FanFolder Spare Part Manual Another quality product from: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) 422 31 92 Service Number: +41 (71) 422 31 58 Fax: +41 (71) 422 31 44 E-Mail: info@mattitech.ch Web: www.mattitech.ch 20060403.0v 1
FanFolder is a trademark of Matti Technology AG, Switzerland Copyright by Matti Technology AG, Switzerland. All rights reserved. Under copyright laws, neither the documentation nor the software may be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of Matti Technology AG, Switzerland, except in the manner described in the documentation. Matti Technology AG, Switzerland reserves the right, without notice, to alter or improve the design or specifications of the products described herein. No warranty or guarantee of any kind is expressed or implied by information contained herein. 20060403.0v 2
Dear Customer Thank you for purchasing a FanFolder high performance printing system. The FanFolder provides the Technology you need to print and dry at high speeds. With this system, your company will increase throughput and quality. The FanFolder is one of many high-quality, innovative systems available from Matti Technology AG, Switzerland. If you would like information on our other systems or require technical assistance or spare part replacement, please contact one of our field service or customer service specialists at: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) 422 31 92 Service Number: +41 (71) 422 31 58 Fax: +41 (71) 422 31 44 E-Mail: info@mattitech.ch Web: www.mattitech.ch Again, thank you and welcome to the growing family of Matti Technology AG customers. We appreciate your current and continued business. Sincerely, Dr. Dieter Woschitz President Pascal Fäh Vice President Operating 20060403.0v 3
1 Table of Contents FanFolder Spare Part Manual 1 1 Table of Contents 4 1.1 List of Illustrations 4 1.2 List of Tables 6 2 Foreword 7 2.1 Important 7 3 Labels 8 3.1 Safety Labels 8 3.1.1. Dangerous voltage 8 3.1.2. Burn hazard 8 3.1.3. Danger of cuts from moving paper 8 3.1.4. Danger of crushing 9 3.1.5. Pinch pint rollers 9 3.1.6. Pinch point from moving parts 9 3.1.7. Danger of entanglement from belt drive 10 3.1.8. Danger of entanglement from rotating gear 10 3.1.9. Danger of cutting blade 10 3.1.10. Danger of cutting of fingers or hand 11 3.2 Text warning Labels 11 3.2.1. Running with different voltages and frequencies 11 3.2.2. Disconnect main switch before servicing 12 3.2.3. This switch does not disconnect all power of this machine 12 3.2.4. Inside the dryer it is maybe very hot 13 3.2.5. Compressor installed under the cover 13 4 Mechanical Item 14 4.1 Carriage Assembly 14 4.2 Beater shaft assembly 19 4.3 Internal conveyor Assembly 21 4.4 Folder side frame assembly 24 4.5 Pin wheel and chute assembly 27 4.6 Dancer assembly 33 4.7 Side Covers 35 4.8 Outfeed Assembly 38 5 Electrical Items 41 5.1 Parts fixed on machine 41 5.2 Electrical panel 44 1.1 List of Illustrations Illustration 1: Dangerous voltage 8 Illustration 2: Burn hazard 8 Illustration 3: Danger form cut of moving paper 8 Illustration 4: Danger of crushing 9 Illustration 5: Pinch point rollers 9 Illustration 6: Danger from moving parts 9 Illustration 7: Danger of entanglement from belt drive 10 Illustration 8: Danger of rotating gear 10 Illustration 9: Danger of cutting blade 10 20060403.0v 4
