BR8150IL Large Travel Bridge Mill STANDARD FEATURES Milltronics 8200-B Series CNC control 45 mm Linear Roller Way Technology 10,000 RPM Big Plus spindle 24/15 HP 2 speed spindle motor Remote Handwheel Spindle Air Purge X-Axis Metal way cover construction 12" LCD color display Networking Spindle Chiller Flood Coolant with Dual Chip Augers Automatic lubrication Tri-Color End of Cycle Light 1000 ipm rapid traverse rate Solid model graphic display Rigid tapping LCD hour meter Work lamp Single spare M function 1 GB program storage memory One year warranty BR8150IL, Page 1 of 12
SPECIFICATIONS CAPACITY: X axis travel Y axis travel Z axis travel Table size Allowable table load SPINDLE: Spindle gage line to table distance Spindle taper Spindle speed (STD) Spindle speed (OPT) Spindle speed High Torque (OPT) AC spindle motor (STD) Spindle torque (STD) AC spindle motor (OPT) Spindle torque (OPT) AC spindle motor High torque 8000 RPM (OPT) Spindle torque High torque 8000 RPM (OPT) 150" (3800 mm) 80" (2030 mm) 28" (710 mm) 80" x 150" (2030 mm x 3800 mm) 5000 lbs. (2270 kg) 4"-32" (100-810 mm) ISO No. 40 Big Plus 10,000 RPM 15,000 RPM 8,000 RPM 24/15 HP (18/11 kw) Delta/WYE 85 ft-lbs (115 N.m) 35/25 HP (26/18 kw) Delta/WYE 122 ft-lbs (165 N.m) 48/40 HP (35/30 kw) Delta/WYE 310 ft-lbs (420 N.m) OPTIONAL AUTOMATIC TOOL CHANGER: ATC Type Carousel Number of tools 24 Tool shank CT40 Pull stud MAS Retention Knob Style CT-Flange 40 Taper Max. tool diameter 3.5" (89 mm) Max. tool length 11" (280 mm) Max. tool weight 15 lbs. (7 kg) MOTION: X/Y, Z axis rapid traverse rate Max. cutting feed rate X axis ball screw diameter Y axis ball screw diameter Z axis ball screw diameter Least command increment Positioning accuracy Positioning accuracy (full travel) Repeatability Axis thrust force GENERAL: Machine Height Floor Space Required (W x D) Machine Weight Power required w/25/15 & 35/25 HP Power required w/48/40 HP Option Voltage required 750/1000 IPM (19/25.4 m/min) 500 IPM (12.5 m/min) 3.15 (80 mm) 1.57 (40 mm) 1.25 (32 mm) 0.0001" (0.001 mm) +/- 0.001" (+/- 0.025 mm) +/- 0.005" (+/- 0.127 mm) 0.0003" (0.005mm) 5000 lbs (2270 kg) 153" (3890 mm) 380" x 162" (9650 x 4115 mm) 24,500lbs.(11030 kg) 48 KVA /125amps 58 KVA / 150 amps 208-240 Volts / 3 Phase BR8150IL, Page 2 of 12
CONSTRUCTION * BED, COLUMN AND BRIDGE: The base, column and bridge are constructed with reinforced steel. Extra webbing provides additional support for the axis. The columns on the machine are extremely wide providing full support for the bridge. The bridge design provides added rigidity and support to the tool. All critical components are pinned to ensure that machine geometry is maintained. * GUIDEWAYS: The axes are standard with heavy-duty 45 mm linear roller guide ways. Roller type guide ways have 44% more contact than standard linear ways. The guide ways are widely spacedto minimize table pitch and deformation. The guide ways are placed against shoulders to maximize rigidity and geometry. Six linear roller bearings are standard for the Z and Y axis. * SPINDLE: The 10,000 rpm spindle or optional 15,000 rpm cartridge style spindle is standard with a Big Plus dual contact technology. Taper and face contact proves to provide the most rigidity allowing for decreased tool deflection and cycle times. The permanently greased spindle bearings require no maintenance. The 10,000 rpm spindle is driven by a 2 speed 24/15HP (18/11 kw) In-line AC servo motor. In-line motor designs reduce vibration and heat improving part finishes and tolerances. The four 70mm ceramic spindle bearings help minimize thermal growth on the 15,000 rpm spindle. Rigid tapping is standard. A high torque spindle option is available that limits the standard spindle rpm to 8000 but increases the spindle torque to 310 ft-lb. * BALL SCREWS AND AXIS DRIVES: Each axis is driven using a high precision, fully ground ball screw. Each of the axes ball screws are double anchored to allow exceptionally fast feedrates. All the ball screws are supported using angular contact thrust bearings and are perfectly centered between the linear guide