GE Lighting Infusion Module M4500 Series High lumen LED lighting Product information The high lumen Infusion M4500 Series is a new generation of the Infusion range. When combined with high efficiency optics, it allows for a genuine replacement of 70W HID with a true replication of performance and maintained light output. GE Lighting s range of Infusion LED modules has provided the lighting industry with a game-changing platform, opening up new possibilities for the use of long-lasting controllable, low maintenance LED solutions where the quality of light is critical to the customer/visitor experience. The range provides a complete tool kit to the designer when specifying track/ accent lighting as well as ambient lighting applications using downlights. It also provides the freedom to create attentiongrabbing displays, with the flexibility to alternate beam angles and light packages by simply swapping modules. Plus, there s the assurance of GE reliability and performance: like all our LED chips and luminaires, the Infusion range is tested with LM79 & LM80 rigor. The Infusion M4500 Series plays a key role as it delivers the highest lumen package of all the products within the Infusion range up to 4500 lumens. By utilizing 50 module watts, the module is also compatible with existing drivers and most M3000 cooling solutions, and can be used with existing optics developed for M3000 modules. Application areas Retail Offices Education Healthcare Features & Benefits DATA SHEET Up to 4500 lumens (depends on color temperature) 50 module watts Same drive current and optical interface as todays M3000 Compatible with existing optics and most M3000 cooling solutions 2700K, 3000K & 4000K color temperatures >80 and 90 CRI options Exceptionally stable CRI across all color ratings Excellent lumen maintenance (L70 at 50,000 hours) IEC Standards IEC62471: Photobiological safety of lamps and lamp systems. IEC62031: LED modules for general lighting - safety specification. Hospitality
Specification summary Product Code Description Body Color CCT [K] CRI Color Variation (MacAdam Ellipse) Rated Life (L85)[h] Drive Current [ma] Rated Lumens [lm] Rated Watts [W] 98463 M4500/827/W/N White 2700 > 80 < 4-steps 50,000 98464 M4500/830/W/N White 3000 > 80 < 4-steps 50,000 98465 M4500/930/W/N White 3000 > 87 < 2-steps 50,000 98466 M4500/840/W/N White 4000 > 80 < 4-steps 50,000 Accessories 1400 3800 50 1000 2900 34 700 2100 23 500 1475 16 350 1050 11 1400 4200 50 1000 3200 34 700 2325 23 500 1625 16 350 1150 11 1400 3300 50 1000 2500 34 700 1825 23 500 1275 16 350 900 11 1400 4500 50 1000 3425 34 700 2500 23 500 1750 16 350 1250 11 Infusion M4500 LED modules are available with a range of GE optics that deliver precise, smooth beam control. The optics feature a twist-lock interface for easy, tool-free attachment to the Infusion module. Optics are available from 25 narrow flood up to 55 very wide flood. Module Optic - 75mm Module Optic - 100mm Flood Holder Optics Product Code Description Body Color Diameter Length Corresponding Module Series Beam Nominal Beam Angle* [ ] Peak Intensity** [cd] 97208 OP3000/WFL/W White 75 43 M4500 Wide Flood 35 7500 64996 OP2000/3000/FL/W White 75 43 M4500 Flood 25 8000 64994 OP2000/3000/VWFL/W White 75 43 M4500 Very Wide Flood 55 3700 65294 OP3000/WFL/B Black 75 43 M4500 Wide Flood 35 7500 65297 OP2000/3000/FL/B Black 75 43 M4500 Flood 25 8000 65301 OP2000/3000/VWFL/B Black 75 43 M4500 Very Wide Flood 55 3700 * Full Width Half Maximum (FWHM) ** Candela values relate to color 830. For other color temperatures see the Beam performance table. Peak intensity values are for module driven at maximum rated drive currents. For values at lower drive currents use lumen ratio in the Specification summary table. Holders Product Code Description Body Color Lead Insulation Lead Length 66233 MHOLDERW/PVC600 White PVC 600 66232 MHOLDERB/PVC600 Black PVC 600 61450 MACC07HOLDERW White None n/a 78835 MACC07HOLDERB Black None n/a 2
