Fisher Engineering 50 Gordon Drive, Rockland, Maine 0484-9 www.fi sherplows.com 4400-, 4450-4475-, 4485-, 4495-44775-, 44785-, 44795- September, 08 Lit. No. 44, Rev. 0 Blade and Off-Truck Kit XtremeV Snowplow Parts List A DIVISION OF FISHER, LLC
XtremeV BLADES...4 XtremeV OFF-TRUCK KITS... Headgear and T-Frame... Hydraulic Unit...8 Cover Assembly... 0 Lift and Angle Rams... Hoses and Fittings... Electrical Components... Vehicle-Side Wiring Diagram... Headlamp Kit... 4 Lit. No. 44, Rev. 0 September, 08
Blade Components 9-/' Shown 8 5 4 4 7 0 9 0 5 8 7 9 4 0 5 9 0 7 5 7 8 4 8 Lit. No. 44, Rev. 0 4 September, 08
4475-/4485-/4495-/44775-/44785-/44795- XtremeV Blade Components Part Number Item Description 7-/' MS 7-/' SS 8-/' MS 8-/' SS 9-/' MS 9-/' SS Moldboard Kit DS 4480 448 4484 448 4488 4480 Moldboard Kit PS 448 448 4485 4487 4489 448 Frame, Base Angle & Springs DS 44745 4474 44747 4 Frame, Base Angle & Springs PS 44748 44749 44750 5 Flexible Blade Guide Set " 795 /8" Cutting Edge Kit w/fasteners 44740-4474- n/a /" Cutting Edge Kit w/fasteners 4474-* 4474-* 44744-5/8" Cutting Edge Kit w/fasteners 85* 85* 7 Center Cutting Edge Kit w/fasteners 44894 5/8" Center Cutting Edge Kit w/fasteners 8557* 8 Center Cutting Edge DS 4489 5/8" Center Cutting Edge DS 855* 9 Center Cutting Edge PS 44890 5/8" Center Cutting Edge PS 855* 0 /8" Cutting Edge 4489 44897 n/a /" Cutting Edge 4499* 44997* 44898 5/8" Cutting Edge 8555* 855* Back Drag Edge Kit 448-* 448-* 448-* Base Angle DS 4040 404 440- Base Angle PS 404 404 44-4 Snow Control 44570 4457 5 Blade Wing Extension Kit n/a 440-* Blade Stop Kit 4447* 7 Outrigger 440* 8 Rubber Defl ector Kit 4470* 9 Label Warning/Caution, Snowplows 59900 0 Label STORM GUARD (MS Moldboards) ns Label Splatter -/4 x 4-/ 08 ns Label Identity, XtremeV 4444 ns Universal Label Replacement Kit 8549* MS = Mild Steel SS = Stainless Steel ns = not shown * = Accessory Only Springs and Fasteners Qty Qty Item Part Description 7-/' 8-/' 9-/' Item Part Description 7-/' 8-/' 9-/' 74 x -/4 Clevis Pin w/cotter 8 8 /8- x Hex Locknut 4408 V-Plow Pivot Pin 9 For Mild Steel Moldboards 8 8 8 9007 /4 x -/4 Cotter Pin 8 8 8 9540 For Stainless Steel Moldboards 8 8 8 4 557 5/8- x Carriage Bolt G5 4 4 4 45 Removable Spring Assembly 4 4 5 97 5/8- Hex Locknut GB 4 4 4 4 40905 Shoulder Bolt w/locknut 4 4 45 /8- x -/4 Hex Cap Screw G5 5 450 Removable Spring Bar 4 4 7 9 /8- Hex Locknut GB 08 /4 x -/4 Pin 4 4 8 97* 5/8 Flat Washer Type A Narrow 4 4 4 7 09 Removable Spring Disc 4 4 9 9009* /- x 4-/ Hex Cap Screw G5 8 5 Trip Spring 4 4 0 95* /- Hex Locknut GB ns 447 Bolt Bag Cutting Edge Kits /8- x Button Cap Screw (one side 5 sets of fasteners) 9804 For Mild Steel Moldboards 8 8 8 ns 44790* Bolt Bag Rubber Defl ector 9805 For Stainless Steel Moldboards 8 8 8 ns = not shown G = Grade * = Accessory Only = Packed w/headgear Lit. No. 44, Rev. 0 5 September, 08
Headgear and T-Frame Components 7 4 0 5 9 40 4 54 4 7 45 44 8 4 49 5 0 4 0 5 5 8 5 7 4 9 4 0 44 4 47 5 8 9 0 9 7 7 48 9 5 50 8 5 Lit. No. 44, Rev. 0 September, 08
