Jiangsu Baixie Precision Forging Machinery Co.,Ltd Gillian Ge Mob: +86 (0) 137 7368 3540 Tel: +86 513 8883 8848 Fax: +86 513 8889 1498 MSN: kunkunh00@hotmail.com Skype:kunkunh00 E-mail: gillian.ge@baixie.com ; ge.gillian@gmail.com Web: www.forginghammer.cn
Brief introduce of Baixie Company Baixie, a member of original Haian National Machinery Factory, is the most professional manufacturer of CNC closed die forging hammers in China and more popular company in the world. More than 300 sets Baixie s hammers have been sold to China and abroad. In 2002, Baixie developed a first set CNC fully hydraulic die forging hammer in China; In 2004, Baixie finished refitting 80kJ pneumatic hammer with 100% hydraulic driving; In 2006, Baixie developed 100kJ hydraulic counterblow hammer with micro-motion; In 2008, Baixie finished refitting 125kJ pneumatic hammer with 100% hydraulic driving; In 2009, Baixie finished refitting 250kJ pneumatic hammer with 100% hydraulic driving; In 2010, Baixie finished refitting 320kJ pneumatic hammer with 100% hydraulic driving; In 2011, Baixie developed China first set 125kJ CNC fully hydraulic die forging hammer; In 2012, Baixie developed China first set 400kJ CNCfully hydraulic counterblow hammer was in developing.
Main Products 1. CHK CNC fully hydraulic die forging hammer 2. CTKA CNC fully hydraulic die forging hammer 3. CTK CNC fully hydraulic die forging hammer (hydraulic drive systems be applied on all types hammers) 4. CDKA CNC hydraulic counterblow hammer
1. CHK series CNC fully hydraulic forging hammers Baixie s hammers are suitable for forging automobile part, surgical instrument, and tableware, hardware, and also for spaceflight and ship industry.
CHK series CNC fully hydraulic forging hammers Features: Baixie use U-shape framework and X - configured wide guide rail to ensure high forging accuracy; Adopt short striking stroke structure and hydraulic driving structure to get huge striking energy in short time to ensure high forging frequency; Equipped with Siemens control system to ensure precise energy control; Step the feet pedal switches according to the pre-set programs to simplify operation; Use safety valve and safety pin to ensure safety operation; Equipped with Vibration control system of GERB to reduce the vibration to surrounding environment. Short die connecting time and short reversal of stroke reduces the die stress, so optimum die life is achieved. Equipped with robots to realize automatic forging line. Equipped with hydraulic ejector according to the customer s requirement.
Main parts CHK series CNC fully hydraulic forging hammers
CHK series CNC fully hydraulic forging hammers Technical parameters Unit 16 25 31.5 50 63 80 100 125 Striking energy kj 16 25 31.5 50 63 80 100 125 Striking frequency at normal capacity 1/min 100 90 90 90 80 80 75 70 Max. ram stroke mm 630 680 720 720 800 800 840 840 Max. die height without dovetails (upper and lower die) Min. die height without dovetails (upper and lower die) mm 245 360 400 420 440 460 550 550 mm 110 200 240 260 280 300 350 350 Daylight between guides mm 500 600 660 770 830 890 960 960 Frame base width mm 1800 2160 2320 2720 2950 3150 3400 3400 Frame base depth mm 1200 1380 1500 1760 1880 2050 2400 2540 Overall weight T 26 41 51 85 100 125 150 195 Main motor capacity kw 30 55 55 2 55 2 55 2 90 2 90 2 110
CHK series CNC fully hydraulic forging hammers Typical Customers in China Baixie s CNC forging hammers are very popular. Here are the customers in China. One of Baixie s customer who produces hardware tools bought 12 hammers from 2007. CHK16kJ tableware automatic forging lines in Suzhou, an American company (2 lines) CHK16kJ-25kJ Surgical instrument forging lines in Shanghai (4 lines)
