PARTS MAN U AL SP170 / SP210 ENGINES. Model. PUB-EP Rev. 11/10

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Transcription:

PARTS MAN U AL Model SP170 / SP210 ENGINES PUB-EP Rev. 11/10

Robin America, Inc. 905 Telser Road Lake Zurich, IL 60047 Phone: 847-540-7300 Fax: 847-438-5012 e-mail: sales@robinamerica.com www.subarupower.com Copyright 2010 Robin America, Inc. SP170 / SP210-2 - 11-10

HOW TO USE THIS MANUAL Ref. Part Number Description Qty Remarks To-From Fig. Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi cant difference. In order the identify the correct service part number, it is important to confi rm the specifi cation and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E X 2 1 0 D T X X X X NOTE The "T" in the specification number denotes the engine as an SP210. SPEC NO. (11 digits) PRODUCT NO. (15 digits) CODE NO. (4 digits) SP170 / SP210-3 - 11-10

MANUAL LAYOUT 1 4 2 3 1 6 7 9 2 3 5 4 8 1. SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:electrical Device Group). 3. REF. No. The Reference number identifi es the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specifi cation, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number. - 2100 The part is used in the products with CODE No. of 2100 and before this number. SP170 / SP210-4 - 11-10

Ref. Part Number Description Qty Remarks To-From Fig. GROUP INDEX Group Name Page CRANKCASE GROUP... 6 CRANKSHAFT GROUP... 8 INTAKE and EXHAUST GROUP... 10 GOVERNOR GROUP... 18 COOLING and STARTING GROUP... 22 FUEL, LUBRICANT GROUP... 26 CARBURETOR GROUP... 28 ELECTRIC DEVICE GROUP... 32 ACCESSORY GROUP... 38 INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY...ASSEMBLY CP...COMPLETE EX...EXPORT (from Japan) FIG....FIGURE FR....FRONT "...INCH INCL....INCLUDE ~L...LITER L=...LENGTH (in. mm) L.H. (LH)...LEFT-HAND SIDE MECH...MECHANICAL NO (NON)...NONE OPT...OPTIONAL O.S....OVER SIZE SYMBOL DESCRIPTION P=...PITCH (in mm) P.T.O. (PTO)...POWER TAKE OFF REF....REFERENCE R.H. (RH)...RIGHT HAND SIDE RR....REAR STD....STANDARD SW...SWITCH T=...THICKNESS (in mm) UN...UNIT U.S...UNDER SIZE ~V...VOLTAGE ~W...WATT W/...WITH W/O...WITHOUT SP170 / SP210-5 - 11-10

FIG. 1 CRANKCASE GROUP FIG. 100 SP170 / SP210-6 - 11-10

FIG. 1 CRANKCASE GROUP Ref. Part Number Description Qty Remarks To-From Fig. 10 277-10101-41 CRANKCASE CP 1 100 10 277-10102-51 CRANKCASE CP 1 EX170DT0040 100 10 278-10102-61 CRANKCASE CP 1 SP210 100 20 237-14201-03 VALVE GUIDE 2 SP170 100 20 237-14202-03 VALVE GUIDE 2 SP210 100 26 277-16010-01 STEM SEAL 1 100 30 044-02502-00 OIL SEAL 1 100 40 060-02800-21 BALL BEARING 1 100 50 277-15011-03 PIPE KNOCK 2 100 60 010-50802-50 STUD 2 100 60 010-50802-90 STUD 2 EX170DT0100/SP210 100 70 010-50603-51 STUD 2 100 75 044-00600-20 OIL SEAL 1 100 80 040-11400-30 PLUG 1 100 90 021-11400-20 GASKET 1 100 210 277-11002-21 MAIN BEARING COVER CP 1 100 220 044-02502-10 OIL SEAL 1 100 230 060-02501-40 BALL BEARING 1 100 250 277-45004-J1 GOVERNOR GEAR 1 100 260 277-41901-03 GOVERNOR SLEEVE 1 100 270 277-63601-30 OIL GAUGE 2 100 280 021-31600-20 GASKET 2 100 300 001-04083-50 FLANGE BOLT 6 100 610 277-13001-11 CYLINDER HEAD CP 1 SP170 100 610 278-13002-11 CYLINDER HEAD CP 1 SP210 100 620 277-15001-23 GASKET, HEAD 1 100 630 011-00802-40 FLANGE BOLT 4 100 631 011-00803-10 FLANGE BOLT 1 100 680 277-15503-01 ROCKER COVER CP 1 100 690 277-16001-13 GASKET, ROCKER COVER 1 100 700 277-15011-03 PIPE KNOCK 2 100 710 011-00600-20 FLANGE BOLT 4 100 960 277-99001-47 GASKET SET 1 100 SP170 / SP210-7 - 11-10