Illustration 10: Danger of cutting of fingers or hand / angled blade 11 Illustration 11: Running with different voltages and frequencies 11 Illustration 12: Disconnect main switch before servicing 12 Illustration 13: This switch does not disconnect all power of this machine 12 Illustration 14: Inside the dryer it is maybe very hot 13 Illustration 15: Compressor installed under the cover 13 Illustration 16: Carriage Assembly 1 14 Illustration 17: Carriage Assembly 2 15 Illustration 18: Carriage Assembly 3 16 Illustration 19: Beater shaft assembly 19 Illustration 20: Internal conveyor Assembly 1 21 Illustration 21: Internal conveyor Assembly 2 22 Illustration 22: Folder side frame assembly 1 24 Illustration 23: Folder side frame assembly 2 25 Illustration 24: Pin wheel and chute assembly 1 27 Illustration 25: Pin wheel and chute assembly 2 28 Illustration 26: Pin wheel and chute assembly 3 29 Illustration 27: Dancer assembly 33 Illustration 28: Drive side Covers 35 Illustration 29: Operator side Covers 36 Illustration 30: Outfeed Assembly 1 38 Illustration 31: Outfeed Assembly 2 39 lllustration 32: Compact Power Entry Module with switch and fuse 41 Illustration 33: Label for e-stop button, 4 Language 41 Illustration 34: E-Stop button, 2 contact 41 Illustration 35: Cylindrical Proximity Sensor M8, short form 41 Illustration 36: Door safety switch 42 Illustration 37: Operator key vertical mounting 42 Illustration 38: Operator key horizontal mounting 42 Illustration 39: Switch unit, 1 contact 42 Illustration 40: Flange Shape round 42 Illustration 41: Lamp cap green, round 42 Illustration 42: Lamp cap blue, round 42 Illustration 43: Mechanical Touch Switch 42 Illustration 44: AC-Motor AL90S / L-8 8Pole - 750min-1 0.37kW 43 Illustration 45: Electric fan motor 43 Illustration 46: Dancer potentiometer 43 Illustration 47: Magnetic Break 43 Illustration 48: Power supply 60W 230VAC/ 24VDC 44 Illustration 49: MY-relays max. 5A 44 Illustration 50: 24 DC Relay 2 pole 5A, 24VDC 44 Illustration 51: Socket for G2R-Relays 44 Illustration 52: Clip & Release lever 44 Illustration 53: SLC-Socket to MY socket 45 Illustration 54: Clip & Release lever 45 Illustration 55: 2-conductor through terminal block 45 Illustration 56: 2-conductor ground terminal block 45 Illustration 57: Adjacent jumper 45 Illustration 58: Outlet filter RAL7032 46 Illustration 59: Compact enclosure painted, with mounting plate single door 46 Illustration 60: Fan-and-filter unit, 55 m³/h 230V, 50/60 Hz 46 Illustration 61: Single Phase RFI Filter 46 Illustration 62: frequency converter 47 20060403.0v 5
1.2 List of Tables 20060403.0v 6
