TECHNOLOGY 3 AG AGRICULTURAL SEATING 4-9 CON IND PERFORMANCE CONSTRUCTION SEATING ENGINEERING INDUSTRIAL SEATING TESTING ABOUT SEARS 10 11-17 18 19-23 24-25 26-27 2
VALUE ENGINEERING SETTING THE STANDARD FOR INNOVATION. A global company technologically driven for innovation with the highest standards for quality and reliability. Engineering support staff including, value engineering for increased value through cost improvements, industrial design/ human factors expertise for product styling, design and ergonomic input, and a long range R & D group for new technologies and design of future products. MORE THAN 100 UTILITY, DESIGN AND PROCESS PATENTS 3
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706E GRAY VINYL 496 496 REFREF 410 410 REFREF 598 598 REFREF 496 REF 410 REF 598 REF 610 610 REFREF 303 303 610 REF 152 152 REFREF 355 355 REFREF 303 Applications: Small Tractors, 25-40 HP 152 REF 355 REF 700 Series Economy Seat Top - Back & Seat cushions - Black vinyl - Gray vinyl Behind-The-Seat Suspension - Weight adjust - Height adjust - Slides - Flat horizontal base 706E 491 REF 410 REF AG 594 REF 705E GRAY VINYL 585 REF 301 491 REF491 REF 410 REF410 REF 594 REF594 REF 152 REF 355 REF 491 REF 410 REF 594 REF 585 REF585 REF 301 152 REF152 REF 585 REF 301 355 REF355 REF 301 Applications: Small Tractors, 25-40 HP 152 REF 700 Series Economy Seat Top - Back & Seat cushions - Black vinyl - Gray vinyl 355 REF Behind-The-Seat Suspension - Weight adjust - Slides - Adjustable angle base 705E 5 AG
608E 428 REF 523 REF SIP 592 REF 285 408 REF Applications: Small Tractors, 25-40 HP 600 Series Economy Seat Top - Black vinyl back & seat cushions HD Economy Suspension - Weight adjust - Height adjust - Fixed shock - Slides 203 REF 120 REF 608E AG 1408 ASPHALT GRAY 477 REF 600 REF 706 REF 337 523 REF Applications: Utility, Compact & HP Tractors, Harvesters 1400 Series Seat Top - One-piece stamped-metal pan - One piece cushion - Asphalt gray cloth - Seat belt HD Compact Mechanical - Weight adjust - Height adjust - Fixed shock - Slides 160 REF 140 REF 6 1408 AG
3030 ASPHALT GRAY 644 REF 455 REF 566 REF 644 REF 290 Applications: Utility, Compact & HP Tractors, Harvesters 3000 Series Seat Top - Asphalt gray cloth - Seat belt - Tilt-up adjustable armrests Compact Air Suspension - 12V compressor - Shock - Slides Optional - Fore/aft isolator kit 245 REF 25 REF 190 REF 140 REF 3030 AG 3030T ASPHALT GRAY MOJAVE BROWN 644 REF 456 REF 565 REF 676 REF 322 508 REF Applications: Utility, Compact & HP Tractors, Harvesters 3000 Series Seat Top - Mojave brown cloth - Asphalt gray cloth - Tilt-up adjustable armrests Compact Air Suspension - 12V compressor - Shock - Fore/aft isolator - Slides - Swivel 85.2 REF 245.2 REF 140.3 REF 190 REF 24.8 REF 7 3030T AG
5545 CHARCOAL GRAY MOJAVE BROWN 646 REF 504 REF 611 REF 773 REF M12 SEAT BELT ANCHORAGE (BOTH SIDES) 381 155.7 REF MID-POSITION 560 REF Applications: Utility & Large HP Tractors, Combines/Harvesters, Sprayers 5500 Series Seat Top - Mojave brown cloth - Charcoal gray cloth - Black vinyl - Mechanical lumbar - Tilt-up adjustable armrests LP Air Suspension - 12V compressor - Fore/aft isolator - Slides - Shock Optional - Swivel 235 REF 241 REF 5545 AG 5555 BLACK CONFETTI CLOTH CHARCOAL GRAY MOJAVE BROWN 646 REF 504 REF 611 REF 773 REF M12 SEAT BELT ANCHORAGE (BOTH SIDES) 381 155.7 REF MID-POSITION 560 REF Applications: Utility & Large HP Tractors, Combines/Harvesters, Sprayers 5500 Series Seat Top - Mojave brown cloth - Charcoal gray cloth - Black confetti cloth 235 REF - Mechanical lumbar - Tilt-up adjustable armrests LP Air Suspension - 12V compressor - Fore/aft & lateral isolators - Slides - Adjustable shock Optional - Swivel 241 REF 8 5555 AG
