Series MLGP. Low Profile Guide Cylinder with Lock. ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100

CAT.ES-4 A Low Profile Guide Cylinder with Lock Series MLGP,,,, ø,,, ø0 Drop prevention when supply pressure falls or residual pressure is released Drop prevention for press fitting jig Drop prevention for lifter Holding a clamped condition LOCK LOCK LOCK

Locking is possible at any Can be locked at any desired position Drop prevention for mid-stroke emergency stops Locking position can be changed to accommodate external stopper positions and thickness of clamped work pieces Extension locking Drop prevention for press fitting jig Retraction locking Drop prevention for lifter LOCK LOCK Holding a clamped condition Low Profile Guide Cylinder with Lock Series MLGP,,,, ø,,, ø0 LOCK Simple construction Simple and reliable locking system LOCK Locked Unlocked Brake spring Lock ring Piston rod LOCK Load direction FREE Pivot Fulcrum Unlocking port: Air exhausted. The lock ring is tilted by the spring force. 2. The tilting is increased by the load and the piston rod is securely locked. Clearance Unlocking port: Air supplied. The lock ring becomes perpendicular to the piston rod, creating clearance between the piston rod and lock ring, which allows the piston rod to move freely. Features

position within the entire stroke Low profile with compact lock unit Easy manual unlocking Lock unit length: A/26.mm to.mm Locked Unlocked A Body length 63 80 0 A 26. 30. 3. 34 3 38 43. to ø0 Flat head screw driver to Manual unlocking bolt Body length is the same as the standard MGP Locking direction is selectable Extension locking Retraction locking W B A A B W Two types of guide rod bearing for different applications Slide bearing Excellent wear resistance allows use with high loads. Ball bushing Provides high precision and smooth operation. Four types of mounting Easy positioning Knock pin holes provided on each mounting surface Top mount Side mount Side mount using T-slot Bottom mount Wide variations from to ø0 Series MLGP Bearing Slide bearing Ball bushing Locking direction Extension locking Retraction locking 63 80 0 30 Standard stroke 7 0 7 0 2 300 3 Features 2

Series MLGP Model Selections Caution. To prevent exceeding the maximum speed during the selection, be sure to adjust the speed controller so that moving the entire load transfer distance takes no less than the transfer time. Model Selection Precautions 2. For an intermediate stroke product with spacers installed, select using the base model stroke. Step Find the maximum load speed V. Find the maximum load speed V[mm/s] with formula () below. The maximum load speed V[mm/s] is approximately equal to V x.4... () V₁: Average load speed [mm/s] V₁ = st/t st: Load transfer distance [mm] t: Load transfer time [s] Step 2 Find the cylinder bore size.. For vertical mounting () From Table, find applicable selection graphs based on the maximum load speed "V", mounting orientation, and bearing type. (2) From the graphs chosen in (), select the appropriate graph based on the stroke, and then find the intersecting point of the load weight "m" and eccentric distance "l₁". (3) Compare the intersecting point with the line chart for the operating pressure "P". Select the bore size from the line chart above the intersecting point. 2. For horizontal mounting () From Table, find applicable selection graphs based on the maximum load speed "V" and bearing type. (2) From the graphs chosen in (), select the appropriate graph based on the distance "l₂" between the plate and load center of gravity, then find the intersecting point of the load weight "m" and stroke. (3) Compare the intersecting point with the line chart. Select the bore size from the line chart above the intersecting point. Selecting Conditions/Table Upward facing Vertical Downward facing Horizontal Mounting orientation l₁ = Eccentric distance m l₂ = Distance between the plate and load center of gravity m m l₁ = Eccentric distance Maximum load speed V Graph (Slide bearing type) Graph (Ball bushing type) to 0mm/s, 2 to 8 to 0mm/s 3, 4 9 to 2 to 0mm/s 3, 4 7 to to 0mm/s, 6 2 to 24 to 0mm/s, 26 29, 30 to 0mm/s 27, 28 3, Features 3

Model Selections Series MLGP Selection Example (Vertical Upward Mounting) Selecting conditions Mounting: Vertical upward facing Bearing type: Ball bushing Stroke: mm Load transfer time t: 0.s Load weight m: kg Eccentric distance l: mm Operating pressure P: 0.MPa Step : Find the maximum load speed "V" from formula (). Based on the stroke (load transfer distance) of mm and load transfer time of 0.s, the maximum load speed is approximately equal to /0. x.4, which is approximately mm/s. Step 2: Based on the maximum load speed found in Step, mounting orientation, and guide type, graphs to are selected. Then, based on the mm stroke, graph is selected from the group. Find the intersecting point of the load weight of kg and the eccentric distance of mm. Since the operating pressure is 0.MPa, the bore size of mm, model MLGPL80--B, is selected. Selection Example 2 (Horizontal Mounting) Selecting conditions Mounting: Horizontal Bearing type: Slide bearing Stroke: 0mm Load transfer time t: 0.s Load weight m: 6kg Eccentric distance between the plate and load center of gravity l2: mm Operating pressure P: 0.4MPa Step : Find the maximum load speed "V" from formula (). Based on the stroke (load transfer distance) of 0mm and load transfer time of 0.s, the maximum load speed is approximately equal to 0/0. x.4, which is approximately 280mm/s. Step 2: Based on the maximum load speed found in Step, mounting orientation, and guide type, graphs and are selected. Then, based on the distance of mm between the plate and load center of gravity, graph is selected from the two graphs. Find the intersecting point of the load weight of 6kg and the 0mm stroke. The bore size of mm, model MLGPM--, is selected. 7 mm stroke or less V = 0mm/s 300 0.4MPa 0.MPa or more 27 l2 = mm V = 0mm/s Horizontal mounting 0 ø0 ø0 ø0 0 ø ø ø 2 0 0 Eccentric distance l₁ 0. 0 0 300 Stroke Features 4

Series MLGP Vertical Upward Mounting MLGPM to 0 Slide Bearing Operating pressure: 0.4MPa Operating pressure: 0.MPa or more mm stroke or less V = 0mm/s 2 Over mm stroke V = 0mm/s 300 300 0 ø0 0 ø0 0 0 ø ø 0 0 Eccentric distance l₁ 0 0 Eccentric distance l₁ 3 mm stroke or less V = 0mm/s 4 Over mm stroke V = 0mm/s 0 0 ø0 ø0 ø ø 0 0 Eccentric distance l₁ 0.7 0 0 Eccentric distance l₁ Features

Low Profile Guide Cylinder with Lock Series MLGP Vertical Upward Mounting MLGPL, Ball Bushing Operating pressure: 0.4MPa Operating pressure: 0.MPa or more 30mm stroke or less V = 0mm/s 6 Over 30mm stroke V = 0mm/s 0 0 Eccentric distance l₁ 0 0 Eccentric distance l₁ MLGPL to 0 7 mm stroke or less V = 0mm/s 300 8 Over mm stroke V = 0mm/s 300 ø0 0 0 ø0 ø ø 2 0 0 2 0 0 Eccentric distance l₁ Eccentric distance l₁ Features 6

Series MLGP Vertical Upward Mounting Ball Bushing Operating pressure: 0.4MPa MLGPL, 9 30mm stroke or less V = 0mm/s Over 30mm stroke V = 0mm/s 0. 0.7 0 0 0. 0 0 Eccentric distance l₁ Eccentric distance l₁ MLGPL to 0 mm stroke or less V = 0mm/s 2 Over mm stroke V = 0mm/s 0 ø0 ø0 ø ø 0 0 Eccentric distance l₁ 0. 0 0 Eccentric distance l₁ Features 7

