Since Challenge first started making guillotine paper cutters in 1887, Challenge has been recognized as the leader in applying technology in innovative ways in the development of products for print finishing operations, both for traditional print processes and for digital printing applications. From the introduction of the first paper drilling machine in 1930, to the first hydraulic guillotine paper cutter in 1940, and the first introduction of electronic programmable cutters in 1978, to the modular, on-demand, three-sided book trimmers, the CMT-330 in 2001 and CMT-130 in 2009, Challenge has demonstrated again and again its prowess in designing and manufacturing innovative solutions to customer needs. As in the long history of products before them, all Challenge products are known for their durability, their extremely user-friendly operation, and for being highly reliable. to effectively handle a wide variety of finishing projects. Best of all, Challenge products are affordable they are able to fit in almost any budget. Research and Development Challenge is also dedicated to building and supporting the very best global network of independent dealers. Through our renowned technical support and continual training of dealer service technicians, Challenge customers are further assured of the reliable operation of our products. We are extremely proud of what we have to offer you. Pride is a word we use a lot at Challenge. More then any other word, it expresses our corporate identity. For over 140 years, through the great Chicago fire, financial panics, the Great Depression, World Wars, shifting marketplace demands, and fierce competition, Challenge has met every challenge it has faced. The driving Service Training force behind our long history is the resourcefulness and dedication of our employees which has created a strong sense of pride in everything we do. Pride in our customer service that conveys an attitude of we can do that. Pride that makes our products perform as promised longer and with greater productivity. Pride in our technical support that is the best in our industry. Pride in the way we conduct business, with integrity, taking personal responsibility for the success of Challenge and in building lasting relationships with our dealers and customers. For over 140 years, all of this has added up to giving our customers the assurance that they made the right decision in buying Challenge products. Although we are rightfully proud of our past, we are even more dedicated to continually improving and creating value for our customers in the future. We hope you see a reflection of that dedication in your normal day-to-day relationship with us. Thank you for investing your valuable time to view this catalog. Challenge Employees pg 1
CUTTERS The Spartan series of trimmers bring Challenge s passion for innovation and durability to lower-usage environments. Features such as an auto-releasing safety hood, an extremely low-maintenance design, and quality American manufacturing make it an excellent addition to any church, small office, or copy center. 150 M Sizes available in 15-3/4 (40 cm) and 18-1/2 (47 cm) 150 A 185 AEP pg 2
TITAN 230 From the budget conscious 20 manual backgauge model to the programmable versions in all sizes, the Titan series of hydraulic powered cutters offer large guillotine features in a compact footprint. Featuring hydraulic clamping and cutting, cast-iron and steel construction, many low-maintenance features, and quality American manufacturing, the Titans will provide years of trouble free operation. Under their sleek exteriors are safe, productive, and durable machines that fit almost any budget. Sizes available in 20 (50.8 cm), 23 (58.4 cm), and 26-1/2 (67.3 cm) TITAN 200 TITAN 265 XG pg 3
CUTTERS CHAMPION 305 XT For almost five decades, the Champion line of guillotine cutters has been the market leader in North America, building a reputation for their ease-of-use, durability, reliability and productivity. The newest generation of the Champion line of guillotines, the X-series, has continued to build on that reputation with features such as a near maintenance-free design, intuitive programming, and industry-leading UL certification. Sizes available in 30-1/2 (77.5 cm) and 37 (94 cm) CHAMPION 370 XT CHAMPION 305 XG pg 4
The Challenge heavy-duty series of guillotines addresses the needs of high-production environments with its rugged cast-iron frame, double-end pull knife bar, high-speed backgauge, and intuitive programming and operation. As with all Challenge products, strength and reliability are built-in as standard features. Sizes available from 33-3/4 (86 cm) to 142-1/2 (360 cm) icutter 860 DYMII -1550 pg 5
DRILLS From the time when Challenge invented and patented the first paper drill in 1930 until now, we have drawn on 80 years of experience to offer a superior paper drill for most any need. Three models of multiple-spindle, hydraulically operated paper drills are available from Challenge. These drills have long been the North American industry standard, featuring cast iron and steel construction, automatic return of the drilling heads, and 2-1/2 (6.3 cm) drilling capacity, these drills are designed for years of trouble-free production offering productivity and rugged reliability. They are available in configurations from single-hole to ten-hole drilling in one pass. EH-3 THREE-SPINDLE MS-5 MULTIPLE-SPINDLE MS-10 MULTIPLE-SPINDLE pg 6
