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Page 1 of HP B&S Vanguard Engine

Transcription:

FORM MS-9491 6/94 REPLACES FORM MS-9491 8/93 FILE IN SECT. 2 OF SERVICE MANUAL 404700 to 404799 Illustrated Parts List Model Series 404700 to 404799 TYPE NUMBERS 1200 through 1207, 1211 through 1214, 1400, 1500, 1502, 1505. TO FIND THE CORRECT NUMBER OF THE PART YOU NEED: FOLLOW THE INSTRUCTIONS BELOW A. Refer to Engine Model, Type and Code Number that is stamped on the blower housing of engine. Engine type numbers such as 0123 01 are listed only as 0123 in most instances. The two digits (01 or 02, etc.) to the right of the space may be required for more accurate parts identification in some instances. Select the Illustrated Parts List covering the correct Model Series and Type Number. B. Refer to the Illustrations and compare the original part with Illustration. The number next to the illustration is the Reference Number. Assemblies include all parts shown in frames. All parts shown in assembly frames having individual reference numbers can be purchased separately. C. After the Reference Number has been identified, refer to the Numerical text, where Reference and Primary Part Number are listed. THE PRIMARY PART IS USED ON ALL TYPE NUMBERS EXCEPT THOSE TYPE NUMBERS UNDER NOTE. D. If a Note appears below the Primary Part Number, it means that this part differs from the Primary Part for certain types. If your Type number is listed under Note, order the part referred to at the Note. E. If your Engine Type Number does not appear after any part number listed under Note, use the Primary Part Number. F. For Engine Type Numbers not covered by this book, check other Parts Lists having the same engine model or contact your source of supply. PRINTED IN U.S.A. BRIGG S& STRATTON COPYRIGHT

11 5.1 15B 1 3 2 569 22 9 8.2 10 8.1 507 506 572 9 354 7.1 353 985 9 244 869 870 871 556 12 7.2 18 21 524A 881 5.2 13 10 1019 LABEL KIT 20 15 15A REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 1 497074 Cylinder Assembly 91080600). 492438 Cylinder Assy. Date 91080500). 492438 Cylinder Assy. Used on Model Series 404777. 2 399265 Bushing 3 391086 Seal Oil 5.1 493457 Head Cylinder #1 5.2 493458 Head Cylinder #2 7.1 271867 Gasket Cyl. Hd. #1 7.2 271868 Gasket Cyl. Hd. #2 8.1 398065 Breather Assy. (#1) 8.2 222892 Breather Assy. (Cylinder #2) (Used Only on Ref. 572 Air Baffle With Holes For Mounting) 9 27803 Gasket Breather 10 94382 Screw Sem 11 280225 Tube Breather 12 271703 Gasket Crankcase (.015 Thick) 271188 Gasket Crankcase (.005 Thick) 271189 Gasket Crankcase (.009 Thick) 13 94565 Screw Cylinder Head 15 94239 Plug Oil Drain 15A 94613 Plug Oil Drain (Hex. Socket Head) 15B 94497 Plug Oil Drain (1/8 27) 18 493304 Sump Engine 20 291675 Seal Oil 21 399195 Plug Oil Fill 22 93882 Screw Sem 244 230318 Connector Fuel Line 353 92791 Washer Lock 93051600). 354 90576 Nut Hex. 506 231174 Terminal Date 93051700). 507 280180 Insulator Date 93051700). 524A 271485 Seal Plug 556 Screw Hex. Hd. See Last Pages. 569 272062 Gasket Sump 572 224580 Baffle Air (Cyl. #2) 91080600). 224362 Baffle Air (Cyl. #2) Date 91080500). 869 261463 Seat Int. Valve 870 213316 Seat Ex. Valve 871 261961 Guide Exhaust Valve 231218 Guide Intake 881 222860 Plate Cover 985 398525 Insulator 93051600). 1019 491259 Label Kit 9491 2 Assemblies include all parts shown in frames. 64 2