CHK series CNC fully hydraulic forging hammers Typical Customers in China CHK16kJ-CHK31.5kJ automobile, forklift and machinery parts forging lines in Jingxian (5 lines) CHK25kJ-CHK100kJ hardware tools forging lines in Shandong (12 lines)
CHK series CNC fully hydraulic forging hammers Typical Customers in China CHK31.5-CHK80kJ rigging forging lines in Shandong (4 lines) CHK31.5kJ-CHK100kJ automobile forging lines in Fuzhou (5 lines)
CHK series CNC fully hydraulic forging hammers Typical Customers in China CHK80kJ steering knuckle forging line in Anhui CHK80kJ-CTK125kJ vane forging lines in Deyang Dongfang Turbine Co.,Ltd (2 lines)
CHK series CNC fully hydraulic forging hammers Typical Customers in China China first set 125kJ forging hammer with U-frame (in 2011) CHK16kJ-CHK125kJ anchor chain forging lines in Jiangsu (4 lines)
CHK series CNC fully hydraulic forging hammers Typical Customers out of China The forging hammers are not only welcomed in China, but also popular in abroad. We exported the hammers to Germany, Brazil, Russia, Syria, Turkey, India, Vitenam and so on. CHK25 hand tool forging line in Russia CHK25 hand tools forging lines in Vietnam (2 lines)
CHK series CNC fully hydraulic forging hammers Typical Customers out of China CHK25kJ hand tool forging line in Brazil CHK31.5kJ automobile parts forging line in Turkey.
2. CTKA Series CNC Fully Hydraulic forging hammer In order to easy to ship, Baixie developed CTKA CNC fully hydraulic die forging hammers. These series forging hammers have the same hydraulic system with CHK, but the frames are composed by two uprights with one anvil. They have below features: 1. High integrated fully hydraulic driving system, no need pump chamber and hydraulic station; 2. Programmable striking control and digital inputting; 3. Long hammer tup enhancing working accuracy; 4. Striking energy and striking sequence be set optionally; no surplus striking energy avoiding noise problem and increasing the die life. 5. Man-machine interface and automatically malfunction diagnosis, Chinese and English display.
CTKA Series CNC Fully Hydraulic forging hammer Technical parameters Spec. CTKA 160 200 250 320 400 Striking energy kj 160 200 250 320 400 Daylight of guiderails mm 1000 1000 1000 1200 Max. striking stroke mm 1000 1050 1100 1200 1300 Min. striking stroke mm 800 780 800 900 950 Max. die height (without wedge) Min. die height (without wedges) mm 650 700 750 750 800 mm 450 430 450 450 500 Striking frequency Min -1 55 50 45 45 Dropping weight kgs 11000 12500 15000 17000 22500 Main motor kw 4 75 4 90 4 90 4 110 4 110
3. CTK CNC fully hydraulic die forging hammer (hydraulic drive systems be applied on all types hammers) In order to save investing costs as lower as possible, we can keep using of frames (including uprights, anvil), only change the driving system and control system, as well as the ram. Baixie supplies this kind of refitting, that is CTK series. More than twenty sets hammers in the range of 75kJ to 400kJ were conversed. There has many advantages to use the new hydraulic system: Controlling striking energy With controlling exact striking energy, it not only improves the die life, but also saves the energy, as well as keep the stable products quality.. High speed striking 100% hydraulic driving to make the system get huge energy in a short time. Lower space cost Don t need the hydraulic station any more, just two oil tanks are on the two sides of the hammer.