2 Foreword The purpose of this manual is to provide the necessary information to enable experienced personnel to maintain the FanFolder Printing System. It is assumed that all necessary tools, precision measuring devices and equipment for safely maintaining this system will be available. Information and data is based on the latest product information available at the time of writing. The right is reserved to make changes at any time, in materials, specifications, models and discontinue models. Note: In order to clearly show details of this system some covers, shields, door or guards have either been removed or shown in an open position. All such protective devices must be installed in position before operating the system. 2.1 Important Carefully read the instructions and safety precautions given in this manual. Do not attempt to maintain this system until you have thoroughly read and understood the data contained in this manual. At the time of writing, this manual was completely up-to-date. However, due to product development, some illustrations or descriptions contained herein may vary to a slight extent from the system delivered to you. This merely implies that the system has been improved to better fulfill your requirements. If there are any questions, you are encouraged to contact our field service personnel for assistance at: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) 422 31 92 Service Number: +41 (71) 422 31 58 Fax: +41 (71) 422 31 44 E-Mail: info@mattitech.ch Web: www.mattitech.ch 20060403.0v 7
3 Labels The following chapters explains the different labels used on the transport system. 3.1 Safety Labels 3.1.1. Dangerous voltage Illustration 1: Dangerous voltage Dangerous voltage. Contact may cause electric shock or burn. DANGER! Power terminals remain live up to 3 minutes after mains disconnection. 3.1.2. Burn hazard Illustration 2: Burn hazard Burn hazard, hot surface. Do not touch the surface of this component during equipment operation. Allow to cool down before servicing. 3.1.3. Danger of cuts from moving paper Illustration 3: Danger form cut of moving paper Danger of cuts from moving paper. Keep body away form edge of moving paper. 20060403.0v 8
3.1.4. Danger of crushing Illustration 4: Danger of crushing Danger of crushing from moving paper roll. Stand back from the lift arms and paper roll during operation. 3.1.5. Pinch pint rollers Illustration 5: Pinch point rollers Pinch point danger from rollers. Keep hands and clothing away from rotating rollers. 3.1.6. Pinch point from moving parts Illustration 6: Danger from moving parts Danger from moving parts. Moving parts can crush and cut. Do not operate with guard removed. Follow lockout procedure before servicing. Disconnect main power before servicing. 20060403.0v 9