16 24 615 634A 552A 615 552 42 41 36 40 35 45 868 404700 to 404799 33 34 219 819 120 741 616 220 31 29 230 32 46 219A 27 26 1058 OWNER S MANUAL 28 25 27 16 393382 Crankshaft For Timing Gear Key Order Part No. 94196. 493236 Crankshaft 1201, 1203. 24 222698 Key Flywheel 25 394955 Piston Assy. (Standard) 394956 Piston Assy. (.010 O.S.) 394957 Piston Assy. (.020 O.S.) 394958 Piston Assy. (.030 O.S.) 26 394959 Ring Set (Standard) 394960 Ring Set (.010 O.S.) 394961 Ring Set (.020 O.S.) 394962 Ring Set (.030 O.S.) 27 260924 Lock Piston Pin 28 299691 Pin Piston (Standard) 391286 Pin Piston (.005 O.S.) 29 393270 Rod Connecting (Standard) 393714 Rod Conn (.020 Undersize) 492667 Rod Conn. Used on Model Series 404777. 492911 Rod Conn. (.020 Undersize) Used on Model Series 404777. 31 220863 Washer 32 94671 Screw Conn. Rod 92083000). 92909 Screw Conn. Rod Date 92083100). 33 390419 Valve Exhaust 390420 Valve Exhaust 1200, 1201, 1202, 1203, 1205, 1206, 1207, 1208, 1211, 1212, 1213, 1214, 1400, 1500, 1502. 34 261528 Valve Intake 35 65906 Spring Valve (Intake) 36 26828 Spring Valve (Exhaust) 40 221596 Retainer Valve (Intake) 41 292260 Retainer Valve (Exhaust) 68293 Retainer Valve 1207. 42 93630 Retainer Valve (2) 45 261368 Tappet Valve 46 213674 Gear Cam 120 92290 Washer Lock 219 393415 Gear Governor 219A 394348 Gear Governor 220 222773 Washer Thrust 230 223882 Washer Gov. Crank 552 262332 Lower Bushing Gov. 552A 262331 Upper Bushing Gov. 615 94296 Retainer E-Ring 616 491530 Crank Governor 634A 491287 Seal Governor Shaft 741 262694 Gear Timing 819 93686 Screw Hex. Hd. 868 393606 Seal Assy. Valve 1058 272112 Owner s Manual 9491 3 Assemblies include all parts shown in frames. 64 3

358 GASKET SET 90 91 95 51 861 PUMP REPAIR KIT 108 51A 109 51 52 955 859 116 947 98 99 387 860 105 97 95 634 860 104 103 102 119 107 127 53 50 232 202 257 205 634 203 394 96 93 435 434 858 392 432 117 94 54 257 121 CARBURETOR KIT 52 50 213290 Manifold Intake 491734 Manifold Intake Use(s): 91488 Plug Pipe 1207. 51 271412 Gasket Carb. Mtg. 51A 280319 Spacer Carburetor 52 270884 Gasket Intake Manifold 53 93970 Screw Hex. Head 54 93208 Screw Sem 90 495026 Carburetor 91 495054 Body Assembly Upper 92021600). 399327 Body Assy. Upper Date 92021700). 93 231209 Bushing Throttle Shaft 94 491538 Valve Idle Adjust 95 93499 Screw Sem 96 223370 Valve Throttle 97 392672 Shaft Throttle 98 91920 Screw Fil. Hd. 99 26157 Spring Throttle Adj. 102 271609 Gasket Carb. Body 103 298514 Float Carburetor 104 230896 Pin Float Hinge 105 394683 Valve Fuel Inlet 107 491531 Body Lower Carb. 108 223534 Valve Choke 109 392673 Shaft Choke 116 280474 O-Ring 117 231339 Jet Needle Valve (Fixed) 231337 Jet Needle Valve (Fixed) (High Altitude) 119 94152 Screw Hex. Hd. 121 491539 Carburetor Kit 127 223472 Plug Welch 202 262684 Link Throttle 89120400). 493230 Link Throttle Date 89120500). 203 280997 Crank Bell 89120400). 493230 Crank Bell Date 89120500). 205 93971 Screw Hex. Head 232 262539 Spring Backlash 257 93897 Screw Sem 358 491856 Gasket Set 387 280197 Body Pump 392 261395 Spring Pump 394 270988 Diaphragm 432 221377 Cap Spring 434 223688 Cover Diaphragm 435 93829 Screw Diaph. Cover 634 271013 Washer (Thr. Shaft) 858 270989 Diaphragm Carb. 859 271025 Gasket Carb. Pump 860 261358 Spring (2) 861 393397 Repair Kit Pump 947 397266 Solenoid 955 397882 Plug Solenoid 9491 4 Assemblies include all parts shown in frames. 64 4