Low Profile Guide Cylinder with Lock Series MLGP Vertical Downward Mounting MLGPM to 0 Slide Bearing Operating pressure: 0.4MPa Operating pressure: 0.MPa or more 3 mm stroke or less V = 0mm/s 4 Over mm stroke V = 0mm/s ø0 ø0 ø0 ø0 0 0 ø ø ø ø 0 0 Eccentric distance l₁ 0 0 Eccentric distance l₁ mm stroke or less V = 0mm/s 6 Over mm stroke V = 0mm/s 0 0 ø0 ø0 ø ø 0 0 0.7 0 0 Eccentric distance l₁ Eccentric distance l₁ Features 8

Series MLGP Vertical Downward Mounting MLGPL, Ball Bushing Operating pressure: 0.4MPa Operating pressure: 0.MPa or more 7 30mm stroke or less V = 0mm/s 8 Over 30mm stroke V = 0mm/s 0 0 0 0 Eccentric distance l₁ Eccentric distance l₁ MLGPL to 0 9 mm stroke or less V = 0mm/s Over mm stroke V = 0mm/s 0 0 ø0 ø0 ø0 0 0 ø ø ø 0 0 0 0 Features 9 Eccentric distance l₁ Eccentric distance l₁

Low Profile Guide Cylinder with Lock Series MLGP Vertical Downward Mounting MLGPL, Ball Bushing Operating pressure: 0.4MPa 2 30mm stroke or less V = 0mm/s 22 Over 30mm stroke V = 0mm/s 0. 0. 0 0 0 0 Eccentric distance l₁ Eccentric distance l₁ MLGPL to 0 23 mm stroke or less V = 0mm/s 24 Over mm stroke V = 0mm/s 0 0 ø0 ø0 ø ø 2 0.3 0 0 0 0 Eccentric distance l₁ Eccentric distance l₁ Features

Series MLGP Horizontal Mounting Slide Bearing MLGPM to 0 l2 = mm V = 0mm/s 26 l2 = 0mm V = 0mm/s ø0 ø0 ø0 ø0 ø, 63, ø, 63 ø, 63 ø, 63,,, 0 0 300 Stroke 0 0 300 Stroke 27 l2 =mm V = 0mm/s 28 l2 =0mm V = 0mm/s ø0 ø0 ø0 ø0 ø ø ø ø 0. 0 0 300 0. 0 0 300 Features Stroke Stroke

Low Profile Guide Cylinder with Lock Series MLGP Horizontal Mounting Ball Bushing 29 l2 = mm, V = 0m/s 30 l2 = 0mm, V = 0m/s MLGPL, MLGPL, 30 3 0 0 300 MLGPL to 63 30 Stroke 30 3 0 0 300 MLGPL to 63 30 Stroke ø, 63 ø, 63 ø, 63, ø, 63,, ø, 63, ø, 63,, 0 Stroke 0 300 0 0 300 Stroke MLGPL80, 0 MLGPL80, 0 ø0 ø0 ø0 ø0 ø0 ø0 6 26 0 6 0 300 26 0 0 300 Stroke Stroke Features 2

Series MLGP Horizontal Mounting Ball Bushing 3 l2 = mm, V = 0m/s l2 = 0mm, V = 0m/s MLGPL, 4 MLGPL, 4 30 3 0 MLGPL to 63 Stroke 0 300 30 3 0 0 300 Stroke MLGPL to 63 ø ø, 63 ø, 63 ø, 63 ø, 63 ø, 63 4 0 MLGPL80, 0 Stroke 4 0 300 0 0 300 Stroke MLGPL80, 0 ø0 ø0 ø0 ø0 ø0 ø0 6 26 0 Stroke 6 0 300 26 0 0 300 Stroke Features 3

Low Profile Guide Cylinder with Lock Series MLGP Operating Range when Used as Stopper Warning. When using the cylinder as a stopper, do not allow work pieces to collide in the locked condition. If work pieces collide in the locked condition, the lock may disengage due to the shock, or the lock mechanism and piston rod may be damaged, causing a dramatic decrease of the product life and/ or further damage. Caution. When using as a stopper, select a model with a stroke of 30mm or less for bore sizes and, and mm or less for bore sizes to ø0. Bore Sizes and /MLGPM, (Slide bearing) 2. Model MLGPL (ball bushing) cannot be used as a stopper. When MLGPL (ball bushing) is used as a stopper, the impact will cause damage to the bearing unit and guide rod. 2. When selecting a model with a longer l dimension, be sure to choose a bore size which is sufficiently large. Operating range as stopper for MLGPM, 0 l = mm υ m l = mm υ m Weight of transferred object: m (kg) 30 Transfer speed: υ (m/min) Bore Sizes to ø0/mlgpm to 0 (Slide bearing) Operating range as stopper for MLGPM to 0 00 l = mm υ m l = mm υ m Weight of transferred object: m (kg) 0 ø0 ø 30 Transfer speed: υ (m/min) Features 4

Low Profile Guide Cylinder with Lock Series MLGP,,,, ø,,, ø0 How to Order MLGP M F Z73 Low profile guide cylinder with lock M L Bearing type Slide bearing Ball bushing mm mm mm mm 63 80 0 mm 63mm 80mm 0mm Number of auto switches Nil S n 2 pcs. pc. "n" pcs. Auto switch type Nil Without auto switch (built-in magnet cylinder) Refer to the table below for auto switch model numbers. Locking direction F B Extension locking Retraction locking Cylinder stroke Refer to the standard stroke table on page 2. Applicable auto switches Type Reed switch Special function Electrical entry Grommet Indicator light Yes No Wiring (output) 3 wire 2 wire 3 wire (NPN) 3 wire (PNP) 24V Load voltage DC V 2V V 2V V 2V AC 0V 0V or less Auto switch model Electrical entry direction Perpendicular In-line Z76 Y69A Z73 Z80 Y9A Lead wire length (m) Note ) 0. (Nil) 3 (L) (Z) Y7PV Y7P Applicable load IC circuit IC circuit IC circuit Relay, PLC Detailed specifications P. 2 P. 3 2 wire 2V Y69B Y9B Solid state switch Diagnostic indication (2 color indicator) Water resistant (2 color indicator) Grommet Yes 3 wire (NPN) 3 wire (PNP) 2 wire 24V V 2V 2V Y7NWV Y7PWV Y7BWV Y7NW Y7PW Y7BW Y7BA IC circuit Relay, PLC P. 4 P. Magnetic field resistant (2 color indicator) Note 3) PDW P. 6 Note ) Lead wire symbols 0.m... Nil (Example) Y69B 3m... L Y69BL m... Z Y69BZ Note 2) Solid state auto switches marked with a "" are produced upon receipt of order. Note 3) Type D-PDW cannot be mounted on bore sizes of or less.

