*D o no ww t C w. op m yilit M ar ili ya ta tv ry pa U rts se.c O om nl y Parts Catalog * RANGER 700 EFI 6X6 R06RF68AA 9905 Rev. 0 Parts Manual Read the Operator's manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Copyright 006 Printed Cover photo may show optional equipment not supplied with standard unit.
Table of Contents Illustrated Parts Lists... A-ARM, FRONT/STRUT MOUNTING... A-ARMS, MID DRIVE...6 AIR BOX...8 ASM., BOX...0 BOX MOUNTING... BRAKE CALIPER, FRONT... BRAKE LINES/MASTER CYLINDER...6 BRAKE, FOOT...8 CHASSIS/BODY...0 CLUTCH COVER... COOLING SYSTEM... CRANKCASE...6 CRANKSHAFT...8 DASH INSTRUMENTS and CONTROLS...30 DECALS...3 DIPSTICK and OIL FILTER...3 DRIVE CLUTCH...36 DRIVEN CLUTCH...38 DRIVESHAFT, FRONT...0 DRIVESHAFT, MID... ELECTRICAL/BATTERY... ENGINE and CLUTCH AIR INTAKE...6 ENGINE MOUNTING...8 EXHAUST SYSTEM...50 FRAME, CAB...5 FUEL INJECTOR...5 FUEL SYSTEM...56 GEAR SELECTOR...58 GEARCASE...60 GEARCASE, INTERNAL...6 GEARCASE, MID...6 GEARCASE, OUTPUT SHAFT...66 GEARCASE, REAR...68 HOOD...70 HOUSING, FRONT...7 HOUSING, MID...7 INTAKE...76 MAGNETO...78 MANIFOLD and THERMOSTAT...80 MOLDINGS...8 OIL PUMP and WATER PUMP...8 PARK BRAKE...86 PARK BRAKE PEDAL...88 PISTON and CYLINDER...90 PROP SHAFT, FRONT...9 PROP SHAFT, REAR...9 SEAT/SEAT BASE...96 SHOCK, REAR...98 STARTING MOTOR...00 STEERING...0 STRUT, FRONT...0 SWING ARM...06 Copyright 006. All rights reserved. TAILGATE...08 THROTTLE...0 THROTTLE BODY MOUNTING... TOOL KIT... TRANSMISSION MOUNTING...6 WHEEL, FRONT...8 WHEEL, REAR...0 Part Number Index... Part Description Index...5 Polaris Industries provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Polaris assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Polaris reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended for ordering parts only. Polaris is registered trademark. All other brands and product names are trademarks or registered trademarks of their respective holders. Printed in the United States of America. Parts Catalog 9905 Rev. 0
Alphabetized Table of Contents A A-ARM, FRONT/STRUT MOUNTING... A-ARMS, MID DRIVE...6 AIR BOX...8 ASM., BOX...0 B BOX MOUNTING... BRAKE CALIPER, FRONT... BRAKE LINES/MASTER CYLINDER...6 BRAKE, FOOT...8 C CHASSIS/BODY...0 CLUTCH COVER... COOLING SYSTEM... CRANKCASE...6 CRANKSHAFT...8 D DASH INSTRUMENTS and CONTROLS...30 DECALS...3 DIPSTICK and OIL FILTER...3 DRIVE CLUTCH...36 DRIVEN CLUTCH...38 DRIVESHAFT, FRONT...0 DRIVESHAFT, MID... E ELECTRICAL/BATTERY... ENGINE and CLUTCH AIR INTAKE...6 ENGINE MOUNTING...8 EXHAUST SYSTEM...50 F FRAME, CAB...5 FUEL INJECTOR...5 FUEL SYSTEM...56 G GEAR SELECTOR...58 GEARCASE...60 GEARCASE, INTERNAL...6 GEARCASE, MID...6 GEARCASE, OUTPUT SHAFT...66 GEARCASE, REAR...68 H HOOD...70 HOUSING, FRONT...7 HOUSING, MID...7 I INTAKE...76 M MAGNETO...78 MANIFOLD and THERMOSTAT...80 MOLDINGS...8 O OIL PUMP and WATER PUMP...8 P PARK BRAKE...86 PARK BRAKE PEDAL...88 PISTON and CYLINDER...90 PROP SHAFT, FRONT...9 PROP SHAFT, REAR...9 S SEAT/SEAT BASE...96 SHOCK, REAR...98 STARTING MOTOR...00 STEERING...0 STRUT, FRONT...0 SWING ARM...06 T TAILGATE...08 THROTTLE...0 THROTTLE BODY MOUNTING... TOOL KIT... TRANSMISSION MOUNTING...6 W WHEEL, FRONT...8 WHEEL, REAR...0 Parts Catalog 9905 Rev. 0 3
Polaris A-ARM, FRONT/STRUT MOUNTING Illustrated Parts Lists Applies to R06RF68AA [999059905C0] Parts Catalog 9905 Rev. 0
Illustrated Parts Lists A-ARM, FRONT/STRUT MOUNTING Polaris Applies to R06RF68AA [999059905C0] Ref..... 3.. 5. 5. 6. 7. 8. 9. 0... 3... Part No. 75803 7557 755 7539 5358 50086 55-067 56-067 ------- 708097 5 5058 758 7538 76603 7508 53508-070 53509-070 Qty 8 6 Part Description Nut, Nylok Nut, Nylok Bushing, A-Arm, Short Shaft, A-Arm, Short A-Frame, Black, LH A-Frame, Black, RH ASM., HUBSTRUT Joint, Ball Bracket, Ball Joint Boot, Rubber Bolt Nut, Castle Pin, Cotter Shield, CV Front, Black, LH Shield, CV Front, Black, RH Notes [If built before //06] [If built after //06] [If built before //06] [If built after //06] [See Strut, Front Pg. B9, Ref. ] Parts Catalog 9905 Rev. 0 5
Polaris A-ARMS, MID DRIVE Illustrated Parts Lists Applies to R06RF68AA [999059905B] 6 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists A-ARMS, MID DRIVE Polaris Applies to R06RF68AA [999059905B] Ref.... 3.. 5. 5. 6. 7. 8. 8. 9. 0... 3.. 5. 6. 7. 8. 8. 9. 0. 0.. Part No. 75803 7557 755 50086 5358 7580 7555 5359 05-067 7539 7539 75533 57 7069-067 7556 70078 7555 5353 7700 358550 537 5353 5366 75805 75863 05-067 Qty 8 8 8 6 Part Description Nut, Nylok Shaft, A-Arm, Short Bushing, A-Arm, Short Shaft, A-Arm, Upper, Black A-Arm, Mid Axle, Upper, Black Nut, Nylok Nut, Nylok Retainer, Shock Spring, Middle Axle, Black Washer Shock, Middle Axle Hub, Wheel, Rear Ring, Retaining Bearing, Carrier, Wheel Carrier, Bearing, Wheel, LH Carrier, Bearing, Wheel Shaft, A-Arm, Lower A-Arm, Mid Axle, Lower, Black Notes [If built before //06] [If built after //06] [If built before //06] [If built before //06] [If built after //06] [If built before //06] [If built after //06] [RH] [If built before //06] [If built after //06] Parts Catalog 9905 Rev. 0 7
Polaris AIR BOX Illustrated Parts Lists Applies to R06RF68AA [999059905C3] 8 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists AIR BOX Polaris Applies to R06RF68AA [999059905C3] Ref... 3. 3.. 5. 6. 7. 8. 9. 0..... 3. 3... 5. 5. 6. 7. Part No. 5957 708069 7080656 70805 5898 0 757658 70803 505 7056 53058 53060 5367 76703 77057 708098 708308 5896 5896 53059 5368 708053 533396 Qty Part Description Hose, Breather Clamp, Hose, Spring Clamp, Narrow Band Clamp, Narrow Band Boot, Air Box Sensor, T Map Clamp, Narrow Band O-Ring, Air Box Fitting Tube, Straight Outlet Box, Air Intake Box, Air Intake Clip, Cover Clip, Cover Filter, Air Intake Filter, Air Intake Seal, Cover Seal, Cover Cover Cover Clamp Cap, End Notes [If built before 0/3/05] [If built after 0/3/05] (If built before /0/05) (If built before /0/05) (If built before /0/05) (If built after /0/05) (If built before /0/05) (If built after /0/05) (If built before /0/05) (If built after /0/05) (If built before /0/05) (If built after /0/05) (If built before /0/05) (If built after /0/05) Parts Catalog 9905 Rev. 0 9
