AstroJet TM 1000/1000P Inkjet Printer. Parts Manual

AstroJet TM 1000/1000P Inkjet Printer Parts Manual

This manual is intended solely for the use and information of Astro Machine Corp., its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither Astro Machine Corp. nor any of its agents or employees shall be responsible for any inaccuracies contained herein. AstroJet TM is a registered trademark of Astro Machine Corp. All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher.

Table of Contents GROUP 1 MECHANICAL 1 GROUP 2A ELECTRICAL AJ 1000 4 GROUP 2B ELECTRICAL AJ 1000P 6 GROUP 3 PRINTHEAD CARRIAGE 8 GROUP 4 REAR FEED SHAFT 9 GROUP 5 MIDDLE FEED SHAFT 10 GROUP 6 FRONT FEED SHAFT 11 GROUP 7 PULLOUT ROLLER 12 GROUP 8 CLUTCH SHAFT 13 GROUP 9 FEED TABLE 14 GROUP 10 SEPARATOR ASSEMBLY 15 GROUP 11 LABELS 16 GROUP 12 DT-200 DROP TRAY (OPTIONAL) 17 INDEX 18

GROUP 1 MECHANICAL STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING ROLLER SHAFTS. -1-

GROUP 1 KEY PART NO. DESCRIPTION QTY. KEY PART NO. DESCRIPTION QTY. 1. 22-100-16 OPERATOR SIDE COVER 1 34. 22-103-01 BELTS, SIDE GUIDE ASSEMBLY 1 2. 22-550-05 DECAL, "AJ-1000" 1 35. 123-1438 TIMING BELT, 70XL037 1 3. 22-100-12 OPERATOR SIDE COVER (CONTROL PANEL) 1 36. PULL OUT ROLLER ASSEMBLY (SEE GROUP 7) 1 4. 22-500-10A PRINTER CONTROL PANEL, REV.A 1 37. FRONT FEED SHAFT ASSEMBLY (SEE GROUP 6) 1 5. 22-400-31 TOP COVER ASSEMBLY 1 38. 123-1516 BELT, 160XL043 1 5A 22-400-35 TOP COVER 1 39. MIDDLE FEED SHAFT ASSEMBLY (SEE GROUP 5) 1 5B 22-400-33 RH TOP COVER BRACKET 1 40. 123-0081 C-CLIP #5133-25 1 5C 22-400-34 LH TOP COVER BRACKET 1 41. 123-0934 BELT, 90XL037 BLACK NEOPRENE 2 5D 123-1255 SCREW, 4-40 x 5/16 UNDERCUT FH, PH, SS 4 42. 65-300-43 STUD, BRAKE 1 6. 99-104-00 MOTOR BRACKET ASSEMBLY 1 43. 22-101-00 CLUTCH SHAFT ASSEMBLY (SEE GROUP 8) 1 6.1 20-500-15 POTENTIOMETER ASSEMBLY 1 44. 22-540-12 MOTOR ASSEMBLY, RAE 90V 1 6.2 94-500-07 SERVO MOTOR ASSEMBLY 1 45. 65-303-01 MOTOR PULLEY ASSEMBLY, 14 GROOVES 1 6.3 94-116-01 MOTOR BRACKET 1 46. 123-1861 SET SCREW, 10-24 x 1/4 SOC. PT. 1 6.4 94-116-07 GEAR ASSEMBLY, 28 TEETH 1 47. 123-1564 BELT, 110XL041 2 6.5 94-116-10 PIN 1 48. REAR FEED SHAFT ASSEMBLY (SEE GROUP 4) 1 6.6 94-109-06 TENSIONER ASSEMBLY 1 49. 21-100-37 BRACKET, MOTOR 1 6.7 94-116-02 MOTOR TRANSMISSION ASSEMBLY 1 50. 27-104-00 ARM GUIDE ASSEMBLY 1 6.8 123-0017 SCREW, 10-32 x 1/4 PH TRUSS HD. 2 51. 