SITE-SPECIFIC IRRIGATION MANAGEMENT

Similar documents
I. INTRODUCTION. Sehsah, E.M. Associate Prof., Agric. Eng. Dept Fac, of Agriculture, Kafr El Sheikh Univ.33516, Egypt

TESTING THE UNIFORMITY OF SPRAY DISTRIBUTION UNDER DIFFERENT APPLICATION PARAMETERS

[Rao, 4(7): July, 2015] ISSN: (I2OR), Publication Impact Factor: 3.785

R10 & R10 Turbo. The R10 and R10 Turbo are part of the Nelson Rotator family of sprinklers. R10-11 U.S. & METRIC

Assessing Your Sprinkler Irrigation System

Super Spray. com. www. Mechanized irrigation

Super Spray. com. www. Mechanized irrigation

LESSON Transmission of Power Introduction

Xi-Wob. com. www. SENNINGER. Established 1963

AR No. # Low Pressure Irrigation

Distribution Uniformity of Multi Stream Multi Trajectory Rotary Nozzles Spaced Below Recommended Distance

Theoretical and Experimental Investigation of Compression Loads in Twin Screw Compressor

LANDSCAPE IRRIGATION SPRINKLER AND EMITTER STANDARD

i-wob com www. MECHANIZED IRRIGATION

PESTICIDE APPLICATION TIPS AND TECHNOLOGIES. John W. Inman. P.E.

UNIFORMITY CHARTS Accompanied with Precipitation Rates

THE PRACTICE OF MANUFACTURING DURISOL NOISE BARRIER PANELS

Pulsation dampers for combustion engines

Applied Fluid Mechanics

CONTACT: Rasto Brezny Executive Director Manufacturers of Emission Controls Association 2200 Wilson Boulevard Suite 310 Arlington, VA Tel.

VFC-5 to VFC-500 FLO-COATER

INFLUENCE OF THE NUMBER OF NOZZLE HOLES ON THE UNBURNED FUEL IN DIESEL ENGINE

Water Sprinkling Equipment for Pig Trailers

STEALTH INTERNATIONAL INC. DESIGN REPORT #1001 IBC ENERGY DISSIPATING VALVE FLOW TESTING OF 12 VALVE

Original. M. Pang-Ngam 1, N. Soponpongpipat 1. Keywords: Optimum pipe diameter, Total cost, Engineering economic

Design and Fabrication of Sequencing Circuit with Single Double Acting Cylinder

High-voltage Direct Inverter Applied to Induced Draft Fan Motor at Takehara Thermal Power Station No. 3 of Electric Power Development Co., Ltd.

CFD Investigation of Influence of Tube Bundle Cross-Section over Pressure Drop and Heat Transfer Rate

Steering of an Automobile using Belt Drive

Model 2008 I Battery Operated Irrigation Timer with 3/4 in. Anti-Siphon Valve

Buckling of Pump Barrel and Rod String Stability in Pumping Wells

2000 Series Heavy-Duty Irrigation Valves Recommended Applications Golf Courses Landscapes Parks Right-of-ways

Study on Flow Fields in Variable Area Nozzles for Radial Turbines

VARIABLE DISPLACEMENT OIL PUMP IMPROVES TRACKED VEHICLE TRANSMISSION EFFICIENCY

Determination of power loss of combine harvester travel gear

6. Acoustical simulation of straight and side inlet/outlet rectangular plenums using the FEM method

Instructions for Installation, Operation, Care and Maintenance

Development of Emission Control Technology to Reduce Levels of NO x and Fuel Consumption in Marine Diesel Engines

Engine Transient Characteristics Simulation Technology using Zero-dimensional Combustion Model

Enhance the Performance of Heat Exchanger with Twisted Tape Insert: A Review

EQUAL DISTRIBUTION OF WASTEWATER USING LOW-PRESSURE DISTRIBUTION Larry D. Stephens, P.E. *

837. Dynamics of hybrid PM/EM electromagnetic valve in SI engines

Predicting Tractor Fuel Consumption

POWER QUALITY IMPROVEMENT BASED UPQC FOR WIND POWER GENERATION

TotalPac 3 Deluge system Pneumatic release

Components of Hydronic Systems

A WOOD-ELEMENT HYDROSTAT

e ISSN Visit us : DOI: /HAS/IJAE/8.1/85-91

PIPINGSOLUTIONS, INC.