FIG. 2 CRANKSHAFT GROUP FIG. 200 SP170 / SP210-8 - 11-10

FIG. 2 CRANKSHAFT GROUP Ref. Part Number Description Qty Remarks To-From Fig. 10 277-20901-51 CRANKSHAFT CP 1 200 10 277-21201-21 CRANKSHAFT CP 1 DT0040, DT0100, DT1060 200 10 278-21201-31 CRANKSHAFT CP 1 SP210 200 50 018-01400-20 FLANGE NUT 1 200 70 032-30300-10 WOODRUFF KEY 1 200 310 277-22501-10 CONNECTING ROD AY 1 SP170 200 310 278-22501-10 CONNECTING ROD AY 1 SP210 200 311 277-22502-00 CONNECTING ROD AY 1 Undersize 0.25mm 200 320 277-23001-03 CONNECTING ROD BOLT 2 200 350 277-23301-13 PISTON PIN 1 200 360 277-23401-J3 PISTON 1 STD 200 361 277-23403-J3 PISTON 1 Oversize 0.25mm 200 362 277-23404-J3 PISTON 1 Oversize 0.50mm 200 370 277-23511-37 PISTON RING SET 1 SP170 - Std 200 371 277-23512-17 PISTON RING SET 1 SP170 - Oversize.25mm 200 372 277-23513-17 PISTON RING SET 1 SP170 - Oversize.50mm 200 370 277-23531-07 PISTON RING SET 1 SP210 - Std 200 371 277-23532-07 PISTON RING SET 1 SP210 - Oversize.25mm 200 372 277-23533-07 PISTON RING SET 1 SP210 - Oversize.50mm 200 380 056-51600-10 CLIP 2 200 SP170 / SP210-9 - 11-10