22-100-39 METERING PLATE ASSEMBLY (SEE GROUP 10) 1 6.9 123-0875 SCREW, 10-32 x 1/4 PH FH UNDERCUT 2 52. 123-1205 SCREW, 8-32 x 1/4 BTN. HD. SOC. CAP 3 6.10 123-1956 SET SCREW, 8-32 x 5/16 SOC. HD. 1 53. 20-100-109 PAPER GUIDE SUPPORT ASSEMBLY 1 7. 123-0017 SCREW, 10-32 x 1/4 PH TRUSS HD. 21 54. 24-101-09 SIDE GUIDE BLOCK ASSEMBLY 2 8. 123-1561 BELT, 40DP 235 GR 0.031 1 55. 123-0446 SCREW, 8-32 x 5/16 PH MS SS UNDERCUT 4 9. 94-123-15 PULLEY 34 GROOVES 2 56. 22-402-08 SIDE GUIDE, L/H 1 10. 123-0050 HEX NUT, 10-32 x 5/16, ZINC 4 57. 22-402-07 SIDE GUIDE, R/H 1 11. 123-0701 SCREW, 10-32 x 3/16 PH TRUSS HD. 4 58. 22-400-05 NON-OPERATOR SIDE FRAME 1 12. 22-100-29 BRACKET 2 59. 123-0063 WASHER, PLAIN 1/4", MOTOR & PUMP ZINC 3 13. 94-124-14 ECCENTRIC CAM 4 60. 123-0064 LOCK WASHER, 1/4 MED. SPLIT 7 14. 123-0757 SET SCREW, 6-32 x 1/4 STD. CUP PT. 4 61. 123-0524 SCREW, 1/4-20 x 1/2 SOC. CAP 7 15. 94-124-08 ECCENTRIC BLOCK SUBASSEMBLY 4 62. 22-100-17 NON-OPERATOR SIDE COVER 1 16. 123-1175 SET SCREW, 10-32 x 5/8 W/INSERT 4 63. 22-100-11 NON-OPERATOR SIDE COVER (PC BOARD) 1 17. 123-0275 SCREW, 6-32 x 1/4 OVAL CSK PH 28 64. 20-100-37 SPACER 2 18. 123-0612 SCREW, 6-32 x 1/4 PAN HD. 27 65. 123-0675 SCREW, 6-32 x 3/16 PH FH UNDERCUT SS 4 19. 90-103-52 BALL BEARING ASSEMBLY 14 66. 20-100-36 SCREW, STOPPER 2 20. 22-100-04 OPERATOR SIDE FRAME 1 67. 123-1023 SCREW, 4-40 x 5/16 PANHEAD PH 4 21. 123-1158 SCREW, 4-40 x 3/16 UNDERCUT SS 8 68. 123-0261 STAR WASHER, #4 EXTERNAL 8 22. 123-1323 SCREW, TRUSS HD 4-40 x 3/16 SS 8 69. 22-540-11 ENCODER ASSEMBLY 1 23. 22-400-09 CENTERPLATE ASSEMBLY (SEE GROUP 9) 1 70. 21-100-49 BRACKET, FRONT CABLE 1 24. 22-100-19 REAR CLOSURE 1 71. 97-100-48 CABLE SPRING 2 25. 22-100-22 FRONT CLOSURE 1 72. 97-100-70 SPRING 4 26. 123-0620 RUBBER FOOT 4 73. 22-104-11 L/H BEAM ASSEMBLY 1 27. 22-400-10 MOTOR BASE 1 74. 123-1210 SCREW, 10-32 x 3/8 SOC. CAP BTN. HD. BLACK 4 28. 22-101-10 DELIVERY ROLLER ASSEMBLY 1 75. 22-147-00 HEAD PLATFORM WITH 5 CTG. (SEE GROUP 3) 1 29. 20-130-08 CONVEYOR ENDLESS BELT 11 76. 21-149-08 BAR, CROSS 1 30. 123-0984* TIMING BELT, 40 DP, 94GR, 0.188 77. 22-103-04 CROSS BAR ASSEMBLY 1 1 *Check Belt size, some older printers use longer Belt: 123-1331 78. 21-149-12 SHAFT, ECCENTRIC 2 31. 123-0994 PULLEY, 40 DP 1 79. 22-104-12 R/H BEAM ASSEMBLY 1 32. 20-114-01 DRIVE ROLLER ASSEMBLY 1 80. 22-100-31 SPACER, TOP COVER 2 33. 22-100-30 BELT SUPPORT 1 81. 20-103-06 SPRING, TOP COVER 2-2-