Polaris ASM., BOX Illustrated Parts Lists Applies to R06RF68AA [999039903A] 0 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists ASM., BOX Polaris Applies to R06RF68AA [999039903A] Ref.... 3.. 5. 6. 7. 8. 9. 0... 3. 3.. 5. 6. 7. 8. 9.. Part No. 535695-95 0667 805880 757790 757983 70895 7576 708099 75 758376 75858 0678-067 75858 0668 805880 599 53569-95 535553-070 753 5830 535996 035-95 Qty 0 0 Part Description Panel, Box, Long, Green, RH Asm., Taillight, RH Bulb, Taillight Ring, Tie Down Latch, Slam, Tailgate Nut, Nylok Bolt Support, Tailgate, Black Asm., Taillight, LH Bulb, Taillight Bumper Recess Panel, Box, Short, Green, LH Box, Short, Black Nut, Flange Seal, Foam Panel, Box, Front Asm., Box, Short, Green Notes [Incl. All] Parts Catalog 9905 Rev. 0
Polaris BOX MOUNTING Illustrated Parts Lists Applies to R06RF68AA [999039903A0] Parts Catalog 9905 Rev. 0
Illustrated Parts Lists BOX MOUNTING Polaris Applies to R06RF68AA [999039903A0] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0. Part No. 758375 755639 096-067 0963-067 70687 766037 70996 7666 7533 75580 536 75539 768 53 757386 597 0695 76706 035-067 757386 Qty 8 6 5 Part Description Washer Box, Support, Black Latch, Box, Black Spring Pin, Clevis Shock, Dump Box Pin, Hitch Nut, Flange Washer Bushing, Box, Latch Rivet Bumper, Box Base Shield, Heat, Exhaust Harness, Cargo Box Clip, Routing Pin, Box Hinge, Black Notes [Incl. 8] Parts Catalog 9905 Rev. 0 3
Polaris BRAKE CALIPER, FRONT Illustrated Parts Lists Applies to R06RF68AA [999059905C05] Parts Catalog 9905 Rev. 0
Illustrated Parts Lists BRAKE CALIPER, FRONT Polaris Applies to R06RF68AA [999059905C05] Ref..... 3.. 5. 6. 6. 7. 8. 9. 9. 0... Part No. 708035 5377 5378 9306 500 50 5389 509 5506 9053 03 5095 5505 75589 9083 908 Qty Part Description, Bleeder Caliper, Brake, LH Caliper, Brake, RH Kit, Front Brake Boot Seal, Caliper, Inner Seal, Caliper, Outer Piston, Brake Boot, Pin Seal Boot, Pin Seal Asm., Caliper, Mount Kit, Brake Pad, Assembly Boot, Bushing Boot, Bushing, Socket Set Asm., Caliper, Brake, LH Asm., Caliper, Brake, RH Notes (If built before 0/7/05) (If built after 0/7/05) (If built before 0/7/05) (If built after 0/7/05) Parts Catalog 9905 Rev. 0 5
Polaris BRAKE LINES/MASTER CYLINDER Illustrated Parts Lists Applies to R06RF68AA [999059905C0] 6 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists BRAKE LINES/MASTER CYLINDER Polaris Applies to R06RF68AA [999059905C0] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. Part No. 9006 70593 907 9086 9085 70536 06 9086 7505 9059 50988 9057 76700 0039 9007 9099 708038 Qty 7 Part Description Line, Brake, Rear, LH Fitting, Tee, Brake Asm., Master Cylinder Line, Brake, Master Cylinder, Front Line, Brake, Front, Left Fitting, Cross, Brake Switch, Stoplight Line, Brake, Front, Right Bolt, Banjo Seal Line, Brake, Master Cylinder, Rear Clip Clip, Rosebud Line, Brake, Rear, RH Bolt, Banjo Cable Tie Notes Parts Catalog 9905 Rev. 0 7
Polaris BRAKE, FOOT Illustrated Parts Lists Applies to R06RF68AA [999059905C03] 8 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists BRAKE, FOOT Polaris Applies to R06RF68AA [999059905C03] Ref... 3.. 5. 6. 7. 8. 9. Part No. 7530 753 7539 53389 533030 7557 5900 7660 0776-067 Qty Part Description Nut, Nylok Nut, Nylok Bushing, Pedal Pivot Tube, Brake Pedal Bushing Pin, Clevis Pin, Clip Pedal, Brake, Black Notes Parts Catalog 9905 Rev. 0 9
Polaris CHASSIS/BODY Illustrated Parts Lists Applies to R06RF68AA [999059905A05] 0 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists CHASSIS/BODY Polaris Applies to R06RF68AA [999059905A05] Ref.... 3. 3.. 5. 6. 7. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. Part No. 755399 755399 ------- 0903-067 05378-067 75780 7555 553 0777-067 0583-067 7555 7539 58055 75878 539 75796 5886-067 5885-067 75785 099-067 530733 7633 70799 05068-067 0538-067 5509 755 098-067 Qty 8 3 6 AR 6 3 8 Part Description BASE, CAB/SEAT Support, Floor, Black, RH Support, Floor, Black, RH Nut, Flange Bolt Trim, Edge Support, Cab, Front, Black Support, Cab, Front, Black Nut, Nylok Pad, Rack Mount Cap, Bumper Plate, Grille, Bumper, Top, Black Plate, Grille, Bumper, Upper, Black Bumper, Black Cup, Hood Latch Rivet Decal, Reflector, Amber Support, Floor, Black, LH Frame, Main, Black U-Bolt Nut, Nylok Extension, Frame, Black Notes [If built before //05] [If built after //05] [See Seat/Seat Base Pg. A, Ref. ] [If built before //05] [If built after //05] (If built before 8/9/05) (If built after 8/9/05) Parts Catalog 9905 Rev. 0
Polaris CLUTCH COVER Illustrated Parts Lists Applies to R06RF68AA [999059905D0] Parts Catalog 9905 Rev. 0
Illustrated Parts Lists CLUTCH COVER Polaris Applies to R06RF68AA [999059905D0] Ref... 3.. 5. 6. 7. 8. 9. 0... 3. Part No. 6330 755578 7573 5369 70879 53568 7509 5335-070 77563 55578 757867 557-067 598 Qty 5 5 9 3 Part Description Asm., Cover, Clutch, Inner Washer Duct, Clutch, Air Outlet Clamp, Narrow Band Hose, Clutch Air Outlet Cover, Clutch, Outer, Black Decal, Warning, Clutch Cover Seal, Cover, Clutch, Outer Bracket, Clutch Seal Seal, Cover, Clutch, Inner Notes [Incl. 0,3] Parts Catalog 9905 Rev. 0 3
Polaris COOLING SYSTEM Illustrated Parts Lists Applies to R06RF68AA [999059905A] Parts Catalog 9905 Rev. 0
Illustrated Parts Lists COOLING SYSTEM Polaris Applies to R06RF68AA [999059905A] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 30. 3. 3. 33. 3. 35. Part No. 7087 5800 708038 7080965 708083 70538 5809 5808 83600-06 0093 0 5058 7553 5975 7563 70596 53605 758067 75797 708076 850003-55 705065 7508 56873 53673 53377 53073 58079 0366 7570 757386 70850 580 55887-08 850-5 Qty 3 3 6 7 AR Part Description Clamp, Hose Asm., Hose, Engine Outlet Cable Tie Mount, Cable Tie Clamp, Spring Band Connector, Barbed Hose, Radiator, Inlet Hose, Radiator, Outlet Edge, Trim Cap, Pressure Radiator, Flat Bushing, Mount, Lower Radiator Nut, Flanged, Nylok Asm., Grommet and Insert Bolt Valve, Plastic Radiator/Cooler Drain Shroud, Fan Clip, U Cable Tie Line, Fuel Fitting Bracket, Surge Tank Tank, Surge Plug, Cap Cap, Overflow Gasket Asm., Fan w/washer Clamp, Double Hose Hose, Engine Inlet Conduit, Flex Sheath, Reflect Notes Parts Catalog 9905 Rev. 0 5