FIG. 3 INTAKE and EXHAUST GROUP FIG. 300 SP170 / SP210-10 - 11-10

FIG. 3 INTAKE and EXHAUST GROUP Ref. Part Number Description Qty Remarks To-From Fig. 10 277-31601-31 CAMSHAFT CP 1 300 25 277-35101-03 PIN, CAMSHAFT 1 SP170 300 25 277-35101-01 PIN CP, CAMSHAFT 1 SP210 300 27 024-00600-10 O RING 1 300 34 277-38601-03 PIN, SPRING 1 300 35 277-36401-03 RELEASE LEVER 1 300 37 277-36501-03 CLIP 1 300 38 277-38702-03 RETURN SPRING 1 300 38 279-38701-13 RETURN SPRING 1 DT0040, DT0100 300 60 279-33601-03 VALVE SPRING 2 300 70 269-33701-03 SPRING RETAINER 2 300 80 277-33401-H3 INTAKE VALVE 1 300 90 277-33501-H3 EXHAUST VALVE 1 300 95 132-10KA0-31 COLLET VALVE 4 300 150 277-35601-11 TIMING CHAIN 1 SP170 300 150 278-35601-11 TIMING CHAIN 1 SP210 300 160 277-36911-03 TENTIONER 1 300 163 277-37101-03 SPRING, TENTIONER 1 300 166 277-36902-03 PIN, TENTIONER 1 300 170 277-36913-13 CHAIN GUIDE 1 300 200 277-35002-01 PIN, ROCKER CP 1 300 202 003-13050-00 CLIP 1 300 219 277-36001-07 ROCKER ARM SET 1 SP210 300 220 277-36201-00 ROCKER ARM AY, INTAKE 1 SP170 300 225 277-36202-00 ROCKER ARM AY, EXHAUST 1 SP170 300 230 014-90500-20 ADJUST SCREW 1 300 231 014-90500-20 ADJUST SCREW 1 300 240 017-00500-30 NUT 1 300 241 017-00500-30 NUT 1 300 290 011-00600-20 FLANGE BOLT 1 300 310 277-30101-J1 MUFFLER CP 1 300 310 277-30111-J1 MUFFLER CP 1 DT0040, DT1050, DT106 300 315 277-37601-01 SPARK ARRESTOR CP 1 DT0040 300 317 015-00400-60 TAPPING SCREW 1 DT0040 300 320 277-34201-31 MUFFLER COVER CP 1 300 320 277-34204-21 MUFFLER COVER CP 1 DT0040, DT1050, DT1060 300 337 277-37230-13 GLASS WOOL 1 DT0040 300 340 277-35201-13 GASKET, MUFFLER 1 300 341 270-35201-01 GASKET CP, MUFFLER 1 DT0100 300 350 980-20082-80 FLANGE NUT 2 300 350 002-38080-00 FLANGE NUT 2 DT0040, DT0100, DT1050, DT1060 300 360 015-20600-90 TAPPING BOLT 2 300 361 011-00600-10 FLANGE BOLT 1 300 365 011-00803-20 FLANGE BOLT 1 300 367 20A-02101-00 WASHER 1 DT0040, DT1050, DT1060 300 383 277-37222-13 SUS MESH 1 DT0040 300 SP170 / SP210-11 - 11-10

FIG. 3 INTAKE and EXHAUST GROUP FIG. 300 SP170 / SP210-12 - 11-10

FIG. 3 INTAKE and EXHAUST GROUP Ref. Part Number Description Qty Remarks To-From Fig. 385 277-37203-H1 SCREEN CP 1 300 387 015-00400-60 TAPPING SCREW 2 300 405 277-34001-01 EXHAUST PIPE CP 1 DT0100 300 415 010-50802-90 STUD 2 DT0100 300 440 277-37001-H1 DEFLECTOR 1 DT1030, DT1040 300 445 015-00400-60 TAPPING SCREW 2 DT1030, DT1040 300 540 277-32902-J1 INSULATOR CP 1 300 550 277-35903-J3 GASKET 2, INSULATOR 1 300 560 277-35902-J3 GASKET 1, INSULATOR 1 300 570 002-38060-00 FLANGE NUT 2 300 580 011-00600-50 FLANGE BOLT 1 300 620 278-39001-11 BRACKET CP, AIR CLEANER 1 SP210 300 850 277-32760-08 BREATHER PIPE 1 300 850 277-32762-08 BREATHER PIPE 1 DT0100 300 850 291-66001-H0 RUBBER PIPE AY 1 SP210 300 855 277-69001-03 SPONGE PROTECTOR 1 DT0100 300 860 056-60002-50 CLAMP 1 SP210 300 SP170 / SP210-13 - 11-10

FIG. 3 INTAKE and EXHAUST GROUP FIG. 315 Foam A B Dual Element C Low Profi le SP170 / SP210-14 - 11-10