KEY PART NO. DESCRIPTION QTY. 82. 22-100-36 SCREW (SPRING) 2 83. 20-100-14 CENTER PLATE COVER 1 84. 123-0127 SCREW, 6-32 x 1/8 PH PAN HD. 2 85. 22-403-08 COVER, EXIT ROLLER 1 86. PRINTHEAD DECAL (SEE GROUP 3) 1 87. 123-0237 STAR WASHER, #10 EXTERNAL 4 88. 123-0252 STAR WASHER, #6 EXTERNAL 4 89. 24-101-11 SCREW 10-32, PAPER GUIDE 2 90. 20-100-38 SPACER 2 GROUP 1-3-

GROUP 2A ELECTRICAL ASTROJET 1000-4-

GROUP 2A KEY PART NO. DESCRIPTION QTY. KEY PART NO. DESCRIPTION QTY. 1. 22-147-00 HEAD PLATFORM, (SEE GROUP 3) 1 40. DECAL (SEE GROUP 3) 1 2. 22-400-10 MOTOR BASE 1 41. 22-540-02 WIRE HARNESS- LINE2 1 3. 123-0125 SCREW, 8-32 x 3/16 BIND HD. PH 2 42. 123-1782 PLUG, FINISHING 1 4. 97-500-22 FLEXIBLE CIRCUIT 5 43. 22-100-19 REAR CLOSURE 1 5. 97-500-23 WIRE HARNESS, HEAD'S NEST-GROUND 1 44. 22-540-07 WIRE HARNESS - CIRCUIT BREAKER/SPD CONTROL 1 6. 123-0612 SCREW, 6-32 x 1/4 PAN HD. 16 45. 22-540-12 MOTOR ASSEMBLY 1 7. 22-400-05 NON-OPERATOR SIDE FRAME 1 46. 123-1023 SCREW, 4-40 x 5/16 PANHEAD PH 1 8. 21-100-30 STUD, PCB 4 47. 123-0261 STAR WASHER, #4 EXTERNAL 1 9. 22-540-11 ENCODER ASSEMBLY 1 48. 21-500-11 MEDIA SENSOR ASSEMBLY 1 10. 20-500-500 PROCESSOR PC BOARD, AJ1000 1 49. 22-100-43 SENSOR BRACKET 1 11. 97-500-01 PRINT HEAD DRIVER PC BOARD (HP45) 3 50. 97-100-48 CABLE SPRING 2 12. 21-500-20 WIRE HARNESS, CENTRONICS CABLE 1 51. 123-0461 SCREW, 6-32 x 3/16 PH RND. HD. SS 3 13. 97-100-65 CABLE BRACKET 1 52. 21-100-49 FRONT CABLE BRACKET 1 14. 123-0928 SCREW, 4-40 x 1/2 PH BIND HD. 2 53. 123-0274 SCREW, 6-32 x 3/8 PH TRUSS HD. 4 15. 21-500-15 INTERFACE CABLE 1 54. 22-565-10 SPEED CONTROL 1 16. AD-407 WIRE HARNESS, PWR SUPPLY CONTROLLER 1 55. 22-100-04 OPERATOR SIDE FRAME 1 17. 22-100-11 NON-OPERATOR SIDE COVER (PC BOARD) 1 56.* 123-0390 SPEED CONTROL KNOB 1 18. 21-500-04 POWER INLET GROUND 1 57. 123-0086 HEX NUT, 3/8-32 x 1/2 x 3/32 SS 1 18. 