Polaris CRANKCASE Illustrated Parts Lists Applies to R06RF68AA [999059905D0] 6 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists CRANKCASE Polaris Applies to R06RF68AA [999059905D0] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0... Part No. 758007 76675 705530 086 766300 756603 0663 5806 306000 7705 75779 757793 583 705306 5785 75805 757598 586 757865 755683 05 099 Qty 6 9 5 3 Part Description Plug Dowel Plug Kit, Crankcase Pin, Dowel Bolt Asm., Oil Pickup Seal, O-Ring Plug Ring, Retaining Washer, Copper Plug, Socket Plate, Baffle Plate, Thrust Washer, Spring Kit, Gear Set Kit, Camshaft Notes Parts Catalog 9905 Rev. 0 7
Polaris CRANKSHAFT Illustrated Parts Lists Applies to R06RF68AA [999059905D] 8 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists CRANKSHAFT Polaris Applies to R06RF68AA [999059905D] Ref... 3.. 5. 6. 7. 8. 9. 0... 3. Part No. 53753 53396 773 05 755598 757865 358570 777 0858 3538 75569 3536 5676 Qty Part Description Bearing Shaft, Balance Key, Woodruff Kit, Gear Set Washer Bearing Key, Woodruff Kit, Crankshaft Bearing, Ball Bushing Bearing, Ball Seal Notes Parts Catalog 9905 Rev. 0 9
Polaris DASH INSTRUMENTS and CONTROLS Illustrated Parts Lists Applies to R06RF68AA [999059905A07] 30 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists DASH INSTRUMENTS and CONTROLS Polaris Applies to R06RF68AA [999059905A07] Ref.... 3.. 5. 6. 7. 8. 9. 0.. Part No. 00797 006 0060 539 0060 05 00638 5366 09 000 06 0679 Qty 6 Part Description Panel, Indicator Bulb Hourmeter Plug, Hole, Rocker Switch Switch, AWD Switch, Headlight Receptacle, Pod Mount, V Plug, Indicator Light Indicator, Diagnostics Light Switch, Key Harness, Headlite/Hood Harness, Dash Notes Parts Catalog 9905 Rev. 0 3
Polaris DECALS Illustrated Parts Lists Applies to R06RF68AA [999059905A3] 3 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists DECALS Polaris Applies to R06RF68AA [999059905A3] Ref... 3... 5. 6. 7. 8. 9. 9. 0... 3. Part No. 773778 779 773777 77889 77890 7735 707995 77303 707865 773569 773570 77675 77053 7767 58735 Qty Part Description Decal, Warning, Cab Frame/Seat Belt Decal, Filter Cleaning, Twin EFI Decal, Warning, Cont/Pass/Tire Pressure Decal, Box, "RANGER 6X6", LH Decal, Box, "RANGER 6X6", RH Decal, "POLARIS", Tailgate Decal, Reflector, Red Decal, Hitch Decal, Polaris Star Decal, 700 TWIN EFI, Hood, LH Decal, 700 TWIN EFI, Hood, RH Decal, Warning, Discretionary Decal, "APPLY BRAKE" Decal, Caution, "SHIFT AT IDLE" Plate, HWSR Notes Parts Catalog 9905 Rev. 0 33
Polaris DIPSTICK and OIL FILTER Illustrated Parts Lists Applies to R06RF68AA [999059905E0] 3 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists DIPSTICK and OIL FILTER Polaris Applies to R06RF68AA [999059905E0] Ref... 3.. 5. 6. 7. 8. 9. 0... Part No. 0903 0307 7568 7556005 7003 7667 757795 55805 5757 758007 505 50086 Qty Part Description Asm., Dipstick Tube, Oil Fill Washer Spring, Pressure Relief Pin, Dowel Clamp O-Ring Plug, Socket Nipple, Oil Filter Filter, Oil Notes Parts Catalog 9905 Rev. 0 35
Polaris DRIVE CLUTCH Illustrated Parts Lists Applies to R06RF68AA [999059905C] 36 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists DRIVE CLUTCH Polaris Applies to R06RF68AA [999059905C] Ref... 3.. 5. 6. 7. 7. 7. 7. 8. 9. 0.... Part No. 75806 357650 700 53095 36 53936 5075 598 50753 5075 563698 7566 75906 357650 500 35 Qty 6 6 3 6 AR AR AR AR 3 3 3 3 Part Description Bearing, Cover Spring, Clutch Washer Asm., Roller and Bushing Button, Clutch Spacer,.00 Spacer,.05 Spacer,.03 Spacer,.050 Weight, Shift, 0-60 Bolt, Shoulder Nut, FLEXLOC Bearing, Moveable, / Inch Pin, Roller Asm., Drive Clutch, Wide Notes [Incl. All Less 3,8] Parts Catalog 9905 Rev. 0 37
Polaris DRIVEN CLUTCH Illustrated Parts Lists Applies to R06RF68AA [999059905C] 38 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists DRIVEN CLUTCH Polaris Applies to R06RF68AA [999059905C] Ref... 3.. 5. 6. 7. 8. 9. 0. Part No. 306 75560 35 5066 75590 75538 770563 70367 77056 339 Qty AR Part Description Belt, Drive, EBS Bushing Asm., Driven Clutch Washer, Domed Washer, Spring Lock Bolt Retainer, Spring, Outer Spring, Compression Retainer, Spring, Inner Ring, Retaining Notes [3 Max] [Incl. 7-0] Parts Catalog 9905 Rev. 0 39
Polaris DRIVESHAFT, FRONT Illustrated Parts Lists Applies to R06RF68AA [999059905B06] 0 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists DRIVESHAFT, FRONT Polaris Applies to R06RF68AA [999059905B06] Ref... 3.. 5. 6. 7.. Part No. 767009 590395 770557 086 333 005 590398 333 Qty Part Description Circlip, Driveshaft Joint, CV Clip Kit, Boot Shaft, Axle Kit, Boot Joint, CV Asm., Driveshaft, Front Notes [Incl. Clamps and Grease] Parts Catalog 9905 Rev. 0
Polaris DRIVESHAFT, MID Illustrated Parts Lists Applies to R06RF68AA [999059905B] Parts Catalog 9905 Rev. 0
Illustrated Parts Lists DRIVESHAFT, MID Polaris Applies to R06RF68AA [999059905B] Ref... 3.. 5. 6.. Part No. 770505 0308 3500 35007 3333 35003 33388 Qty Part Description Retainer Ring Boot Kit, Wheel Side Large Clamp Grease Boot Small Clamp Asm., Driveshaft, Mid Notes Parts Catalog 9905 Rev. 0 3
Polaris ELECTRICAL/BATTERY Illustrated Parts Lists Applies to R06RF68AA [999059905B05] Parts Catalog 9905 Rev. 0
Illustrated Parts Lists ELECTRICAL/BATTERY Polaris Applies to R06RF68AA [999059905B05] Ref... 3.. 5. 6. 7. 8. 8. 9. 0... 3.. 5. 5. 6. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. Part No. 0680 009 708038 708076 036 0365 005 533658 536577 75805 75660 0370 75857 58055 53037 5837 5503 03 080 757386 58659 7508 030 75565 3803 0090 03 7508 0097 75770 00595 Qty 3 3 5 3 3 Part Description Harness, Chassis Clip, Rosebud Cable Tie Cable Tie Wire, Spark Plug, 9.5cm Wire, Spark Plug, 59.3cm Coil, EFI Spacer Spacer Nut ECM Pad, Rack Mount Box, Battery Bracket, Battery Strap Bracket, Battery Strap Kit, Battery Bolt Kit, Battery Bolt Strap, Ground Block, Terminal Washer, Lock Nut, Hex Module, 700 ECM Cable, Red Solenoid, Starter Nut, Hex Battery, Top Mount Notes [If built before //05] [If built after //05] (If built before //06) (If built after //06) (If built before //06) (If built before 9/9/05) (If built after 9/9/05) Parts Catalog 9905 Rev. 0 5
Polaris ENGINE and CLUTCH AIR INTAKE Illustrated Parts Lists Applies to R06RF68AA [999059905C] 6 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists ENGINE and CLUTCH AIR INTAKE Polaris Applies to R06RF68AA [999059905C] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. Part No. 5853 53 70805 90997 7080909 5305 708076 9099 753 755398 75399 00 ------- 90908 7080707 90999 Qty 7 5 Part Description Filter, Intake Box, Air Baffeling Clamp, Hose Hose, Air Box, Front Clamp, Narrow Band Duct, Air Intake Cable Tie Hose, Air Box, Rear Nut, Nylok Hanger, Air Cleaner BOX, AIR INTAKE Hose, Clutch, Intake, Rear Clamp, Narrow Band Hose, Clutch, Intake, Front Notes [See Air Box Pg. C3, Ref. ] Parts Catalog 9905 Rev. 0 7