3.1.7. Danger of entanglement from belt drive Illustration 7: Danger of entanglement from belt drive Danger of entanglement from belt drive. Shear hazard. Moving part can crush and cut. Keep hand clear. Do not operate with guard removed. Follow lockout procedure before servicing. 3.1.8. Danger of entanglement from rotating gear Illustration 8: Danger of rotating gear Danger of rotating gear. Keep hands and clothing away from rotating gear. Danger of entanglement from gear. Moving part can crush and cut. Keep hand clear. Do not operate with guard removed. Follow lockout procedure before servicing. 3.1.9. Danger of cutting blade Illustration 9: Danger of cutting blade Danger of cutting blade. Shear hazard. Moving part can crush and cut. Keep hand clear. Do not operate with guard removed. Follow lockout procedure before servicing. 20060403.0v 10
3.1.10. Danger of cutting of fingers or hand Illustration 10: Danger of cutting of fingers or hand / angled blade Danger of cutting of fingers or hand. Moving parts can crush and cut. Do not operate with guard removed. Follow lockout procedure before servicing. 3.2 Text warning Labels 3.2.1. Running with different voltages and frequencies Illustration 11: Running with different voltages and frequencies 20060403.0v 11
3.2.2. Disconnect main switch before servicing Illustration 12: Disconnect main switch before servicing 3.2.3. This switch does not disconnect all power of this machine Illustration 13: This switch does not disconnect all power of this machine 20060403.0v 12
3.2.4. Inside the dryer it is maybe very hot Illustration 14: Inside the dryer it is maybe very hot 3.2.5. Compressor installed under the cover Illustration 15: Compressor installed under the cover 20060403.0v 13
4 Mechanical Item 4.1 Carriage Assembly Illustration 16: Carriage Assembly 1 20060403.0v 14
Illustration 17: Carriage Assembly 2 20060403.0v 15
Illustration 18: Carriage Assembly 3 20060403.0v 16
Object - # Part - # Description Quantity 4 102655 THRUST WASHER 2 5 102768 ADJUSTER BAR 2 6 103720 LAYSHAFT 1 7 104052 TABLE DRIVE SHAFT 1 8 104053 JOCKEY SPINDLE 1 10 201285 SIDE GUIDE 2 11 203117 SUPPORT BLOCK 2 12 201776 SUPPORT BLOCK 2 13 201962A SPACER BLOCK 2 14 201962B SPACER BLOCK 2 15 201783B ADJUSTER BLOCK 1 16 202088 ADJUSTER BLOCK 1 17 202870 ADJUSTER BLOCK 1 18 202871 ADJUSTER BLOCK 1 19 202097 TIE BAR 2 20 202226 PAPER GUIDE BLOCK 2 21 203116 SUPPORT BLOCK 1 23 300621 ROUND RACK 2M 2 24 300623 SPUR GEAR 12T 2M 4 25 300625 BEVEL GEAR SET 19T 2 26 300778 BEVEL GEAR SET 19T 1 27 300945 CHAIN SPROCKET 19T X 3/8" P 1 29 400709 SPUR GEAR GUARD 4 30 501042 SPACER 20 O/D X 12 I/D X 18 THK 2 31 600041 KEY 5 X 5 X 20 LG - TAPPED 2 32 600045E KEY 5 X 5 X 20 LG - FORM C 2 33 600045F KEY 5 X 5 X 20 LG - FORM C 2 34 600048D KEY 8 X 7 X 36 LG - FORM A 1 35 600062A KEY 6 X 6 X 30 LG FORM C 1 37 012014 TIMING PULLEY - 20T 1 38 015004 TAPERLOCK BUSH 1 39 018002 BEARING 2 40 018004 BEARING 1 41 018042 BEARING 2 42 018062 BEARING 1 43 017007 OILITE BUSH 2 44 017033 OILITE BUSH 2 45 017035 OILITE BUSH 2 46 017055 OILITE BUSH 1 47 017097 BEARING BUSH 6 48 017098 BEARING BUSH 2 49 013032 INTERNAL CIRCLIP - 32mm 4 50 014015 EXTERNAL CIRCLIP - 15mm 5 51 014100 GRIP RING - 20mm 1 52 014095 GRIP RING - 15mm 1 53 001043 HAND SCREW - 40mm DIA x M8 2 54 001104 HAND KNOB - MODIFIED 2 55 022013 THUMBSCREW M6 X 25 LG 2 56 028013 THUMBNUT M6 2 57 401472 FORM LENGTH INDICATOR 2 58 401523 FOLDER SCALE BRACKET 1 20060403.0v 17