123-1244 FUSE, 1.6A, 250V SLO-BLO (1 INSTALLED, 1 SPARE) 2 58. 123-0085 LOCK WASHER, INTERNAL TOOTH 3/8 SS 1 19. 21-500-08 WIRE HARNESS, PWR SUPPLY- PWR BOARD 1 59. 123-1174 DECAL, 2in DIAL - ASTROJET II 1 20. 123-0017 SCREW, 10-32 x 1/4 PH TRUSS HD. 2 60. 123-0096 WASHER, PLASTIC 3/8 x 3/4 x 1/16 2 21. 123-0237 STAR WASHER, #10 EXTERNAL 4 61. 20-500-29 POTENTIOMETER ASSEMBLY 1 22. 123-1132 LABEL, GROUND MACHINE 2 61.* 21-500-09 POTENTIOMETER ASSEMBLY 1 23. 95-100-32 STANDOFF 4 62. 22-500-10 PRINTER CONTROL PANEL 1 24. 20-500-30EU MOTOR CONTROL PC BOARD 1 63. 94-500-07 SERVO MOTOR ASSEMBLY 1 25. 21-500-22 WIRE HARNESS, EXTENSION 1 64. 20-500-15 POTENTIOMETER ASSEMBLY 1 26. AD-409 CABLE, CONTROL PANEL 1 65. 94-116-01 MOTOR BRACKET 1 27. 123-0252 STAR WASHER, #6 EXTERNAL ZINC 9 66. 22-100-12 OPERATOR SIDE COVER (CONTROL PANEL) 1 28. 123-0751 SCREW, 6-32 x 3/8 PH UNDERCUT SS 2 67. 123-0192 HEX NUT, 6-32 4 29. 21-500-17 WIRE HARNESS, EXTENSION 1 68. 123-1524 CURVED DISC SPRING 1 30. 123-1135 SCREW, 6-32 x 1/4 PH TRUSS HD. SS 2 69. 123-0523 WASHER, 1/4 x 1/2 x 0.032 1 31. 123-1313P 14V POWER SUPPLY 1 70. 123-1518 KNOB 1 32. 21-500-13 CLUTCH ASSEMBLY, FEED 1 71. 123-1519 CAP- GRAY WITH WHITE LINE 1 33. 123-0018 ROLL PIN, 1/8 x 3/4 - BLACK 1 72. 22-540-03 WIRE HARNESS- FILTER/PWR SUPPLY 1 34. 123-1178 SCREW, 6-32 x 1/4 PH UNDERCUT SS 2 73. 22-540-04 WIRE HARNESS- FILTER/PWR SUPPLY 1 35. 22-540-08 WIRE HARNESS - POWER SUPPLY/GROUND 1 74. 22-540-05 WIRE HARNESS - PWR SPLY/SPD CONTROL 1 36. 20-500-117 WIRE HARNESS, SPD CONTROL/INTERFACE BD 1 75. 22-540-06 WIRE HARNESS - PWR SPLY/CIRCUIT BREAKER 1 37. 21-100-37 MOTOR BRACKET 1 76. 22-540-09 FILTER ASSEMBLY 1 38. 123-1104 CIRCUIT BREAKER 1 77. 123-1775 RING, FERRITE 1 39. 22-540-01 WIRE HARNESS- LINE 1 1 78. 20-500-11 WIRE HARNESS ASSEMBLY, REED SWITCH 1 * 123-0390 and 21-500-09 are used before Serial Number 105054. -5-

