well as conventional FMS linkage are possible. Excellent accessibility to all assemblies, units and optional equipment plus perfect coolant and chip management ensure optimum machine operation. Technical data Series MCH 350 MCH 400 PRODUCTIVE MCH 450 MCH 460 Working range (X/Y/Z) 1,250 x 1,000 x 1,000 mm 1,400 x 1,000 x 1,250mm 1,600 x 1,200 x 1,250mm 2,000 x 1,400 x 1,250 mm Pallet size 800 x 800 mm 800 x 800 mm 800 x 1,000 mm 800 x 1,000 mm Max. workpiece height 1,200 mm 1,450 mm 1,450 mm 1,450 mm Max. loading capacity 1,250 kg 2,500 kg 4,000 kg 2,500 kg 4,000 kg 2,500 kg 4,000 kg Chip-to-chip time (VDI) 4.7 s (Dynamic package: 4.5 s) 5.4 s 5.7 s 6.1 s Rapid traverse 50 m/min 40 m/min 40 m/min 40 m/min Acceleration 4 m/s 2 4 m/s 2 4 m/s 2 4 m/s 2 Spindle unit (ED S6 40%) 6,000 rpm 43 kw 822 Nm 12,500 rpm 72 kw 460 Nm 6,000 rpm 60 kw 1,145 Nm

08 HELLER Machining Centres The F series Setting standards in 5 axis With the F series, HELLER now offers two completely different types of 5-axis machining centres. Our FP models are production-oriented machines equipped with a typical pallet changer that can be fully integrated into standard pallet automation systems. Now, for the first time, HELLER also offers a classic workshop machine for manual table loading with model FT. Technical data Series FP 2000 SK 40 / HSK-A 63 / BT 40 FP 4000 SK 40 / HSK-A 63 / BT 40 FT 4000 SK 40 / HSK-A 63 / BT 40 Working range (X/Y/Z) 630 x 630 x 830 mm 800 x 800 x 1,000 mm 800 x 800 x 1,000 mm Pallet size 400 x 500 mm 500 x 630 mm Ø 720 mm Max. workpiece height 850 mm 1,000 mm 1,500 mm Max. loading capacity 800 kg 1,400 kg 1,400 kg Chip-to-chip time (VDI) 3.5 s 3.7 s 3.7 s Rapid traverse 60 m/min 60 m/min 60 m/min Acceleration 6 m/s 2 6 m/s 2 6 m/s 2 Spindle unit (ED S6 40%) PRODUCTIVE UNIVERSAL PCU 63: 10,000 rpm 44 kw 242 Nm PCT 63: 10,000 rpm 46 kw 116 Nm SCU/SCT 63: 16,000 rpm 40 kw 80 Nm

10 HELLER Maschining Centres The MCH-C series: Flexible 5-axis heavy-duty cutting For three models of the MCH range HELLER offers an optional compact machining unit with C-axis. The C-unit enables 5-axis and 5-sided machining at a freely selectable machining angle. This machining unit features a CNC controlled rotary axis at a 45 angle below the spindle axis with an accuracy of 360,000 x 0.001. The MCH-C series comprises universal production machines offering a high performance potential for customers with a wide spectrum of different machining requirements. Technical data Series MCH 280 C MCH 350 C PRODUCTIVE MCH 450 C Working range (X/Y/Z) 1,000 x 1,000 x 1,100 mm 1,250 x 1,000 x 1,300 mm 1,600 x 1,200 x 1,700 mm Pallet size 630 x 630 mm 800 x 800 mm 800 x 1,000 mm Max. workpiece height 1,000 mm 1,200 mm 1,450 mm Max. loading capacity 800 kg 1,250 kg 2,500 kg / 4,000 kg Chip-to-chip time (VDI) 6.8 s 7.1 s 8.2 s Rapid traverse 50 m/min 50 m/min 40 m/min Acceleration 4 m/s 2 4 m/s 2 4 m/s 2 Spindle unit (ED S6 40%) 6,000 rpm (8,000 rpm) 43 kw 822 Nm