5595 MOJAVE BROWN ASPHALT GRAY 646 REF 504 REF 611 REF 781 REF 388 560 REF Applications: Utility & Large HP Tractors, Combines/Harvesters, Sprayers 5500 Series Seat Top - Mojave brown cloth - Asphalt gray cloth - Mechanical lumbar - Tilt-up adjustable armrests - Swivel Active VRS Air Suspension - 12V compressor - Magnetic active damper - Fore/aft & lateral isolators - Slides - Air reservoir tank 300 REF 381 REF 9 5595 AG
MAN RATED 6DOF RIDE SIMULATOR PRESSURE MAPPING TEST ROOM COMFORT AND RIDE PERFORMANCE Using comfort juries and pressure mapping techniques, Sears has the capability to optimize seat cushion comfort. Suspension ride performance is optimized using recorded vibration data from the field to drive the man-rated, six degreesof-freedom ride simulator. Suspension components are modified to achieve the optimum objectives and subjective ride comfort performance. INSTRON MACHINE DAMPER DEVELOPMENT 10
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D7008 ASPHALT GRAY 644 REF 455 REF 607 REF 1080 REF 365 516 REF Applications: Medium & Large Excavators 7000 Series Seat Top - High back rest - Asphalt gray cloth 304 REF 251 REF 280 REF - Front/rear - seat tilt/ height adjust - Mechanical lumbar - Tilt-up adjustable armrests - Articulating upper back rest - Seat belts/tethers Mechanical Suspension Excavator - Weight adjust - Height adjust - Fixed shock - Slides (bottom) D7008 CON D7030 ASPHALT GRAY 644 REF 455 REF 607 REF 1080 REF 365 516 REF Applications: Medium & Large Excavators 7000 Series Seat Top - High back rest - Asphalt gray cloth 304 REF 251 REF 280 REF - Front/rear - seat tilt/ height adjust - Mechanical lumbar - Tilt-up adjustable armrests - Articulating upper back rest - Seat belts/tethers Air Suspension Excavator Seat - Weight adjust - Height adjust - Fixed shock - Slides (bottom) - 24V compressor 12 D7030 CON
5527E CHARCOAL GRAY 646 REF 504 REF 633 REF 691 REF 299 129 MID-POSITION OF SUSP. STROKE & HEIGHT ADJUST 254 REF 560 REF 292 REF Applications: Medium-Heavy Construction & Mining Equipment 5500 Series Seat Top - Black vinyl - Charcoal gray cloth - Mechanical lumbar Guardian Mechanical Suspension - Weight adjust - Internal height adjust - Fixed shock - Internal tethers - Double locking slides Optional - Tilt-up adjustable armrests (shown) 5527E CON 5552 CHARCOAL GRAY 646 REF 504 REF 612 REF 765 REF 372 170 MID-POSITION SUSP. STROKE 560 REF Applications: Medium-Heavy Construction & Mining Equipment 5500 Series Seat Top - Black vinyl - Charcoal gray cloth 235.0 REF - Mechanical lumbar - Tilt-up adjustable armrests HD Air Suspension - 12V or 24V compressor - Slides - Shock - Heavy duty puck slides 279.4 REF 13 5552 CON
5587 ASPHALT GRAY 646 REF 504 REF 641 REF 767 REF 378 560 REF Applications: Medium-Heavy Construction & Mining Equipment 5500 Series Seat Top - Asphalt gray cloth 381.70 REF 357.7 REF 300.0 REF - Mechanical lumbar - Tilt-up adjustable armrests - Seat cushion tilt - Seat cushion extension TLV (Togglelink) Air Suspension - 24V compressor - Adjustable shock - HD puck slides 5587 CON L5587 MAMMOTH LEATHER WITH GRANITE GRAY 646 REF 504 REF 641 REF 767 REF 378 560 REF Applications: Medium-Heavy Construction & Mining Equipment 5500 Series Seat Top - Mammoth gray leather with bolsters granite gray cloth inserts 381.70 REF 357.7 REF 300.0 REF - Mechanical lumbar - Tilt-up adjustable armrests - Seat cushion tilt - Seat cushion extension TLV (Togglelink) Air Suspension - 24V compressor - Adjustable shock - HD puck slides 14 L5587 CON