GROUP 2B ELECTRICAL ASTROJET 1000P -6-

GROUP 2B KEY PART NO. DESCRIPTION QTY KEY PART NO. DESCRIPTION QTY 1. 22-147-00 HEAD PLATFORM WITH 5 CTG. (SEE GROUP 3) 1 42. 123-1782 PLUG, FINISHING 1 2. 22-400-10 MOTOR BASE 1 43. 22-100-19 REAR CLOSURE 1 3. 123-0125 SCREW, 8-32 x 3/16 BIND HD. PH 2 44. 22-540-07 WIRE HARNESS - CIRCUIT BREAKER/SPD CONTROL 1 4. 97-500-22 FLEXIBLE CIRCUIT 5 45. 22-540-12 MOTOR ASSEMBLY 1 5. 97-500-23 WIRE HARNESS, HEAD'S NEST-GROUND 1 46. 123-1023 SCREW, 4-40 x 5/16 PANHEAD PH 1 6. 123-0612 SCREW, 6-32 x 1/4 PAN HD. 16 47. 123-0261 STAR WASHER, #4 EXTERNAL 1 7. 22-400-05 NON-OPERATOR SIDE FRAME 1 48. 21-500-11 MEDIA SENSOR ASSEMBLY 1 8. 21-100-30 STUD, PCB 4 49. 22-100-43 SENSOR BRACKET 1 9. 22-540-11 ENCODER ASSEMBLY 1 50. 97-100-48 CABLE SPRING 2 10. 20-500-510 PROCESSOR PCB, TRIPLE PCL AJ1000P 1 51. 123-0461 SCREW, 6-32 x 3/16 PH RND. HD. SS 5 11. 97-500-01 PRINT HEAD DRIVER PC BOARD (HP45) 3 52. 21-100-49 FRONT CABLE BRACKET 1 12. 22-500-20 WIRE HARNESS, CENTRONICS CABLE 1 53. 123-0274 SCREW, 6-32 x 3/8 PH TRUSS HD. 4 13. 97-100-65 CABLE BRACKET 1 54. 22-565-10 SPEED CONTROL 1 14. 123-0928 SCREW, 4-40 x 1/2 PH BIND HD. 2 55. 22-100-04 OPERATOR SIDE FRAME 1 15. 21-500-15 INTERFACE CABLE 1 56.* 123-0390 SPEED CONTROL KNOB 1 16. AD-407 WIRE HARNESS, POWER SUPPLY CONTROLLER 1 57. 123-0086 HEX NUT, 3/8-32 x 1/2 x 3/32 SS 1 17. 22-400-11 NON-OPERATOR SIDE COVER (PC BOARD) 1 58. 123-0085 LOCK WASHER, INTERNAL TOOTH 3/8 SS 1 18. 21-500-04 POWER INLET GROUND 1 59. 123-1174 DECAL, 2" DIAL - ASTROJET II 1 18. 123-1244 FUSE, 1.6A, 250V SLO-BLO (1 INSTALLED, 1 SPARE) 2 60. 123-0096 WASHER, PLASTIC 3/8 x 3/4 x 1/16 2 19. 22-500-08 WIRE HARNESS, POWER SUPPLY- PWR BOARD 1 61. 20-500-29 POTENTIOMETER ASSEMBLY 1 20. 123-0017 SCREW, 10-32 x 1/4 PH TRUSS HD. 2 61.* 21-500-09 POTENTIOMETER ASSEMBLY 1 21. 123-0237 STAR WASHER, #10 EXTERNAL 4 62. 22-500-10 PRINTER CONTROL PANEL, REV.A 1 22. 123-1132 LABEL, GROUND MACHINE 2 63. 94-500-07 SERVO MOTOR ASSEMBLY 1 23. 95-100-32 STANDOFF 4 64. 20-500-15 POTENTIOMETER ASSEMBLY 1 24. 20-500-30EU MOTOR CONTROL PC BOARD 1 65. 94-116-01 MOTOR BRACKET 1 25. 21-500-22 WIRE HARNESS, EXTENSION 1 66. 22-100-12 OPERATOR SIDE COVER (CONTROL PANEL) 1 26. AD-409 CONTROL PANEL CABLE 1 67. 123-0192 HEX NUT, 6-32 4 27. 123-0252 STAR WASHER, #6 EXTERNAL ZINC 9 68. 123-1524 CURVED DISC SPRING 1 28. 123-0751 SCREW, 6-32 x 3/8 PH UNDERCUT SS 2 69. 123-0523 WASHER, 1/4 x 1/2 x 0.032 1 29. 21-500-17 WIRE HARNESS, EXTENSION 1 70. 123-1518 KNOB 1 30. 123-1135 SCREW, 6-32 x 1/4 PH TRUSS HD. SS 4 71. 123-1519 CAP- GRAY WITH WHITE LINE 1 31. 123-1313P 14V POWER SUPPLY 1 72. 20-500-138 WIRE HARNESS, USB PORT, ASSEMBLY 1 32. 21-500-13 FEED CLUTCH ASSEMBLY 1 73. 20-100-128 USB PORT BRACKET 1 33. 123-0018 ROLL PIN 1/8 x 3/4 - BLACK 1 74. 22-540-05 WIRE HARNESS - PWR SUPPLY/SPEED CONTROL 1 34. 123-1178 SCREW, 6-32 x 1/4 PH UNDERCUT SS 2 75. 22-540-06 WIRE HARNESS - PWR SUPPLY/CIRCUIT BREAKER 1 35. 22-540-08 WIRE HARNESS- POWER SUPPLY/GND 1 76. 22-540-09 FILTER ASSEMBLY 1 36. 20-500-117 WIRE HARNESS, SPD CONTROL/INTER BOARD 1 77. 123-1775 RING, FERRITE 1 37. 21-100-37 MOTOR BRACKET 1 78. 22-540-03 WIRE HARNESS-POWER SUPPLY 1 38. 123-1104 CIRCUIT BREAKER 1 79. 22-540-04 WIRE HARNESS-POWER SUPPLY 1 39. 22-540-01 WIRE HARNESS- LINE 1 1 80. 20-500-11 WIRE HARNESS ASSEMBLY, REED SWITCH 1 40. 20-150-26 DECAL, NUMBERS 1-8 1 41. 22-540-02 WIRE HARNESS- NEUTRAL LINE2 1 * 123-0390 AND 21-500-09 ARE OLD STYLE. -7-