ways. * OPTIONAL AUTOMATIC TOOL CHANGER: The 24 pocket carousel ATC provides reliable tool changes. Remote tool changer control is included. * FLOOD COOLANT SYSTEM: A dedicated flood pump provides high volume coolant to the machine tool. The 100 gallon coolant tank provides adequate capacity for any application. Dual chip augers are included, that discharge into chip drawers. An optional chip conveyor is also available that is used in conjunction with the dual chip augers. * OPTIONAL MACHINE ENCLOSURE: The machine enclosure is made of heavy duty sheet metal to contain the chips and coolant. The removable side doors allow direct access to the inside of the machine. Dual augers remove chips effectively from the machine into chip drawers, or an optional conveyor is available in lieu of the chip drawers. * LUBRICATION: Automatic lubrication is provided to the linear guide ways and ball screws via way oil. Oil is delivered by metered valves, which precisely control the volume. A low-level alarm on the CNC warns the user preventing possible damage to the guide ways and ball screws. * OIL SPINDLE CHILLER: Thermal growth of the spindle is reduced by using a refrigeration system that circulates cooled oil around the spindle increasing the accuracy and promoting longer spindle life. * EDIT KEY: The edit key enables protection of programs as well as parameters of the 8200-B CNC control. Removal of the key limits a user from loading programs and parameters such as work coordinates and tool offsets. With the edit key in the off position the data in the CNC control is available for editing. BR8150IL, Page 3 of 12
STANDARD EQUIPMENT IN BASE PRICE Milltronics 8200-B CNC 12" Color LCD display Ethernet Connection USB Port Auxiliary Keyboard jack with keyboard Offline FastCAM software for programming User Definable Custom Macros Feedrate and Spindle speed overrides Spindle load meter Edit Key lockout switch LCD Hour meter Tri-color end of cycle warning light Single spare "M" Function and CNC "wait" channel Rigid tapping Spindle Orientation Remote handwheel (MPG) Bridge mounted work light 10,000 RPM 70mm Big Plus spindle Two speed 24/15 HP (18/11 kw) closed loop spindle motor High precision spindle with four angular contact bearings Cartridge spindle design Spindle air purge Oil type spindle chiller 80" x 150" table 45 mm Linear Way Technology on all 3 axes Flood Coolant System with Dual Chip Augers and Drawer AC Servo motors on all axes Precision ground, double anchored ball screws on all axes 25.4m (1,000 IPM) Rapid Traverse rate Matched AC Servo Amplifiers on all axes Automatic metered way oil lubrication Telescopic metal way covers on X axis Spindle taper blow out and tool release button DXF File import software UL certified Instruction manual, parts list, and electrical drawings Operator and maintenance manuals One year warranty BR8150IL, Page 4 of 12
OPTIONAL ACCESSORIES: Spindle Options: BR-752 70 mm Big Plus dual contact 15,000 rpm spindle with ceramic bearings Horsepower Upgrade: BR80-763 35/25 HP (26/18 kw) 2 Speed Delta/WYE Inline Spindle motor BR80-764 48/40 HP (35/30 kw) High torque spindle motor. 310 ft-lb, limits RPM to 8,000 Coolant: 8167-3 Trico Programmable Spray Mist Coolant System 9322-1 Programmable Air Blast Chip Control Systems: BR80-600 Side machine enclosure with removable side doors BR80-603 Chip Conveyor Option. Replaces chip drawers from augers to lift chips Tsudakoma Rotary Tables: BR-655 Tsudakoma RNE-160R (6") Rotary Table including the servo motor, servo amplifier, and cables BR-660 BR-670 BR-650 BR-652 Tsudakoma RNE-200R (8") Rotary Table including the servo motor, Servo amplifier, and cables Tsudakoma RNE-250R (10") Rotary Table including the servo motor, Servo amplifier and cables 4 th Axis electrics package including a 1 kw servo motor, amplifier and cables 4 th & 5 th Axis electrics package including 1 kw servo motors, amplifiers and cables 24 Pocket Carousel ATC: BR-820 24 Pocket carousel ATC with remote tool changer controls. CT40 Probing: MB-900 Renishaw OMI-2T interface including the Renishaw OMP40-2 Optical Spindle probe w/ macros and the Renishaw OTS contact tool setter w/ macros MB-901 Renishaw OMI-2T interface including the Renishaw OMP40-2 Optical Spindle probe w/ macros 5167 Renishaw OMI-2T interface including the Renishaw OTS contact tool setter w/ macros 5174 Renishaw NC4-F300 non-contact laser tool setter BR8150IL, Page 5 of 12