FIELD-TESTED FIELD-PROVEN. field-proven technology. Water Application Solutions for Agricultural Irrigation. Product Update 01/11

Irrigation Uniformity

Infinitely Variable Capacity Control

Development of the LPT W Concentric Pulse Tube

Plastic pipe is now commonly used in irrigation and other pipelines. (acrylonitrile-butadiene-styrene), and PE (polyethylene)

2. Hydraulic Valves, Actuators and Accessories. 24 Marks

Jaeco AgriPumps for Chemigation

Oil/Air Lubrication Systems for Steel Production Facilities

China. Keywords: Electronically controled Braking System, Proportional Relay Valve, Simulation, HIL Test

Analysis of Eclipse Drive Train for Wind Turbine Transmission System

TRANSLATION (OR LINEAR)

SOME FACTORS THAT INFLUENCE THE PERFORMANCE OF

Analytical impact of the sliding friction on mesh stiffness of spur gear drives based on Ishikawa model

NEW CONCEPT OF A ROCKER ENGINE KINEMATIC ANALYSIS

TotalPac 3 Firecyle III Wet pipe Remote controlled system

Application Note Original Instructions Development of Gas Fuel Control Systems for Dry Low NOx (DLN) Aero-Derivative Gas Turbines

Design & Development of Regenerative Braking System at Rear Axle

factsheet Field Sprayer Calibration Introduction Pre-Calibration Checklist Using a Calibration Bottle

Washtenaw County DESIGN PROCEDURES AND ENGINEERING STANDARDS FOR PRESSURE DISTRIBUTION NETWORKS

FEASIBILITY STYDY OF CHAIN DRIVE IN WATER HYDRAULIC ROTARY JOINT

Model DDX Deluge Valve 8 (200mm) Features

Flexible Sprinkler Connections

Taro TEXMO INDUSTRIES. 75 mm & 100 mm BOREWELL SUBMERSIBLE PUMPSET PERFORMANCE CHART. Since 1956

Silencers. Transmission and Insertion Loss

An investigation on development of Precision actuator for small robot

ImprovingtheFlowRateofSonicPumpbyMeansofParabolicDeflector

TECHNICAL DATA OBSOLETE

Development of a Clutch Control System for a Hybrid Electric Vehicle with One Motor and Two Clutches

Study of Performance and Emission Characteristics of a Two Stroke Si Engine Operated with Gasoline Manifold Injectionand Carburetion

A study on the application of tripod joints to transmit the driving torque of axial piston hydraulic motor

Features 1. Differential Latch-type, lightweight, dependable

Test Which component has the highest Energy Density? A. Accumulator. B. Battery. C. Capacitor. D. Spring.

ALD3 Diaphragm Valve Technical Report

LogSplitterPlans.Com

Center for Irrigation Technology

Assemblies for Parallel Kinematics. Frank Dürschmied. INA reprint from Werkstatt und Betrieb Vol. No. 5, May 1999 Carl Hanser Verlag, München

Research in hydraulic brake components and operational factors influencing the hysteresis losses

Heat Transfer Enhancement for Double Pipe Heat Exchanger Using Twisted Wire Brush Inserts

NELSON. BUILT STRONGER TO LAST LONGER! Large impact surfaces for consistent long life drive. Sturdy Drive Arm

Rotor Position Detection of CPPM Belt Starter Generator with Trapezoidal Back EMF using Six Hall Sensors

RHOMBUS BRIQUETTING MECHANISM MODELLING

ANALYSIS ON MECHANICAL PARAMETERS OF LUNAR ROVER WHEEL

Worldwide Contacts.

Numerical Optimization of HC Supply for HC-DeNOx System (2) Optimization of HC Supply Control

Analysis and evaluation of a tyre model through test data obtained using the IMMa tyre test bench

Model DDX Deluge Valves 4" (100 mm), 6" (150 mm) and 165 mm Sizes

Tire Uniformity Machine, LIBROTA

MICRO- SPRINKLERS. com. www. NURSERY, GREENHOUSE, ORCHARDS AND VEGETABLES

Power Performance and Exhaust Gas Analyses of Palm Oil and Used Cooking Oil Methyl Ester as Fuel for Diesel Engine

DT35 and DT55 Series Rotary Sprinklers Installation & Service Instructions

Using Reduced Tire Pressure for Improved Gradeability A Proof of Concept Trial

Transcription:

A VARIABLE FLOW RATE SPRINKLER FOR SITE-SPECIFIC IRRIGATION MANAGEMENT B. A. King, D. C. Kincaid ABSTRACT. A variable flow rate sprinkler applicable to center pivot and lateral move irrigation systems was constructed and tested in the laboratory. Sprinkler nozzle size was reduced a fixed amount using a retractable concentric pin in the nozzle bore. Cycling insertion of the concentric pin in the sprinkler nozzle bore provided a time averaged variable flow rate over a range of 36% to 100% for the nozzle sizes tested. The application pattern radius of the sprinkler tested was reduced approximately 15% under variable flow conditions. Sprinkler drop size distribution was also reduced by engagement of the pin in the sprinkler nozzle bore. Measured flow rates compared well with theoretical flow rates below 28 L/min (7.4 gpm). Results from laboratory testing indicate the variable flow rate sprinkler could potentially be used for site specific irrigation management with center pivot and lateral move irrigation systems. Keywords. Sprinkler irrigation, Center pivot, Lateral move, Variable rate application, Drop size distribution. ver the past decade, interest in site specific irrigation management has risen in response to the need for U.S. agriculture to increase production effi- and to complement successful commer- Ociency cialization of other site specific application technologies in irrigated agriculture. A holistic approach to site specific crop management in irrigated agriculture includes water as one of the primary inputs because water availability greatly impacts crop yield and quality. Center pivot and lateral move irrigation systems provide a natural platform upon which to develop site specific irrigation management technologies due to their current use and high degree of automation. Control systems and hardware to implement site specific irrigation management have been reported in the literature (Fraisse et al., 1995; King et al., 1996; Sadler et al., 1996; Evans et al., 1996; Harting, 1999; Perry et al., 03). In each instance, spatially variable water application was successfully achieved by either using multiple sprinkler packages to obtain step wise variable rate water application (King et al., 1996; Sadler et al., 1996) or on off cycling using an appropriate duty cycle (Fraisse et al., 1995; Evans et al., 1996; Harting, 1999; Perry et al., 03). Despite these successful implementations, one common element has been the lack of a variable rate sprinkler. Article was submitted for review in October 03; approved for publication by the Soil & Water Division of ASAE in June 04. Presented at the 1996 ASAE Annual Meeting as Paper No. 9674. Approved as Manuscript No. 03B01 of the Idaho Agricultural Experiment Station. Mention of trade name, proprietary product, or specific equipment does not constitute a guarantee or warranty by the authors or their institutions and does not imply approval of product to the exclusion of others that may be suitable. The authors are Bradley A. King, ASAE Member Engineer, Associate Professor, Department of Biological and Agricultural Engineering, University of Idaho, Aberdeen, Idaho; and Dennis C. Kincaid, ASAE Member Engineer, Agricultural Engineer, USDA ARS Northwest Irrigation and Soils Research Laboratory, Kimberly, Idaho. Corresponding author: Bradley A. King, University of Idaho, P.O. Box 870, Aberdeen, ID 83210-0870; phone: 8-397-4181; fax: 8-397-4311; e mail: bradk@uidaho.edu. Implementation of spatially variable water application could be simplified and potentially more economical with the advent of a variable flow rate sprinkler. The flow through a sprinkler nozzle varies approximately proportional to the square root of differential pressure. Thus, to vary the flow rate through a sprinkler nozzle by a factor of four requires the pressure to be varied by a factor of 16. Providing and controlling such a large range in pressure on an individual sprinkler basis is possible but not very feasible. The adverse effect on application pattern would likely be substantial. Furthermore, this approach would be inconsistent with the current emphasis of reducing operating pressure requirement of irrigation systems to minimize energy requirements and hence operating costs. Thus, controlling nozzle cross sectional flow area would be the desired parameter to vary from a theoretical viewpoint. However, to be practical this would need to be achieved in a manner that is easily controlled, repeatable, and does not adversely affect the sprinkler application pattern. One potential approach to reduce the cross sectional area of a sprinkler nozzle without adversely affecting sprinkler application pattern is to insert a concentric pin into the nozzle bore. Cycling a retractable concentric pin in and out of the orifice in a controlled manner could potentially achieve a time averaged variable flow rate (King et al., 1998). Rinkewich (1991) proposed using a similar approach to increase the wetted diameter of an impact type sprinkler. The objective of this study was to investigate the feasibility of using a concentric pin in a sprinkler nozzle to effectively achieve a variable flow rate from a medium pressure type sprinkler typically used on center pivot and lateral move irrigation systems. MATERIALS AND METHODS Two prototype versions of a variable rate sprinkler were constructed and tested in the laboratory. The first prototype (fig. 1), referred to as Prototype I, was constructed using a 19 mm (0.75 in.) threaded PVC pipe tee. A linear actuator Applied Engineering in Agriculture Vol. (6): 765-770 04 American Society of Agricultural Engineers ISSN 0883-8542 765