GROUP 3 PRINTHEAD ASSEMBLY KEY PART NO. DESCRIPTION QTY. KEY PART NO. DESCRIPTION QTY. 1. 22-412-00 PRINTHEAD ASSEMBLY, 5-HEAD UNIT (HEAD 4 & 5) 1 10. 22-104-01 L/H BEAM WELDMENT 1 2. 22-413-00 THREE CARTRIDGES HEAD ASSEMBLY 5-HEAD UNIT 1 11.* 123-0080 C-CLIP #5133-18 10 3. 94-124-28 SCREW ASSEMBLY (HEAD PLATFORM) 2 12.* 21-144-00 WHEEL ASSEMBLY 5 4. 21-140-12 BEAM 2 13. 20-201-22 PRINTHEAD LOCKING LEVER REPL. KIT 1 5. 22-104-02 R/H BEAM WELDMENT 1 14. 23-332-19 2-HEAD COVER WELDMENT 1 6. 123-1762 NUMBERS FOR AJ1000 1 15. 22-213-19 3-HEAD COVER WELDMENT 1 6. 20-150-26 NUMBERS FOR AJ1000P 1 16. 123-0975 SCREW, 4-40 x 1/4, PH, FH, SS 6 7. 123-1206 SCREW, 10-32 x 1/4 BTN. HD. SOC. CAP 6 17. 22-212-11 SHAFT 1 8. 22-106-24 HEAD CARRIER ASSEMBLY 1 18. 22-106-22 SHAFT 1 9. 22-212-24 HEAD CARRIER ASSEMBLY 1 19. 22-106-21 SHAFT 1 * PART OF ASSY. 22-212-24 and 22-106-24. -8-

GROUP 4 REAR FEED SHAFT STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING SHAFT. KEY PART NO. DESCRIPTION QTY 1. 21-112-02 REAR FEED SHAFT SUBASSEMBLY 1 2. 123-0036 ROLL PIN, 3/32 x 5/8 STEEL 1 3. 20-106-09 PULLEY ASSEMBLY, 12 XLO 1 4. 56-101-17 RUBBER FEED ROLLER ASSEMBLY 4 5. 123-0322 SET SCREW, 8-32 x 1/4 SOC. HD. 4 6. 21-112-05 PULLEY ASSEMBLY, 14 GR 1-9-

GROUP 5 MIDDLE FEED SHAFT STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING SHAFT. OLD STYLE MIDDLE FEED SHAFT KEY PART NO. DESCRIPTION QTY. 1. 123-0322 SET SCREW, 8-32 x1/4 SOC. HD. 1 2. 123-0991 PULLEY, 16XL037 0.563 W x 3/8 ID 1 3. 20-107-01 MIDDLE FEED SHAFT ASSY. WITH INNER RACE 1 4. 20-108-13D* FEED ROLLER, 1-PC, SMOOTH TREAD (*Replaces 20-108-13, 2-pc Feed Roller, 4 no longer available) 5. 123-1205 SCREW, 8-32 x 1/4 BTN. HD. SOC. CAP 16 6. 63-105-15 WASHER, 0.505 ID, 0.703 OD, 0.030 THICK 1 7. 123-0567 WASHER 1 8. 21-113-03 PULLEY ASSEMBLY,17 GR 1-10- NEW STYLE MIDDLE FEED SHAFT KEY PART NO. DESCRIPTION QTY. 1A. 123-0322 SET SCREW, 8-32 x 1/4 SOC. HD. 1 2A. 123-0991 PULLEY, 16XL037 0.563 W x 3/8 ID 1 3A. 21-113-01 MIDDLE FEED SHAFT ASSY. WITH INNER RACE 1 4A. 90-102-21C* FEED ROLLER, 1-PC, HIGH TRACTION SERRATED TREAD (*Used for Middle Feed Shaft ONLY) 4 5A. 123-1861 SET SCREW, 10-24 x 1/4 CUP PT. 4 6A. 63-105-15 WASHER, 0.505 ID, 0.703 OD, 0.030 THICK 1 7A. 123-0567 WASHER 1 8A. 21-113-03 PULLEY ASSEMBLY,17 GR 1 NOTE: To update an Old Style Shaft Assembly to a New Style Shaft Assembly, order 21-113-99 Middle Feed Shaft Assembly (includes new Feed Shaft & Rollers, reuse Pulleys and Washers.)