187 642 467 467 165 601 535 643 528 601 235 445 284 725 527 240 537 161 161 398826 Base Air Cleaner 165 94289 Nut Wing 187 299146 Line Fuel (28 Long, Cut to Suit). 393815 Line Fuel (11-1/4 Long, Cut To Suit). 235 224039 Shield Fuel Spray 240 394358 Filter Fuel 284 94166 Screw Hex. Hd. 445 394019 Filter Air 467 493903 Knob 527 223167 Clamp Tube 528 393815 Pipe Fuel 535 271271 Filter Air 537 271411 Gasket Air Cleaner 601 93053 Clamp Hose 642 223579 Cover Air Cleaner 643 223714 Retainer Air Filter 725 280866 Shield Heat (20 ) 9491 5 Assemblies include all parts shown in frames. 64 5

523 842 562 227 209 422 229 209A 284A 592 201 525 222 524 847 206 414 207 224 258 201 262683 Link Governor 89120400). 493230 Link Gov. Date 89120500). 206 94298 Nut Square 207 262337 Spring Compression 209 262351 Spring Governor 262352 Spring Gov. 1205, 1206, 1212, 1505. 262441 Spring Gov. 1207. 209A 261563 Spring Governor Idle 222 491282 Bracket Control 224 94297 Screw Pan Hd. 227 491297 Lever Assy. Governor 229 222289 Washer 258 93949 Screw Sem 284A 93469 Screw Hex. Hd. 414 220680 Washer 422 222875 Bracket Oil Fill 523 494947 Cap Oil Fill 92071900). 394020 Cap Oil Fill Date 92072000). 524 271157 Seal Filler Tube 525 495348 Tube Oil Filler 92071900). 280224 Tube Oil Fill Date 92072000). 562 93853 Bolt Gov. Lever 592 92278 Nut Hex. 842 271170 Seal Oil Filler Cap 847 495715 Tube Assy. Oil 92071900). 394394 Tube Assy. Oil Date 92072000). 9491 6 Assemblies include all parts shown in frames. 64 6

300 53A 864 883 346 664 423 676 863 53A 93415 Screw Hex. Head 300 491319 Muffler Exhaust 346 93705 Screw Sem 423 93876 Screw Sem 664 93343 Screw Sem 676 393761 Deflector Muffler (Side Outlet) 863 224007 Bracket Muffler 864 398349 Liner Exhaust Port 883 272250 Gasket Exhaust 9491 7 Assemblies include all parts shown in frames. 64 7

982 615A 1027 84 982 978 1035 19 20 243 84 1032 1028 18A 1024 615A 116A 556 15A 15 819A 979 15 94239 Plug Oil Drain 15A 94613 Plug Oil Drain (Hex. Socket Head) 18A 492575 Base Engine Used on Model Series 404777. 19 399264 Bushing (DU) 20 291675 Seal Oil 84 91488 Plug Pipe 116A 280801 O-Ring 243 491722 Screen Oil Pump 556 93585 Screw Hex. Hd. 93730 Stud 90366 Lockwasher 22963 Washer 1206. 615A 94400 Ring Oil Pump 819A 94410 Screw 978 272060 Gasket Filter 979 492197 Cover Oil Pump 982 94362 Screw Adapter Mtg. 1024 492196 Pump Oil 1027 491056 Filter Oil 1028 491721 Adaper Oil Filter 1032 491710 Spring Compression 1035 492589 Shaft Pump 9491 8 Assemblies include all parts shown in frames. 64 8