Enclosure Not to scale Nozzle Spray hea Rotating plat Figure 1. Design of Prototype I variable rate sprinkler. for moving the concentric pin was aligned axially in a fixed position relative to the pipe tee. The linear actuator was equipped with a spring to automatically retract the pin from the sprinkler nozzle in the inactive state. A streamlined pin guide was friction fit into the bottom of the threaded tee. A medium pressure sprinkler head (Nelson R30, Nelson Irrigation Co., Walla Walla, Wash.) was attached below the insert. The flow path dimensions of the sprinkler head used are very similar to current commercial sprinkler heads of this manufacturer (the R30 used two support bars for the plate bearing and a brass nozzle, while the newer 83000 uses three support bars, and plastic nozzles). Thus, the results reported here are expected to be similar to those measured with a new production model sprinkler head if the tests were repeated. The concentric pin length and diameter were sized to fit the sprinkler head and nozzle sizes tested and provide a predetermined reduction in flow when the pin was inserted in to the sprinkler nozzle. The end of the pin was cut off square to the pin axis and any remaining burrs removed with emery cloth. Effects of pin end profile were not investigated in this study. The pin was of uniform cross section along its entire length. A second prototype (fig. 2), referred to as Prototype II, was constructed to overcome difficulties with pin alignment and binding encountered with Prototype I and make construction simpler for multiple field units. Prototype II was constructed starting with a 19 mm (0.75 in.) threaded PVC 90 elbow. The elbow was modified by drilling a hole in the outside bend of the elbow axially aligned with the female threaded end of the elbow. An alignment guide for the concentric pin was made from a brass hose barb inserted into the female end of the elbow with the threaded end of the hose barb extending through the hole drilled in the elbow bend. The inside Nozzle Spray head Rotating plate Figure 2. Design of Prototype II variable rate sprinkler. diameter of the hose barb and its attachments were predrilled to allow free axial movement of a predetermined size pin. A Nelson R30 sprinkler head was attached to the female end of the elbow. The pin was installed through the pin guide and extended through a sprinkler nozzle of the same size diameter. The pin guide was then aligned to allow free movement of the pin in the sprinkler nozzle and fixed in place with epoxy glue. This process resulted in good concentric axial alignment of the pin guide with the sprinkler nozzle. The sprinkler elbow assembly was attached to 19 mm (0.75 in.) PVC piping by using a second 90 threaded elbow (fig. 2). A metal back plate was affixed relative to the sprinkler elbow assembly by clamping it to the PVC piping. A 24 VDC push type solenoid housed in a plastic enclosure was attached to the back plate directly above the sprinkler elbow assembly. The solenoid was bolted to the back plate through slots that allowed axial alignment of the solenoid plunger with the pin through the sprinkler elbow assembly. The push solenoid was equipped with a spring to return the solenoid plunger and attached pin to the retracted position in the inactive state. Indoor laboratory tests of sprinkler flow rate and radial application pattern were performed on both prototype sprinklers. Tests on Prototype I were conducted at the USDA ARS Northwest Irrigation and Soils Research Laboratory. Tests on Prototype II were conducted at the University of Idaho Aberdeen Research and Extension Center. Tests on Prototype I focused on investigating concept feasibility while tests on Prototype II included a wider range of nozzle and pin diameters to identify a pin and nozzle size combination suitable for field scale testing. A 2 min duty cycle was used in all tests meaning that the duration of pin engagement in the nozzle bore was identically 766 APPLIED ENGINEERING IN AGRICULTURE