XtremeV Headgear and T-Frame Components Item Part Qty Description Item Part Qty Description 44558 Headgear 44555- T-Frame 757- Lift Arm Kit (yellow) 4455- Push Assembly 750- Lift Arm Kit (silver) 4 50 Stacking Stop Short (shown) 989 Label SECURITY GUARD 44554 Stacking Stop Long (not shown) 4 74 Jack 5 A48K Packet U-Bolt Assembly 5 7K Bushing Kit (pkg of ) 754 Spring/U-Bolt Kit 489K /4 x -7/8 Machine Pin Packet 7 77K Clevis Kit 7 9058 5 5/ x -/4 Cotter Pin 8 79K Cable Kit 8 748 Handle-Link Arm Assembly 9 77K Clamp Loop Kit 9 795 Flexible Blade Guide Set " 0 99 Round Flat Washer 0 745 Label Minute Mount Headgear 777K Step Pin Kit 7K Wire Cam Kit DS 74K Handle Kit 77K Wire Cam Kit PS 4 /4 x Slotted Spring Pin 7478 Jack Lock 4 908 4 /4-0 x Hex Cap Screw G5 4 74 Compression Spring, /4 OD x -/ 5 98 4 /4-0 Hex Locknut GB 5 78K Connecting Pin Kit 0 4 x 4-/4 Clevis Pin 7K Stop Clip Kit 7 44570 Snow Control 7-/' and 8-/' 7 755 Handle Cover Kit 4457 Snow Control 9-/' 8 745 Link Arm 8 48847 Label InstaLock Double-Acting 9 9004 /8- x Hex Cap Screw G5 Cylinder 0 9 /8- Hex Locknut GB 9 900 /4 x -/ Cotter Pin 4408 V-Plow Pivot Pin ns 79-5/ Grade 4 Chain Bag Item 757- (yellow) / 750- (silver) Lift Arm Kit 9 900 /4 x -/ Cotter Pin 4 899 Stop Link Kit 40 777 Nameplate Minute Mount 4 9570 x -5/ Clevis Pin HT Item 489K /4 x -7/8 Machine Pin Packet Pin 4 9058 5/ x -/4 Cotter Pin Item 7K Wire Cam Kit DS Wire Cam DS 45 990 /8 x Cotter Pin 44 905 4 /8 Flat Washer Item 77K Wire Cam Kit PS Wire Cam PS 45 990 /8 x Cotter Pin 44 905 4 /8 Flat Washer Item 5 78K Connecting Pin Kit 4 8 Compression Spring, ID x -/ 48 9 Clevis Pin Kit 47 8 x -5/ Pin Item 4 50 Stacking Stop Short Stacking Stop 49 900 4 /8- x Carriage Bolt G5 0 9 4 /8- Hex Locknut GB Item 8 79K Cable Kit 50 7075 /8 Wire Rope Clip 5 88 Thimble Item 777K Step Pin Kit Step Pin 5 900 /4 x -/ Cotter Pin Item 7 44570 Snow Control 7-/' and 8-/' 0 9 /8- Hex Locknut GB 5 45 /8- x -/4 Hex Cap Screw G5 Item 4 899 Stop Link Kit Stop Link 54 907 Clevis Pin w/cotter Item 48 9 Clevis Pin Kit /8 x -/4 Clevis Pin 44 905 /8 Flat Washer 7 9058 5/ x -/4 Cotter Pin = Packed w/blade ns = not shown G = Grade HT = Heat Treated Lit. No. 44, Rev. 0 7 September, 08
Hydraulic Unit Components 4 5 7 8 7 5 8 9 4 4 4 0 9 5 5 0 4 5 Lit. No. 44, Rev. 0 8 September, 08
440 Hydraulic Unit XtremeV Item Part Qty Description Item Part Qty Description 77- Breather Pressure Control 8 94 4 #8-8 x /8 Tapping Screw 447- Reservoir Kit 9 5 Quill Assembly 5/-4 Thread 07 4 #0-4 x 5/ Machine Screw 4857 Quill Assembly /-0 Thread 4 9079 /8 Plug NPTF Square 0 4444 7/-0 Socket O-Ring Boss Plug 5 59 O-Ring -50 79K- -/ Relief Valve Kit ( sets) 7897 Magnet 447 Relief Valve Kit ( sets) 7 90080 5 5/-8 x -/ Hex Cap Screw G5 44-4 Check Valve CV08-0 8 449- Pump Kit 4 990 4 /8-4 Socket O-Ring Boss Plug 9 78- Suction Filter 5 9077 O-Ring -0 0 574 O-Ring -0 908 5 /4-0 x Socket Cap Screw 55 Pump Shaft Seal ns 9099 /4-0 x /4 Hex Washer-Head 500K- Motor Assembly, 4-/" Thread-Rolling Screw 79K- Coil with Spade Terminals ns 44 /4-0 x / -Lobe Round 4 44 5 Valve SVCV08-0 w/nut Washer-Head Screw (pkg of 5) 5 74K- 4 Valve SV08-004 w/nut ns 4455 /4-0 x 5/8 Hex Washer-Head 445 Valve SF08-05 w/nut Thread-Rolling Screw 7 449 4 Valve Lock Ring w/screw O-Ring Service Kits 7K- Back-Up/O-Ring Kit (does not 4959- Seal Kit Valves SV08-0, -, -, contain O-rings for cartridge valves) -40, -4, and SVCV 08-0 4958- Seal Kit Valves SV08-004, CV08-0, SF08-05 ns = not shown G = Grade Lit. No. 44, Rev. 0 9 September, 08