D8587 ASPHALT GRAY 652 REF 515 REF 741 REF 1099 REF 378 Applications: Medium-Heavy Construction & Mining Equipment 8500 Series Seat Top - High back rest - Asphalt gray cloth - Mechanical lumbar - Seat angle adjust - Seat extension adjust - Articulating upper back rest - Tilt-up adjustable armrests - 3-point restraint system TLV (Togglelink) Air Suspension - 24V compressor - Adjustable shock - Fixed shock - HD puck slides 357.7 REF 300.0 REF 381.70 REF D8587 CON D8599 MAMMOTH LEATHER WITH GRANITE GRAY 653 REF 464 REF 742 REF 1165 REF 378 164 REF @ MID HEIGHT 509 REF Applications: Large Construction and Mining Equipment, OHT, ADT 8500 Series Seat Top - High back - Mammoth gray leather bolsters with granite gray cloth inserts 381 REF 300 REF - Seat cushion tilt adjust - Seat cushion extension adjust - Mechanical lumbar - Tilt-up adjustable armrests - Articulating upper back rest - 3-point restraint system Active VRS TLV (Togglelink) Air Suspension - 24V compressor - 12V Active Magnetic damper system - HD Puck slides - Air reservoir tank Optional - Without 3-point restraint system 15 D8599 CON
1002E/T WHEAT VINYL 451 REF 226 REF 299 REF 251 REF 140 90 S.R.P. 540 SWIVEL 852 REF SWIVEL & SEAT 85 168.9 Applications: Backhoe Loaders 13 58 REF 168.9 1000 Series Static Seat Top - Metal stamped pans - One-piece wheat color vinyl cushions Options - Tilt-up armrests HD Slide/Swivel - Slide - Single bolt slide/swivel 180 Height Adjust Pedestal - 3 positions height adjustment - Seat belt achorage points 1002E/T CON 1427E/T 286 REF 23 REF 880 REF 522 REF 136 MID-POSITION HEIGHT ADJUST & SUSPENSION STROKE SWIVEL SWIVEL 112 137 286 REF 208 REF 451 REF Applications: Backhoe Loaders 1400 Series Static Back Seat Top - Metal stamped pan - One-piece black vinyl cushions Options - Tilt-up armrests Guardian Mechanical Suspension - Weight adjust - Internal height adjust - Fixed shock - Single bolt slide/swivel 180 degrees - Pedestal mount 168.9 84 160.0 93 78 160.0 228.6 114 57 190.5 168.9 9 260.0 191 182.0 69 317.5 146 381.0 159 190.5 16 1427E/T CON
5527E/T 646 REF 611 REF SEAT BELT ANCHORAGE POINT (SEE NOTE 4) 524 916 REF 168 MID-POSITION SUSPENSION STROKE 112 REF 286 REF 560 REF 451 REF 168.9 9 Applications: Backhoe Loaders 5500 Series Seat Top - Black vinyl 168.9 84 260.0 191 160.0 93 182.0 69 78 160.0 317.5 146 - Mechanical lumbar - Tilt-up adjustable armrests 228.6 114 381.0 159 57 190.5 Guardian Mechanical Suspension - Weight adjust - Internal height adjust - Fixed shock - Single bolt slide/swivel 180 degrees - Pedestal mount 190.5 5527E/T CON 5540/T CHARCOAL GRAY 646 REF 611 REF SEAT BELT ANCHORAGE POINT (SEE NOTE 4) 524 916 REF 168 MID-POSITION SUSPENSION STROKE 112 REF 286 REF 560 REF 451 REF Applications: Backhoe Loaders 5500 Series Seat Top - Black vinyl - Charcoal gray cloth - Mechanical lumbar - Tilt-up adjustable armrests Air Suspension Excavator Seat - 12V compressor - Shock - Single bolt slide/swivel 180 degrees - Pedestal mount 168.9 84 160.0 93 78 160.0 228.6 114 57 190.5 168.9 9 260.0 191 182.0 69 317.5 146 381.0 159 190.5 17 5540/T CON