repeated at 2-min intervals during the tests. A single line of catch cans with 0.33-m (1.1-ft) spacing, starting at 0.67 m (2.2 ft) from the sprinkler and extending to 10 m (33 ft) from the sprinkler, were used to measure water application rate radially from the sprinkler. Catch can opening was 152 mm (6 in.) and height was 178 mm (7 in.). The prototype sprinkler was housed in a 56-cm (22-in.) diameter enclosure equipped with a drain in the bottom, open top, and a -cm (8-in.) wide rectangular side opening. The side opening was aligned with the catch cans to measure radial application pattern. Metal strips, with one edge radially aligned with the center of the enclosure and the other edge attached to the vertical edges of the enclosure side opening, were used to prevent spray pattern splash near the opening from interfering with the spray exiting the opening. The enclosure was lined with window screen over 25-mm (1-in.) thick evaporative cooler pads to minimize spray splash within the enclosure. The enclosure was used to allow indoor testing within the indoor laboratory space available at both locations. The prototype sprinkler was rotated within the enclosure to effectively measure radial application patterns at different angles relative to the sprinkler head splash plate support bars. The radial application patterns for four different angles were averaged. The sprinkler was located at a height of 2 m (6.6 ft) above the catch cans and the test durations were 30 min each. Pressure was monitored at the inlet to the chamber housing the pin guide for each prototype. An adjustable pressure regulator was used to provide near constant water supply pressure to the prototype sprinklers during testing. A compressed air column connected between the pressure regulator and sprinkler was used to absorb fluctuations in pressure to the prototype sprinkler when flow through the pressure regulator changed as the pin was engaged and retracted from the sprinkler nozzle bore. The air column replicated the head of a large water reservoir allowing near constant water supply pressure to be maintained. The adjustable pressure regulator and compressed air column combination allowed a ±3.4-kPa (±0.5-psi) range in test pressure to be maintained as flow rates though the prototype sprinkler changed. Time-averaged flow rate was measured by blocking the enclosure side opening to force all water from the prototype sprinkler to drain through the bottom of the enclosure. Three or more minutes later, water draining from the enclosure over a 4-min interval was captured. For Prototype I testing, the volume of water captured was determined by placing it in a cylinder of known diameter and height and using a point gauge to measure the distance to the water surface in the cylinder. This measurement along with known diameter and height of the cylinder was used to compute volume of water captured. For Prototype II testing, the volume of water captured was determined by weighing. Flow measurements were repeated three or more times and averaged. For Prototype I, a nozzle diameter of 4.56 mm (0.180 in.) and pin diameter of 3.18 mm (0.125 in.) were used in the tests. This nozzle and pin-size combination provided a 48% reduction in cross-sectional area of the nozzle bore when the pin was engaged in the nozzle bore, and theoretically a 48% reduction in flow rate. A four-groove rotator plate and six-groove spinner plate were used in the tests. Tests were conducted at both 138 and 7 kpa ( and 30 psi). For Prototype II, nozzle diameters of 5.95, 7.14, and 8.73 mm (0.234, 0.281, and 0.344 in.) were tested with a 4.76-mm (0.188-in.) diameter pin. All tests used a sixgroove rotator plate and 138-kPa (-psi) operating pressure. Drop size distributions measurements were performed at the California State University Center for Irrigation Technology using the laser method as described by Kincaid et al. (1996) for the 5.95-mm (#0.234-in.) diameter nozzle with the pin both engaged and retracted from the nozzle. Sprinkler test height was 3 m (9.8 ft) and drop size distributions were measured at 2-m (6.6-ft) radial distance increments. RESULTS AND DISCUSSION Results of radial leg application rate tests for Prototype I with a four-groove rotator plate are shown in figures 3 and 4 for operating pressures of 138 and 7 kpa ( and 30 psi), respectively. With the pin retracted from the nozzle bore, the application rate pattern included two peaks, one at approximately 4 m and the second near the extent of the wetted radius. A 68.9-kPa (10-psi) increase in operating pressure increased the wetted radius about 1 m. When the pin was engaged in the nozzle bore at 7-kPa (30-psi) operating pressure, the wetted radius was reduced about 1 m (10% to 15%) compared to when the pin was retracted. Kincaid (1982) showed that a typical sprinkler pattern radius varies roughly with the nozzle discharge to the 0.2 power. Applying 0.1 8.0 6.0 00 -a- Engaged -a- Retracted,.:.. A rn i ad 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 Figure 3. Prototype I application rate patterns for 4.56-mm nozzle with 3.18-mm pin at 138-kPa operating pressure with four-groove rotator plate for pin retracted and pin engaged into nozzle bore. E E rt 0 o. 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 Figure 4. Prototype I application rate patterns for 4.56-mm nozzle with 3.18-mm pin at 7-kPa operating pressure with four-groove rotator plate for pin retracted and pin engaged into nozzle bore. Vol. (6): 765-770 767