Beam performance from Infusion M4500 and GE optics Module Series M4500 Module Product Code Module CCT [K] Optic Beam Optic Product Code White Optic Product Code Black Peak Intensity* [cd] Nominal Beam Angle** [ ] Nominal Diameter 98463 827 7200 25 75 43 98464 830 8000 25 75 43 FL 64996 65297 98465 930 6000 25 75 43 98466 840 8700 25 75 43 98463 827 6700 35 75 43 98464 830 7500 35 75 43 WFL 97208 65294 98465 930 5600 35 75 43 98466 840 8200 35 75 43 98463 827 3300 55 75 43 98464 830 3700 55 75 43 VWFL 64994 65301 98465 930 2700 55 75 43 98466 840 4000 55 75 43 Nominal Length * Peak intensity values are for module driven at maximum rated drive currents. For values at lower drive currents contact your GE representative for details. * Full Width Half Maximum (FWHM) Spectral power distribution 827 840 830 930 Color maintenance Color point stabilizes by 1000 hours and is maintained within 2 MacAdam ellipses. 3
CRI maintenance Very stable CRI across all color ratings. Lumen maintenance L70 at 50,000 hours based on LM-80 testing of LED chips to 10,000 hours and modules to 6,000 hours. Unless otherwise stated, color, CRI and lumen maintenance data is based on measurements on production modules with color 840 at nominal driver current and Tc = 65 C. Color, CRI and lumen results may vary depending on temperature, application, and drive current. Photometric data Photometric data shown below is for 830 color at max drive current. For different colors see the correction factor table. 827 0.9 840 1.1 930 0.76 Flood Optics 25 Infusion M4500 CBCP: 8,000 Dist. (ft) FC 5.0 320 7.5 142 10.0 80 12.5 51 15.0 36 Dia. (ft) 2.2 3.3 4.4 5.5 6.7 Wide Flood Optics 36 CBCP: 7,500 Dist. (ft) 5.0 7.5 10.0 12.5 15.0 FC 300 133 75 48 33 Dia. (ft) 3.2 4.9 6.5 8.1 9.7 Very Wide Flood Optics 60 CBCP: 3,700 Dist. (ft) 5.0 7.5 10.0 12.5 15.0 FC 148 66 37 24 16 Dia. (ft) 5.8 8.7 11.5 14.4 17.3 4
Three-in-one connectivity Every GE Infusion LED module offers the simplicity and ease of installation that comes with three-in-one connectivity. Twist an Infusion module into place and three key interfaces thermal, electrical and mechanical are connected at once. The printed circuit board (PCB) that carries the LEDs is connected to a thermal interface, which in turn is attached to the main body of the module by a set of springs. The module also has electrical connectors and mechanical tabs enabling all three interfaces to be connected with one single twist action. Front view Rear view LED array MECHANICAL connectors THERMAL interface pad Finger grab (tool-less insertion) Dimensions Module dimensions OPTICAL Interface Spring loaded compression ribs Overall dimensions: holder, module, optic ELECTRICAL contacts for input power 20,45±0,25 9,78±0,13 69,75 + 0,13-0,25 (10,8) (18,4 ) (75,9) 86,7 87 Max (24) 65 5
Dimensions for optic designers Optical interface for M4500 series 100 28,5 23 (5,83) (7,2) (4) (2,63) 1. 3D Customer Models of the module are simplified versions of detailed solid models. Not all details/features are included in drawing or in models. Geometry in the 3D Customer Models is typically provided in nominal condition and typically does not reflect max/min conditions. 2. Height from base to top of lock tab as shown represents compressed distance when mated to holder accessory. This compression is required to make appropriate mechanical, electrical, and thermal connections. This dimension and tolerance is driven by holder. 3. Height from base to top of housing as shown represents compressed condition when mated to holder. 4. Multiple lumen level and beam angle solutions are provided within same overall system envelope. 5. Check overall height of system against drawing to confirm proper mating. There is a gap in outer surfaces between the Module and Optic Accessory when properly mated. 6. Ensure bottom diameter of reflector clears the light emitting surface of the module. Using lower diameter reflector may damage the LEDs. 7. Dimensions in parenthesis () are for reference only. 8. Consult GE Lighting for more information. Holder dimensions for heat sink designers 1. 