LASER CUTTING PROENGINEER CAD SOFTWARE PROTOTYPING FARO DRIVEN BY SCIENCE AND INGENUITY The backbone of Sears lies in its creative, innovative Engineering department. To support the company s desire to maintain our technological lead in the seating industry, Sears boasts a full Engineering department utilizing the latest predictive design and analytical tools. Experts in suspensions, soft trim goods and other seating features based around the world sets Sears apart from its competition. Aided by benchmarking and focus group activities, the Engineering function of Sears brings customers wants, needs and desires to reality. 22 18 ProEngineer CAD Software + ISDX Surface Modeling Algor FEA, SMC Spring Design and Feature CAM Software MATLAB Cushion and Cover Development Lab including Pattern and Mold Fabrication Capabilities Mobile Ride Simulator for customer use Prototyping experimental and prototype fabrication lab including a laser cutter and rapid prototyping.
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1000E/069 BROWN VINYL GRAY VINYL 140 238 REF 195 REF 453 REF 456 REF 558 REF Applications: Lawn & Garden, Comm.Turf, Forklifts, RT Forklifts, Skid Steers, Rollers, Compactors, Trenchers SS Static Seats - One-piece stamped-steel pan - Ergonomic one-piece molded self-draining cushion 291.1 REF - Black vinyl (E) - Brown vinyl - Gray vinyl - Protective edge trim Optional - Armrests - Slides 285.8 REF 1000E/069 IND 1400E GRAY VINYL 492 REF 580 REF SIP 225.0 REF 269.3 REF 545 REF Applications: Lawn & Garden, Comm.Turf, Forklifts, RT Forklifts, Skid Steers, Rollers, Compactors, Trenchers Highback Static Seats - One-piece stamped-steel pan with highback - Ergonomic one-piece molded self-draining cushion 293.0 - Black vinyl (E) - Gray vinyl - Protective edge trim - Mtg: 8, 9.5 & 11.25 x11.5 Optional - Armrests - Slides 285.7 240.2 203.2 20 1400E IND
1715 ASPHALT GRAY 489 REF S.I.P 521 REF 210 285.0 REF 507 REF 81 REF 279.4 608 REF Applications: Lawn & Garden, Comm.Turf, Forklifts, RT Forklifts, Skid Steers, Rollers, Compactors, Trenchers FLM Mechanical Suspension - Suspension stroke (80mm, 56mm, 44mm) - Full scissor suspension - Weight adjust - Ride indicator - Fore/aft slide adjust - Molded suspension cover - Ergonomic contoured comfort cushions - Quick-release cushions for easy service - Black vinyl - Asphalt gray cloth Optional - Armrests (shown) - Seat belts (shown) - Hip restraints - Swivel 1715 IND 1815 495 REF 605 REF 589 REF S.I.P 215 507 REF 20 REF Applications: Lawn & Garden, Comm.Turf, Forklifts, RT Forklifts, Skid Steers, Rollers, Compactors, Trenchers FLM Mechanical Suspension - Suspension stroke (80mm, 56mm, 44mm) - Full scissor suspension - Weight adjust - Ride indicator - Fore/aft slide adjust - Molded suspension cover - Tethers - Ergonomic contoured comfort cushions - Quick-release cushions for easy service - Mid back - Black vinyl Optional - Armrests - Seat belts - Hip restraints 21 1815 IND