this to the present case, the reduced flow is 52% of the full flow, so the reduced flow pattern radius should be approximately 88% of the full flow radius (0.52 0.2 = 0.88). This is a reduction of about 1.1 m at 9 m. Thus, the influence of the pin on wetted radius was as expected considering the reduction in flow rate (unfortunately, we did not conduct a test with an equivalent small nozzle). The presence of the pin in the nozzle bore nearly eliminated the application rate peak at 4 m and actually resulted in a more uniform radial application rate pattern. The location of the peak application rate near the wetted radius was reduced nearly in direct proportion to the reduction in wetted radius when the pin was engaged in the nozzle bore. The greatest reduction in application rate occurred at the outer extent of the wetted radius. Accompanying figures 5 and 6 show uniformity coefficients calculated for various sprinkler spacings using the data from figures 3 and 4, with the pin retracted, engaged, and engaged % of the time. Engagement of the pin did not substantially reduce the uniformity for most spacings, and the highest application uniformity occurred with the combined pattern for most spacings. These results indicate that the use of the concentric pin can be beneficial with respect to 100 - as so as 80-75 - 70 85 80 55 - e- Retracted -8- Engaged -a- %cycle 0 2 4 8 8 10 Nozzle spacing (m) Figure 5. Computed application uniformity for Prototype I with 4.56 mm nozzle and 3.18 mm pin at 138 kpa operating pressure with four groove rotator plate for pin retracted, engaged, and engaged % of the time into nozzle bore. uniformity when used with a rotating plate, which produces a markedly donut shaped pattern, such as the D4 plate used here. The effect of cycling the concentric pin to attain a time averaged sprinkler flow rate on application rate pattern was investigated. Radial leg tests were used to measure the effective application rate pattern for time averaged flows of 52%, 75%, and 90% with Prototype I. The resulting radial application rate pattern expressed as a ratio relative to the application rate pattern when the pin was retracted from the nozzle bore is show in figure 7 for a six groove spinner plate at 7 kpa (30 psi) operating pressure. The relative application rate pattern for the time average flows of 75% and 90% were reduced relatively uniformly over the radial range of 1 to 5 m. Beyond 5 m, the relative application rate peaked and decreased rapidly due to the influence of reduced wetted radius with the pin engaged in the nozzle bore. The relative application rate pattern for a time average flow of 52%, which represents the pattern when the pin was continually engaged in the nozzle bore, shows that the wetted radius was reduced less than 0.5 m and the radial location of the peak application rate was moved inward with respect to when the pin was retracted. The relative application rate patterns for Prototype II using a 5.95 mm (0.234 in.) nozzle and 4.76 mm (0.188 in.) diameter pin operated at 138 kpa ( psi) with a six groove rotator plate are shown in figure 8. This nozzle and pin diameter combination provided a 64% reduction in cross sectional area of flow when the pin was engaged in the nozzle bore. Thus, theoretically with the pin engaged in the nozzle bore flow rate was reduced to 36% of the normal nozzle flow rate. Relative application patterns for time averaged flows of 36%, 41%, 52%, 68%, 84%, and 95% of normal nozzle flow are shown in figure 8. As with the four groove rotator plate, presence of the pin in the nozzle bore reduced the wetted radius, in this case by about 1.7 m (5.6 ft) or 18%. However, cycling the pin such that time averaged flow was 68% or greater, the wetted diameter was not reduced. This indicates that the wetted radius of the sprinkler may be maintained over a greater range of flow if the pin is sized to provide a large reduction in flow when the pin is engaged in the nozzle bore. 100 95 90 A' 85 E ICI 80 :.- C D 75 4 ō 70 C. w 65 7.1 E 60 d -e- Retracted -,- Inserted -a- %cycle 0 2 4 6 8 10 Nozzle spacing (m) Figure 6. Computed application uniformity for Prototype I with 4.56 mm nozzle and 3.18 mm pin at 7 kpa operating pressure with four groove rotator plate for pin retracted, engaged, and engaged % of the time into nozzle bore. 3 4 Figure 7. Prototype I application rate patterns for 4.56 mm nozzle with 3.18 mm pin at 7 kpa operating pressure with six groove spinner plate. Application rate is expressed as a ratio relative to the application rate with the pin retracted from nozzle bore and as a percentage (%) of nozzle flow with pin retracted from nozzle bore. 5 768 APPLIED ENGINEERING IN AGRICULTURE