These manually operated, single-spindle paper drills offer excellent quality in a small package. Each has a trip side guide for multi-hole patterns. Their drilling capacity offers productivity and economy. Optional slitting/slotting and cornering capabilities are also available for the JF model. HANDY-DRILL DRILL SHARPENERS Sharpen drill bits in seconds to keep production flowing. Hand operated models to fit any application. 9/16 / 14 mm 5/8 / 16 mm 3/4 / 19 mm 1 / 25 mm 1-1/8 / 29 mm 1-1/4 / 32 mm 1-3/8 / 35 mm 1-1/2 / 38 mm DRILL BITS Insist on original equipment, Challenge-manufactured bits. Standard steel or teflon-coated in thirteen sizes from 1/8 / 3.2 mm to 1/2 / 12.7 mm. 1/8 3.2 mm 5/32 4 mm 3/16 4.8 mm 7/32 5.6 mm 1/4 6.3 mm 17/64 6.7 mm 9/32 7.1 mm LARGE HOLE DRILLING Illustration above shows actual sizes of large hole drill bits available from Challenge. JF SINGLE-SPINDLE 1/2 12.7 mm 7/16 11.1 mm 13/32 10.3 mm 3/8 9.5 mm 11/32 8.7 mm 5/16 7.9 mm Holes are shown actual size; Blue indicates sizes available in 2-1/2 / 63 mm length. pg 7
CORNERING The Challenge Single Cornering Machines are the perfect solution for production-level round cornering requirements. The SCM features a table designed to handle any size stock, six sizes of precision, heavy-duty knife and die sets, integrated chip catch bin, and high pile capacity. The SCM is available as either a manual machine with a 2 (5.1 cm) or hydraulic-power machine with a 4 (10.2 cm) pile capacity. Both are designed to ensure years of trouble-free production. straight diagonal (1-1/4 maximum) 5/8 1/2 3/8 1/4 1/8 CORNERING OPTIONS Illustration above shows actual sizes of Cornering options available from Challenge. SCM MANUAL SCM HYDRAULIC pg 8
JOGGING ijog Challenge paper joggers help save time and make your job easier by quickly squaring-up unorganized stacks of paper. Challenge manufactures a wide range of paper jogging solutions for small offices to large commercial bindery environments. Powerful jogging action with optional air separation for static-laden digitally printed materials up to 12 x 18 (31 cm x 46 cm). Pedal controlled with two speeds and three operating modes. HANDY-JOG This small but mighty jogger provides a powerful, quiet, maintenance-free jogging action that efficiently jogs paper up to 11 x 17 (A3). Optional instant on footswitch available. Great for copy centers, church and office environments. COMBINATION JOGGERS Heavy-duty 20 x 26, 24 x 36 or 28 x 40 tilt-top tables for large lifts and finished press sheets. Optional variable-height stand. 20 x 26 (51 cm x 66 cm) 24 x 36 (61 cm x 91 cm) 28 x 40 (71 cm x 102 cm) pg 9
PADDING Originally patented by Challenge in 1979, the Paddy Wagon provides a cost-effective solution to padding carbonless forms in an efficient fashion. The Handy Padder offers the same features in a table-top smaller format for low-volume situations. PADDY WAGON THE ORIGINAL AND STILL THE BEST! HANDY PADDER Efficient, affordable padding presses change your bottleneck into a profit center. Table top or freestanding portable styles. HANDLING Another innovation brought to the industry by Challenge, the PAK-RAK, was patented in 1984 and is now the most copied stock cart in existence. Our sturdy steel construction and high storage capacity make the original the best stock cart in the marketplace! PAK-RAK HANDY-CART pg 10
LIFTING POWERLIFT The Challenge Powerlift II increases cutting productivity and increases safety. Using hydraulic powered lifting, it reduces operator fatigue and potential injury by automatically positioning material at the optimal height for both loading and unloading the guillotine. ROLLER CALIPERS PROVIDE SUPERIOR SHEET CONTROL TOP-MOUNTED CONTROL PANEL IS ACCESSIBLE FROM EITHER SIDE FOLDING TRANSPARENT SAFETY SHIELD PROTECTS THE PAPER EXIT AREA MEDALIST 870 The Challenge Medalist 870 vacuum-feed folder provides consistent folding quality with its floor-model folder features, such as combination rollers, adjustable roller calipers, and integrated noise hoods. The Medalist 870 is capable of folding up to 30,000 8-1/2 X 11 (A4) sheets per hour, allowing you to free up your floor-model folder for more complicated folding jobs. pg 11
BOOK FINISHING Since the introduction of the Challenge CMT 330 at PRINT 01, the CMT family of book trimmers has evolved adding additional features and models required by today s short-run book publishers. Designed for the expanding digital print environment these machines incorporate an industry-exclusive modularity which allows you to tailor your CMT trimmer to provide exactly the level of automation your organization requires. The CMT family of book trimmers provides consistent cut quality, durability, reliability, and the ease-of-use that you have come to expect from Challenge products. BOOK PILE FEEDER CONVENIENT VIEWING WINDOWS OF MACHINE OPERATION VERTICAL STACKER CMT 330 True three-knife trimming Powerful hydraulic cutting action Size change in approx. 20 seconds with no operator intervention Intuitive operation with 99 job storage and self-diagnostics Serial communications port for external size change control (third-party bar code reader integration) Available as hand-feed system, near-line trimming, or in-line trimming solution 2 (5.1 cm) thick book pile capacity Up to 400 trimmed books per hour (single-book) or up to 900 books per hour (optional multiple-book) production speeds HYDRAULIC-POWERED CUTTING ACTION WITH LARGE FLUID RESERVOIR pg 12