59 700034 FOLDER SCALE 1 60 700035 FOLDER SCALE 1 20060403.0v 18
4.2 Beater shaft assembly Illustration 19: Beater shaft assembly 20060403.0v 19
Object - # Part - # Description Quantity 1 102767 BEATER SHAFT 1 2 103730 BEATER SHAFT 1 3 101074 R.H. SPIRAL 2 4 101075 L.H. SPIRAL 2 5 700312 270' BEATER 8 6 700311 90' BEATER 4 7 103731 TIMING COUPLING 1 10 203115 CLAMP PLATE 12 11 203114 GEARBOX BODY 4 13 300997 R.H. HELICAL GEAR 2 14 300998 L.H. HELICAL GEAR 2 15 300999 R.H. HELICAL GEAR 2 16 301000 L.H. HELICAL GEAR 2 18 018002 BEARING 4 19 018012 BEARING 16 20 014012 EXTERNAL CIRCLIP - 12mm 7 22 022011 THUMBSCREW M4 X 25 LG 12 23 022013 THUMBSCREW M6 X 25 LG 4 24 028013 THUMBNUT M6 4 26 037002 GREASE NIPPLE - M6 STRAIGHT 4 27 007031 TAPER PLUG 1/8" BSP 4 20060403.0v 20
4.3 Internal conveyor Assembly Illustration 20: Internal conveyor Assembly 1 20060403.0v 21
Illustration 21: Internal conveyor Assembly 2 20060403.0v 22
Object - # Part - # Description Quantity 1 102766 PIVOT SHAFT 1 2 102955 EXTENSION SHAFT 1 3 104085 TENSION ROLLER 1 4 103133 ELEVATING ROLLER 1 5 103134 ROLLER SHAFT 1 6 103135 TIE BAR - LIFT ARM 1 7 103136 PIVOT BAR 1 8 104081 DRIVE ROLLER 1 9 104084 JOCKEY SPINDLE 1 10 103739 IDLER SPIGOT 1 11 104345 JOCKEY SPINDLE 1 13 103792 SPRING STUD 2 15 202869 CHAIN TENSIONER PLATE 3 17 201137 SUPPORT ARM 2 18 203123 TENSION ARM 2 19 202343 EXTENSION SHAFT SUPPORT 1 20 202344 WORM BLOCK 2 21 203122 ZERO MAX PLATE 1 23 301017 WORM WHEEL - 16DP 72T 1 24 300359 WORM SHAFT - 16DP 4 START 1 25 300952 IDLER SPROCKET 3 26 103740 IDLER SPIGOT 2 31 301011 CHAIN SPROCKET 30T 3/8" PITCH 1 32 301012 CHAIN SPROCKET 14T 3/8" PITCH 2 33 300953 CHAIN SPROCKET 12T 3/8" PITCH 1 34 300957 CHAIN SPROCKET 12T 3/8" PITCH 1 35 500445 CHAIN TENSIONER SPACER 3 39 600048F KEY 8 X 7 X 30 LG 1 40 600059G KEY 8 x 7 x 25 LG 2 41 600059C KEY 8 X 7 X 25 LG 2 52 001108 HAND KNOB - 100mm DIA 1 53 001109 HAND KNOB - 54mm DIA 1 54 014095 GRIP RING - 15mm 2 55 014020 EXTERNAL CIRCLIP - 20mm 4 61 017011 OILITE BUSH 2 62 017017 OILITE BUSH 2 63 017035 OILITE BUSH 2 64 017156 OILITE BUSH - MODIFIED 12 LG 1 65 017150 OILITE BUSH 4 66 017137 BEARING BUSH - MODIFIED 10 LG 2 67 018004 BEARING 2 68 018058 BEARING 2 70 025019 TENSION SPRING 2 71 022001 ADJUSTING SCREW - M6 1 72 028013 THUMBNUT M6 1 74 011111 FLAT BELT - 1495 LG x 50 WIDE 6 77 002059 ZEROMAX SPEED REDUCER 1 20060403.0v 23
4.4 Folder side frame assembly Illustration 22: Folder side frame assembly 1 20060403.0v 24
Illustration 23: Folder side frame assembly 2 Object - # Part - # Description Quantity 1 100033 TIE BAR 2 2 104298 STAND-OFF GUARD 4 3 104296 STAND-OUTRIGGER PLATE 3 4 104232 IDLER SHAFT 1 5 104314D JOCKEY SHAFT 1 6 104314G JOCKEY SHAFT 1 7 205216 FOLDER SIDEPLATE OP SIDE 1 8 205217 FOLDER SIDEPLATE DRIVE SIDE 1 9 201140 JOCKEY BASE 2 10 202892 CROSS BAR 2 11 203299 LIMIT SWITCH BRACKET 1 12 202852 MACHINE TIE BAR 2 13 203473 OUTRIGGER PLATE 1 15 401283 GUARD CLEAT 4 16 401878 BASE PLATE 1 20060403.0v 25
