Parts Manual LZ5 / 968999 LZ30 / 9689996 Please read the operator s manual carefully and make sure you understand the instructions before using the machine. English
D R O When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This Parts Manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Illustration at left shown with engine removed. 0 N COMMERCE STREET TRICE NE 6830 U.S.A. MADE IN U.S.A. Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts. The engine s manufacturing number is stamped on one of the valve covers. The plate states: The engine s model. The engine s type. Code Please have these available when ordering spare parts. The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear. 00 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A.
CONTENTS SECTION PAGE SECTION PAGE CHASSIS / FRAME... ENGINE PLATE... 6 KOHLER ENGINE... 6 KAWASAKI ENGINE... 8 STEERING... 0 IGNTION SYSTEM... PARKING BRAKE... HYDRAULIC PUMP-MOTOR... 6 WHEELS AND TIRES... 8 MOWER LIFT / DECK LIFT... 0 FUEL SYSTEM... SEAT... DEBRIS SHIELD... 6 DECALS... 8 PROTECTION FRAME... 30 SCHEMATIC... 3 NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
CHASSIS / FRAME 8 6 9 3 3 33 36 0 5 5 6 8 3 0 3 3 30 35 3 9 3 3 5 6 8 3 9 3 3 3 30 6 3 33 38 30 39 0
CHASSIS / FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 06... PULLEY.. 539 0... KEY 3.. 539 0335... HCS 5 /6-8 x.. 539 085...8... SPRING-FUEL TANK 5.. 539 033... BELT-PUMP 6.. 539 05... SPACER, STRUT.. 539 0... FOOT PLATE 8.. 539 98...3... PAD, ANTI-SKID 9.. 539 063... RETAINER, 5 /6-8 U-TYPE 0.. 539 089... SPACER-TANK.. 539 0655... SPRING.. 539 096... GUARD, BLACK 3.. 539 63... SKID PLATE.. 539 0696... STRAP, BLACK 5.. 539 3039... ARM, IDLER-W/BEARINGS 6.. 539 96688... PULLEY, IDLER HD.. 539 96695... BUSHING, IDLER FLANGE 8.. 539 3005... PIVOT BEARING 9.. 539 89... WASHER, 3 /8 SPECIAL 0.. 539 990... WASHER, 3 /8 SAE FLT.. 539 9699...3... NUT 3 /8-6 HEX NYLOC.. 539 03... HCS 3 /8-6 x 3 3.. 539 9905...3... WASHER 3 /8 FLAT STD.. 539 990588... HCS 3 /8-6 x 5.. 539 66... SHIELD, DUST 6.. 539 99063... NUT 3 /8-6 HEX WHIZLK.. 539 990655... HCS 3 /8-6 x ½ 8.. 539 900... BLADE BOLT/WASHER 9.. 539 990563...6... HCS 3 /8-6 x 30.. 539 9908... NUT 5 /6-8 HEX CTRLK 3.. 539 99069..8... WASHER 5 /6 FLAT STE STD 3.. 539 99036..0... RHSNB 5 /6-8 x ¾ 33.. 539 99009... HCS 5 /6-8 x 3.. 539 990... NUT 5 /6-8 HEX NYLOC 35.. 539 063... ROLL PIN 36.. 539 9908... WASHER 5 /6 LOCK 3.. 539 058..0... BUMPER 38.. 539 033... GROMMET FUEL LINE 39.. 539 330... CROSS SHAFT STRUT 0.. 539 33... FRAME W/DECALS NOT SHOWN 539 98... DECK STOP 539 06... BOLT 3 /8-6 x THD FRM 5