FIG. 3 INTAKE and EXHAUST GROUP Ref. Part Number Description Qty Remarks To-From Fig. 510 277-32611-10 Air Cleaner Ay 1 Foam 315A 277-32615-20 Air Cleaner Ay 1 Dual Element 315B 277-32622-20 Air Cleaner Ay 1 Low Profi le - Foam Element 315C 277-32673-00 Air Cleaner Ay 1 SP210 315-200 277-32601-18 Base 1 Foam 315A 277-32630-18 Base 1 Dual Element 315B 277-32632-08 Back Plate 1 Low Profi le - Foam Element 315C 277-32651-08 Base 1 315-210 277-32610-08 Packing 1 SP170 - Dual 315-220 277-32604-08 Gasket 1 315-250 20A-32613-03 Cover 1 Foam (for original Ay only) 315A -250 277-32602-08 Cover 1 Foam (for Ay #510) 315A 277-32640-08 Cover 1 Dual Element 315B 277-32643-18 Cover 1 Low Profi le - Foam Element 315C -260 277-32609-08 Label 1 315 073-20044-30 Label 1 315-270 277-32741-18 Wing Nut 1 Dual Element 315B 277-32607-08 Wing Nut 1 Dual Element 315B -290 277-32740-08 Wing Nut 1 Dual Element 315 520 277-32603-08 Element 1 Foam 315A 277-32611-07 Element 1 Dual Element 315B 277-32661-17 Element Cp 1 Low Profi le - Foam Element 315C 570 002-38060-00 Flange Nut 2 315 580 011-00600-50 Flange Bolt 1 315 SP170 / SP210-15 - 11-10

FIG. 4 GOVERNOR GROUP FIG. 400 485 SP170 / SP210-16 - 11-10

FIG. 4 GOVERNOR GROUP Ref. Part Number Description Qty Remarks To-From Fig. 10 277-42301-33 GOVERNOR LEVER 1 400 20 277-42201-33 GOVERNOR SHAFT 1 400 30 277-42701-11 GOVERNOR ROD CP 1 400 40 277-42801-23 ROD SPRING 1 400 50 003-13050-00 CLIP 1 400 60 013-00602-40 BOLT & WASHER AY 1 400 70 018-60600-20 NUT 1 400 80 277-42510-13 GOVERNOR SPRING 1 400 310 277-43303-01 SPEED CONTROL LEVER CP 1 DT0011, DT1010 400 310 277-43303-03 SPEED CONTROL LEVER 1 DT1100, DT1110 400 310 277-76501-11 SPEED CONTROL CP 1 SP210 400 335 021-70600-70 FRICTION WASHER 1 400 340 277-43502-03 STOP PLATE 1 400 350 277-44501-03 WASHER 1 400 355 021-70600-70 FRICTION WASHER 1 400 360 004-31062-50 SCREW, PANHEAD 1 400 365 237-45004-23 SPRING, ADJUST 1 400 395 277-43902-03 CLAMP 1 DT0011, DT1010 400 396 013-10500-30 SCREW & WASHER AY 1 DT0011, DT1010 400 435 277-46002-01 SPEED CONTROL BRACKET CP 1 DT0011 400 435 277-46002-02 SPEED CONTROL BRACKET un 1 DT1100, DT1110, DT1010 400 440 004-31040-80 SCREW 1 DT0011, DT1010 400 450 002-35060-00 SELF LOCK NUT 1 400 480 277-45103-03 RETURN SPRING 1 DT0011, DT1010 400 485 011-00600-20 FLANGE BOLT 2 400 486 277-43701-01 LINK ROD CP 1 400 490 277-46003-20 SPEED CONTROL AY 1 Incl. the following items: 310, 340, 350, 355, 360, 365, 395, 396, 435, 440, 450, 480, 486 SP170 / SP210-17 - 11-10