17 403223 UPPER BACK PLATE 1 18 401877 CHAIN COVER 1 19 402615 LOWER BACK PLATE 1 20 401732 LIMIT SWITCH BRACKET 1 21 401733 LIMIT SWITCH BRACKET 1 23 301082 TIMING PULLEY MODIFIED 1 24 301083 TIMING PULLEY MODIFIED 1 25 012135 TIMING PULLEY - 90T HTD 1 27 011007 TIMING BELT HTD 1440-8M-30 1 28 015059 TAPERLOCK BUSH 1 30 500971 SPACER 1 31 600067F KEY 8 X 7 X 95 LG 1 33 017173 BEARING BUSH 2 34 018025 BEARING 4 35 018059 BEARING 2 36 014025 EXTERNAL CIRCLIP - 25mm 4 37 023001 CASTOR 2 38 023002 CASTOR 2 39 029036 SHOULDER SCREW 12 DIA x 30 LG 4 (M10) 41 105667 GEAR POST 1 42 105666 CLAMP RING 1 47 104564 STANDOFF 1 49 001124 HAND KNOB - TRI-POINT 1 20060403.0v 26
4.5 Pin wheel and chute assembly Illustration 24: Pin wheel and chute assembly 1 20060403.0v 27
Illustration 25: Pin wheel and chute assembly 2 20060403.0v 28
Illustration 26: Pin wheel and chute assembly 3 20060403.0v 29
Object - # Part - # Description Quantity 1 101481 STOP BOSS 1 2 101907 FOLDER PINWHEEL 2 3 101908 SUPPORT DISC - SPLIT 4 4 102431 QUADRANT IDLER SHAFT 1 5 102441 BEARING HOUSING 1 6 102444 STUB SHAFT 1 7 102954 CHUTE SHAFT 1 8 103048 HUB - FOLDER STROKE ADJUSTER 1 9 103713 INPUT SHAFT 1 10 103726 GUIDE BAR 1 11 104054 STAND-OFF 3 12 104056 JOCKEY SPINDLE 1 13 104057 DRIVE SHAFT - PINWHEEL 1 14 104080 PIVOT BAR 1 15 104134 BRUSH TENSION ADJUSTER 2 16 104135 TENSION LEVER 2 17 105050 STOP BOSS 2 18 105202 PIVOT BAR 1 19 105392 SPRING POST 1 20 105664 MARKER DISC 1 21 105665 PIVOT BOLT 1 22 105666 CLAMP RING 1 23 105745 CLAMP EXTENSION 1 24 105972 FOLDER ADJUSTMENT PLATE 1 25 106259 CHUTE DRIVE SHAFT L.H. 1 29 201145 CRANK ARM 1 30 201427A BRUSH ADJUSTER BLOCK 1 31 201427B BRUSH ADJUSTER BLOCK 1 32 201765 MOUNTING ANGLE 2 33 201774 QUADRANT PLATE 1 34 202550 PINWHEEL TAKE-OFF BLOCK 2 35 202551 CENTRE TAKE-OFF BLOCK 1 36 202847 FOLDER ARM 2 37 203121 CRANK ARM 1 38 203225 BRAKE PLATE 1 39 203921 PIVOT BAR 1 40 204067 BRUSH ADJUSTER BLOCK 1 41 204068 BRUSH ADJUSTER LEVER 1 42 205213 QUADRANT PLATE WELDING L.H. 1 43 205327 TORSION BEAM 1 44 205328 TORSION BEAM BLOCK 2 47 300522 SPUR GEAR - 36T M1.5 1 48 300523 SPUR GEAR - 48T M1.5 1 49 300604 CHANGE GEAR 12" - 72T 1 52 400770 TIMING INDICATOR BRACKET 1 53 401283 GUARD CLEAT 4 54 401318 FIXED FRONT CHUTE 1 55 401319 FIXED REAR CHUTE 1 56 401571 CHUTE 2 57 402289 BRUSH BACKING STRIP 1 58 402617 SCALE BRACKET 2 20060403.0v 30