ENGINE PLATE KOHLER ENGINE 3 8 9 8 6 3 5 9 3 0 5 6 WHITE VIOLET RED WHITE VIOLET 9 6
ENGINE PLATE KOHLER ENGINE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 990... NUT 5 /6-8 HEX NYLOC.. 539 990669... HCS 5 /6 x ¾ 3.. 539 005... KEY.. 539 0605... PULLEY 5.. 539 0506... CLUTCH 6.. 539 990... WASHER, /6 LOCK.. 539 990... HCS /6 x ½ 8.. 539 0689... CLUTCH TIE DOWN 9.. 539 99069... WASHER, 5 /6 FLAT 0.. 539 05896... MUFFLER.. 539 9908... LOCK WASHER 5 /6.. 539 093... BRACKET MUFFLER 3.. 539 99009... HCS 5 /6-8 x.. 539 093... OIL DRAIN HOSE 5.. 539 990580... HCS ¼-0 x ¾ 6.. 539 0363... CLAMP.. 539 9906... NUT ¼-0 CNTRLOCK 8.. 539 0093... OIL DRAIN FITTING 9.. 539 06... PIGTAIL
ENGINE PLATE KAWASAKI ENGINE 6 5 3 8 9 8 0 3 9 3 5 0 6 VIOLET WHITE WHITE VIOLET GRAY GRAY GRAY 9 8
ENGINE PLATE KAWASAKI ENGINE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 990... NUT 5 /6-8 HEX NYLOC.. 539 990669... HCS 5 /6 x ¾ 3.. 539 005... KEY.. 539 0605... PULLEY 5.. 539 0506... CLUTCH 6.. 539 990... WASHER /6 LOCK.. 539 990... HCS /6 x ½ 8.. 539 0689... CLUTCH TIE DOWN 9.. 539 99069... WASHER 5 /6 FLAT 0.. 539 0589... MUFFLER.. 539 9908... WASHER 5 /6 LOCK.. 539 093... BRACKET MUFFLER 3.. 539 99009... HCS 5 /6-8 x.. 539 093... OIL DRAIN HOSE 5.. 539 990580... HCS ¼-0 x ¾ 6.. 539 0685... CLAMP.. 539 9906...3... NUT ¼-0 CNTRLOCK 8.. 539 0509... GROUND WIRE 9.. 539 05... PIGTAIL 0.. 539 9900... HCS ¼-0 x 5 /8.. 539 990053... WASHER, ¼ INT TOOTH 9
STEERING 5 8 9 0 3 3 8 8 30 3 33 3 6 0 9 3 9 3 36 35 5 6 3 3 6 6 8 5 0
STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 990... NUT 5 /6-8 HEX NYLOC.. 539 393... DAMPENER 3.. 539 060... STUD, 0mm BALL.. 539 36... CONTROL WLDMT LT 5.. 539 363... CONTROL WLDMT RT 6.. 539 05069... E-RING 5 /8.. 539 099... E-RING ½ 8.. 539 0833... CONTROL SHAFT 9.. 539 060... SPHERICAL ROD END LH 0.. 539 0603... SPHERICAL ROD END RH.. 539 9903... NUT 5 /6- HEX JAM LH.. 539 9903...6... NUT 5 /6- HEX 3.. 539 0... BRACKET DAMPENER.. 539 99080... NUT ¾-6 HEX 5.. 539 03003... KNOB 6.. 539 039... SPRING.. 539 99069... WASHER, 5 /6 FLAT 8.. 539 059... BUSHING 9.. 539 99009... HCS 5 /6-8 x 0.. 539 0839... HCS 5 /6-8 x ¾ TPBLT.. 539 99096... NUT 5 /6-8 HEX.. 539 063... RETAINER, 5 /6-8 U-TYPE 3.. 539 9908... NUT 5 /6-8 HEX CTRLK.. 539 093... NUT 5 /6- NYLOC 5.. 539 990563... HCS 3 /8-6 x 6.. 539 0593... WASHER 3 /8 SPRING.. 539 0080... SWITCH-INTERLOCK P 8.. 539 0638... ARM, CONTROL SHAFT 9.. 539 068... TAPPED PLATE 30.. 539 9699...3... NUT 3 /8-6 HEX NYLOC 3.. 539 99030...3... HCS 3 /8-6 x ¾ 3.. 539 9695... SCREW 0- x.65 33.. 539 96998... ZERK 3.. 539 300... CONTROL-DRIVE, LT 539 300... CONTROL- DRIVE, RT 35.. 539 99056... NUT 3 /8-6 HEX CTR LK 36.. 539 99058... HCS 3 /8-6 x WHIZLK