Low Profile Guide Cylinder with Lock Series MLGP Cylinder Specifications Action Fluid Proof pressure Maximum operating pressure Minimum operating pressure Ambient and fluid temperature Piston speed Cushion Lubrication Stroke length tolerance Lock Specifications Double acting Air.MPa.0MPa 0.2MPa Note) to 60 C (with no freezing) to 0mm/s Rubber bumper at both ends Non-lube mm Note) When the unlocking air and cylinder operating air are not common, the minimum operating pressure is 0.MPa. (The minimum operating pressure for the cylinder alone is 0.MPa.) +. 0 Symbols Extension locking Retraction locking W Locking action Unlocking pressure Locking pressure Locking direction Maximum operating pressure Unlocking port size Holding force (maximum static load) N Standard Strokes 63 80 0 Spring locking (exhaust locking) 0.2MPa or more 0.0MPa or less One direction (extension locking, retraction locking).0mpa M x 0.8 Rc /8 Rc /4 7 24 2 629 982 9 3 3927 W Minimum Auto Switch Mounting Stroke, to 80 0 Standard stroke, 30,,, 7, 0,,, 7, 0, 2, 300, 3,, 7, 0,,, 7, 0, 2, 300, 3, 7, 0,,, 7, 0, 2, 300, 3 Manufacture of Intermediate Strokes Number of auto switches D-Z7 D-Z80 D-Y9 D-Y7P D-Y7W D-Y69 D-Y7WV D-Y7BAL D-Y7PV D-PDWL pc. 2 pcs. Note) Model D-PDW can only be mounted with bore sizes to ø0. Auto switch mounting bracket part number for D-PDW,, 63, 80, 0 Mounting bracket part no. BMG-0 Notes Switch mounting bracket Hexagon socket head cap screw (M2. x 0.4 x 8l) 2 pcs. Hexagon socket head cap screw (M3 x 0. x 6l) 2 pcs. Spring washer (nominal size 3) Modification method Part number Applicable stroke Example Theoretical Output Spacers installed Spacers are installed in standard stroke cylinders. to : Stroke can be modified in mm increments. to 0: Stroke can be modified in mm increments. Refer to standard part numbers and ordering.,, to 349 to to 34 ø0 to 34 Part no.: MLGPM 39 F A mm spacer is installed in MLGPM F. Dimension C is 77mm. OUT IN (N) Rod Operating Piston area Operating pressure (MPa) size direction (mm²) 0.2 0.3 0.4 0. 0.6 0.7 0.8 0.9.0 OUT 34 63 94 26 7 88 2 283 34 IN 236 47 7 94 8 42 6 89 22 236 2 OUT 49 98 47 96 246 29 344 393 442 49 IN 378 76 3 89 227 26 302 3 378 6 OUT 804 6 24 2 2 482 63 643 724 804 IN 603 2 8 24 302 362 422 482 43 603 6 OUT 7 377 3 629 74 880 06 3 7 IN 6 2 37 422 28 634 739 84 9 6 OUT 963 393 89 78 982 78 374 70 767 963 IN 649 330 49 660 8 990 4 39 484 649 63 OUT 37 623 93 247 9 870 282 2494 280 37 IN 2803 6 84 2 2 682 962 2242 23 2803 80 OUT 27 0 8 4 306 39 22 424 27 IN 436 907 36 84 2268 2722 37 3629 82 436 0 30 OUT 784 7 236 342 3927 472 498 6283 7069 784 IN 747 429 244 289 374 4288 03 78 64 747 Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm²) 2

Series MLGP Weights Slide bearing: MLGPM to 0 (kg) 30 7 Standard stroke 0 7 0 2 300 3 0.84 0.92.00.08.34.4.74.93 2.3 2.33 2.80 3. 3.9.22..43.4.92 2.9 2.46 2.74 3.0 3.28 3.94 4.48.03 2.09 2.47 2.87 3. 3.64 4.02 4. 4.78.73 6.49 7.26 2.44 2.86 3. 3.74 4.7 4.9.02.44 6.48 7.34 8.9 4.3 4.77. 6.4 6.78 7.42 8.06 8.70.4.6 2.9 63.23.99 6.83 7.9 8.34 9. 9.8.7 2. 4.0. 80 8. 9.44.7.7 2.6 3.6 4.. 7.9 9.8 2.6 0.3 7.0 8.3 9.7 2.0 22.3 23.6 27.0 29.6.3 Ball bushing: MLGPL to 0 (kg) 30 7 Standard stroke 0 7 0 2 300 3 0.86 0.93.0.3.30.47.68.8 2.03 2. 2.8 2.93 3.28.22.3.49.8.8 2.0 2. 2. 2.78 3.0 3. 3.98 4.44.89 2. 2.6 2.97 3.34 3.66 3.97 4.29 4.98.6 6.24 2.6 2.8 3.07 3.43 3.8 4.2 4.7 4.93.7 6.43 7. 3.69 4.33.08.63 6.27 6.82 7.37 7.92 9..3.4 63 4.77.3 6. 7.06 7.82 8.48 9. 9.8.3 2.7 4.0 80 8. 9..6.4 2.2 3.0 3.9 4.7 6.6 8.2 9.9 0 4.7 6. 7.6 8.8.0 2.2 22.4.0 27.3 29.7 Allowable Rotational Torque of Plate Non-rotating Accuracy of Plate Torque: T (N m) ± θ 63 80 0 Bearing type MLGPM 0.77 MLGPL 0.7 MLGPM.24 MLGPL.23 MLGPM MLGPL MLGPM MLGPL MLGPM MLGPL MLGPM MLGPL MLGPM MLGPL MLGPM MLGPL 4.89 4.22.29 4.3.06 6..3 6.9 6.70 9.44 30 0.70 0.68.3.4 T (N m) Stroke 7 0 7 0 2 300 3 0.64 0.9.62.42.27..0 0.97 0.83 0.73 0.6.49.4.24..29.8.08.00 0.86 0.76 0.67.04 0.97 2.49 2..98.79.64..30..02 2.26 2.4.90.7.96.79.6.3.33.7.04 4.3 4.82 4.29 3.87 3.3 3.24 2.99 2.60 2.30 2.06 3.64 4.07 3.67.37 4.97 4.62 4.3 3.80 3.39 3.06 4.49. 4.68 4.23 3.86 3.4 3.28 2.8 2.2 2.26 3.93 4.4 3.98.84.4.03 4.70 4. 3.70 3.34 8.66.3 9.2 8.29 7.60 7.0 6..70.06 4.6.7 7.76 7.04 9.7 9.0 8.43 7.88 6.96 6.22.60 9.60.27. 9.24 8.48 7.83 7.28 6.37.67. 6.02 8.48 7.69.73 9.9 9.27 8.67 7.6 6.83 6.4 4.67 9. 7.4.99 4.79 3.7 2.8.36.8 9.23 6.88 7.92 6..28 4. 3.24 2.37.89 9.66 8.62 26.7 30.70 28.23 26.2 24.3 22.73 2.3 9.03 7.7.64 2. 29. 26.98. 23.43 2.93.7 8.2 6.22 4.3 Note) Do not apply rotational force in a locked condition, as this will cause damage to the lock mechanism or decrease of the product life. Note) For non-rotating accuracy θ without load, use a value no more than the values in the table as a guide. 63 80 0 Non-rotating accuracy θ MLGPM MLGPL ±0.07 ±0.06 ±0.0 ±0.04 ±0.09 ±0.08 ±0.06 ±0.0 3