Additional Machine Accessories: 9999-118 BT Style Tooling 8887 Tool release foot switch 9774-3 Pressurized air/oil purge system for ball screws & rail blocks BR-850 6" (150 mm) Column Riser 8908-3 Spare "M" Functions Block of 4 9999-410 Printed programming manual 9999-329 Printed machine manual Export Packaging: 9999-395 Required for machines shipping outside of North America BR8150IL, Page 6 of 12
Milltronics 8200-B Series CNC Control Features 12" LCD color display 2000 blocks/second high speed processor Conversational programming Fanuc based G&M Code programming Inch/Metric Conversion / programming Auto routines User definable macros with trig assist Custom Macro B Irregular pocket clearing Auto DXF file import 3D part and wire frame tool path graphics Solid Model Graphic Display Optional four and five axis simultaneous interpolation software and interface Onboard diagnostics Spindle load meter Part counter display 1 GB parts program memory Networking USB Port Manual pulse generator Coordinate rotating Scaling Mirror image Helical interpolation Feedrate and Spindle Override Tool diameter and length offsets (199 total) Tool Load Monitoring 60 Work Coordinates (G540-G599) G92 Coordinate system setting Backlash Compensation Ball screw pitch error compensation Rigid tapping Canned cycles including: o Drilling o Boring o Tapping o Facing o Pocketing with or without islands o Threading o Bolt hole pattern o 3D Pocket/Sweep o Text/Engraving o Tangent/Circle Generate Subprogram Call-50 nested programs maximum MDI Background Editing Program/Parameter protect BR8150IL, Page 7 of 12
Mitsubishi Torque Chart 24/15/2/I/M Inline Spindle Used on: Standard BR8150IL BR8150IL, Page 8 of 12
Mitsubishi Torque Chart 35/25/2/I/M Inline Spindle Used on: Optional BR8150IL BR8150IL, Page 9 of 12
Mitsubishi Torque Chart 48/40/2/I/M Inline Spindle High Range Performance Used on: Optional BR8150IL BR8150IL, Page 10 of 12
Mitsubishi Torque Chart 48/40/2/I/M Inline Spindle Low Range Performance Used on: Optional BR8150IL BR8150IL, Page 11 of 12
LIMITED WARRANTY ON ALL NEW MILLTRONICS MANUFACTURING COMPANY MACHINES Marketed under the commercial name of Milltronics Manufacturing Company. This warranty does not apply to equipment manufactured and sold by the International Machine Tools or Partner Machines divisions of Milltronics Manufacturing Company. Such equipment has a separate limited warranty. United States and Canada Shipments Milltronics Manufacturing Company, Inc. ( Milltronics or Company ) warrants all of their CNC machines ( Machines ) and the Milltronics CNC Systems supplied with these Machines shall be free from defects in workmanship and materials under normal use and service for a period of one year beginning 30 days from the date of shipment from Milltronics. This warranty is limited to all factory supplied parts and accessories as indicated on the original purchase order as accepted by Milltronics. This warranty applies to the original purchaser only or the original end user if the equipment is financed by a third party ( Buyer ). Warranty is not transferable. Labor necessary to repair failures due to normal wear, workmanship, or through normal use during this warranty period shall be obtained by Buyer from the local distributor or dealer and is not the responsibility of Milltronics. Milltronics liability for breach of warranty shall arise only upon the return of the defective parts at Buyer s expense after notice to Milltronics of claimed breach, and shall be limited to replacing or repairing, at Milltronics option, at its factory, any of said articles which shall within one (1) year after shipment be returned to Milltronics factory of origin, transportation charges prepaid, and which are, after examination, disclosed to