IGNTION SYSTEM 8 3 5 9 6 0 5 8 0 3 9 6 3 6 5
IGNITION SYSTEM ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 0953... CONSOLE.. 539 36... SWITCH, PTO 0 AMP 3.. 539 03... THROTTLE CABLE.. 539 99036... SCREW ¼-0 x 5 /8 5.. 539 99005... WASHER, ¼ SPLIT LOCK 6.. 539 969... NUT #0- HEX NYLOC.. 539 990... HCS #0- x ½ 8.. 539 05... IGNITION SWITCH 9.. 539 00... HOUR METER 0.. 539 05... KEY, IGNITION.. 539 990598... WASHER, ¼ FLAT.. 539 06... SCREW #0- x /8 SLT HD 3.. 539 9693... HCS 5 /6-8 x ¾.. 539 990... NUT 5 /6-8 HEX NYLOC 5.. 539 058... CABLE, NEGATIVE 6.. 539 059... INSULATOR-BATTERY.. 539 3008... CHOKE CNTRL / LZ5 ONLY 8.. 539 0569... KNOB 9.. 539 058... HOLD DOWN, BATTERY 0.. 539 09... CABLE, POSITIVE / LZ5 539 05... CABLE, POSITIVE / LZ30.. 539 058... BUMPER.. 539 085... WIRE CLIP PUSH-MOUNT 3.. 539 39... SWITCH, BRAKE.. 539 036... BATTERY, DRY 5.. 539 39... HARNESS 3
PARKING BRAKE 9 8 0 6 3 0 9 3 8 6 5 5 3
PARKING BRAKE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 330... CALIPER, PARK BRAKE.. 539 39... LINKAGE, BRAKE 3.. 539 399... LINKAGE, REAR BRAKE.. 539 99089... NUT 3 /8- HEX CTRLK 5.. 539 3950... BRACKET L 6.. 539 083... NUT 3 /8- HEX JAM.. 539 990... WASHER, 3 /8 SAE FLT 8.. 539 395... SPRING 9.. 539 398... PLATE, BRAKE 0.. 539 396... BELLCRANK, BRAKE.. 539 063... ROLL PIN.. 539 99003...3... COTTER PIN 3.. 539 008...6... NUT 3 /8-6 HEX JAM NYLOC.. 539 990563... HCS 3 /8-6 x 5.. 539 395... SB 3 /8-6 x SKT HD 6.. 539 0869... BUSHING.. 539 0866... LEVER, BRAKE 8.. 539 06... CROSS SHAFT 9.. 539 05036... GRIP, BRAKE HANDLE 0.. 539 938... BUSHING.. 539 05... RETAINER RING.. 539 39... BUSHING, ¾ x 5
HYDRAULIC PUMP-MOTOR 3 3 0 3 0 6 8 3 6 8 5 5 0 9 30 3 8 3 6 5 9 9 6 8 6
HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 065... FILTER HEAD.. 539 00... CAP HYDRO TANK 3.. 539 0606... FILTER.. 539 050... OIL TANK 5.. 539 06933... FILTER BRACKET 6.. 539 083... RETAINER ¼-0 U-TYPE.. 539 08... TANK MOUNT 8.. 539 085... WIRE CLIP PUSH-MOUNT 9.. 539 083... TI5 WHEEL MOTOR 0.. 539 3... PUMP 0cc W/FAN LEFT.. 539 33... PUMP 0cc W/FAN RIGHT.. 539 9693... HCS 5 /6-8 x ¾ 3.. 539 9698... NUT ¼-0 HEX NYLOC.. 539 99005... WASHER, ¼ SPLIT LOCK 5.. 539 99056... NUT 3 /8-6 HEX CTR LK 6.. 539 990580...8... HCS ¼-0 x ¾.. 539 99058... HCS 3 /8-6 x WHIZLK 8.. 539 990598... WASHER ¼ FLAT 9.. 