Low Profile Guide Cylinder with Lock Series MLGP Construction/,, Series MLGPM Series MLGPL B A A A A B, : mm stroke or less Over 0mm stroke Extension locking (Type F) Retraction locking (Type B) Section BB Section BB Section AA Section AA Parts list No. 2 3 Description Body Lock body Piston Material Note 4 Piston rod 6 7 8 9 2 3 4 6 Head cover Intermediate collar Lock ring Brake spring Guide rod, Type F Type B Type M Type L Plate Plate mounting bolt, Bushing Slide bearing Ball busing Spacer Pivot Aluminum alloy Aluminum alloy Aluminum alloy Stainless steel Carbon steel Aluminum alloy Aluminum alloy Carbon steel Steel wire Carbon steel High carbon chromium bearing steel Rolled steel Chrome molybdenum steel Oil-impregnated sintered alloy Lead bronze casting Lead bronze casting Aluminum alloy Chrome molybdenum steel Hard anodized Hard anodized Chromated Hard chrome plated Coated Chromated Hard anodized Heat treated Zinc chromated Hard chrome plated Heat treated/hard chrome plated Nickel plated Nickel plated Chromated Heat treated/electroless nickel plated Parts list No. 7 8 9 2 22 23 24 26 27 28 29 30 3 33 34 3 36 Description Material Note Dust cover C type snap ring for hole Bumper A Bumper B Plastic magnet Parallel pin Hexagon socket head cap screw Dust cover holding bolt Hexagon socket head taper screw plug Holder Felt C type snap ring for hole Rod seal Scraper Piston seal Lock ring seal Gasket A Gasket B Lock body gasket Unlocking bolt Stainless steel Carbon tool steel Urethane Urethane Carbon steel Chrome molybdenum steel Carbon steel Carbon steel Resin Felt Carbon tool steel NBR NBR NBR NBR NBR NBR NBR Chrome molybdenum steel Phosphate coated Nickel plated Nickel plated Nickel plated Phosphate coated Nickel plated 4

Series MLGP Construction/ to ø0 Series MLGPM Series MLGPL B A A A A B to : Over 0mm stroke ø to ø0, ø0: Over 0mm stroke Extension locking (Type F) Retraction locking (Type B) Parts list No. 2 3 4 Description Body Lock body Piston Piston rod Material Note to 63 Head cover, 0 6 Intermediate collar 7 Collar ø to 0 8 9 2 3 4 6 7 8 9 Lock ring Brake spring Type M Guide rod Type L Plate Plate mounting bolt Bushing Slide bearing Ball busing Spacer Pivot pin Pivot key Lever Dust cover to 63, 0 Section AA Aluminum alloy Aluminum alloy Aluminum alloy Carbon steel Aluminum alloy Aluminum alloy casting Aluminum alloy Aluminum alloy Aluminum alloy casting Carbon steel Steel wire Carbon steel High carbon chromium bearing steel Rolled steel Chrome molybdenum steel Lead bronze casting Lead bronze casting Aluminum alloy Carbon steel Carbon steel Stainless steel Rolled steel Stainless steel Section BB Hard anodized Hard anodized Chromated Hard chrome plated Coated Chromated/Coated Chromated Hard anodized Chromated/Coated Heat treated Zinc chromated Hard chrome plated Heat treated/hard chrome plated Nickel plated Nickel plated ø to 0 Chromated Heat treated/zinc chromated Heat treated/zinc chromated Nickel plated Parts list No. 2 22 23 24 26 27 28 29 30 3 33 34 3 36 37 38 39 4 Section AA Description Material Carbon tool steel Urethane Note Phosphate coated Urethane Carbon steel Carbon steel to 63, 0 Chrome molybdenum steel Chrome molybdenum steel Chrome molybdenum steel Carbon steel Carbon steel Resin Nickel plated Nickel plated Nickel plated Nickel plated Nickel plated Felt Carbon tool steel Phosphate coated NBR NBR NBR NBR NBR NBR NBR NBR C type snap ring for hole Bumper A Bumper B Plastic magnet Parallel pin Spring pin Hexagon socket countersunk head screw Hexagon socket head cap screw Dust cover holding bolt Hexagon socket head taper screw plug Holder Felt C type snap ring for hole Rod seal A Rod seal B Rod seal C Scraper Piston seal Brake piston seal Gasket A Gasket B Section BB

Low Profile Guide Cylinder with Lock Series MLGP Dimensions/,, MLGPM, MLGPL øxa H7 depth 6 Z WA WB XB øxa H7 b c d e a XA H7 3 T-slot dimensions 6 Section XX detail X 4-YY depth YL Section XX Bottom view X ±0.02 a.4.4 6. b 8.4 8.4. c 4. 4.. d 2.8 3 3. e 7.8 8.2 9. Extension locking LOCK Retraction locking LOCK 4-NN through IH Section XX IA IC Z WA 4-øOA through 4-øOB depth of counter bore OL IC L Section XX 4-MM depth ML ødb T R X ±0.02 IB øda IG PW X U X ±0.02 ID HA: T-slot for hexagon bolt VB VA H øxa H7 depth 6 MLGPM, MLGPL common dimensions MM M x 0.8 M6 x.0 M8 x. Standard stroke, 30,,, 7, 0,, 7, 0, 2, 300, 3,, 7, 0,,, 7, 0, 2, 300, 3 st 33 Q S B C DA FA FB G GA GB H HA IA IB Extension locking 79. 84 9 37 37. 37. ML NN OA OB OL PA PB PW Q R S T U VA VB 3 st 30 29 29 IF unlocking port Unlocks when pressurized M x 0.8 M6 x.0 M8 x..6.6 6.6 9. 9. FA.. 7. GA GB PA + Stroke FB C + Stroke B + Stroke A + Stroke 2 6 2 2.. 2. 3. 28. 7 34. 36. 4. 8 26 30 36 42 48 70 78 96.. 2. 30 38 44 8. 9 9 8 9 E 83 93 2 4 64 78 M M M6 72 82 98 2-Rc /8 26. 30. 3. 44 63 WB <st 0 30<st 0 0<st 0 0<st 300 300<st 3 X XA XB YY YL Z 4 39 39 77 77 83 7 7 2 67 67 7 28 34 42 3 4 4 3. 4. 4. M6 x.0 M6 x.0 M8 x. 2 2 6 36 49 st 24 7 7 2 9. 9 IC st 30 24 24 2-Rc /8 (plug) Retraction locking 6 7. 9 IE ID IE IF IG IH J 3 PB J K G M x 0.8 M x 0.8 Rc /8 6. 7 8 øxa H7 depth 6 Note ) Intermediate strokes other than standard strokes are manufactured by installing spacers. Intermediate strokes for to are available in mm increments. Note 2) For intermediate strokes, dimensions A, B, C, E, WA, and WB will be the same as the longer of the standard strokes. 2.2 23.2 30.2 8 2 24 WA <st 0 30<st 0 0<st 0 0<st 300 300<st 3 44 0 300 44 0 300 48 24 0 300 K 8 2 24 L 24 30 34 MLGPM (slide bearing)/dimensions A, DB, E A E DB st 79. 84 28. <st 0. 33. 0<st 48. 2. 7. 2 6 st <st 0 0<st 0 0 37. 3. 3. 42. 69 68. 80. MLGPL (ball bushing)/dimensions A, DB, E A DB st 30 st 30<st 0 <st 0 0<st 0 0<st 3 89. 0 2. 6. 6 29. 30. 3 49. 48. 2. 7. 3 6 E st 30 st 30<st 0 <st 0 0<st 0 0<st 3 6 2. 27 38. 8. 69 68. 80. 6