FIG. 5 COOLING and STARTING GROUP FIG. 500 SP170 / SP210-18 - 11-10

FIG. 5 COOLING and STARTING GROUP Ref. Part Number Description Qty Remarks To-From Fig. 10 277-51202-01 BLOWER HOUSING 1 500 20 20A-09601-00 LABEL, TRADEMARK 1 SP170 500 20 073-20057-30 LABEL, TRADEMARK 1 SP210 500 25 073-20057-60 LABEL, WARNING 1 500 40 011-00600-30 FLANGE BOLT 1 500 60 277-52711-21 BAFFLE 1 CP, CASE 1 500 61 277-52702-03 BAFFLE 2, HEAD 1 500 62 278-55001-11 DUCT CP, CASE 1 SP210 500 80 001-04061-60 FLANGE BOLT 1 500 81 011-00600-20 FLANGE BOLT 1 500 82 011-00600-20 FLANGE BOLT 3 SP210 500 110 278-54111-H3 COOLING BLOWER 1 SP210 500 210A 269-50201-30 RECOIL STARTER AY 1 Includes cooling fan 500 210B 20A-50301-10 RECOIL STARTER AY 1 500 210 21D-50211-00 RECOIL STARTER AY 1 SP210 500 220A 011-00600-10 FLANGE BOLT 4 For use in 210A 500 220B 011-00600-30 FLANGE BOLT 4 For use in 210B 500 440 20A-54101-03 COOLING FAN 1 1010, 1011, 1030, 1040, 1050, 1110 500 SP170 / SP210-19 - 11-10

FIG. 6 FUEL LUBRICANT GROUP - SP210 FIG. 600 110 100 31 SP170 / SP210-20 - 11-10

FIG. 6 FUEL LUBRICANT GROUP - SP210 Ref. Part Number Description Qty Remarks To-From Fig. 10 277-60102-11 FUEL TANK CP 1 used without item # 100 600 20A-60211-11 FUEL TANK 1 used with item #100 600 20 073-20051-81 LABEL, WARNING 1 600 25 20A-09702-00 LABEL, MODEL 1 SP170 600 30 043-04300-60 FUEL TANK CAP CP 1 DT0011, DT1100 600 31 X43-04401-40 FUEL TANK CAP CP 1 DT1010, DT1040, DT1110, DT1030 600 40 X64-13600-10 FUEL FILTER 1 600 48 X50-51200-20 UNION 1 600 60 002-38060-00 FLANGE NUT 2 600 63 011-00601-30 FLANGE BOLT 1 600 70 277-62601-11 FUEL PIPE CP 1 600 80 X85-10613-51 RUBBER PIPE 1 600 90 X56-11100-60 HOSE CLAMP 2 600 100 20A-59001-13 COVER, FUEL TANK 1 600 110 20A-01501-00 SCREW AND WASHER 2 600 115 20A-01521-00 SCREW AND WASHER 1 600 224 277-43801-01 CHOKE LEVER 1 600 SP170 / SP210-21 - 11-10

FIG. 6 FUEL LUBRICANT GROUP - SP170 FIG. 640 SP170 / SP210-22 - 11-10

FIG. 6 FUEL LUBRICANT GROUP - SP170 Ref. Part Number Description Qty Remarks To-From Fig. 210 277-62301-30 Carburetor Ay 1 Foam 640 210 277-62302-30 Carburetor Ay 1 Dual Element 640 210 277-62304-40 Carburetor Ay 1 Low Profi le 640-1 277-62535-08 Throttle Valve 1 640-2 209-62351-08 Screw 1 640-3 277-62525-08 Choke Valve 1 Foam, Dual Element 640-3 277-62527-08 Choke Valve 1 Low Profi le 640-5 246-62420-08 Pilot Jet 1 640-8 277-62520-08 Choke Lever 1 Foam, Dual Element 640-8 277-62522-08 Choke Lever 1 Low Profi le 640-11 277-62530-18 Throttle Shaft A 1 Foam 640-11 277-62531-18 Throttle Shaft A 1 Dual Element 640-12 227-62451-08 Bolt 1 640-14 277-62500-08 Needle 1 640-15 277-62515-08 Pin 1 640-16 277-62506-08 Float Body Ay 1 640-17 214-62450-08 Packing 1 640-18 214-62540-08 Chamber Packing 1 640-19 226-62506-08 Float 1 640-20 277-62440-08 Main Nozzle 1 640-22 277-62402-08 Main Jet 1 Foam 640-22 226-62412-08 Main Jet 1 Dual Element 640-24 226-62701-18 Clip 1 640-28 277-62360-08 Bolt 1 640-40 106-62556-08 Screw 1 640-41 283-62357-08 Spring 1 640-44 248-62410-08 Air Jet 1 640-45 106-62410-08 Air Jet, pilot 1 640-62 236-62680-08 Seal 1 640-79 236-62541-08 Packing 1 640-102 246-62390-08 Seal 1 Dual Element, Low Profi le 640-144 277-62553-08 Nut 1 640-300 279-62103-10 Fuel Strainer Ay 1 640-302 277-62110-18 Packing 1 640-303 277-62100-18 Cup 1 640-325 277-62552-08 O ring 1 640-327 165-62377-08 Screw 2 640 SP170 / SP210-23 - 11-10