304 567 305 573 305 305 308.1 865.1 306.1 308.2 307 423 866 865.2 305 307 306.2 304 492656 Housing Blower (Black) 495587 Housing Blower (Red) 305 94786 Screw Sem 306.1 222846 Shield Cylinder 306.2 223734 Shield Cylinder 307 94386 Screw 308.1 222848 Cover Air Guide 308.2 222849 Cover Air Guide 423 93876 Screw Sem 567 93777 Screw Hex. Head 573 491304 Plate Back 865.1 491719 Cover Air Guide (Cyl. #1) 865.2 399932 Cover Air Guide (Cyl. #2) 866 491285 Plate Shield 9491 9 Assemblies include all parts shown in frames. 64 9

78 319 468 332 897 851 795 75 188 1006 334 363 333 337 356 353 526 520 501 354 1005 23 635 878A 726 383 23 491180 Flywheel 491179 Flywheel 1207. 75 222511 Washer Spring 78 94326 Screw Sem 188 93535 Screw 319 394988 Armature Magneto 332 230674 Nut Hex. 333 394891 Armature & Module 334 93381 Screw Sem 337 802592 Plug Spark (1 7/8 High, 48 mm) (Resistor Type) 353 92791 Washer Lock 354 90576 Nut Hex. 356 398708 Wire Stop 363 19203 Puller Flywheel 383 89838 Wrench Spark Plug 468 224521 Screen Rotating 501 394890 Regulator 520 93722 Terminal 526 93343 Screw Sem 635 66538 Elbow Spark Plug 726 391362 Gear Ring (Includes Mtg. Parts) 795 490066 Switch Ignition Include(s): 392832 Key Set 851 221798 Terminal Cable 878A 393422 Harness Alternator 897 394970 Electronic Ignition Kit (MAGNETRON ) 1005 281053 Fan Flywheel 1006 224413 Retainer Fan 9491 10 Assemblies include all parts shown in frames. 64 10

DUAL CIRUIT TRI CIRCUIT 16 AMP SEE FLYWHEEL SEE FLYWHEEL SEE NOTE UNDER FLYWHEEL 474 474A 474B 877 877A 878 814 878A 501 NOTE: ALL STATORS USE NO. 482 MOUNTING SCREW. 474 393474 Alternator 474A 392595 Alternator 474B 393295 Alternator 482 93621 Screw Sem 501 394890 Regulator 814 392606 Harness Alternator 877 393456 Diode Assembly 877A 393537 Connector Assembly 878 393362 Harness Alternator 878A 393422 Harness Alternator 9491 11 Assemblies include all parts shown in frames. 64 11

309 801 653 189 510 876 783 513 802 896 803 311 1003 544 310 189 90366 Washer Lock 309 394808 Motor Starter (3 5/8 Housing 399928 Motor Starter (4 1/2 Housing 310 94003 Bolt Thru (3 5/8 Housing 94169 Bolt Thru (4 1/2 Housing 311 395538 Brush Set (3 5/8 Housing 490311 Brush Set (4 1/2 Housing 510 490421 Drive Starter 513 398003 Clutch Drive 544 390837 Armature Starter (3 5/8 Housing 490309 Armature Starter (4 1/2 Housing 653 93585 Screw Hex. Hd. 783 280104 Gear Starter 801 394860 Cap Drive 802 395537 Cap End (3 5/8 Housing 490310 Cap End (4 1/2 Housing 803 398159 Housing Starter (3 5/8 Housing 399172 Housing Starter (4 1/2 Housing 876 490467 Spring Drive 896 94192 Pin Roll (Black) 94288 Pin Roll (Copper) 1003 490316 Spring Brush (For 4 1/2 Housing 9491 12 Assemblies include all parts shown in frames. 64 12