X Series MLGP Dimensions/, ø, MLGPM, MLGPL øxa H7 depth XL 4-YY depth YL IH XA H7 X ±0.02 Section XX WB Bottom view Z WA Extension locking 4-NN through IH 4-øOA through 4-øOB depth of counter bore OL L Section XX 4-MM depth ML T R X ±0.02 X ±0.02 ID HA: T-slot for hexagon bolt VB VA H XB øxa H7 XC XL Section XX detail Retraction locking For Section XX Rc /8 unlocking port Unlocks when pressurized IA IC Z WA LOCK LOCK IC ødb IB øda PW X U 63 63 Q S øxa H7 depth XL MLGPM, MLGPL common dimensions GC GA GB PA + Stroke FA FB C + Stroke B + Stroke E 2-Rc P A + Stroke T-slot dimensions 2-Rc P (plug) IE Standard stroke IC B C DA FA FB G GA GB GC H HA IA Extension IB locking Retraction ID IE IH J locking 0 44 6 2 44 4 4 4 M6 34 2 6. 4 4 34. 27,, 7, 0,, 7 44 6 47 64 4 2 48 M8 3 64 3 6.8 9 7 39. 7, 0, 2, 300, 3 49 6 78 6. 3. 6. 62 M 38 77 6. 7. 9 6. 46 39 WA MM ML NN OA OB OL P PA PB PW Q R S T U VA VB st <st 0 0<st 0 0<st 300 300<st 3 M8 x. M x. M x. st 22 22 M8 x. M x. M x. 6.6 8.6 8.6 4 4 7. 9 9 /8 /4 /4 WB <st 0 0<st 0 0<st 300 300<st 3 3 9 4 8 2. 28 34 46 84 22 72 4 4. 36 48 86 24 74 66 6 63 38 88 24 74 80 6 MLGPM (slide bearing)/dimensions A, DB, E A E DB st <st 0 0<st 3 st <st 0 0<st 3 63 Note ) Intermediate strokes other than standard strokes are manufactured by installing spacers. Intermediate strokes for to are available in mm increments. Note 2) For intermediate strokes, dimensions A, B, C, E, WA, and WB will be the same as the longer of the standard strokes. 3 4. 44. 36 3 6 74 96 99 3 34. 29. 36 46 4 38 47 30 4 30 30 44 60 70 8 46 8 86 24 X XA XB XC XL YY YL Z 74 89 84 6 30 42 72 92 24 24 28 48 48 2 24 24 28 0 0 0 PB J G K 300 300 300 3 6 M8 x. 6 22 4 8 M x. 24 4 8 M x. 24 MLGPL (ball bushing)/dimensions A, DB, E A E DB st <st 0 0<st 0 0<st 3 st <st 0 0<st 0 0<st 3 63 b 28 3 c d e a 49 2 2 69 72 63 74 96 99 a 6. 8. 6 2 6 b. 3. 7.8 42 37 c. 7. 2 62 7 d 4 4. 7 øxa H7 depth XL 3. 8. K 27 39 74 89 84 e L 46 8 7

Low Profile Guide Cylinder with Lock Series MLGP Dimensions/, ø0 MLGPM, MLGPL ø6 H7 depth Z WA WB b a 6 H7 7 ø6 H7 Section XX detail X 4-YY depth YL Section XX Bottom view X ±0.02 80 0 c d e T-slot dimensions a 3.3.3 b.3 23.3 c 2 3. d 8 e 22. 30 Extension locking LOCK Retraction locking LOCK 4-NN through IH Section XX IA IC Z WA 4-øOA through 4-øOB depth of counter bore 8 IC L Section XX 4-MM depth ML ødb T R X ±0.02 IB øda IG IG PW X U X ±0.02 ID HA: T-slot for hexagon bolt VB VA H ø6 H7 depth Q S IF unlocking port Unlocks when pressurized FA FB GC GA PA + Stroke C + Stroke B + Stroke A + Stroke GB E 2-Rc 3/8 2-Rc 3/8 (plug) JB IE PB JA J G K ø6 H7 depth MLGPM, MLGPL common dimensions 80 0 80 0 80 0 JB 7.. K 46 6 Standard stroke,, 7, 0,,, 7, 0, 2, 300, 3, 7, 0,,, 7, 0, 2, 300, 3 L 4 62 MM M2 x.7 M4 x 2.0 39. 6. 67. 66 ML NN OA OB PA PB PW Q R S T U VA VB 3 M2 x.7 M4 x 2.0 30 22.6 7. 4. 2. 7. MLGPM (slide bearing)/dimensions A, DB, E A E DB 80 0 6 76... WB st st <st 0 <st 0 0<st 0 0<st 300 300<st 3 42 st 8 88. 60 4 <st 0 0<st 3 8 23. 236 4. 7 30 36 IC B C DA FA FB G GA GB GC H HA IA IB Extension locking Retraction locking ID IE IF IG IH J JA st 8. 2 92 97 4. 46 28 3 78 8 <st 0 0<st 3 96. 87 9.. 74 89 9 23 2 64. 9 74 2 4. 8 7 90 X YY YL Z 0 M2 x.7 24 M4 x 2.0 24 28 2 M2 43 2 M4. 37 98 236 28 3 6 88 80 2 66 8. 23 7. 30.. Rc /8 Rc /4 7 4.2 64.2 4.. 38 4 WA st st <st 0 <st 0 0<st 0 0<st 300 300<st 3 28 2 72 28 24 MLGPL (ball bushing)/dimensions A, DB, E A E DB st <st <st 0 0<st 3 st <st <st 0 0<st 3 80 0 2. 73 98. Note ) Intermediate strokes other than standard strokes are manufactured by installing spacers. Intermediate strokes for and ø0 are available in mm increments. Note 2) For intermediate strokes, dimensions A, B, C, E, WA, and WB will be the same as the longer of the standard strokes. 3 23. 236 4. 30 3 33. 3 63. 64 96. 87 0 0 300 300 8

Series MLGP Auto Switches/Proper Mounting Position for Stroke End Detection Auto switch For D-PDW ( Cannot be mounted on bore sizes or less.) to 6. 6. A B Hs Hs Proper mounting position B A 4 4.. 9. (9) 8 8 7 9. (9) 63 80 0 A B 7. (7). () (9.) 4 (3.) 3 (2.) 8. (8) 7. (7) 23. (23) Note ) Values inside ( ) are for D-PDW, which can only be mounted on bores sizes through ø0., ø0 Ht Hs For mm stroke For bore sizes through 63 with two switches, one switch is mounted on each side. 63 80 0 Hs 44. 7 60.7 70.8 Ht 84.4 96. Auto Switch Mounting Caution Auto switch mounting tool When tightening the auto switch mounting screw (included with auto switch), use a watchmakers screw driver with a handle about to 6mm in diameter. Tightening torque Tighten with a torque of 0.0 to 0.N m. As a rule, it should be turned about 90 past the point at which tightening can be felt. Inserting direction for mounting Auto switches can only be inserted from the rear side. Watchmakers flat head screw driver Switch mounting screw (M2. x 4l ) (included with auto switch) Auto switch For D-PDW Caution Auto switch mounting tool When tightening the hexagon socket head cap screws of the auto switch, use hexagon wrench key 2 and 2. with the appropriate screws. Tightening torque Tighten M2. screws with a torque of about 0.3 to 0.N m, and M3 screws with a torque of about 0. to 0.7 N m. Inserting direction for mounting Auto switches can only be inserted from the rear side. Auto switch mounting bracket Hexagon socket head cap screw (M2. x 8l ) BMG-0 Hexagon wrench key 2 Hexagon wrench key 2. Hexagon socket head cap screw (M3 x 6l ) Auto switch 9