Polaris ENGINE MOUNTING Illustrated Parts Lists Applies to R06RF68AA [999059905B0] 8 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists ENGINE MOUNTING Polaris Applies to R06RF68AA [999059905B0] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. Part No. 755399 595 755583 300 75673 57368 75763 0 09 09 75836 577-067 305 7530 05065-067 309 755585 Qty AR 8 Part Description Bracket, Motor Mount, Top Washer, Flat Mount, Rubber, Top Bracket, Engine Mount, Top Nut Cable, Battery, Ground Cable, Solenoid/Starter Kit, Short Block Mount, Engine, Lower, Front, Black Mount, Torque Stop Nut Mount, Engine, Transmission, Black Mount, Rubber, Rear Washer, Flat Notes NOTE:The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization required for warranty consideration. Parts Catalog 9905 Rev. 0 9
Polaris EXHAUST SYSTEM Illustrated Parts Lists Applies to R06RF68AA [999059905B03] 50 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists EXHAUST SYSTEM Polaris Applies to R06RF68AA [999059905B03] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. Part No. 75536 5508 5009 5036 753 755576 7555863 698-09 7080 5358 7570 7530 305 5980 7555935 75597 589-067 755399 598 59867 585 7573 6650 36007 660-09 70789 70687 755630 75666 Qty 8 8 Part Description Bolt Dampener Vibration Bushing Washer, Rubber Nut, Nylok Washer Bushing Silencer, Black Spring Seal, Exhaust Nutsert Nut, Hex Mount, Torque Stop Shield, Heat, Top Washer Bracket, Exhaust, Mount, Black Shield Shield, Exhaust, Manifold Gasket Manifold, Black Seal, Exhaust Tube, Exhaust, Black Spring Spring Washer Bolt Notes Parts Catalog 9905 Rev. 0 5
Polaris FRAME, CAB Illustrated Parts Lists Applies to R06RF68AA [999059905A03] 5 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists FRAME, CAB Polaris Applies to R06RF68AA [999059905A03] Ref... 3.. 5. 6. 7. 8. 9. 0... Part No. 7553 077-067 755339 753 755 757935 079-067 53879-070 75730 586-067 0750-067 076-067 Qty 0 8 8 Part Description Bolt Frame, Cab, Front, Black, RH Bolt Nut, Nylok Nut, Nylok Asm., Frame, Cab, Right, Rear, Black Headrest, Black Bracket, Cab Frame, Cntr, Black Asm., Frame, Cab, Left, Rear, Black Frame, Cab, Front, Black, LH Notes [Incl. Warning Decals] [Incl. Warning Decals] Parts Catalog 9905 Rev. 0 53
Polaris FUEL INJECTOR Illustrated Parts Lists Applies to R06RF68AA [999059905E03] 5 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists FUEL INJECTOR Polaris Applies to R06RF68AA [999059905E03] Ref... 3. Part No. 0863 505 756730 Qty Part Description Asm., Fuel Injector Fuel, Rail Dual Point Asm., and Washer Notes Parts Catalog 9905 Rev. 0 55
Polaris FUEL SYSTEM Illustrated Parts Lists Applies to R06RF68AA [999039903B0] 56 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists FUEL SYSTEM Polaris Applies to R06RF68AA [999039903B0] Ref... 3.. 5. 6. 7. 8. 9. 0.. Part No. 09 039 758609 8360065-5 5869 836005-6 5056 767009 755399 59556-067 59557-067 Qty 6 AR 3 0 Part Description Cap, Gas w/ Gauge Asm., Fuel Tank Line, Fuel Foil, Tank Conduit, Flex tube Asm., Fuel Line Clip, Routing Bracket, Fuel Tank Bracket, Fuel Tank Notes [Incl. 3] [If built before //05] [If built before //05] [If built before //05] Parts Catalog 9905 Rev. 0 57
Polaris GEAR SELECTOR Illustrated Parts Lists Applies to R06RF68AA [999059905D08] 58 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists GEAR SELECTOR Polaris Applies to R06RF68AA [999059905D08] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. Part No. 5079 757756 5007 753 53379 757 70809 75580 7660 009 55 59 75775 7555976 7555795 5 Qty Part Description Cover, Shifter Knob, Shifter Nut, Nylok Bearing, Shifter Nut, Nylok Cable, Shifter Washer Clip, Pin Clip, Rosebud Grommet Gear Shift Grommet, Gear Shift Plug Bolt, Shoulder Washer, Flat Washer, Wave Spring Lever, Shifter Notes [x][6x6] Parts Catalog 9905 Rev. 0 59
Polaris GEARCASE Illustrated Parts Lists Applies to R06RF68AA [999059905D0] 60 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists GEARCASE Polaris Applies to R06RF68AA [999059905D0] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6.. Part No. 33396 33386 3388 33388 33389 333 33379 3338 33383 33383 339 3330 3337 33 33 333866 330 330 333839 333838 333837 333836 333830 333835 33383 333 33307 Qty 8 5 Part Description Nut, Lock Cover O-Ring Pawl, Detent Label, Oil Fill/Level Check Plug, Hex, Hollow w/o-ring Seal Shaft, Shift Gear, 3T Gearcase, Main Tube, Vent Pin, Dowel Gearcase, LH Seal, Dual Lip Bracket, Transmission Mount Gear, 6T Disc, Lockout Star, Detent O-Ring Spring, Compression Switch Ring, Retaining Bellcrank Asm., Gearcase Notes Parts Catalog 9905 Rev. 0 6
Polaris GEARCASE, INTERNAL Illustrated Parts Lists Applies to R06RF68AA [999059905D05] 6 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists GEARCASE, INTERNAL Polaris Applies to R06RF68AA [999059905D05] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8.. Part No. 33308 333036 3333 33309 33 33380 330 333860 33 333875 333850 33385 33385 33378 33389 333893 333855 3335 3338 3339 33086 33 33306 333357 33055 33000 33303 33389 33307 Qty Part Description Bearing Chain, Silent Shaft, Input Bearing Drum, Shift Shaft O-Ring Fork, Shift Rail, Shift Shaft Spring, Wave Engagement Dog Ring, Retaining Washer Gear, 33T Bearing, Needle Shaft, Reverse Sprocket, T Washer Gear, 3T Gear, 7T Gear, 60T Cover, Bearing, Center Drive Ring, Snap Spacer Bearing, Ball Asm., Lapped Bevel, Gear Set Bearing, Needle Washer Asm., Gearcase Notes [Incl. Ref. from Gearcase, Output Shaft Pg. D6] Parts Catalog 9905 Rev. 0 63
Polaris GEARCASE, MID Illustrated Parts Lists Applies to R06RF68AA [999059905D07] 6 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists GEARCASE, MID Polaris Applies to R06RF68AA [999059905D07] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9.. Part No. 3335 333805 333803 3335 33398 33358 33368 333985 33303 333806 333987 333988 33359 333788 333306 33050 333989 333983 336 3339 333990 33399 333589 5979 3337 333785 33398 333993 33399 33389 Qty 5 3 3 Part Description Plug, Drain Seal Tube, Vent Cover, Output Shim Bearing, Ball Gear, Ring 37T Shaft, Output Bearing, Ball Spring, Wave O-Ring Pipe, Knock Seal, Triple Lip Ring, Retaining Washer, Thrust Bushing Gearcase, R Ring, Spring Bushing Pinion, 0T Gear, 6T Output Bearing, Ball Bracket, Caliper Mount Bolt Seal, Triple Lip Cover, Input Gear, 6T Input Shaft, Output Asm., Mid Gearcase Notes Parts Catalog 9905 Rev. 0 65
