AGCO Corn Header Manual 09020401d HEADSIGHT.COM 574.546.5022
About Headsight Headsight Contact Info Headsight, Inc. 4845 3B Road Bremen, IN 46506 Phone: 574-546-5022 Fax: 574-546-5760 Email: info@headsight.com Web: www.headsight.com Technical Assistance Phone: 574-220-5511 About this Manual How to use this manual The instructions in this manual are in the order that they should be completed for new installations. Complete all applicable instructions in each section before proceeding. Note that some sections are labeled to indicate they only apply to certain machines or applications. An index is available in the front of the manual to help find technical information for previously installed systems. This icon designates information of which you should take note. This icon indicates a special tool needed for a given task. This icon designates an important instruction. Disclaimers Headsight, Horizon, Pinpoint, Insight, Foresight, Feathersight Truesense and Truesight are trademarks of Headsight, Inc. All other trademarks are property of their respective owners. Suggestions If you have any suggestions to improve this manual please call 574-546-5022 or email info@headsight. com. Headsight s products are protected by one or more of the following US Patents 6202395, 6833299, 7310931, 7647753, 9609806 and other patents pending. Copyright Headsight, Inc. 2017 i
Contents About Headsight i About this Manual i Installation 1 Mounting Sensors 2 AGCO Poly (Outer Rows) 2 AGCO Poly (Inner Rows) 3 Steel Snouts 4 Routing Wiring 5 Harness Length Table 5 Removing Wires for Tight Access 5 Wiring instructions 6 Install Horizon or Insight Controller 7 Sensor Adjustment 8 Changing Swing 8 Increasing or Decreasing Voltage 8 Sensor Extensions 9 Parts 10 Corn Sensor 10 Mounting Bracket and Harness 11 STATEMENT OF LIMITED WARRANTY 13 ii
Installation Before working under header always: 1. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Turn off combine and remove key from ignition. 4. Set combine parking brake. 5. Disconnect all drive shafts from the header. Installation 1
Installation Complete this installation portion of the header manual before continuing. Mounting Sensors AGCO Poly (Outer Rows) 1. Remove steel skid plate at the front of the outer row. Retain hardware for use later 2. Attach sensor to bracket using provided hardware B2237. 3. Slide U-shaped bracket into the snout once the sensor is attached. 2
4. Secure bracket to the snout reusing the hardware removed earlier. Installation AGCO Poly (Inner Rows) 1. Remove the lower surface of the snout to allow sensor installation. Drill holes then cut between them to prevent sharp corners or edges Remove area approximately 2.75" x 4.75" as shown 2. Remove two rear snout tip mounting bolts and discard. 3. Attach sensor to mounting bracket with provided hardware B2246. 3
Installation 4. Insert bracket into snout and attach with the provided 5/16" x 1" Torx screws. Steel Snouts 1. Locate pocket-shaped brackets and hardware labeled B2240. 2. Hold bracket as far forward as possible on the snout. Remove skid plate if necessary Mark the position of the 4 holes 3. Remove bracket and drill locations marked in step #2 with 3/8" drill bit. 4. Mount the sensor into the bracket using the included hardware B2240. 5. Mount bracket into snout using 4 self-tapping screws. Place bracket over lips of snout 4
Routing Wiring 1. Select appropriate wiring from chart below and mark blue connector with sensor position. Properly routing the wiring is the most critical part of the installation process. Please take time to ensure that you have allowed sufficient slack for motion as well as sufficient clearance from moving header parts or crop flow. Installation Harness Length Table Header Width Left Left Center Center Right Center Right Up to 20' 17' 17' 33' 21' up to 30' 23' 17' 17' 23' 38' 31' up to 40' 38' 17' 17' 33' 33' and 10' 41' and up 38' 23' 17' 38' 33' and 17' *Use Left, Left Center, Center, Right Center and Right for 5 sensor system *Use Left, Left Center, Right Center and Right for 4 sensor system *Use Left, Center and Right for 3 sensor system *Use Left and Right for 2 sensor system Removing Wires for Tight Access When routing the wiring, there may be times when you would like to route the wiring through a small hole. You may remove the Weather-Pack connector by using the following procedure. This step is NOT required; it is only shown to aid installation as needed. 1. Release wire retaining clip on each connector. Insert removal tool and pull each wire out of connector. 2. Flare connector terminal tabs using removal tool. 3. Reinstall wires in connector body: Black into A White into B Green into C 4. Latch wire retaining clip. 5. Connect wiring harness to sensor. 5