539 990... NUT 5 /6-8 HEX NYLOC 0.. 539 03... FITTING STRAIGHT.. 539 0396... FITTING STRAIGHT.. 539 38... FITTING STRAIGHT 3.. 539 038... FITTING ELBOW.. 539 336... FITTING ELBOW 5.. 539 390... T ASSEM RETURN 6.. 539 388... TANK HOSE.. 539 389... T ASSEM SUPPLY 8.. 539 0568... CAP 9.. 539 38... HYDRAULIC LINE 30.. 539 385... HYDRAULIC LINE 3.. 539 386... HYDRAULIC LINE 3.. 539 38... HYDRAULIC LINE
WHEELS AND TIRES 9 8 0 8 3 8 5 3 5 9 6 5 3 8 0 6 5 6 9 8
WHEELS AND TIRES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 59... TIRE ASSEM, RR 3 x 9.5-.. 539 599... TIRE RR 3.. 50 5300... RIM RR.. 539 93... VALVE 5.. 539 3300... MOUNT WHEEL MOTOR 6.. 539 9905... WASHER, ½ SPLT LOCK.. 539 99058... NUT ½-3 HEX 8.. 539 088... COTTER PIN 9.. 539 03... LUG NUT ½ 0.. 539 9656... BUSHING, x GA.. 539 033... HCS ½-3 x ¾.. 539 9906...8... BOLT ½-3 x ¼ WHIZLK 3.. 539 99069... HCS 3 /8-6 x ¼.. 539 033...8... NUT ½-3 HEX 5.. 539 9699...8... NUT 3 /8-6 HEX NYLOC 6.. 539 969... HCS 3 /8-6 x ¼.. 539 0535... CAP GREASE 8.. 539 053... BEARING-ROLLER 9.. 539 085... NUT - SLOTTED JAM 0.. 539 0... ZERK.. 539 0889... COTTER PIN.. 539 085... SEAL 3.. 539 055... HCS ½-3 x 9½.. 539 0598... YOKE, CASTER 5.. 539 0558... SPACER, AXLE 6.. 539 055... WHEEL ASSEM, CASTER.. 539 033... NUT ½-3 HEX NYLOC 8.. 539 03300... ZERK 9.. 539 0553... RIM 9
0 MOWER LIFT / DECK LIFT 0 8 8 35 3 9 9 3 30 5 6 0 3 3 33 5 6 3 9 3 35 36 38 8 3 6 5 33 33 9 9 3 3 3 8 30 3
MOWER LIFT / DECK LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 0808...8... PILLOW BLOCK.. 539 030... LINK-CONNECTING 3.. 539 03... ADJUSTMNT PLATE, OUTER.. 539 033... ADJUSTMNT PLATE, INNER 5.. 539 060... SPRING-EXTENTION COMBI DECK 539 060...3... SPRING-EXTENTION TUNNEL DECK 6.. 539 0050... GRIP, VINYL.. 539 0058... SPRING, COMPRESSION 8.. 539 03... FLANGE BUSHING 9.. 539 0...8... HCS 5 /6 x ¾ 0.. 539 098... EYEBOLT 5 /6 COMBI DECK 539 098...3... EYEBOLT 5 /6 TUNNEL DECK.. 539 055... CUSHION, HANDLE.. 539 056... HITCH PIN 3.. 539 06...3... HCS 3 /8 x ¾.. 539 0353... PIN MOUNT UPPER 5.. 539 053... PIN, LOCKING 6.. 539 0530... DECK LIFT SPACER.. 539 080... SUPPORT PLATE 8.. 539 080... E-RING, /8 9.. 539 05050... LIFT LINKAGE 0.. 539 05059... LANYARD.. 539 05060... CLEVIS PIN 5 /8.. 539 05069... E-RING, 5 /8 3.. 539 0653... PIN, GROOVED.. 539 083... LIFT LEVER 5.. 539 0835... LIFT SHAFT WLDMT REAR 6.. 539 30... LIFT SHAFT WLDMT FRONT.. 539 990580...3... HCS ¼-0 x ¾ 8.. 539 938... BUSHING 9.. 539 9699...5... NUT 3 /8-6 HEX NYLOC 30.. 539 9698... WASHER 5 /8 SAE 3.. 539 96989... PIN # HAIR 3.. 539 990585... NUT 5 /6 WHIZ COMBI DECK 539 990585...3... NUT 5 /6 WHIZ TUNNEL DECK 33.. 539 99063...3... HCS 3 /8 x ½ 3.. 539 99065... COTTER PIN 35.. 539 990...3... NUT 5 /6-8 HEX NYLOC 36.. 539 9906... NUT ¼-0 CNTRLOCK 3.. 539 9903... BUSHING 38.. 539 06... ZERK, LONG