Milltronics satisfaction to be defective. Notice to Milltronics of claimed defects discoverable by inspection must be given in writing within ten (10) days after receipt of shipment. Milltronics will pay outbound shipping charges on warranty parts. Outbound shipping method to be determined by Milltronics. Associated costs such as Duties, Taxes and Customs Brokerage are not covered under this warranty. Return freight of defective items is not included unless pre-approved in writing by authorized personnel. This warranty shall not apply to any of such articles which shall have been repaired or altered, except by Milltronics, or which shall have been subjected to misuse, negligence, or accident. The aforementioned provisions do not extend the original warranty period of any articles, which have either been repaired or replaced by Milltronics. Neither the Machines nor the Milltronics CNC Systems warranty will cover parts that are damaged or have failed due to abuse, improper operation, weather, acts of God, terrorism or shipping. No Milltronics warranty covers damage to fixtures, tools, or parts, regardless of the cause of this damage. Accessories not supplied by Milltronics are not covered under this warranty, and any alterations to the Machines or Milltronics CNC Systems done by other than Milltronics' authorized personnel, unless approved by Milltronics' personnel in writing, shall void any warranties. EXCEPT AS SET FORTH IN ABOVE, THE COMPANY MAKES NO EXPRESS OR IMPLIED REPRESENTATIONS OR WARRANTIES WITH RESPECT TO THE MACHINES OR THE CENTURION CNC SYSTEMS, OR THEIR CONDITION, MERCHANTABILITY, FITNESS FOR ANY PARTICULAR PURPOSE, OR USE BY CUSTOMER. THE COMPANY FURNISHES THE ABOVE WARRANTIES IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLTRONICS SHALL NOT BE LIABLE FOR ANY (A) SPECIAL, INDIRECT, INCIDENTAL, PUNITIVE, OR CONSEQUENTIAL DAMAGES, INCLUDING, WITHOUT LIMITATION, LOSS OF PROFITS, ARISING FROM OR RELATED TO THIS WARRANTY, THE BREACH OF ANY AGREEMENT OR ORDER OR THE OPERATION OR USE OF THE MACHINES OR CENTURION CNC SYSTEMS, INCLUDING WITHOUT LIMITATION, DAMAGES ARISING FROM DAMAGE TO FIXTURES, TOOLS, PARTS OR MATERIALS, LOSS OF DATA OR PROGRAMMING, DIRECT OR INDIRECT LOSS CAUSED BY THE DISTRIBUTOR OR DEALER REPRESENTATIVE, LOSS OF REVENUE OR PROFITS, FAILURE TO REALIZE SAVINGS OR OTHER BENEFITS, DAMAGE TO EQUIPMENT, FINANCING OR INTEREST CHARGES, AND CLAIMS AGAINST CUSTOMER BY ANY THIRD PERSON, EVEN IF MILLTRONICS HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES; (B) DAMAGES (REGARDLESS OF THEIR NATURE) FOR ANY DELAY OR FAILURE BY THE COMPANY TO PERFORM ITS OBLIGATIONS UNDER THIS AGREEMENT DUE TO ANY CAUSE BEYOND THE COMPANY'S REASONABLE CONTROL; OR (C) CLAIMS MADE A SUBJECT OF A LEGAL PROCEEDING AGAINST THE COMPANY MORE THAN ONE (1) YEAR AFTER ANY SUCH CAUSE OF ACTION FIRST AROSE. NOTWITHSTANDING ANY OTHER PROVISION OF THIS WARRANTY, IN THE EVENT ANY REMEDY IS FINALLY DETERMINED BY A COURT (HAVING JURISDICTION) TO FAIL OF ITS ESSENTIAL PURPOSE, THE MILLTRONICS LIABILITY UNDER THIS AGREEMENT WHETHER UNDER CONTRACT LAW, TORT LAW, OR OTHERWISE, SHALL BE LIMITED TO DIRECT DAMAGES NOT TO EXCEED THE AMOUNTS ACTUALLY RECEIVED BY MILLTRONICS PURSUANT TO THE PARTICULAR ORDER OR AGREEMENT FROM WHICH SUCH DAMAGES AROSE. The validity, construction and performance of this warranty and any sale made by Milltronics shall be governed by the laws of the State of Minnesota, without regard to conflicts of laws provisions of any jurisdiction and any action related in any way to any alleged or actual offer, acceptance or sale by Milltronics or any claim related to performance or agreement or warranty by Buyer or Milltronics shall be venued in federal or state district court in Hennepin County, Minnesota. MILLTRONICS MANUFACTURING COMPANY, INC. 1400 Mill Lane, Waconia, MN 55387 USA 952-442-1410 www.milltronics.net This warranty is invalid unless the customer has signed off on and returned to Milltronics or its distributor the factory-provided installation forms and Milltronics is funded in full for the equipment. BR8150IL, Page 12 of 12