GROUP 6 FRONT FEED SHAFT STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING SHAFT. OPTIONAL HIGH TRACTION ROLLER PARTS KEY PART NO. DESCRIPTION QTY STANDARD ROLLER FRONT FEED SHAFT 1. 63-108-04 BRAKE 1 2. 63-108-09 SPRING, TAKE-UP SPOOL 1 3. 63-108-05 THUMBSCREW, BRAKE 1 4. 20-108-13D* FEED ROLLER, 1-PC, SMOOTH TREAD (*Replaces 20-108-13, 2-pc Feed Roller, 4 no longer available) 5. 123-1205 SCREW, 8-32 x 1/4 BTN. HD. SOC. CAP 16 6. 63-105-15 WASHER, 0.505 ID, 0.703 OD, 0.030 THICK 1 7. 123-0567 WASHER 1 8. 94-105-04 PULLEY ASSEMBLY, 16 GR 1 9. 20-107-01 MIDDLE FEED SHAFT ASSY.W/INNER RACE 1 OPTIONAL HIGH TRACTION ROLLER FRONT FEED SHAFT Order parts listed below to use Optional High Traction Rollers 4A. 90-102-21S FEED ROLLER, 1-PC, HIGH TRACTION, SMOOTH TREAD 4 5A. 123-1861 SET SCREW, 10-24 x 1/4 CUP PT. 4 9A. 21-113-01 MIDDLE FEED SHAFT ASSY.W/INNER RACE 1-11-

GROUP 7 PULLOUT ROLLER STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING SHAFT. KEY PART NO. DESCRIPTION QTY. 1. 21-115-05 PULL OUT ROLLER SHAFT 1 2. 123-0036 ROLL PIN, 3/32 x 5/8 STEEL 2 3. 20-109-04 PULLEY ASSEMBLY, 16XL GROOVES 1 4. 56-101-17 RUBBER FEED ROLLER ASSEMBLY 2 5. 123-0322 SET SCREW, 8-32 x 1/4 SOC. 2 6. 20-106-09 PULLEY ASSEMBLY, 12 XLO 1-12-

GROUP 8 CLUTCH SHAFT KEY PART NO. DESCRIPTION QTY. 1. 123-0369 PIN, 3/32 x 3/8 1 2. 21-500-13 FEED CLUTCH ASSEMBLY 1 3. 27-102-10 CLUTCH SUPPORT WASHER 1 4. 22-101-03 CLUTCH PULLEY ASSEMBLY 1 5. 123-0006 C-CLIP 3/8 1 6. 94-107-04 CLUTCH SHAFT 1 7. 21-111-04 PULLEY, 14-TEETH 1 8. 123-0322 SET SCREW, 8-32 x 1/4 SOC. HD. 1-13-

GROUP 9 FEED TABLE KEY PART NO. DESCRIPTION QTY. 1. 22-400-07 CENTER PLATE WELDMENT 1 2. 123-1158 SCREW, 4-40 x 3/16 UNDERCUT SS 2 3. 123-0002 SCREW, 10-32 x 3/8 PH UNDERCUT SS 2 4. 22-100-41 PAPER SUPPORT 1 5. 123-0004 SCREW, 10-32 x 5/8 SOC. HD. 1 6. 123-0148 WASHER, 7/16 OD x 0.200 ID x 1/32 1 7. 123-1335 CURVED DISC SPRING, STEEL 1 8. 21-100-31 REAR PAPER GUIDE SLIDER 1 9. 22-100-25 PAPER HOLDER WELDMENT 1 10. 21-100-32 SLIDER GUIDE 1 11. 123-0017 SCREW, 10-32 x1 /4 PH TRUSS HD. 2 12. 20-100-14 CENTER PLATE COVER WELDMENT 1 13. 123-0675 SCREW, 6-32 x 3/16 PH FH SS 4-14-