FUEL SYSTEM 6 3 9 5 8
FUEL SYSTEM ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 060... DECAL-FUEL VALVE.. 539 069... VALVE-FUEL 3.. 539 00... TANK-FUEL RIGHT 539 009... TANK-FUEL LEFT.. 539 9...6... CLAMP-HOSE 5.. 539 909... LINE, FUEL 6.. 539 0688... CAP, FUEL.. 539 050...6... STUD 8.. 539 0580... LINE, FUEL 9.. 539 08... LINE, FUEL 3
SEAT 3 0 9 6 9 8 8 5 5 6 0 3
SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 303... SEAT.. 539 990...8... NUT 5 /6-8 HEX NYLOC 3.. 539 30359... SEAT BELT-RETRACTABLE.. 539 05039... STUD PLATE MOUNT 5.. 539 333... STANDOFF, SEAT PAN 6.. 539 9698... NUT ¼-0 HEX NYLOC.. 539 99036... RHSNB 5 /6-8 x ¾ 8.. 539 3085... PAN, SEAT 9.. 539 308... LATCH, SEAT 0.. 539 30896... SB 5 /6-8 HEX HD.. 539 30898... GRIP, VINYL.. 539 950... SPRING 3.. 539 3089... PIVOT SEAT PAN.. 539 05... BOLT 5 /6-8 x ¾ THD FRM 5.. 539 085... WIRE CLIP PUSH-MOUNT 6.. 539 03... SEAT LANYARD.. 539 99058... HCS 3 /8-6 x WHIZLK 8.. 539 9905... WASHER 3 /8 FLAT STD 9.. 539 9699... NUT 3 /8-6 HEX NYLOC 5
DEBRIS SHIELD 5 3 6
DEBRIS SHIELD ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 033...... NUT ½-3 HEX NYLOC.. 539 0333...... HCS ½-3 x 3¼ 3.. 539 05...... BOLT 5 /6-8 x ¾ THD FRM.. 539 56...... STRUT WELDMENT REAR 5.. 539 636...... REAR DEBRIS SHIELD
R N R N DECALS 0 5 3 9 6 3 8 8
DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 06... DECAL, HUSQ. 5" BLUE.. 539 05...... DECAL, DANGER 3.. 539 0956... DECAL, CONSOLE.. 539 055... DECAL, HUSQ. SILVER 5.. 539 055...... DECAL, BATTERY WARNING 6.. 539 088...... DECAL, PROP 65.. 539 03333...... DECAL, MOTION CONTROL 8.. 539 09...... DECAL, TRACKING 9.. 539 55... DECAL, WARNING 0.. 539 0898...... DECAL, HEIGHT.. 539 0899...... DECAL, HEIGHT.. 539 050... DECAL, SERVICE 3.. 539 83...... DECAL, OIL TANK.. 539 59... DECAL, LZ5 539 059... DECAL, LZ30 NOT SHOWN 539 008... DECAL, EXHAUST 539 08...... DECAL, 80 DVA, AUST 539 09...... DECAL, EMC, AUST 9
PROTECTION FRAME 6 5 6 5 3 8 5 5 8 30
PROTECTION FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION.. 539 09... TOP TUBE.. 539 080... SIDE TUBE, RT 3.. 539 08... SIDE TUBE, LT.. 539 036... PIN ½ W/LANYARD 5.. 539 0000...6... NUT ½-3 CENTERLOCK 6.. 539 0333... HCS ½-3 x 3¼.. 539 3083... KNOB W/STUD 8.. 539 08366... HCS ½-3 x 3
3 SCHEMATIC
SCHEMATIC 33
P/N 539 38 R0 05/30/08