12 HELLER Machining Centres The C series Combined Processing The 5th axis provided by the tool makes the C series the perfect solution for 5-axis machining but also for turning operations. Horizontal and vertical turning with B and C axis allows to generate precise outer and inner contours. The HSK-T spindle taper provides high precision and repeatability for tool positioning. Options comprise a version with direct manual loading onto the table of the machine (CT) or with integrated pallet changer (CP) and hydraulic clamping. Technical data Series CP 2000 HSK-T 63 PRODUCTIVE CP 4000 HSK-T 63 CT 4000 HSK-T 63 UNIVERSAL Working range (X/Y/Z) 630 x 630 x 830 mm 800 x 800 x 1,000 mm 800 x 800 x 1,000 mm Pallet size 400 x 500 mm 500 x 630 mm Ø 720 mm Rotational speed* 500 rpm 500 rpm 500 rpm Max. workpiece height 850 mm 1,000 mm 1,500 mm Max. loading capacity 800 kg 1,400 kg 1,400 kg Chip-to-chip time (VDI) 3.5 s 3.7 s 3.7 s Rapid traverse 60 m/min 60 m/min 60 m/min Acceleration 6 m/s 2 6 m/s 2 6 m/s 2 Spindle unit (ED S6 40%) PCU 63: 10,000 rpm 44 kw 242 Nm SCU/SCT 63: 16,000 rpm 34 kw 68 Nm *Higher data on request

14 HELLER Manufacturing Systems Scalable manufacturing systems in modular design HELLER MC series: Versatile productivity For automotive light-duty applications, HELLER provides the MC machining modules from the Module Line range with direct loading. The standard versions are equipped with 4 axes. A 5th axis provided by the tool is available as an option. The compact machines in modular design are scalable and can be linked to a fully automated manufacturing system at any time. As the perfect supplement HELLER is offering a special automotive version of the 4-axis machining centres from the H series with pallet changer. Supplements to the MC series: Process modules and special solutions For automotive heavy-duty machining, the range of MC machines is complemented by additional models (e.g. machines with direct loading, head changer systems or process modules for special tasks). When maximum productivity is required, HELLER s TRS 4000 provides a powerful special solution for high-volume production. Thanks to our recent co-operation with WENZLER, we are now able to offer machining centres from the VKM range for the machining of structural parts. Technologies for crankshaft and camshaft machining With a unique know-how of the complete process chain HELLER is also offering solutions for the flexible production of crankshafts and camshafts. The machines from the RFK, DRZ and RFN series allow to combine different technologies to enable perfect internal and external milling or chasing operations in accordance with customer requirements either as stand-alone solution or linked manufacturing system.

16 HELLER Services HELLER Services For highest productivity and availability The availability and sustained performance of the machines and systems is guaranteed by HELLER Services. With a range of services to match your maintenance philosophy we are catering to your needs throughout the complete lifecycle of your machines and production systems. From commissioning and the reliable supply of spare and wear parts, remote diagnostics and condition monitoring, customised maintenance and servicing agreements, training of your operating and maintenance staff through to machine relocations, rebuilds, overhauls and retrofitting we offer you a partnership to last throughout the entire service life of your manufacturing systems. A tight-knit network of service bases ensures short response times and extensive, personal support on site around the globe. With our Total Productive Services HELLER is offering service packages helping you to achieve sustainable productivity beyond the warranty period and at predictable costs. For this, HELLER provides a complete range of services to ensure long-term cost-effective operation of advanced machining centres incorporated in efficient manufacturing solutions. Available worldwide, offering unrivalled performance.

18 HELLER Contacts HELLER worldwide GERMANY Goslar Hattingen Kirchheim Nuremberg Nürtingen Saarbrücken Salem BRAZIL Belo Horizonte Gravataí Joinville Sorocaba CHINA Beijing Shanghai Dalian Chongqing Nanning FRANCE Paris UNITED KINGDOM Redditch INDIA Pune ITALY Maranello Verona MEXICO Queretaro RUSSIA Yekaterinburg SWEDEN Värnamo SCHWITZERLAND Niederbüren SLOWAKIA Vráble SPAIN Barcelona USA Troy, MI Contact Gebr. Heller Maschinenfabrik GmbH Gebrüder-Heller-Str. 15 72622 Nürtigen Tel.: +49 7022 77-0 Fax: +49 7022 77-5000 info@heller.biz www.heller.biz

HELLER solution competence: Efficiency for your production. Worldwide. Design and scope of supply are subject to technical changes. 09.2012 Gebr. Heller Maschinenfabrik GmbH