Polaris GEARCASE, OUTPUT SHAFT Illustrated Parts Lists Applies to R06RF68AA [999059905D06] 66 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists GEARCASE, OUTPUT SHAFT Polaris Applies to R06RF68AA [999059905D06] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5.. Part No. 33309 33369 33383 33000 3339 33358 333583 3336 333 33 3338 33365 33308 3338 33355 33307 Qty AR AR 5 Part Description Bearing Washer, Thrust Sprocket, 9T Asm., Lapped Bevel, Gear Set Shaft, Output, Main, Rear Button, Thrust Shim Shim Cover, Output, Front Seal Shaft, Output, Front Chain, Silent Sprocket, T Bushing Asm., Gearcase Notes [Incl. Ref. 6 from Gearcase, Internal Pg. D5] Parts Catalog 9905 Rev. 0 67
Polaris GEARCASE, REAR Illustrated Parts Lists Applies to R06RF68AA [999059905D0] 68 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists GEARCASE, REAR Polaris Applies to R06RF68AA [999059905D0] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0... 3... Part No. 333785 333800 33380 333589 33380 333577 333803 33380 33359 3307 333987 333806 330 333985 33368 333995 3335 7080307 850003-55 76700 333805 3335 33387 33358 3 Qty AR AR Part Description Seal, Triple Lip Cover, Input O-Ring Bearing, Ball Pinion, 0T Bushing Seal Case, Front Pipe, Knock O-Ring Spring, Wave Bearing, Ball Shaft, Output Gear, Ring 37T Bearing, Ball Plug, Expansion Tube, Vent Clamp, Hose Line, Fuel Clip Plug, Drain Cover, Output Shim Asm., Rear Gearcase Notes Parts Catalog 9905 Rev. 0 69
Polaris HOOD Illustrated Parts Lists Applies to R06RF68AA [999039903A08] 70 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists HOOD Polaris Applies to R06RF68AA [999039903A08] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0... 3... 5. 6. 7. 8. 9. 30. 3. Part No. 75858 757685 53057 535703-95 550 7506 5909 56693 55667 5379-95 535756-95 53763 75756 767057 75 7558 5359 500663 535685 7670090 75838 58655 7508 0503 009 5063 7555859 50370 75730 53578-070 76703 53578 Qty 8 8 3 3 3 Part Description Asm., Hinge Hood, Green Grommet, Rubber Mount Plate, Catch Pin, Catch Seal, Glove Box Cover, Glove Box, Green Dash, Green Holder, Cup Nut, U-Type Nut, Nylok Washer Box, Storage Pin Liner, Hood Clip, Dart Bracket, Headlight Asm., Headlight Bulb, Headlight O-Ring Washer, Flat Strap, Hood Latch Grille, Hood, Black Clip, Wire Washer Notes Parts Catalog 9905 Rev. 0 7
Polaris HOUSING, FRONT Illustrated Parts Lists Applies to R06RF68AA [999059905D03] 7 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists HOUSING, FRONT Polaris Applies to R06RF68AA [999059905D03] Ref... 3.. 5. 6. 7. 8. 9. 0.... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9.... Part No. 3363 3359 33375 3365 336 33396 333953 33398 33376 333957 33377 ------- 33378 33379 850003-55 0039 7080307 333956 33398 33397 33 3339 ------- ------- 3339 75836 33395 33399 336 3360 338 333950 33380 Qty AR Part Description, Set Asm., Cover Plate Button, Thrust Plate, Thrust Shim, Armature Plate Bearing, Roller Ball Asm., Race/Output Hub Pin, Dowel Clutch Housing/Ring Gear Kit, Roll Asm., Roll Cage Spring Bushing Fitting, Vent Line, Fuel Clip, Rosebud Clamp, Hose Kit, Seal Kit Cover, Input Bearing, Roller Ball Shaft, Pinion, T BUSHING GEARCASE, LH Plug, Oil Fill, Flange Asm., Drain Plug Bearing, Needle, Roller Thrust Ring, Retaining Plate, Armature Asm., Front Gearcase Asm., Gearcase Asm., Clutch Notes [Incl. Output Cover, Insert and Coil] [Incl. 7] [Incl. Spring and Roll Cage] [6x6] [Incl. O-Rings and Seals] [Incl. Plug and Washer] [Incl. 3,,3] [Incl. 9-] Parts Catalog 9905 Rev. 0 73
Polaris HOUSING, MID Illustrated Parts Lists Applies to R06RF68AA [999059905B0] 7 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists HOUSING, MID Polaris Applies to R06RF68AA [999059905B0] Ref... 3.. 5. 6. 7. Part No. 7080307 850003-55 705075 33389 75836 3809 76693 Qty AR Part Description Clamp, Hose Line, Fuel T-Fitting Asm., Mid Gearcase Asm., Gear Coupler, Mid Drive Pin, Spring Notes Parts Catalog 9905 Rev. 0 75
Polaris INTAKE Illustrated Parts Lists Applies to R06RF68AA [999059905D] 76 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists INTAKE Polaris Applies to R06RF68AA [999059905D] Ref... 3.. 5. 6. 7. 8. 9. 0. Part No. 7587 069 533 5900 70565 5909 5895 30688 5366 53696 Qty 6 8 Part Description Bolt Asm., Arm, Rocker Retainer, Spring Retainer, Lock Spring, Valve Seat, Valve Spring Seal, Valve Guide Head, Cylinder Valve, Exhaust Valve, Intake Notes Parts Catalog 9905 Rev. 0 77
Polaris MAGNETO Illustrated Parts Lists Applies to R06RF68AA [999059905E0] 78 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists MAGNETO Polaris Applies to R06RF68AA [999059905E0] Ref... 3.. 5. 6. 7. 8. 8. 9. 0... Part No. 588 555 03096 0399 75788 7555907 558 053 0333 757950 7573 009 5536 Qty 3 Part Description Seal, Flanged Seal, Oil Asm., Engine Cover Stator Washer O-Ring Asm., Cover, Stator Asm., Cover, Stator Nut Flywheel Bracket, Stator, Wire Holddown Notes [If built before 3/3/06] [If built after 3/3//06] Parts Catalog 9905 Rev. 0 79
Polaris MANIFOLD and THERMOSTAT Illustrated Parts Lists Applies to R06RF68AA [999059905D09] 80 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists MANIFOLD and THERMOSTAT Polaris Applies to R06RF68AA [999059905D09] Ref... 3.. 5. 6. 7. Part No. 006 55 70535 53756 7568 7555998 757679 Qty Part Description Sensor, Thermister O-Ring Thermostat w/bypass Cover, Thermostat Washer, Flat Notes Parts Catalog 9905 Rev. 0 8