FIG. 6 FUEL LUBRICANT GROUP - SP210 FIG. 640 SP170 / SP210-24 - 11-10

FIG. 6 FUEL LUBRICANT GROUP - SP210 Ref. Part Number Description Qty Remarks To-From Fig. 210 278-62314-10 Carburetor Ay 1 640 277-62535-08 Throttle Valve 1 640-2 209-62351-08 Screw 1 640-3 277-62527-08 Choke Valve 1 640-4 237-62451-08 Screw 2 640-5 278-62420-08 Pilot Jet 1 640-8 277-62522-08 Choke Lever 1 640-9 277-62570-28 Ring 1 640-11 277-62531-18 Throttle Shaft A 1 640-12 227-62451-08 Bolt 1 640-13 277-62571-08 Ring 1 640-14 277-62500-08 Needle 1 640-15 277-62515-08 Pin 1 640-16 277-62506-08 Float Body Ay 1 640-17 214-62450-08 Packing 1 640-18 214-62540-08 Chamber Packing 1 640-19 226-62506-08 Float 1 640-20 278-62440-08 Main Nozzle 1 640-22 277-62403-08 Main Jet 1 640-24 226-62701-18 Clip 1 640-28 277-62360-08 Bolt 1 640-40 106-62556-08 Screw 1 640-41 283-62357-08 Spring 1 640-44 106-62411-08 Air Jet 1 640-45 106-62410-08 Air Jet, pilot 1 640-62 236-62680-08 Seal 1 640-79 236-62541-08 Packing 1 640-102 246-62390-08 Seal 1 640-144 277-62553-08 Nut 1 640 SP170 / SP210-25 - 11-10

FIG. 7 ELECTRIC GROUP FIG. 700 SP170 / SP210-26 - 11-10

FIG. 7 ELECTRIC GROUP Ref. Part Number Description Qty Remarks To-From Fig. 10 277-79230-11 FLYWHEEL CP 1 SP170 700 10 20A-79231-01 FLYWHEEL CP 1 SP210 700 11 277-79431-11 IGNITION COIL CP 1 SP170 700 11 20A-79431-01 IGNITION COIL CP 1 SP210 700 30 001-14062-50 BOLT & WASHER AY 2 700 50 277-73102-H1 WIRE 2 CP 1 DT0011, DT1010 700 50 277-73101-H1 WIRE 1 CP 1 DT1100, DT1110 700 60 066-00004-70 SWITCH AY 1 700 70 015-00400-90 TAPPING SCREW 2 700 100 065-01401-50 SPARK PLUG 1 NGK BR6HS 700 111 065-50002-70 SPARK PLUG CAP 1 For use in U.S. 700 111 065-50001-10 SPARK PLUG CAP 1 For use in Canada 700 700 277-76301-21 OIL SENSOR CP 1 SP210 700 705 KU3-11073-01 FLOAT C/U CP7 1 SP210 700 740 001-14061-60 BOLT & WAHSER AY 2 SP210 700 741 011-00600-20 FLANGE BOLT 1 SP210 700 SP170 / SP210-27 - 11-10

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