Series MLGP Auto Switch Common Specifications Auto Switch Common Specifications Type Leakage current Operating time Impact resistance Insulation resistance Withstand voltage Ambient temperature Enclosure Lead Wire Length Reed switch Solid state switch None 3 wire: 0µA or less, 2 wire: 0.8mA or less.2ms ms or less 300m/s² 00m/s² MΩ or more at 0VDC (between lead wire and case) 0VAC for min. (between lead wire and case) 00VAC for min. (between lead wire and case) to 60 C IEC29 standard IP67, JISC09 watertight construction Contact Protection Boxes/CD-P, CD-P2 Lead wire length indication (Example) D-Z73 L Lead wire length Nil L Z 0.m 3m m Note ) Lead wire length Z: m applicable auto switch Reed: D-Z73 Solid state: D-PDW and all other types are produced upon receipt of order (standard availability). D-Z7 and D-Z8 type switches do not have internal contact protection circuits.. The operating load is an induction load. 2. The length of wiring to the load is m or more. 3. The load voltage is 0VAC. A contact protection box should be used in any of the above situations. Contact protection box specifications Part no. Load voltage Maximum load current 0VAC or less ma CD-P Lead wire length Switch connection side 0.m Load connection side 0.m 0VAC 2.mA CD-P2 24VDC ma Auto Switch Hysteresis Hysteresis is the distance from the position at which piston movement activates an auto switch to the position at which reverse movement turns the switch OFF. This hysteresis is included in part of the operating range (one side). Switch operating position (ON) Note) Hysteresis Auto switch Reed switch: 2mm or less Solid state switch: mm or less Contact protection box internal circuits Lead wire colors inside [ ] are those prior to conformity with IEC standards. CD-P Surge absorber CD-P2 Zener diodes Choke coil Choke coil Contact protection box dimensions OUT [Red] OUT [Black] OUT (+) [Red] OUT ( ) [Black] Switch operating position (OFF) Note ) Hysteresis may fluctuate due to the operating environment, and is not guaranteed. Contact SMC if hysteresis causes an operational problem. Contact Protection Box Connection To connect a switch unit to a contact protection box, connect the lead wire from the side of the contact protection box marked SWITCH to the lead wire coming out of the switch unit. Furthermore, the switch unit should be kept as close as possible to the contact protection box, with a lead wire length of no more than meter between them.

Series MLGP Auto Switch Connections and Examples Basic Wiring Lead wire colors inside [ ] are those prior to conformity with IEC standards. Solid state 3 wire, NPN Main switch circuit Black [White] [Red] [Black] Load (Power supplies for switch and load are separate.) [Red] Main switch circuit Black [White] [Black] Load Examples of Connection to PLC Solid state 3 wire, PNP Main switch circuit Black [White] [Red] Load [Black] 2 wire <Solid state> Main switch circuit Main switch circuit [Red] [Black] [Red] Load Load [Black] 2 wire <Reed switch> Indicator light, protection circuit, etc. Indicator light, protection circuit, etc. [Red] [Black] [Red] Load Load [Black] Sink input specifications Source input specifications 3 wire, NPN Black 3 wire, PNP Switch [White] Input [Red] Switch [Red] Black [White] Input Connect according to the applicable PLC input specifications, as the connection method will vary depending on the PLC input specifications. [Black] COM PLC internal circuit 2 wire 2 wire [Red] Input [Black] [Black] COM Input PLC internal circuit Switch Switch [Black] COM PLC internal circuit Connection Examples for AND (Series) and OR (Parallel) 3 wire AND connection for NPN output (using relays) 2 wire with 2 switch AND connection 2 wire with 2 switch OR connection Switch Switch 2 [Red] Black Switch Relay [White] [Black] [Red] Black Switch 2 Relay [White] [Black] [Red] [Black] [Red] [Black] Load Load Relay contact When two switches are connected in series, a load may malfunction because the load voltage will decline when in the ON state. The indicator lights will light up if both of the switches are in the ON state. Load voltage at ON = Power supply Internal voltage voltage x 2 pcs. drop = 24V 4V x 2 pcs. = 6V Example: Power supply is 24VDC Internal voltage drop in switch is 4V [Red] [Red] Switch [Black] Switch 2 [Red] [Black] COM AND connection for NPN output (performed with switches only) [Red] Black Switch [White] Load [Black] [Red] Switch 2 Black [White] [Black] The indicator lights will light up when both switches are turned ON. Load voltage at OFF = Load Leakage current PLC internal circuit x 2 pcs. x = ma x 2 pcs. x 3kΩ = 6V Example: Load impedance is 3kΩ Leakage current from switch is ma OR connection for NPN output Switch [Black] Switch 2 [Black] <Solid state> When two switches are connected in parallel, malfunction may occur because the load voltage will increase when in the OFF state. Load impedance [Red] Black [White] [Red] Load Black [White] <Reed switch> Because there is no current leakage, the load voltage will not increase when turned OFF. However, depending on the number of switches in the ON state, the indicator lights may sometimes dim or not light up, because of dispersion and reduction of the current flowing to the switches.

Reed Switches/Direct Mount Type D-Z73/Z76/Z80 Auto Switch Specifications With indicator light Auto switch part no. Electrical entry direction Applicable load Load voltage Maximum load current or current range Contact protection circuit Internal voltage drop Indicator light D-Z73 In-line Relay, PLC 24VDC 0VAC to ma to ma None 2.4V or less (to ma)/3v or less (to ma) Red LED lights up when ON D-Z76 IC circuit 4 to 8VDC ma 0.8V or less Internal circuits Lead wire colors inside [ ] are those prior to conformity with IEC standards. D-Z73 Without indicator light Auto switch part no. Electrical entry direction Applicable load D-Z80 In-line Relay, PLC, IC circuit AC AC AC Load voltage 24V DC or less 48VDC 0VDC Maximum load current Contact protection circuit Internal resistance ma ma None Ω or less (including lead wire length of 3m) ma Lead wire Oil resistant heavy duty vinyl cord, ø3.4, 0.2mm², 2 wire (, [Red, Black]), 3 wire (, Black, [Red, White, Black]), 0.m (D-Z73 only ø2.7, 0.8mm², 2 wire) Note) Refer to page for auto switch common specifications and lead wire lengths. Reed switch D-Z76 Reed switch LED Resistor Zener diode [Red] [Black] Contact protection box CD-P CD-P2 DC (+) LED [Red] Resistor Load Reverse OUT current Black [White] prevention diode DC ( ) [Black] OUT (+) [Red] OUT ( ) [Black] (+) DC power supply ( ) Weights Model D-Z73 D-Z76 D-Z80 Dimensions D-Z73 Switch mounting screw Slotted set screw (M2. x 4l ) 6.2 Lead wire length 0.m 6 9 30. 2.3 Unit: g Lead wire length 3m 3 49 D-Z80 Indicator light Reed switch Contact protection box CD-P CD-P2 OUT (±) [Red] OUT ( ) [Black] Note). The load is an induction load. 2. The lead wire length to the load is m or more. 3. The load voltage is 0VAC. Use a contact protection box in any of the above situations, as the life of the contacts may otherwise be reduced. (Refer to page for detailed specifications of the contact protection boxes.) ± D-Z76, Z80. Switch mounting screw Slotted set screw (M2. x 4l) 6.2 ø2.7 l Operating range (see table below) 2. Most sensitive position Indicator light Type D-Z80 without indicator light 27.6. 2..7 l ø3.4 Operating range (see table below) 2. Most sensitive position Operating range Operating range l 2 7. 6... 63. 80. 0 2 Note) This is a standard including hysteresis, and is not guaranteed. There may be large variations depending on the surrounding environment (variations on the order of ±30%). 2