Polaris MOLDINGS Illustrated Parts Lists Applies to R06RF68AA [999059905A06] 8 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists MOLDINGS Polaris Applies to R06RF68AA [999059905A06] Ref... 3.. 5. 6. 7. 8. 9. 0. 0... 3.. 5. 6. 7. 8. 9. 0.... 3.. 5. Part No. 757685 5360 6335 5330 5895 58695 588 58955 58956 6397 53565 5869 588 53599-070 535886-070 7555859 75 7556065 757386 58909 7508 53608 53609 535887-070 7670057 535930-070 76705 Qty 57 6 6 5 5 6 8 5 Part Description Cover, Drive Shaft, Floor Asm., Main Floor Grommet, Choke Hole Foam, Foil, Floor Foil, Heat Shield, Floor Foam, Foil, Floor Foil, Floor, Horizontal Foil, Floor, Vertical Asm., Floor, Dog House Cover Floor, Dog House Cover Foil, Heat Shield Foam, Foil, Access Panel Fender, Rear, Black, LH Fender, Front, Black, LH Washer Nut, Nylok Washer Plate, Skid Panel, Wheel Well, LH Panel, Wheel Well, RH Fender, Front, Black, RH Nut, Speed Fender, Rear, Black, RH Nut, U-Type Notes [Incl., and Foil] [Incl. ] Parts Catalog 9905 Rev. 0 83
Polaris OIL PUMP and WATER PUMP Illustrated Parts Lists Applies to R06RF68AA [999059905E0] 8 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists OIL PUMP and WATER PUMP Polaris Applies to R06RF68AA [999059905E0] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5.. Part No. 0588 53509 3580 77053 535093 ------- 757807 58936 53368 755587 75680 360075 5857 563389 7568 0699 Qty 5 Part Description Asm., Gerotor Housing, Oil Pump Bearing, Ball Ring, Retaining Shaft, Oil/Water Pump GEAR, DRIVEN, WATER/OIL Gasket, Cover, Mag Impeller, Water Pump Washer, Flat Nut, Hex, Nylok Seal, Water Pump Seal, Water Pump Cover, Water Pump Kit, Oil Pump Notes [Incl. -6] Parts Catalog 9905 Rev. 0 85
Polaris PARK BRAKE Illustrated Parts Lists Applies to R06RF68AA [999059905C06] 86 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists PARK BRAKE Polaris Applies to R06RF68AA [999059905C06] Ref... 3.. 5. 6. 7. 8. 8. 8. 9... Part No. 75557 9086 755830 7660 757386 7089 766830 90833 037 038 5885 035 0355 Qty Part Description Asm., Park Brake Washer, Wrought Clip, Pin Cable, Brake, Parking Pin, Clevis Asm., Caliper, Park Brake Kit, Brake Pad Kit, Brake Pad and Shims Disk, Brake Kit, Mount Kit, Complete Notes Parts Catalog 9905 Rev. 0 87
Polaris PARK BRAKE PEDAL Illustrated Parts Lists Applies to R06RF68AA [999059905C07] 88 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists PARK BRAKE PEDAL Polaris Applies to R06RF68AA [999059905C07] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. Part No. 07-067 76603 755599 703073 5307 755580 073-067 70057 5850 755587 7660 5037 75670 70803 5857 76606 0093 Qty Part Description Mount, Park Brake, Black Pin, Cotter Washer Spring, Lever Return Bushing, Pedal Pivot Washer Lever, Park, Black Spring, Catch, Parking Brake Latch, Park Brake Washer Pin, Clip Grommet Nut Handle Rod, Handle, Park Release Pin, Clevis Switch, Sensor, Park Brake Notes Parts Catalog 9905 Rev. 0 89
Polaris PISTON and CYLINDER Illustrated Parts Lists Applies to R06RF68AA [999059905D] 90 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists PISTON and CYLINDER Polaris Applies to R06RF68AA [999059905D] Ref... 3.. 5. 6. 7. 8. 9. 0.. Part No. 57359 76675 70553 30996 ------- 07 57360 535 0696 530 007 Qty Part Description Gasket, Head Dowel Plug Circlip PIN, PISTON Kit, Piston Ring Gasket, Base Lifter, Valve Kit, Cylinder Pushrod Kit, Piston Notes [Incl. 3] [Incl. -6] Parts Catalog 9905 Rev. 0 9
Polaris PROP SHAFT, FRONT Illustrated Parts Lists Applies to R06RF68AA [999059905B08] 9 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists PROP SHAFT, FRONT Polaris Applies to R06RF68AA [999059905B08] Ref... 3.. 5. 6. 7.. Part No. 76693 36033 005 3808 3603 7080 509 3809 Qty Part Description Pin, Spring Yoke, Gear Case, Front Kit, Cross and Bearing Shaft, Prop Yoke, Prop Shaft, Transmission Fitting, Lubrication O-Ring Asm., Shaft, Prop Front Notes Parts Catalog 9905 Rev. 0 93
Polaris PROP SHAFT, REAR Illustrated Parts Lists Applies to R06RF68AA [999059905B07] 9 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists PROP SHAFT, REAR Polaris Applies to R06RF68AA [999059905B07] Ref... 3.. 5. 6. 7. 8. 9.. Part No. 76693 5978 758068 33 005 3808 3603 7080 509 336 Qty Part Description Pin, Spring Disc, Brake Yoke, Flanged Kit, Cross and Bearing Shaft, Prop Yoke Fitting, Lubrication O-Ring Asm., Prop Shaft, Rear Notes Parts Catalog 9905 Rev. 0 95
Polaris SEAT/SEAT BASE Illustrated Parts Lists Applies to R06RF68AA [9990990A0] 96 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists SEAT/SEAT BASE Polaris Applies to R06RF68AA [9990990A0] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. Part No. 75730 7670096 683-070 68387-070 753 755573 590096 7679 55676 58959 5895 053-067 5507 63 75539 7555 63 Qty 8 8 Part Description Nut Asm., Seat, Back Asm., Seat, Bottom Black Nut, Nylok Washer, Flat Pin, Seat Latch Rivet Tab, Seat Mount Foil Foil, Seat Base, Cab/Seat, Black Grommet Asm., Seat Belt Bolt Nut, Nylok Asm., Seat Belt, Center Notes [Incl. 5-9] Parts Catalog 9905 Rev. 0 97
Polaris SHOCK, REAR Illustrated Parts Lists Applies to R06RF68AA [999059905C0] 98 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists SHOCK, REAR Polaris Applies to R06RF68AA [999059905C0] Ref... 3.. 5. 6. Part No. 7555 7539 57 70955-067 563055 70956 Qty Part Description Nut, Nylok Retainer, Shock Spring, Black Cam, Adjusting, Spring Shock, Rear Notes Parts Catalog 9905 Rev. 0 99
Polaris STARTING MOTOR Illustrated Parts Lists Applies to R06RF68AA [999059905E05] 00 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists STARTING MOTOR Polaris Applies to R06RF68AA [999059905E05] Ref... 3.. 5. 6. 7. Part No. 757868 75683 007 008 7555908 756705 75566 Qty Part Description Bolt Starter Asm., Bendix Washer Nut Washer, Lock Notes Parts Catalog 9905 Rev. 0 0
Polaris STEERING Illustrated Parts Lists Applies to R06RF68AA [999059905B] 0 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists STEERING Polaris Applies to R06RF68AA [999059905B] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. Part No. 590 70605 75708 ------- 7080978 503 7080979 75538 7553 7579 75590 5306 7556063 833 75788 53768 755630 808 873 7539 753 50 757909 7556099 75777 76603 8636 7537 Qty 3 5 Part Description Boot, Seal, Rod End Rod End Nut, Jam, LH TIE ROD, INNER Clamp, Boot, Small Boot, Passenger, Side Rack Clamp, Boot, Large Bolt Bolt Washer, Spring Lock Bushing, Shaft, Steering Washer, Wave Wheel, Steering Nut Cap, Steering Wheel Bushing Shaft, Steering, Upper Shaft, Steering w/joints, Lower Nut, Nylok Nut, Nylok Boot, Driver Side, Rack Bolt Washer Nut Pin, Cotter Asm., Gear Box, Steering Bolt Notes Parts Catalog 9905 Rev. 0 03
