Industrial applications SUITABLE FOR ANY SCENARIO ZEPPELIN DRIVE TRAINS. OPTIMALLY INTEGRATED DRIVE TRAINS FOR MOBILE, SEMI-MOBILE, AND STATIONARY APPLICATIONS
ZEPPELIN DRIVE TRAINS OPTIMALLY INTEGRATED. INDUSTRIAL POWER PACKS A SYSTEM SOLUTION FOR POWERFUL OUTPUT. For all applications Up to 3,000 kw/12,600 Nm Additional services for engines and drive trains IPP Compact with C4.4/C7.1 up to 225 kw IPP Medium with C9.3/C13 up to 388 kw IPP Large with C15/C18 up to 571 kw YOUR COMPETITIVE EDGE IN APPLICATIONS Zeppelin Drive Trains are complete solutions provided as customized installation kits for mobile, semi-mobile, or stationary use in your specific applications. Our drive trains ensure the smooth operation of the machines and systems used by leading machine building companies in various sectors worldwide. What truly sets us apart is the fact that we work directly with you to define all interfaces in such a manner as to ensure optimum integration of the Zeppelin Drive Train unit into the application in question. DRIVE TRAIN COMPONENTS FOR OUTSTANDING PERFORMANCE The centerpiece of every Zeppelin Drive Train is its powerful and efficient Caterpillar CAT diesel or gas engine. Based on your requirements, our application engineers can integrate additional high-quality components for power transmission or for converting torque. These components can be used for mechanical, electrical, or hydraulic power transmission. OPTIMAL INTEGRATION Our customized drive trains can reduce the need for time-consuming project planning and engineering work. Our engineers work with your technicians to integrate the units into the respective application we do everything from individual component configuration and all elements of drive unit design to the checking and approval of the final installation. In line with your needs, we can conduct extensive system tests and test station operations, whereby our many years of experience ensure topclass consulting and engineering services. ALL FROM ONE SOURCE Zeppelin Power Systems is your provider of integrated power solutions and we are capable of conducting extensive system tests and test station operations for application design and its optimization in our own facilities. With our customized system solutions, we provide you with expert support, from consultation and 3D CAD designs to integration and worldwide service for your applications. INDUSTRIAL POWER PACKS A SYSTEM SOLUTION FOR POWERFUL OUTPUT With an output range of 54 571 kw, the power packs are ideal for pump and compressor drives. They are assembled onto a frame as a complete module, including an acoustic enclosure, ventilation system, and diesel tank, and can be used anywhere in the world. Within the framework of the modular system solution, you can choose between the above-mentioned Compact, Medium, and Large models. Additional application-specific equipment components can be integrated as customers require. ZEPPELIN POWER SYSTEMS: ENGINEERING EXPERTISE AT YOUR SERVICE. Zeppelin Power Systems has been an official partner for Caterpillar engines for 60 years. We are an international leading provider of drive, propulsion, traction, and energy systems and are part of the renowned and longstanding Zeppelin Group. With about 800 employees we offer you individual, highly efficient system solutions with comprehensive services for industrial and marine applications, the oil and gas industry, locomotives and rail vehicles, and power generation. We offer our customers unique and individually tailored customization from the initial idea to the commissioning of systems, as well as customized financing plans. OUR SERVICES: Requirements analysis and identification of application alternatives Feasibility studies (if necessary on the basis of a product requirement document) Definition and design of system interfaces Integration of drive train solutions into the customer s system Active installation advice for the customer s application Testing and auditing under operating conditions Application approval and documentation Worldwide application support Worldwide service and spare parts distribution within the framework of the Caterpillar service organization 2 3