Solid State Switches/Direct Mount Type A A D-Y9 B /D-Y69 B/D-Y7P(V) Auto Switch Specifications D-Y, D-Y6, D-Y7P, D-Y7PV (with indicator light) Auto switch part no. Electrical entry direction D-Y9A In-line D-Y69A Perpendicular D-Y7P In-line D-Y7PV Perpendicular D-Y9B In-line D-Y69B Perpendicular Wiring type 3 wire 2 wire Output type NPN PNP Applicable load Power supply voltage Current consumption IC circuit, Relay, PLC, 2, 24VDC (4. to 28VDC) ma or less 24VDC relay, PLC Load voltage Load current Internal voltage drop 28VDC or less ma or less.v or less (0.8V or less at ma load current) 80mA or less 0.8V or less 24VDC ( to 28VDC) to ma 4V or less Leakage current 0µA or less at 24VDC 0.8mA or less at 24VDC Indicator light Red LED lights up when ON Lead wire Oil resistant, flexible heavy duty vinyl cord, ø3.4, 0.mm², 2 wire (, [Red, Black]), 3 wire (, Black, [Red, White, Black]), 0.m Note) Refer to page for auto switch common specifications and lead wire lengths. Weights Unit: g Internal circuits Lead wire colors inside [ ] are those prior to conformity with IEC standards. D-Y9A, Y69A DC (+) [Red] Model D-Y9A, Y69A, Y7P, Y7PV D-Y9B, Y69B Dimensions D-Y9A, Y9B D-Y7P 2. 0.m 9 Mounting screw M2. x 4l Slotted set screw Indicator light Lead wire length ø3.4 3m 3 Main switch circuit OUT Black [White] 6.2 29 (0) (3000) (00) DC ( ) [Black] l Operating range (see table below) D-Y7P(V) 2. Most sensitive position Main switch circuit DC (+) [Red] OUT Black [White] DC ( ) [Black] D-Y69A, Y69B D-Y7PV 6.2 2. Mounting screw M2. x 4l Slotted set screw Indicator light 27.3 ø3.4 (0) (3000) (00) D-Y9B, Y69B 8. OUT (+) [Red] l Operating range (see table below) 2. Most sensitive position Main switch circuit OUT ( ) [Black] Operating range Operating range l 2. 6 7. 7. 7 6. 6 7 63 8 80 9. 0 Note) This is a standard including hysteresis, and is not guaranteed. There may be large variations depending on the surrounding environment (variations on the order of ±30%). 3

2 Color Indication Solid State Switches Direct Mount Type D-Y7NW(V)/Y7PW(V)/D-Y7BW(V) Internal circuits Lead wire colors inside [ ] are those prior to conformity with IEC standards. D-Y7NW(V)/3 wire NPN output Main switch circuit DC (+) [Red] OUT Black [White] DC ( ) [Black] Auto Switch Specifications D-Y7W, D-Y7WV (with indicator light) Auto switch part no. Electrical entry direction D-Y7NW In-line D-Y7NWV Perpendicular D-Y7PW In-line D-Y7PWV Perpendicular D-Y7BW In-line D-Y7BWV Perpendicular Wiring type 3 wire 2 wire Output type NPN PNP Applicable load Power supply voltage Current consumption IC circuit, Relay, PLC, 2, 24VDC (4. to 28VDC) ma or less 24VDC relay, PLC Load voltage 28VDC or less 24VDC ( to 28VDC) Load current ma or less 80mA or less to ma Internal voltage drop.v or less (0.8V or less at ma load current) 0.8V or less 4V or less Leakage current 0µA or less at 24VDC 0.8mA or less at 24VDC Indicator light Actuated position... Red LED lights up Optimum operating position... Green LED lights up Lead wire Oil resistant, flexible heavy duty vinyl cord, ø3.4, 0.mm², 3 wire (, Black, [Red, White, Black]), 2 wire (, [Red, Black]), 0.m Note) Refer to page for auto switch common specifications and lead wire lengths. Weights Model D-Y7NW, D-Y7NWV, Y7PW, Y7PWV D-Y7BW, Y7BWV 0.m Lead wire length 3m 4 4 Unit: g D-Y7PW(V)/3 wire PNP output Main switch circuit DC (+) [Red] OUT Black [White] Dimensions D-Y7W 2. 6.2 SMC Mounting screw M2. x 4l Slotted set screw Indicator light ø3.4 DC ( ) [Black] 29 (0) (3000) (00) D-Y7BW(V)/2 wire l Operating range (see table below) 2. Most sensitive position Main switch circuit OUT (+) [Red] D-Y7WV 2. Mounting screw M2. x 4l Slotted set screw Indicator light OUT ( ) [Black] Indicator light/display method 6.2 SMC 27.3 ø3.4 (0) (3000) (00) Operating range ON Indicator Red Green Red OFF 8. l Operating range (see table below) 2. Most sensitive position Optimum operating position Operating range Operating range l 2. 6 7. 7. 7 6. 6 7 63 8 80 9. 0 Note) This is a standard including hysteresis, and is not guaranteed. There may be large variations depending on the surrounding environment (variations on the order of ±30%). 4

Water Resistant 2 Color Indication Solid State Switches/Direct Mount Type D-Y7BAL Water (coolant) resistant type Auto Switch Specifications D-Y7BAL (with indicator light) Auto switch model no. D-Y7BAL Electrical entry direction In-line Wiring type 2 wire Applicable load 24VDC relay, PLC Load voltage 24VDC ( to 28VDC) Load current to ma Internal voltage drop 4V or less Leakage current ma or less at 24VDC Actuated position... Red LED lights up Indicator light Optimum operating position... Green LED lights up Lead wire Oil resistant, flexible heavy duty vinyl cord, ø3.4, 0.mm², 2 wire (, [Red, Black]), 3m Note) Refer to page for auto switch common specifications and lead wire lengths. Weights Unit: g Operating Precautions Caution. Contact SMC if a solution other than water is to be used. Internal circuits Lead wire colors inside [ ] are those prior to conformity with IEC standards. Model D-Y7BAL Dimensions D-Y7BAL Lead wire length 3m 4 D-Y7BAL/2 wire 2. 33 2 3000 OUT (+) [Red] Main switch circuit OUT ( ) [Black] 0.4 6.2 Indicator light Mounting screw M2. x 4l Slotted set screw Indicator light/display method ø3.4 ON.6 Operating range Indicator Red Green Red OFF l Operating range (see table below) 2. Most sensitive position 6.2 Optimum operating position Operating range Operating range l 6 6 6 Note) This is a standard including hysteresis, and is not guaranteed. There may be large variations depending on the surrounding environment (variations on the order of ±30%). 63 6 80 6 0 6.