1 8 1.6 O 1 4 e 95% e84% t,88% 52% +41% -x36% /aft siwx_moviliava 0.6mawirimanarm wrizimmtitkv. o 08 Cl 0.4 02 0.0 0 3 4 5 6 10 Figure 8. Prototype II application rate patterns for 5.95-mm nozzle with 4.76-mm pin at 7-kPa operating pressure with six-groove rotator plate. Application rate is expressed as a ratio relative to the application rate with the pin retracted from nozzle bore and as a percentage (%) of nozzle flow with pin retracted from nozzle bore. Measured time-averaged flow rates for both prototypes compared to theoretical time-averaged flow rates are shown in figure 9. Theoretical flow rate with the pin retracted was taken as the sprinkler manufacturer's published flow rate. For Prototype I with a 4.56-mm (0.180-in.) nozzle at 138 and 7 kpa ( and 30 psi) operating pressures, the manufacturer's flow rates were 15.6 and 19.0 L/min (4.12 and 5.03 gpm), respectively. For Prototype II operated at 138 kpa ( psi) with 5.95-, 7.14-, and 8.73-mm (0.234-, 0.281-, and 0.344-in.) nozzles, the manufacturer's flow rates were 26.3, 37.6, and 55.3 L/min (6.95, 9.92, and 14.6 gpm), respectively. The theoretical flow rate with the pin engaged in the nozzle was calculated as the theoretical flow rate with the pin retracted multiplied by the fractional area of flow with the pin engaged in the nozzle bore. For example, with Prototype I the fractional area of flow with the pin engaged in the nozzle bore was 0.52, thus the resulting theoretical flow rate was 8.1 L/min (2.14) at 138 kpa ( psi). Consequently, if the pin was engaged in the nozzle bore % of the time, the theoretical time-averaged flow of Prototype I was 11.8 L/min (3.13) for 138 kpa ( psi) operating pressure. The measured and theoretical flow rates compared very well up to approximately 28 L/min (7.4 gpm). At higher flow VV 30 o Prototype I q Prototype II -1:1 10 ridil 0 10 30 60 op Theoretical Flow (Llmin) Figure 9. Comparison of theoretical time-averaged flow rates against measured time-averaged flow rates for Prototype I with 4.56-mm nozzle and 3.18-mm pin at 138- and 7-kPa operating pressures and for Prototype II with 4.76-mm pin and 5.95-, 7.14-, and 8.73-mm nozzles at 138-kPa operating pressure. q rates, the measured flow rates were less than theoretical flow rates. This result suggests that the guide for the concentric pin may begin to act as an obstruction, increasing internal pressure loss and reducing the actual pressure drop through the nozzle. The measured drop size distributions for Prototype II with a 5.95-mm (0.234-in.) nozzle and 4.76-mm (0.188-in.) diameter pin operating at 138 kpa ( psi) are shown in figure 10. Engaging the pin into the nozzle to reduce flow rate caused a substantial reduction in the number of droplets greater than 3 mm and essentially eliminated droplets greater than 4 mm in diameter. This result is consistent with the reduction in wetted radius with the pin engaged in the nozzle bore which indicates that drop size is reduced with elimination of the largest droplets which travel the farthest. This is also consistent with the results of Kincaid et al. (1996), which found that reducing nozzle size reduced the size of the largest droplets the most. Comparison of Prototype II drop size distributions with those available for a Nelson R30 sprinkler and six-groove rotator plate with similar nozzle sizes and pressure are shown in figure 11. The drop size distribution with the pin engaged in the sprinkler nozzle is similar to that of a Nelson R30 with a 4.76-mm (0.187-in.) nozzle at 7 kpa (30 psi) (Kincaid et al., 1996). The drop size distribution with the pin retracted is similar to that of a Nelson R30 with a 6.35-mm (0.2-in.) nozzle at 104 kpa (15 psi), which indicates that the presence of the concentric pin assembly in the flow chamber above the sprinkler nozzle has little effect on drop size distribution. Controlling the time-averaged flow rate of a sprinkler by cycling a concentric pin as accomplished with both sprinkler prototypes used in this study has some advantages and disadvantages. The notable advantages relative to multiple sprinkler packages used by King et al. (1996) and Sadler et al. (1996) include reduced cost through reduced wiring, piping, pressure regulators, and sprinklers, free drainage for freeze protection in cold climates, and irrigation system functionality in the event of failure of a sprinkler, valve or control system since normal sprinkler flow occurs when the pin is retracted which is the inactive state. The notable advantages relative to on-off pulsing of diaphragm valves used by Fraisse et al. (1995), Evans et al. (1996), Harting (1999), and Perry et al. (03) include limited variations in system flow and pressure since flow is not reduced to zero, which also facilitates chemigation since flow variations 100-90- _B-Engaged -0- Retracted 80 70 60 30 10 0 2 3 4 5 6 Droplet Diameter (mm) 7 8 Figure 10. Drop size distributions for Prototype II with 5.95-mm nozzle and 4.76-mm pin at 138-kPa operating pressure for pin engaged and retracted from nozzle bore. Vol. (6): 765-770 769