Hydraulic Unit Cover Assembly 5 9 4 8 7 444 Cover Assembly Item Part Qty Description Item Part Qty Description 445 Top Retainer Ring Cover, Side 44 Bottom Retainer Ring 7 Cover, Side 4 44 /4-0 x / -Lobe Round Washer- 8 440 Label Information (S S) Head Screw (pkg of 5) w/8" Cable Tie 9 449 Label Information (S4 S) 4 Cover, Side ns 5 Cable Tie 4" 5 Cover, Side ns 4445 Label Information ns = not shown Lit. No. 44, Rev. 0 0 September, 08
Lift and Angle Ram Components 500K Lift Ram Assembly -/ x 0 Item Part Qty Description 08K Split Bearing 557 Spacer 48985 Gland Nut Assembly 4440 Angle Ram Assembly -/4 x DA Item Part Qty Description 444 Seal Kit -/4 DA Ram 48985 Gland Nut Assembly Hoses and Fittings From Lift Ram From Driver-Side Rod (Front) From Driver-Side Base (Rear) From Passenger-Side Base (Rear) 4 From 5 Passenger-Side Rod (Front) 7 8 9 4 5 Hoses and Fittings Item Part Qty Description Item Part Qty Description 559 Hose, /4 x w/f JIC Ends 7 57 Elbow, 45 M JIC/ M ORB 559 Hose, /4 x 4 w/f JIC Ends 8 44 Elbow, Extra Long 90 M JIC/ 4448 Hose, /8 x 4 w/f JIC Ends M ORB 4 445 Hose, /8 x 8 w/f JIC Ends 9 4445 Drain Cap, F JIC 5 5599 Hose, /4 x w/f JIC Ends ns 58 Hose Wrap, Polyethylene 575 8 Elbow, 90 M JIC/ M ORB ns 9009 /8- x Hex Cap Screw G5 F = Female G = Grade M = Male ns = not shown Lit. No. 44, Rev. 0 September, 08
Electrical Components 9 8 7 4 5 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 858 Plow Control Harness, 8-Solenoid 8 4454- Plow Module 907 Cable Assembly 8" 9 4455 /4-0 x 5/8 Hex Washer-Head 405 Snowplow Battery Cable Thread-Rolling Screw 4 490 Motor Relay Kit FLEET FLEX System ns 884K Cable Boot 5 9099 /4-0 x /4 Hex Washer-Head ns 89K Dielectric Grease (pkg of ) Thread-Rolling Screw ns 4 Fuse 4A Mini Automotive-Style 858- Plow Control Harness, -Solenoid (for items and ) 7 4408 Spacer Module Vehicle-Side Electrical Components 404 Vehicle Battery Cable ns 89K Plug Cover 8587 Vehicle Control Harness For diagram see Vehicle-Side Harness Diagram. ns = not shown Lit. No. 44, Rev. 0 September, 08
Vehicle-Side Harness Diagram RED Factory Vehicle Harness Battery BLK Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps RED Vehicle Battery Cable Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0A Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control To Switched Accessory Fire Wall BAT -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 44, Rev. 0 September, 08
Headlamp Kit 7 5 4 8 8800- Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 880- Headlamp Service Kit PS 5 Park/Turn Bulb (trade no. 457NAK) ns 880- Headlamp Service Kit DS 880 Headlamp Bulb Service Kit H 880- Rear Cover Kit (fi ts - or -screw) 7 8808- Cover Screws Service Kit (pkg of ) 8804 Mounting Hardware Kit 8 8K Harness Service Kit 4 8805 Park/Turn Socket Service Kit ns = not shown Lit. No. 44, Rev. 0 4 September, 08
Lit. No. 44, Rev. 0 5 September, 08
Fisher Engineering 50 Gordon Drive Rockland, ME 0484-9 www.fisherplows.com A DIVISION OF FISHER, LLC Copyright 08 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm, or other distribution and storage media, without the written consent of Fisher Engineering. Authorization to photocopy items for internal or personal use by Fisher Engineering outlets or snowplow owner is granted. Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: FISHER, Minute Mount, SECURITY GUARD, STORM GUARD, XtremeV. Printed in U.S.A. Lit. No. 44, Rev. 0 September, 08