1735 ASPHALT GRAY 489 REF 615 REF 535 REF 224 507 REF Applications: Forklifts, Small Construction Equipment Features - 35 FLA air suspension (12v) - Suspension stroke (80mm) - Full scissor suspension - Weight adjust - Ride indicator - Fore/aft slide adjust - Molded suspension cover - Ergonomic contoured comfort cushions - Quick-release cushions for easy service - Black vinyl - Asphalt gray cloth - Operator presence switch - Book box Options - Armrests - Seat belts - Hip restraints - Swivel 1735 IND 1835 495 REF 595 REF 600 REF 215 507 REF Applications: Forklifts, Skid Steers, Comm.Turf, Small Construction Equipment Features - 35 FLA air suspension (12v) - Suspension stroke (80mm) - Full scissor suspension - Weight adjust - Ride indicator - Fore/aft slide adjust - Molded suspension cover - Tethers - Mid back - Ergonomic contoured comfort cushions - Quick-release cushions for easy service - Black vinyl - Operator presence switch Options - Armrests - Seat belts - Hip restraints 22 1835 IND
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SNAG TESTING SIX DEGREES OF FREEDOM DURABILITY TESTER SEATBELT ANCHORAGE TEST RIG 24
SQUIRM TESTING WEATHER TEST CHAMBER INGRESS/EGRESS TESTER TESTING AND VALIDATION Sears has a complete testing facility to assure that our products meet the global requirements for performance, reliability and safety. This includes the capability to do all types of mechanical testing on components and complete suspension seat assemblies using field recorded data. The cushion lab can test cushion component materials and complete cushion assemblies. 25
EXPERIENCE AND LEADERSHIP. In 1855, when horses were the main transportation, Sears started revolutionizing seating. We actually began by creating saddles. Of course, our products have changed, but over the last 150 years, our goals haven t total comfort and reliability. For five generations, we ve continued to bring innovative technology to seating with breakthroughs in suspensions, vibration reduction, more than 60 patents and ergonomics. Today, we re the global leader in agricultural, construction, industrial and truck seating. It s the kind of experience you ll be comfortable with. 1855 INDIA EUROPE 26
1 2 5 3 4 GLOBAL PRESENCE 1. Main plant: Davenport, IA 2. Sears Europe: Ebbw Vale, Wales 3. Sears GSK Asia: Lang Fang, China 4. Sears Do Brazil: Sao Paulo, Brazil S.A. 5. Partnership with Spack Automotive - India QUALITY PROGRAMS ISO 9001:2008 Certified ISO 14001 Continuous Improvement Six Sigma Program Supplier Certification Program Layered Process Auditing INDUSTRIES WE SERVE We develop air suspensions, mechanical suspensions, static seat tops, and various cushion and cab interior components for the following industries: Agricultural Construction Equipment Industrial Equipment Truck (Class 6, 7, 8) Lawn & Garden Recreational Equipment Medical Equipment QUALITY AWARDS Sears has been awarded several quality awards over its history including John Deere Supplier of the Year and the John Deere Hall of Fame. MANUFACTURING Robotic welding Mig welding Spot welding E-coat paint system Sewing Fabric CNC cutting Digital Sewing machines Flamebonding Foam and assembly Our foam capabilities include flexible polyurethane molding, self-skinning molding, and molding fabric utilizing the Fabriform process. All systems are environmentally friendly. ASIA BRAZIL 27
SEARS MANUFACTURING CO. WORLD HEADQUARTERS PO Box 3667 Davenport, IA 52808 Tel.: 563-383-2800 Fax: 563-383-2810 SEARS MANUFACTURING CO. (EUROPE) LTD. Unit 42 Rassau Industrial Estate Ebbw Vale Gwent NP23 55D SEARS-GSK ASIA MANUFACTURING CO. Quanxing Road Lang Fang Economic and Technology Development Zone LangFeng Hebei Province P.R. China Tel.: 86 316 6066689 Fax: 86 316 6066886 SEARS SEATING DO BRASIL Avenida Charles Goodyer, 54 Dist Indust. Cururuquara, City: Santana de Parnaiba, State: São Paulo Brazil Zip code: 06524-115 Phone: + 55 11 4154-1412