59 402696 CRASH SWITCH BRACKET 1 60 403224 WEB SUPPORT PLATE L.H. FIXED 1 61 403225 WEB SUPPORT PLATE L.H. HINGED 1 65 500108 SPACER 25 O/D X 6.5 I/D 6 LG 1 66 500139 SPACER 20 O/D X 6.5 I/D X 3 LG 2 67 500362 SPACER 25 O/D X 20 I/D X 8.5 LG 1 68 500568 SPACER 20 O/D X 12.1 I/D X 4 LG 1 69 500964 SPACER 16 O/D X 10.1 I/D X 5 LG 1 70 501045 PINWHEEL PIN 48 73 600012 PINWHEEL KEY 8 X 7 X 56 LG 2 74 600045D KEY 5 X 5 X 17 LG FORM C 1 75 600046H KEY 6 X 6 X 45 LG FORM C 1 76 600046J KEY 6 X 6 X 16 LG FORM C 1 77 600046K KEY 6 X 6 X 35 LG FORM A 1 78 600059C KEY 8 X 7 X 25 LG 1 79 600059E KEY 8 X 7 X 45 LG FORM C 1 80 600059F KEY 8 X 7 X 28 LG FORM A 1 81 600067E KEY 8 X 7 X 40 LG FORM A 1 85 700295 TENSION WASHER 1 86 700397 BRUSH STRIP 540 LG 1 87 700479 BRUSH STRIP 560mm LONG 1 88 700480 BRUSH BLADE 1 90 001124 HAND KNOB - TRI-POINT 1 92 002013 BRAKE- ELECTRO-MAGNETIC 24V 1 94 011031 TIMING BELT 600 H 100 1 95 011053 TIMING BELT. 210 L 100 2 97 012011 TIMING PULLEY - 32T 1 98 012014 TIMING PULLEY - 20T 1 99 012082 TIMING PULLEY - 23T 2 101 013040 INTERNAL CIRCLIP - 40mm 2 102 013042 INTERNAL CIRCLIP - 42mm 2 103 013062 INTERNAL CIRCLIP - 62mm 2 104 013080 INTERNAL CIRCLIP - 80mm 4 106 014017 EXTERNAL CIRCLIP - 17mm 1 107 014020 EXTERNAL CIRCLIP - 20mm 5 108 014025 EXTERNAL CIRCLIP - 25mm 4 109 014050 EXTERNAL CIRCLIP - 50mm 3 110 014095 GRIP RING - 15mm 1 112 015004 TAPERLOCK BUSH 1 113 015006 TAPERLOCK BUSH 1 114 015015 TAPERLOCK BUSH 2 116 017149 OILITE BUSH 2 118 018004 BEARING 2 119 018021 BEARING 2 120 018023 BEARING 1 121 018024 BEARING 3 122 018025 BEARING 1 123 018026 BEARING 1 124 018042 BEARING 2 125 018055 BEARING 2 126 018059 BEARING 4 128 022001 ADJUSTING SCREW - M6 4 20060403.0v 31
130 25016 SPRING 1 132 27011 CLAMP LEVER 1 134 28004 T-NUT 1 135 28063 THUMBNUT M6 6 137 29034 SHOULDER BOLT 12 DIA X 20 LG - M10 1 139 36006 LOCKSCREW M8 X 45 LG 2 140 36021 SPRING PLUNGER 4 142 39003 M6 STUDDING X 40mm LG 1 144 70053 CRASH DETECTOR SWITCH 1 145 70054 SWITCH COVER 1 20060403.0v 32
4.6 Dancer assembly Illustration 27: Dancer assembly Object - # Part - # Description Quantity 2 103743 BALANCE WEIGHT 1 3 103744 TIE BAR 2 4 103745 DANCE ROLLER 5 5 103747 DANCE SPINDLE 1 6 103754 STOP BAR 1 7 700376 GUIDE COLLAR 6 8 104565 PATH ROLLER SHAFT 3 10 203145 POT ACTUATING ARM 1 11 203136 WEIGHT ARM 1 12 202878 LIGHT DANCER ARM 2 13 203492 SWITCH ARM 1 20060403.0v 33
14 500970 SPACER 12 O/D X M5 I/D X 63 LG 1 15 500692 SPACER 10 O/D X 5.5 I/D 5 LG 1 16 500853 SPACER 12 O/D X 8 I/D X 3 LG 6 18 014092 GRIP RING - 8mm 6 20 018052 BEARING 10 21 018135 BEARING UNIT - FLANGED 2 23 022001 ADJUSTING SCREW - M6 1 26 069012 Dancer potentiometer 1 27 033038 OIL SEAL 6 20060403.0v 34
4.7 Side Covers Illustration 28: Drive side Covers 20060403.0v 35
Illustration 29: Operator side Covers Object - # Part - # Description Quantity 1 403294 DRIVE SIDE PANEL 1 2 403295 DRIVE SIDE DOOR 1 3 403296 OP SIDE PANEL 1 4 403297 OP SIDE DOOR 1 5 403300 OP SIDE BOX FRAME 1 6 403301 DRIVE SIDE BOX FRAME 1 7 403302 TOP COVER FRAME 1 8 403303 BACK COVER 1 9 403304 SEPARATOR 1 10 403305 OVER COVER 1 20060403.0v 36
12 205318 TOP COVER STOP 2 14 700710 TOP HATCH WINDOW 1 15 700711 DOOR WINDOW 1 16 700712 INTERNAL COVER 1 17 700713 FOLD LENGTH LEGEND 1 18 700714 TABLE SPEED LEGEND 1 21 005075 HINGE - CONCEALED 4 22 005079 QUAD PANEL LATCH 8 23 005095 PUSH LOCK LATCH 2 24 005096 KEY 2 26 E0394A RUBBER BUFFER 2 20060403.0v 37