100 80 70 60 30 10 =lei _7 =77,1n t Wirt Wffr - B- Engaged - 0- Retracted X-6.35 mm, 104 kpa - mm, 104 kpa - 0-4.76 mm, 7 kpa 0 0 1 2 3 4 5 6 7 8 Droplet Diameter (mm) Figure 11. Drop size distributions for commercial Nelson R30 sprinkler with six groove rotator plate with 635 and 4.76 mm nozzles operated at 104 kpa and 4.76 mm nozzle operated at 7 kpa compared with drop size distributions of Prototype II with 5.95 mm nozzle and 4.76 mm pin at 138 kpa operating pressure for pin engaged and retracted from nozzle bore. are limited, and potentially provides improved application uniformity for medium pressure sprinklers with small wetted diameters and donut shaped application patterns. Also, the life of pressure regulators may potentially be increased since pressure variations are reduced at the sprinkler. The primary disadvantages relative to current approaches for obtaining variable rate water application include no allowance for zero flow without additional components (King et al., 1998), usage of a limited number of moving components that may increase failure rates since they are subject to wear and corrosion, and the fact that the concentric pin needs to be matched to the sprinkler nozzle size which changes along the length of a center pivot system. The advantages provided by use of a concentric pin to control sprinkler flow rate relative to current approaches to variable rate water application warrant continued research and evaluation. CONCLUSIONS The results of laboratory tests on both prototype variable rate sprinklers indicate that cycling a concentric pin into a sprinkler nozzle bore to control flow rate is feasible. Engaging the pin in the sprinkler nozzle bore effectively reduced flow rate without substantial adverse effect on the sprinkler radial application pattern. The wetted diameter of the sprinkler tested was reduced approximately 15% when the concentric pin was engaged in the sprinkler nozzle, which was roughly equivalent to that caused a 68.9-kPa (10-psi) reduction in operating pressure. Size of the largest droplets was reduced by engagement of the pin in the sprinkler nozzle. The reduction in flow and near elimination of larger droplets (>4 mm) is largely responsible for the reduction in wetted radius of the sprinkler tested. The measured time-averaged flow rates of the variable rate sprinkler were nearly equivalent to time-averaged theoretical flow rates up to 28 L/min (7.4 gpm). For greater flow rates, the measured time-averaged flow rates began to fall below theoretical flow rates, which may be due to pressure loss caused by the pin and centering guide obstructing the flow path. Overall the results of the laboratory tests on the variable rate sprinkler were encouraging. Additional testing with a wider variety of sprinkler styles, nozzles, and plates is needed. Field scale testing of water and chemical application uniformity is also needed. REFERENCES Evans, R. G., S. Hans, M. W. Kroeger, and S. M. Schneider. 1996. Precision center pivot irrigation for efficient use of water and nitrogen. In Proc. 3rd International Conf. On Precision Agriculture, eds. P. C. Robert, R. H. Rust, and W. E. Larson, 75-84. Madison, Wis.: ASA. Fraisse, C. W., D. F. Heerman, and H. R. Duke. 1995. Simulation of variable water application with linear move irrigation systems. Transactions of the ASAE 38(5): 1371-1376. Harting, G. B. 1999. As the pivot turns. Resource 6(4): 13-14. Kincaid, D. C. 1982. Sprinkler pattern radius. Transactions of the ASAE 25(6): 1668-1672. Kincaid, D. C., K. H. Solomon, and J. C. Oliphant 1996. Drop size distributions for irrigation sprinklers. Transactions of the ASAE 39(3): 839-845. King, B. A., J. C. Stark, I. R. McCann, and D. T. Westerman. 1996. Spatially varied nitrogen application through a center pivot irrigation system. In Proc. 3rd International Conf on Precision Agriculture, eds. P. C. Robert, R. H. Rust, and W. E. Larson, 85-94. Madison, Wis.: ASA. King, B. A., G. L. Foster, D. C. Kincaid, and R. B. Wood. 1998. Variable flow sprinkler head. U.S. Patent No. 5785246. Perry, C., S. Pocknee, and 0. Hansen. 03. Variable rate irrigation. Resource 10(1): 11-12. Rinkewich, I. 1991. Long range water sprinklers. U.S. Patent No. 526. Sadler, E. J., C. R. Camp, D. E. Evans and L. J. Ursey. 1996. A site specific center pivot irrigation system for highly variable coastal plain soils. In Proc. 3rd International Conf on Precision Agriculture, eds. P. C. Robert, R. H. Rust, and W. E. Larson, 827-834. Madison, Wis.: ASA. 770 APPLIED ENGINEERING IN AGRICULTURE