Installation Wiring instructions 1. Lay out wiring to appropriate snout. Wiring will run from the sensor to the rear of the header near the combine s feederhouse connection See the Harness Length Table for assistance 2. Connect the wiring to the sensor. Ensure connection is properly aligned and seated Push gently but firmly until it clicks 3. Fasten wiring with cable clamps on both sides of the connection. Allow slight (1/2") slack near sensor 4. Fasten with cable clamps near snout hinge points. Lift snout to see full range of motion Leave enough slack to prevent tension on the wiring 5. Route wiring to rear of header Route to rear of head near the combine feederhouse electrical connectors Secure wiring with cable clamps and zip ties approximately every 12-24" as needed 6. Repeat steps above for each sensor. 7. Wrap and fasten excess wiring in secure location. See the Headsight combine manual for more details about how to install the remaining wiring harness or control box and then connect each individual sensor. 6
Install Horizon or Insight Controller 1. Connect the Horizon or Insight box to the main Headsight harness. 2. Hold the box at rear of header as shown and make sure Headsight harness can reach feeder house electrical connection of combine. Mark mounting hole locations 3. Drill mounting holes using 1/4" drill bit. 4. Secure box to header using hardware provided. Installation 7
Sensor Adjustment Insert header stop to prevent movement Changing Swing 1. Loosen the bolt A holding downstop. 2. Slide the downstop to new position in slotted hole. Raising downstop will increase voltage swing and allow higher maximum cutting height Lowering the downstop will decrease total voltage swing and help prevent arm from stabbing the ground when the headers is lowered A Sensor Adjustment Increasing or Decreasing Voltage 1. Loosen sensor mounting nuts B. 2. Twist the sensor to new position using the slotted mounting holes. Twisting sensor clockwise will lower voltage Twisting sensor counterclockwise will increase voltage 3. Retighten the nuts B. B B 8
Sensor Extensions Headsight recommends using the lowest extension setting that allows you to run high as you desire. Increasing the length of the extension will reduce header control sensitivity. 1. Remove flange lock nut then remove arm and spring. 2. Install extension to sensor assembly with previously removed spring and flange locknut. 3. Install arm in extension with two bolts and nuts as pictured at desired length. Headsight does not recommend extensions unless you need to run higher If you desire to operate header higher then sensors will allows, you may add extensions Sensor Adjustment 9
Parts 8 7 6 19 HT2000-B HT2000-Y COMPLETE SENSOR ASSEMBLY BLACK COMPLETE SENSOR ASSEMBLY YELLOW (ASSM EXCLUDES 10, 11A, 15, 16 & 17) A 18 HT2113-B HT2113-Y POLY ARM BLACK POLY ARM YELLOW 1 17 08200108 3/8-16x1-3/8 HEX BOLT 2 16 HT2117 EXTENSION 2 Corn Sensor 15 08200131 3/8-16 SERRATED FLANGE NUT 2 14 HT2110 SPRING 1 B 13 08200151 5/16-18 FLANGE LOCK NUT 1 12 HT2105 STOP 1 11A 08200117 M8x12 FLANGE BOLT (OPTIONAL) 1 11 08200117 M8x12 FLANGE BOLT 1 10 HT2130 SHIELD (OPTIONAL) 1 9 08200147 M5x20 HEX BOLT 2 8 HT2128 SENSOR 1 C 7 HT2120 CORN BODY 1 6 08100103 SNAP RING E-CLIP 1 5* HT2139 BUSHING ASSEMBLY WITH SEALS 1 4 HT2132 BUSHING WHITE 1 3 HT2131 BUSHING BLUE 1 2 HT2111 SPRING 1 ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY D 1 HT2125 PIVOT ARM 1 E F 1 G 2 H 8 7 6 5 4 3 7 6 5* 5* 4 5* 3 13 12 14 18 NOTE: SENSOR CALIBRATION TARGET HIGH VOLTAGE = 4.00V (ACCEPTABLE RANGE 3.95V - 4.05V) 5 4 3 17 Parts HT2000_PARTS 2 1 04 CHG LEVEL C CORN SENSOR PARTS, HALL EFFECT THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TO HEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS IS STRICTLY PROHIBITED. HEADSIGHT INC. THIRD ANGLE PROJECTION SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES DIMENSIONS W/O TOL ARE BASIC DATE JAN 30, 17 MATERIAL N/A 16 15 11 11A 10 5* 9 8 2 1 HT2000_PARTS H G F E D C B A 10