COMPLETE SERVICE YOUR COMPETITIVE EDGE IN APPLICATIONS. RENOWNED COMPANIES RELY ON ZEPPELIN POWER SYSTEMS: We have the solutions you need for mobile work machines used in the construction and mining industries and the transport and logistics sectors. We integrate our drive trains into your system as a turnkey solution. RELIABLE AND CONSISTENT ALL YEAR ROUND: Agricultural and forestry machinery in particular needs to be reliable all year round. The robust drive trains from Zeppelin will never let you down: We make sure your machines perform exactly the way they need to and remain reliable no matter what the conditions. SUCCESSFUL STATIONARY APPLICATIONS: Whether it s shredding machines, hydraulic power units, or other stationary production equipment our products and services ensure that your complex machines always run smoothly. ALWAYS THERE WHERE THEY RE NEEDED: Mobile industrial machines and work machines have special requirements. In line with the application and work environment in question, we utilize our special engineering skills to come up with reliable customized solutions for ATEX applications as well. As a machine manufacturer/oem, you require effective power transmission for your various applications. Moreover, the solutions you choose must be easy to integrate, aligned with your individual requirements, supplied from a single source, and robust and effective in any situation. Regardless of whether you need machines for construction, agriculture and forestry, logistics, processing operations, recycling, or special applications: Every industrial sector and application requires a specific form of power transmission, as well as equipment designed in line with the application and location in question up to and including areas with a risk of explosion and special sites such as airports and underground mines. We provide you with optimally aligned system solutions for any and all applications with machines, and we always supply exactly the drive system power you need. Whether it s mobile, semi-mobile, or stationary use we individually configure every Zeppelin Drive Train and thus establish ideal conditions for optimal operation of your machines in every situation. For any scenario. YOUR BENEFITS: Individual configuration in line with your requirements Reduction of your engineering and development costs Optimal system integration Highly qualified engineering service Quality components from well known manufacturers Reliable and robust Everything from a single source Worldwide application support Worldwide service and spare parts distribution within the framework of the Caterpillar service organization 4 5
DRIVE TRAINS ALWAYS ON THE JOB. DRIVE TRAIN WITH TRANS- MISSION AND COOLING SYSTEM For all applications kw: up to 2,500 Nm: up to 12,600 Special power ranges ZEPPELIN POWER SYSTEMS STANDS FOR INNOVATIVE AND INTEGRATIVE DRIVE SYSTEMS FOR NUMEROUS APPLICATIONS: Mobile construction and work machines Agricultural and forestry machinery Stationary applications Mobile industrial and work machines CONFIGURATION EXAMPLES: DRIVE TRAIN WITH DROP BOX Redirection of transmission e.g. for mobile applications: kw: up to 500 Nm: up to 2,700 Special power ranges On the right you can see just a few of many possible configuration examples just get in touch with us and tell us what you need! DIESEL-ELECTRIC DRIVE SYSTEM e.g. for agricultural machinery: Environmentally friendly energy recovery during braking Maximum efficiency due to hybrid energy generation Reduced costs for fuel, energy, and operation Greater traction Available power range upon request DIESEL AND HYDRAULIC APPLICA- TION WITH PUMP TRANSFER BOX e.g. as a substructure for a crawler transport vehicle; additional services at the customer s request: Assembled onto a frame Extra flat and small cooling system kw: up to 3,000 HYDRAULIC PACKAGE WITH ACOUSTIC ENCLOSURE Additional customized assemblies: Cooling system Fuel system Electrical system Air filter Silencer Scope of supply and performance at the customer s request 6 7
ZEPPELIN POWER SYSTEMS ENGINEERING EXPERTISE AT YOUR SERVICE. FOR 60 YEARS Zeppelin Power Systems has been an official partner for Caterpillar engines. We are an international leading provider of drive, propulsion, traction, and energy systems and are part of the renowned and longstanding Zeppelin Group. With our customized system solutions, we provide you with expert support, from consultation and 3D CAD designs to integration and service for your applications ALL AROUND THE WORLD. Russia Switzerland Germany Poland Czech Republic Slovakia Austria Hungary Belarus Romania Ukraine Western Russia Kazakhstan Bulgaria Uzbekistan Cat and MaK engines Armenia Turkmenistan Tajikistan MaK engines Cyprus Contact our application engineers: ZEPPELIN POWER SYSTEMS GMBH & CO. KG Zeppelinstrasse 2 a 28832 Achim Germany Phone +49 4202 91460 Fax +49 4202 9146160 Email zps.achim@zeppelin.com www.zeppelin-powersystems.com ZPS_DTInd_Broschüre_GAF_01-2016/EN/BP 2016 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT, their respective logos, Caterpillar Yellow, the Power Edge trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.