CTK series CNC fully hydraulic forging hammers (hydraulic drive systems be applied on all types hammers) Technical parameters: Unit 25 50 75 125 250 400 Striking energy kj 25 50 75 125 250 400 Striking frequency at normal capacity 1/min 90 80 70 60 50 40 Max. ram stroke mm 720 850 900 1000 1100 1200 Ram depth mm 400 700 800 850 1200 2000 Max. die height without dovetails (upper and lower die) Min. die height without dovetails (upper and lower die) mm 500 500 550 600 750 800 mm 300 320 350 400 450 500 Daylight between guides mm 450 600 680 730 1000 1200 Frame base width mm 2380 2960 2700 3700 4000 4400 Frame base depth mm 1100 1500 1800 2000 2400 2700 Total height mm 6400 6800 7600 9200 9200 11000 Overall weight T 33 64 100 165 320 440 Main motor capacity kw 55 2 55 2 90 4 55 4 90 4 132
CTK series CNC fully hydraulic forging hammers (hydraulic drive systems be applied on all types hammers) Typical Customer CTK320kJ crank shafts forging line in Qinghai CTK250kJ railway parts forging line in Shandong
CTK series CNC fully hydraulic forging hammers (hydraulic drive systems be applied on all types hammers) Typical Customer CTK80kJ-125kJ automobile forging lines in Faw-Brahat (4 lines) CTK75kJ-125kJ automobile parts forging lines in Changzhou (2 lines)
Compare Baixie 100% hydraulic hammer with hydropneumatic forging hammer Item Basis principles How to control the striking energy Normal striking energy Fully hydraulic forging hammer The upper and lower chamber of working cylinder is full of hydraulic oil. By controlling the close time of striking valve It can realize max. striking energy in every place in the die closed height Hydro-pneumatic forging hammer Upper chamber is full of high-pressure Nitrogen, and lower chamber is hydraulic oil By controlling the striking stroke of ram It can realize max. striking energy only when the ram has max. stroke. Striking stroke small large Striking speed slow fast Return speed fast speed Dies be closed and striking continuously no has Mix of oil and gas No has Pressure keeping property of hydraulic system good bad
Compare Baixie 100% hydraulic hammer with hydropneumatic forging hammer Item Fully hydraulic forging hammer Hydro-pneumatic forging hammer Power system Be installed on the frame with high integration Hydraulic station is separated, and power system is installed in pump room. The space be needed No additional beside the hammer body Need the pump room and pipeline main valve structure and longevity Cone valve with long longevity Combination sliding valve with short longevity Hydraulic pipeline No additional high pressure pipeline With additional high pressure pipeline Dropping weight big small control way of striking energy PLC worker performance of large hammer good bad worker requirement Low( semi-skilled) High( skilled) PLC of striking energy and steps yes no accuracy high low Realize automatic It can It can not
Compare Baixie 100% hydraulic hammer with hydropneumatic forging hammer hydraulic die forging hammer Hydro-pneumatic forging hammer Cost for purchasing hammers 1.5 1 Cost for constructing pump room no Should take into consideration Hydraulic oil usage 1 3 Pipe system no Safety propety good worse Leakge of Nitrogen No often cooling machine ( heating exchange) 1 twice Energy saving good normal Stable quality of forging parts good normal Reliability of forging hammer good normal Maintenance cost lower higher Should have the pipe system with large flow
4. CDKA series Fully Hydraulic Counterblow Hammer Just as the name implies, counterblow hammer is a kind of equipment that the upper ram and lower ram strike with each other with equal energy. CDKA s basic structures : The mass ratio of the upper to the lower ram is 1:1; Fully hydraulic driving system; Siemens s PLC control; Multiple element cast steel and welded construction frame; X-configured wide guide rail; Hydraulic ejectors; Automatic lubrication and oil temperature control system; GERB vibration control system.
CDKA series Fully Hydraulic Counterblow Hammer Technical parameter: Unit 160 250 320 400 Striking energy kj 160 250 320 400 Blow frequency at normal working capacity 1/min 50 45 40 38 Upper ram stroke mm 630 700 700 700 Ram depth mm 1450 1700 1800 2000 Max. die height without dovetails (upper and lower die) Min. die height without dovetails (upper and lower die) mm 700 820 900 950 mm 400 500 550 600 Daylight between guides mm 1100 1300 1350 1500 Frame base width mm 3600 4200 4500 5000 Frame base depth mm 1650 1900 2000 2400 Total height mm 10800 11500 12000 13000 Overall weight T 125 180 240 320 Main motor capacity kw 220 360 440 530
CDKA series Fully Hydraulic Counterblow Hammer Picture showes 400kJ CNC fully hydraulic driving counterblow hammer was finished by Baixie and passed the inspection by China authoritative department. It is first set 100% hydraulic driving counterblow hammer in China and the advanced in the world.
Machining workshop
Assembly workshop
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