Polaris STRUT, FRONT Illustrated Parts Lists Applies to R06RF68AA [999059905B09] 0 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists STRUT, FRONT Polaris Applies to R06RF68AA [999059905B09] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0.... Part No. 7570 755579 5809 5387 5306 5387 5336 70309-067 5665 70306 55 7080367 753 75365 75590 75580 ------- 7080306 770507 353 80899 8090 755339 Qty 0 Part Description Nut Washer Spacer, Rubber Ball, Pivot, Top Spacer Ball, Pivot, Bottom Retainer, Spring Spring, Compression, Black Bumper Strut, Front Washer Clamp, Cable Nut, Nylok, Cap Washer, Spring Lock Washer, Flat ASM., FRONT BRAKE CALIPER, RH Fitting, Lubrication w/ball Check Ring, Retaining Bearing, Hubstrut Asm., Hubstrut, LH Asm., Hubstrut, RH Bolt Notes [See Brake Caliper, Front Pg. C5 for Details] [mm][incl.,3,6,9,0,] [mm][incl.,3,6,9,0,] Parts Catalog 9905 Rev. 0 05
Polaris SWING ARM Illustrated Parts Lists Applies to R06RF68AA [999059905C09] 06 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists SWING ARM Polaris Applies to R06RF68AA [999059905C09] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. Part No. 7700 358550 057-067 757585 5077 3803 380 056-067 7555 755598 099-067 557 569 7590 75780 53697 53366 5355 7080 75708 7556035 ------- 55665-067 5356 53367 7575 75590 75580 Qty 8 8 8 8 Part Description Ring, Retaining Bearing, Carrier, Wheel Tube, Axle, Black, RH Bolt O-Ring Asm., Drive Shaft, Axle, LH Asm., Drive Shaft, Axle, RH Tube, Axle, Black, LH Nut, Nylok Washer, Flat Arm, Swing, Black U-Bolt Bracket, Bolt Lock Nut, Nylon, Flanged Bolt, Swing Arm, Pivot Bushing, Swing Arm Pivot, LH Bushing, Swing Arm, LH Fitting, Lubrication Nut, Hex, Jam Washer, Flat ASM., GEARCASE, REAR Plate, Differential, Skid, Black Bushing, Swing Arm, RH Bushing, Swing Arm Pivot, RH Washer, Spring Lock Washer, Flat Notes [See Gearcase, Rear Pg. D for Details] [Rear Caliper Attach] [Rear Caliper Attach] [Rear Caliper Attach] Parts Catalog 9905 Rev. 0 07
Polaris TAILGATE Illustrated Parts Lists Applies to R06RF68AA [999039903A] 08 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists TAILGATE Polaris Applies to R06RF68AA [999039903A] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8.... Part No. 53558-070 75858 535550-95 757790 7087 7556358 5368 5973 75 755830 758376 7085 758377 75796 5369 53559-070 7666 755578 0755-95 0755-3 0755-070 Qty 5 6 5 Part Description Cap, Tailgate Panel, Outer, Green Latch, Paddle Washer, Wave Rod Bracket, Tailgate Nut, Nylok Washer, Flat Bolt Cable, Tailgate Tube, Tailgate Panel, Inner Pin, Hitch Washer Asm., Tailgate, Green Asm., Tailgate, Solar Red Asm., Tailgate, Black Notes [AA] [AA] [AB] [AC][AD][AE][AF] Parts Catalog 9905 Rev. 0 09
Polaris THROTTLE Illustrated Parts Lists Applies to R06RF68AA [999059905C0] 0 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists THROTTLE Polaris Applies to R06RF68AA [999059905C0] Ref... 3.. 5. 6. 7. 8. 9. 0.. Part No. 7087 ------- 5337 755595 7660 7550 53569 056-067 703078 70365 757069 Qty Part Description Cable, Throttle FRAME, MAIN Block, Pivot, Throttle Washer Pin, Clip Pedal, Throttle Throttle, Black Spring, Throttle Spring, Throttle Nutsert, Hex Notes Parts Catalog 9905 Rev. 0
Polaris THROTTLE BODY MOUNTING Illustrated Parts Lists Applies to R06RF68AA [999059905D3] Parts Catalog 9905 Rev. 0
Illustrated Parts Lists THROTTLE BODY MOUNTING Polaris Applies to R06RF68AA [999059905D3] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. 7. 8. Part No. 7568 537 3035 5776 75777 5830 53533 3067 5357 75888 70893 0360 708036 835008 705038 75738 070 563 Qty 7 Part Description Cover, Valve Asm., Reed w/gasket Plate, Breather Gasket, Breather Cover, Breather Plug, Spark, Champion RC7YC3 Adapter Clamp, Hose Asm., Body, Throttle Clamp, Hose Tubing Valve, Check Sensor, Crank Position Seal, Valve Cover Notes Parts Catalog 9905 Rev. 0 3
Polaris TOOL KIT Illustrated Parts Lists Applies to R06RF68AA [999059905E06] Parts Catalog 9905 Rev. 0
Illustrated Parts Lists TOOL KIT Polaris Applies to R06RF68AA [999059905E06] Ref... 3.. 5. 6. 7. 8. 9. 0.. Part No. 87075 ------- ------- 875090 ------- ------- 6857 9900 87858 87095-067 879 Qty Part Description Gauge, Tire Pressure SCREWDRIVER WRENCH, OPEN 8-0 Wrench, Open - SOCKET, SPARK PLUG HANDLE, SPARK PLUG SOCKET Pouch, Tool Kit Manual, Owner's, '06 Ranger 700 x/6x6 Wrench, Torx, T-7 Wrench, Spanner, Cam Kit, Tool Notes [Incl. -7,9] Parts Catalog 9905 Rev. 0 5
Polaris TRANSMISSION MOUNTING Illustrated Parts Lists Applies to R06RF68AA [999059905B0] 6 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists TRANSMISSION MOUNTING Polaris Applies to R06RF68AA [999059905B0] Ref... 3.. 5. 6. 7. 8. 9. 0... 3.. 5. 6. Part No. 75763 75763 7585 33307 7080307 850003-55 0039 009 7533 75377 5608-067 3303 330 330 75789 05065-067 Qty 6 AR Part Description Bolt Nut Asm., Main Gearcase Clamp, Hose Line, Fuel Clip, Rosebud Clip Nut, Flange Bracket, Transmission Mount, Rear Nut Bracket Mount, Transmission Engine, Black Notes Parts Catalog 9905 Rev. 0 7
Polaris WHEEL, FRONT Illustrated Parts Lists Applies to R06RF68AA [999059905B3] 8 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists WHEEL, FRONT Polaris Applies to R06RF68AA [999059905B3] Ref... 3.. 5. 6. 7. 8. 9. 0... 3. Part No. 7535 53 75553 53935 50796-067 5397 7556 7559 755600 7580 56 7660 5507 Qty 8 8 8 8 Part Description Bolt Disc, Brake, Front Stud Hub, Wheel Rim, Front, Black Tire, Front, 5x0- Washer, Flat Nut, Flanged Washer Nut, Slotted Cover, Hub, Dust Pin, Cotter Valve, Rim Notes Parts Catalog 9905 Rev. 0 9
Polaris WHEEL, REAR Illustrated Parts Lists Applies to R06RF68AA [999059905C08] 0 Parts Catalog 9905 Rev. 0
Illustrated Parts Lists WHEEL, REAR Polaris Applies to R06RF68AA [999059905C08] Ref... 3.. 5. 6. 7. 8. 9. 0... 3. Part No. 56 7660 7555796 50797-067 5353 5850 7555 5008 75553 5507 7556 7559 753005 Qty 6 6 6 6 6 Part Description Cover, Dust, Hub Pin, Cotter Washer, Cone Rim, Rear, Black Hub, Rear Wheel Disc, Brake, Rear Bolt Tire, Rear, 5x- Stud Valve, Rim Washer, Flat Nut, Flanged Nut, Castle Notes Parts Catalog 9905 Rev. 0