4.8 Outfeed Assembly Illustration 30: Outfeed Assembly 1 20060403.0v 38
Illustration 31: Outfeed Assembly 2 20060403.0v 39
Object - # Part - # Description Quantity 1 102971A BELT SPACER 2 2 102971B BELT SPACER 4 3 104089 CONVEYOR TIE BAR 2 4 103794 SPINDLE 1 5 104268 REDUCTION ROLLER 1 6 103768 TAIL ROLLER 6 7 103749 OUTFEED ROLLER 1 8 105973 CONVEYOR ROLLER SHAFT 1 10 201163 LEG TIE 2 11 202329 TENSIONER ARM 2 12 205214 CONVEYOR SIDEPLATE DRIVE SIDE 1 13 205215 CONVEYOR SIDEPLATE OP SIDE 1 14 203248 SUPPORT PLATE 4 15 203249 CONVEYOR FINGER SHAFT 1 24 500270 SPACER - LEG TIE 2 26 700386 CONVEYOR TOP 1 31 011182 FLAT BELT 3135 LG x 38 WIDE 5 33 014100 GRIP RING - 20mm 4 34 014025 EXTERNAL CIRCLIP - 25mm 2 38 017141 BEARING BUSH - MODIFIED 10 LG 2 39 018004 BEARING 2 40 018005 BEARING 2 41 018061 BEARING 2 43 050004 3-WAY JOINT FLAT 2 44 023030 CASTOR 2 45 050067 SQUARE TUBING 25mm SQ x 578 LG 1 46 050070 SQUARE TUBING 25mm SQ x 284 LG 2 47 050068 SQUARE TUBING 25mm SQ x 427 LG 2 20060403.0v 40
5 Electrical Items 5.1 Parts fixed on machine Description Part number Photo lllustration 32: Compact Power Entry Module with switch and fuse 113422 Illustration 33: Label for e-stop button, 4 Language Illustration 34: E-Stop button, 2 contact SRT1 A165E-S-02 Illustration 35: Cylindrical Proximity Sensor M8, short form E2A-S08KS02-WP-B1 20060403.0v 41
Illustration 36: Door safety switch D4DS-15FS Illustration 37: Operator key vertical mounting D4DS-K2 Illustration 38: Operator key horizontal mounting D4DS-K1 Illustration 39: Switch unit, 1 contact Illustration 40: Flange Shape round Illustration 41: Lamp cap green, round Illustration 42: Lamp cap blue, round A16-1 A16-CTM A16L-TG A16L-TA Illustration 43: Mechanical Touch Switch D5B-1513 20060403.0v 42
Illustration 44: AC-Motor AL90S / L-8 8Pole - 750min-1 0.37kW TEAL 90s Illustration 45: Electric fan motor B20 IL-2-2/090 Illustration 46: Dancer potentiometer Illustration 47: Magnetic Break 069012 002013 20060403.0v 43
5.2 Electrical panel Description Part number Photo Illustration 48: Power supply 60W 230VAC/ 24VDC S8VS-06024 Illustration 49: MY-relays max. 5A MY4-IN1-D2 24DC Illustration 50: 24 DC Relay 2 pole 5A, 24VDC G2R-2-SNDI Illustration 51: Socket for G2R-Relays P2RF-08-S Illustration 52: Clip & Release lever P2CM-S 20060403.0v 44
Illustration 53: SLC-Socket to MY socket PYF14S Illustration 54: Clip & Release lever Illustration 55: 2-conductor through terminal block PYCM-14S 280-101 Illustration 56: 2-conductor ground terminal block 280-107 Illustration 57: Adjacent jumper 280-402 20060403.0v 45
Illustration 58: Outlet filter RAL7032 3322.200 Illustration 59: Compact enclosure painted, with mounting plate single door 1380.600 Illustration 60: Fan-and-filter unit, 55 m³/h 230V, 50/60 Hz 3322.100 Illustration 61: Single Phase RFI Filter Installed behind Frequency converter 3G3MV-AB004 3G3MV-PFI1010E 20060403.0v 46
Illustration 62: frequency converter 3G3MV-AB004 20060403.0v 47