Mounting Bracket and Harness 1 2 ITEM QTY. PART NUMBER DESCRIPTION 1 AR HT2237 Mounting Bracket 2 AR PFBxx (xx=length) Extension Harness (10,17,23,33,38) N/A AR B2237 Mounting Hardware Parts 11
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STATEMENT OF LIMITED WARRANTY For Headsight Products Headsight Inc. (Headsight) warrants its new products to be free from defects in material and workmanship for a period of twelve (12) consecutive months following the date of purchase by the retail purchaser. Headsight Inc. (Headsight) warrants its new corn sensors assemblies for a period of thirty-six (36) months. Headsight warrants genuine Headsight replacement parts and components to be free from defects in material and workmanship for a period of six (6) consecutive months following the date of purchase or the remainder of the original equipment warranty period, whichever is longer. Headsight s obligation under these warranties shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in Headsight s judgment, shows evidence of such defect. Limitations to Warranty This warranty does not cover: Warranty claims directly resulting from improper installation of the product. Any product damaged by accident, abuse, misuse, or negligence after shipment from Headsight. Any unauthorized product alteration or modification. Any unauthorized repairs made with parts other than genuine Headsight parts. Any repairs performed by anyone other than Headsight or an authorized Headsight dealer unless specifically authorized by Headsight. Warranty Procedure Troubleshooting should be done between farmer/dealer and Headsight through our technical assistance @ 574.220.5511. Labor reimbursement will occur only pre-arranged through Headsight technical assistance and be scheduled to a flat rate basis or reasonable time allowance in Headsight s judgment. There is no mileage reimbursement. Diagnostic time will not be reimbursed except in pre-arranged circumstances. Warranty claims should be on typical dealer service work order with a number and name to be attached for any future correspondence. All warranty work must be performed, and claims submitted, within thirty (30) days of the occurrence of the claim and within the warranty period. All parts removed during warranty repair must be returned to Headsight with Headsight s Return Form within thirty (30) days of the occurrence of the claim and within the warranty period. Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser s location or require it to be returned to Headsight, Inc. for inspection. Limitation of Liability Headsight makes no express warranties other than those, which are specifically described herein. Any description of the goods sold hereunder, including any reference to buyer s specifications and any descriptions in circulars and other written material published by Headsight is for the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. There are no implied warranties of merchantability or fitness of a particular purpose. This warranty states Headsight s entire and exclusive liability and buyer s exclusive remedy or any claim for damages in connection with the sale of furnishing of Headsight products, their design, suitability for use, installation or operation, or for any claimed defects herein. HEADSIGHT WILL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NOR FOR ANY SUM IN EXCESS OF THE PRICE RE- CEIVED FOR THE GOODS FOR WHICH LIABILITY IS CLAIMED. No representative of Headsight nor any dealer associated with Headsight has the authority to change the items of this warranty in any manner whatsoever, and no assistance to purchaser by Headsight in the repair of operation of any Headsight product shall constitute a waiver of the conditions of this warranty, nor shall such assistance extend or revive it. Headsight reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. Warranty: 1/2017 13
P 574.546.5022 F 574.546.5760 4845 3B Rd Bremen, IN 46506 info@headsight.com www.headsight.com