3D Customer Model for holder accessory is provided as a detailed solid model. 2. Geometry in 3D Customer Models is typically provided in nominal condition and may not reflect max/min conditions. Consult this drawing for max/min conditions. 3. Thermal Interface Region indicates where thermal pad attached to thermal base makes contact to heat sink. The region should be smooth, flat, and clean. Non-clean surface can damage thermal pad and result improper thermal contact. Recommend 0.1 mm flatness with surface roughness tolerance of RMS 16 4. Entire mating area beneath OD of holder should be flat with no infringements into this region to allow for any future holder mounting options. 5. Wire connections to solder pads per polarity indicated. Ensure proper strain relief is provided. Solder pads are designed for connection to 20 AWG stranded cable. (20 AWG stranded UL 1007 tinned copper conductor). Consult local codes and standards to ensure use of proper cable. 6. Dimensions in parenthesis () are for reference only. 7. Ensure holder mounting and thermal interface surface are at the same level. Thermal interface surface being at different level can cause either difficult assembly or improper thermal contact. 6
Lumen performance with temperature The operating temperature of the module will impact on lumen output. Claimed lumens assumes a steady-state T C reading of 65 C. Modules operating cooler than this will have higher lumen output, while modules operating at a higher temperature will show a reduction in lumens, as illustrated in this graph. Designing a heat sink % relative lumens T c vs % Relative Lumens 120% 115% 110% 105% 100% 95% 90% 85% 80% 75% 70% 25 35 45 55 65 75 85 T c ( C) The necessary size of the heat sink will depend on the temperature difference between T C and ambient temperature, total input power, and material properties of the heat sink and air flow over heat sink. To ensure that adequate heat is dissipated from the light engine, heat sink design must take into account the input power to the LED module as well as effects from nearby heat sources. Assuming that ambient temperature is 25 C, T C is 65 C, the heat sink is in a free-air condition, and the module is run at nominal current (necessary to achieve the rated lumens) the minimum Rθ hs-a is: Module Series Lumen Value Required Heat Sink Rθ [K/W] 4500 0.75 Notes: Rθ hs-a can generally be reduced by adding heat fin surface area or introducing forced convection via active cooling methods Drivers Infusion M4500 LED modules are compatible with a wide range of LED drivers, making it simple to specify a driver with the correct input voltage, dimming protocol, and form factor to suit your application. Infusion LED modules must be used with an approved driver to validate warranty. For a complete list of approved drivers, visit www.gelighting.com/infusion. Zhaga product data set Product Description Luminous Flux CCT [K] CRI LES OCA Luminance Uniformity U Luminance Rotational Symmetry S Tr, max [ C] Rth, max [K/W] Ambient Temp [ C] M4500/827/W/N C040 C040 80 LES 23 OCA C 0.23 0.99 52 0.75 25 M4500/830/W/N C040 C030 80 LES 23 OCA C 0.23 0.99 52 0.75 25 M4500/930/W/N C030 C040 87 LES 23 OCA C 0.23 0.99 52 0.75 25 M4500/840/W/N C040 4000 80 LES 23 OCA C 0.23 0.99 52 0.75 25 www.gelighting.com and General Electric are both registered trademarks of the General Electric Company GE Lighting is constantly developing and improving its products. For this reason, all product descriptions in this brochure are intended as a general guide, and we may change specifications from time to time in the interest of product development, without prior notification or public announcement. All descriptions in this publication present only general particulars of the goods to which they refer and shall not form part of any contract. Data in this guide has been obtained in controlled experimental conditions. However, GE Lighting cannot accept any liability arising from the reliance on such data to the extent permitted by law. Infusion Module M4500 Series Data Sheet October 2012