Part Number Index The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on. Part Number Page -------... 5,, 7, 73, 85, 9, 03, 05, 07,, 5 035-067...3 0678-067... 073-067...89 07-067...89 076-067...53 077-067...53 079-067...53 0750-067...53 0776-067...9 0777-067... 0903-067... 0963-067...3 096-067...3 098-067... 099-067... 099-067...07 05065-067...9, 7 05068-067... 0538-067... 05-067...7 05-067...7 056-067...07 057-067...07 053-067...97 05378-067... 056-067... 0583-067... 069...77 053...79 0588...85 0663...7 0755-070...09 0755-95...09 0755-3...09 0863...55 0903...35 03096...79 0307...35 035-95... 0360...3 0333...79 0093...5 00...7 09...57 0...5 039...57 5357...3 698-09...5 660-09...5 6650...5 36...37 35...39 35...37 33307...6, 63, 67, 7 333... 33388...3 33389...65, 75 333... 336...95 338...73 3333...3 33...95 336...65 3...69 35003...3 3500...3 35007...3 3808...93 3808...95 3809...75 3809...93 3803...07 380...07 Part Number Page 50796-067...9 50797-067... 5507...9, 5...59 55-067...5 56-067...5 590395... 590398... 80899...05 8090...05 808...03 833...03 8636...03 873...03 907...7 9086...7 9099...7 9053...5 9057...7 9059...7 9086...87 90833...87 9083...5 908...5 9085...7 9086...7 90908...7 9099...7 90997...7 90999...7 9006...7 9007...7 9306...5 005... 005...93, 95 007...9 07...9 05...7, 9 03...5 03...5 0696...9 0699...85 080...5 086... 0858...9 086...7 099...7 09...9 0308...3 037...87 038...87 035...87 0355...87 0366...5 0...9 0503...7 06...3 0667... 0668... 0679...3 0680...5 0695...3 070...3 505...55 5056...57 50086...35 505...35 63...97 63...97 6397...83 6330...3 6335...83 6857...5 683-070...97 68387-070...97 87075...5 Part Number Page 87095-067...5 87858...5 879...5 875090...5 309...9 3035...3 305...9, 5 3067...3 30688...77 30996...9 306000...7 300...9 306...39 33000...63, 67 33308...63 33309...63, 67 333036...63 33303...63 33306...63 3337...6 3335...65, 69 33368...65, 69 3339...65 333306...65 333357...63 33308...67 3335...65, 69 33359...65, 69 33355...67 333577...69 33358...65, 69 33358...67 333583...67 333589...65, 69 3336...67 33369...67 33365...67 33378...63 333785...65, 69 333788...65 33379...6 333800...69 33380...69 33380...69 333803...65, 69 33380...69 333805...65, 69 333806...65, 69 33387...69 33386...6 33388...6 33389...6 333830...6 33383...6 33383...6 33383...6 333835...6 333836...6 333837...6 333838...6 333839...6 33380...63 3338...6, 67 33383...67 3338...67 333850...63 33385...63 33385...63 333855...63 333860...63 333866...6 333875...63 33389...63 333893...63 33389...63 3339...67 Part Number Page 33398...73 33396...73 33398...73 33399...73 3339...73 3339...73 33397...73 333950...73 33395...73 333953...73 333956...73 333957...73 33396...6 33398...65 333983...65 33398...65 333985...65, 69 333987...65, 69 333988...65 333989...65 333990...65 33399...65 33399...65 333993...65 333995...69 3307...69 330...69 330...6, 7 3303...7 330...6, 7 33050...65 33055...63 33086...63 33...73 33...6, 67 33...63 339...6 333...67 3333...63 3335...63 3338...63 3339...63 333...6 33...63 3359...73 3360...73 336...73 336...73 3363...73 3365...73 3388...6 339...39 33...63 330...63 33...6 3330...6 333...6 33303...65 3337...65 33375...73 33376...73 33377...73 33378...73 33379...73 33380...73 3603...93, 95 36033...93 3803...5 3538...9 353...05 3536...9 357650...37 357650...37 3580...85 358550...7, 07 358570...9 Parts Catalog 9905 Rev. 0
Part Number Index (continued) Part Number Page 36007...5 360075...85 006...3 007...0 008...0 005...5 0060...3 00595...5 0060...3 00638...3 006...8 00797...3 009...79 0097...5 000...3 009...7 0090...5 0093...89 05...3 030...5 09...3 03...5 0...9 09...9 036...5 0365...5 0370...5 0399...79 0039...7, 73, 7 009...5, 59, 7 06...7 805880... 5009...5 500...37 500663...7 50086...5, 7 533...77 53697...07 53935...9 5306...05 53396...9 530...9 53696...77 53753...9 5389...5 53366...07 53367...07 533658...5 53379...59 535...9 537...3 5368...09 5369...09 5353...7 5359...7 5366...7 5366...77 5377...5 5378...5 537...7 53756...8 535093...85 53509...85 5353...7, 5075...37 50753...37 5075...37 55...05 5...5 5776...3 5785...7 5066...39 57...7, 99 598...37 5336...05 5358...5 586...7 Part Number Page 53...9 557-067...3 577-067...9 557...07 5509... 5536...79 55665-067...07 55676...97 55805...35 5608-067...7 569...07 56693...7 56873...5 57359...9 57360...9 57368...9 5850...89 5857...89 586-067...53 5850... 5885...87 5837...5 58655...7 58659...5 58735...33 5885-067... 5886-067... 589-067...5 597...3 595...9 5973...09 59556-067...57 59557-067...57 5978...95 5979...65 5980...5 598...5 59867...5 5503...5 533030...9 5063...7 50370...7 5036...5 5037...89 509...5 5095...5 5058...5 5058...5 5077...07 50988...7 5007...59 509...93, 95 56...9, 5397...9 55...8 5895...77 598...3 590...03 5975...5 5008... 500...5 50...5 50...03 503...03 505...9 5079...59 55...59 59...59 53...3 5330...83 555...79 558...79 550...7 5505...5 5506...5 5507...97 5508...5 Part Number Page 563...3 5665...05 5676...9 5757...35 5800...5 580...5 5808...5 5809...5 588...79 5898...9 599... 5957...9 530733... 53073...5 53095...37 5307...89 53673...5 53936...37 53533...3 5387...05 5387...05 53389...9 533396...9 5335-070...3 53368...85 53377...5 53037...5 5305...7 53057...7 53058...9 53059...9 53060...9 5306...03 53...7 539... 539...3 536...3 5337... 5355...07 5356...07 5358...5, 7 5379-95...7 53763...7 53768...03 53879-070...53 53508-070...5 53509-070...5 53558-070...09 53559-070...09 535550-95...09 535553-070... 53565...83 53569... 53568...3 535685...7 53569-95... 535695-95... 535703-95...7 53578...7 53578-070...7 535756-95...7 535886-070...83 535887-070...83 5359...7 53599-070...83 535930-070...83 535996... 53605...5 53608...83 53609...83 5366...3 5369...3 5360...83 5367...9 5368...9 536577...5 553... Part Number Page 55578...3 55667...7 55887-08...5 563055...99 563389...85 563698...37 58079...5 5809...05 58055..., 5 5830... 585...5 5806...7 5896...9 583...7 5853...7 5895...97 5857...85 5869...57, 83 58695...83 588...83 588...83 58909...83 58936...85 5895...83 58955...83 58956...83 58959...97 5896...9 5830...3 5900...77 590096...97 5900...9 5909...7 5909...77 70565...77 70687...3, 5 70789...5 7080...5 70955-067...99 70956...99 70996...3 70057...89 70078...7 7069-067...7 700...37 7003...35 703073...89 703078... 70309-067...05 70306...05 70365... 70367...39 705530...7 70553...9 705038...3 705065...5 705075...75 7056...9 70593...7 70596...5 705306...7 70536...7 70535...8 70538...5 70605...03 707865...33 70799... 707995...33 708038...7, 5, 5 708036...3 7080306...05 7080307...69, 73, 75, 7 708035...5 7080367...05 70803...9 7080...93, 95, 07 70805...7 Parts Catalog 9905 Rev. 0 3