Magnetic Field Resistant 2 Color Indication Solid State Switches/Rail Mount Type D-PDWL Grommet Operational in an environment with magnetic field disturbance (AC magnetic field). Auto Switch Specifications D-PDW (with indicator light) Auto switch model no. D-PDWL Wiring type 2 wire (non-polar) Applicable load 24VDC relay, PLC Load voltage 24VDC ( to 28VDC) Load current 6 to ma or less Internal voltage drop V or less Leakage current ma or less at 24VDC Operating time ms or less Actuated position.... Red LED lights up Indicator light Optimum operating position Green LED lights up Lead wire Oil resistant, heavy duty vinyl cord, ø6, 0.mm², 2 wire (, [Red, Black]), 3m Note) Refer to page for auto switch common specifications and lead wire lengths. Magnetic Field Resistance Caution Handling Precautions When the AC welding current is 6000A or less, the operational distance between the welding conductor (welding gun or cable) and the cylinder or auto switch can be 0mm. Consult SMC when exceeding 6000A. For use with single-phase AC welders. Cannot be used with DC inverter welder (includes rectifying type), arc welder, or condenser type welder. Auto Switch Internal Circuit Lead wire colors inside [ ] are those prior to conformity with IEC standards. Auto Switch Weights Model D-PDWL 3m Lead wire length m 2 Unit: g Dimensions Main switch circuit OUT (±) [Red] OUT ( ) [Black] ± Indicator light/display method ON Operating range OFF Indicator Red Green Red Optimum operating position Operating range Operating range l 4. 3.9 63 4.8 80 4.2 0 Note) This is a standard including hysteresis, and is not guaranteed. There may be large variations depending on the surrounding environment (variations on the order of ±30%). 4.2 6

Series MLGP Safety Instructions These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by a label of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 444 Note ), JIS B 8370 Note 2) and other safety practices. Caution : Operator error could result in injury or equipment damage. Warning : Operator error could result in serious injury or loss of life. Danger : In extreme conditions, there is a possible result of serious injury or loss of life. Note ) ISO 444: Pneumatic fluid power -- Recommendations for the application of equipment to transmission and control systems Note 2) JIS B 8370: General Rules for Pneumatic Equipment Warning. The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements. 2. Only trained personnel should operate pneumatically operated machinery and equipment. Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of pneumatic systems should be performed by trained and experienced operators. 3. Do not service machinery/equipment or attempt to remove components until safety is confirmed.. Inspection and maintenance of machinery/equipment should only be performed after confirmation of safe locked-out control positions. 2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply pressure for this equipment and exhaust all residual compressed air in the system. 3. Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod, etc. (Bleed air into the system gradually to create back pressure.) 4. Contact SMC if the product is to be used in any of the following conditions:. Conditions and environments beyond the given specifications, or if product is used outdoors. 2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverages, recreation equipment, emergency stop circuits, press applications, or safety equipment. 3. An application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis. 7

Series MLGP Actuator Precautions Be sure to read before handling. Design. There is a possibility of dangerous sudden action by air cylinders if sliding parts of machinery are twisted due to external forces, etc. In such cases, human injury may occur; e.g., by catching hands or feet in the machinery, or damage to the machinery itself may occur. Therefore, the machine should be designed to avoid such dangers. 2. A protective cover is recommended to minimize the risk of personal injury. If a stationary object and moving parts of a cylinder are in close proximity, personal injury may occur. Design the structure to avoid contact with the human body. 3. Securely tighten all stationary parts and connected parts so that they will not become loose. Especially when a cylinder operates with high frequency or is installed where there is a lot of vibration, ensure that all parts remain secure. 4. A deceleration circuit or shock absorber, etc., may be required. When a driven object is operated at high speed or the load is heavy, a cylinder's cushion will not be sufficient to absorb the shock. Install a deceleration circuit to reduce the speed before cushioning, or install an external shock absorber to relieve the shock. In this case, the rigidity of the machinery should also be examined.. Consider emergency stops. Design so that human injury and/or damage to machinery and equipment will not be caused when machinery is stopped by a safety device under abnormal conditions, a power outage or a manual emergency stop. 6. Consider the action when operation is restarted after an emergency stop or abnormal stop. Design the machinery so that human injury or equipment damage will not occur upon restart of operation. When the cylinder has to be reset at the starting position, install safe manual control equipment. Selection. Check the specifications. The products advertised in this catalog are designed according to use in industrial compressed air systems. If the products are used in conditions where pressure, temperature, etc., are out of specification, damage and/or malfunction may be caused. Do not use in these conditions. Consult SMC if you use a fluid other than compressed air.. Operate within the limits of the maximum usable stroke. The piston rod will be damaged if operated beyond the maximum stroke. Refer to the air cylinder model selection procedures for the maximum usable stroke. 2. Operate the piston within a range such that collision damage will not occur at the stroke end. Operate within a range such that damage will not occur when the piston having inertial force stops by striking the cover at the stroke end. Refer to the cylinder model selection procedure for the range within which damage will not occur. 3. Use a speed controller to adjust the cylinder drive speed, gradually increasing from a low speed to the desired speed setting. Mounting Warning Warning Caution Caution. Do not scratch or gouge the sliding parts of the cylinder tube or piston rod, etc., by striking or grasping them with other objects. Cylinder bores are manufactured to precise tolerances, so that even a slight deformation may cause malfunction. Moreover, scratches or gouges, etc., in the piston rod may lead to damaged seals and cause air leakage. 2. Do not use until you verify that the equipment can operate properly. After mounting, repair or modification, etc., connect the air supply and electric power, and then confirm proper mounting by means of appropriate function and leak tests. 3. Instruction manual The product should be mounted and operated after thoroughly reading the manual and understanding its contents. Keep the instruction manual where it can be referred to as needed. 8

Series MLGP Actuator Precautions 2 Be sure to read before handling. Piping Caution. Preparation before piping Before piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe. 2. Wrapping of pipe tape When screwing together pipes and fittings, etc., be certain that chips from the pipe threads and sealing material do not get inside the piping. Also, when pipe tape is used, leave. to 2 thread ridges exposed at the end of the pipe. Wrapping direction Expose approx. 2 threads Pipe tape Lubrication Caution. Lubrication of cylinder The cylinder has been lubricated for life at the factory and can be used without any further lubrication. Air Supply Warning. Use clean air. Do not use compressed air that includes chemicals, synthetic oils containing organic solvents, salt or corrosive gases, etc., as it can cause damage or malfunction. Caution. Install air filters. Install air filters at the upstream side of valves. The filtration degree should be µm or finer. 2. Install an after-cooler, air dryer or water separator, etc. Air that includes much drainage can cause malfunction of valves and other pneumatic equipment. To prevent this, install an after-cooler, air dryer or water separator, etc. 3. Use the product within the range of specifications for fluid temperature and ambient temperature. Take measures to prevent freezing, since moisture in circuits can freeze under C, and this may cause damage to seals and lead to malfunction. Refer to the "Air Cleaning Equipment" catalog for details on compressed air quality. Operating Environment Warning. Do not use in environments where there is a danger of corrosion. Refer to the construction drawings regarding cylinder materials. 2. In dusty locations or where water or oil, etc., splash on the equipment, install a protective cover, etc. Maintenance Warning. Perform maintenance according to the procedure indicated in the instruction manual. If handled improperly, malfunction and damage of machinery or equipment may occur. 2. Removal of equipment, and supply and exhaust of compressed air. When removing equipment, first check measures to prevent dropping of driven objects and run-away of equipment, etc. Then cut off the supply pressure and electric power, and exhaust all compressed air from the system. When machinery is restarted, proceed with caution after confirming measures to prevent lurching. Caution. Drain flushing Remove drainage from air filters regularly. 9