GROUP 10 SEPARATOR ASSEMBLY KEY PART NO. DESCRIPTION QTY. KEY PART NO. DESCRIPTION QTY. 1. 123-0185 SCREW, 10-32 x 3/8 SOC. CAP 4 14. 66-101-07 STUD 1 2. 66-101-09 SPACER 4 15. 66-101-04 METERING BRACKET RELEASE BAR 1 3. 123-0461 SCREW, 6-32 x 3/16 PH RND. HD. ZINC 3 16. 123-0327 ROLL PIN, 3/32 x 7/16 1 4. 123-0121 DISC SPRING, HIGH CARBON STEEL 4 17. 66-101-05 LEVER 1 5. 123-0127 SCREW, 6-32 x 1/8 PH PAN HD. 4 18. 123-0169 C-CLIP 1/14 (CRESCENT) 1 6. 21-121-03 METERING HOLDER 2 19. 21-101-15 METERING KNOB 4 7. 123-0347 BALL, STEEL 0.187D 4 20. 90-103-09 METERING SEGMENT 4 8. 123-0017 SCREW, 10-32 x 1/4 PH TRUSS HD. 1 21. 66-101-13 WASHER, PLASTIC 3/8 x 3/4 x 1/16 4 9. 21-121-02 PLATE, METERING 1 22. 123-0751 SCREW, 6-32 x 3/8 PH UNDERCUT SS 4 10. 123-1310 SCREW, 6 x 3/8 PH FLAT SELF-TAPPING TYPE A 4 23. 66-101-14 STAND OFF 3 11. 21-121-12 METERING FINGER 4 24. 22-100-42 METERING PLATE COVER ASSEMBLY 1 12. 123-0096 WASHER, PLASTIC 3/8 x 3/4 x 1/16 4 25. 123-1178 SCREW, 6-32 x 1/4 PH UNDERCUT SS 3 13. 66-101-10 STUD 4-15-

GROUP 11 LABELS/ACCESSORIES KEY PART NO. DESCRIPTION QTY. 1. 22-550-05 DECAL "ASTROJET-1000" 1 2. 123-1112 LABEL, CAUTION EXPOSED ROLLER 3 3. 123-1526 DECAL, SCALE 1 4. 123-1527 DECAL, WARNING 1 5. 20-100-63 DECAL, CAUTION 1 6. 123-1033 DECAL, CAUTION WARNING LABELS 1 7. 22-550-01 DECAL, FUSE 1 8. 123-1273 DECAL, HP LOGO 1-16-

GROUP 12 DT-200 DROP TRAY (R-L) (OPTIONAL) KEY PART NO. DESCRIPTION QTY. 1. 123-0068 WASHER, #10 PLAIN, SS 18-8 3 2. 29-400-03 DROP TRAY BASE 1 3. 29-400-16 NUT 2 4. 29-400-28 KNOB ASSEMBLY, 10-32 x 1/2 2 5. 29-400-07 DROP TRAY PLATFORM 1 6. 29-400-17 MEDIA GUIDE 1 7. 29-400-20 SIDE GUIDE ASSEMBLY 1 8. 29-400-22 STOPPER ASSEMBLY 1 9. 94-104-06 KNOB, METERING BRACKET 1-17-

INDEX PART NO. GROUP KEY 123-0002 9 3 123-0004 9 5 123-0006 8 5 123-0017 1 6.8 123-0017 1 7 123-0017 2A 20 123-0017 2B 20 123-0017 9 11 123-0017 10 8 123-0018 2A 33 123-0018 2B 33 123-0036 4 2 123-0036 7 2 123-0050 1 10 123-0063 1 59 123-0064 1 60 123-0068 12 1 123-0080 3 11 123-0081 1 40 123-0085 2A 58 123-0085 2B 58 123-0086 2A 57 123-0086 2B 57 123-0096 10 12 123-0096 2A 60 123-0096 2B 60 123-0121 10 4 123-0125 2A 3 123-0125 2B 3 123-0127 1 84 123-0127 10 5 123-0148 9 6 123-0169 10 18 123-0185 10 1 123-0192 2A 67 123-0192 2B 67 123-0237 1 87 123-0237 2A 21 123-0237 2B 21 123-0252 1 88 123-0252 2A 27 123-0252 2B 27 123-0261 1 68 123-0261 2A 47 123-0261 2B 47 123-0274 2A 53 123-0274 2B 53 123-0275 1 17 123-0322 4 5 PART NO. GROUP KEY 123-0322 5 1 123-0322 5 1A 123-0322 7 5 123-0322 8 8 123-0327 10 16 123-0347 10 7 123-0369 8 1 123-0390 2A 56 123-0390 2B 56 123-0446 1 55 123-0461 2A 51 123-0461 2B 51 123-0461 10 3 123-0523 2A 69 123-0523 2B 69 123-0524 1 61 123-0567 5 7 123-0567 5 7A 123-0567 6 7 123-0612 1 18 123-0612 2A 6 123-0612 2B 6 123-0620 1 26 123-0675 1 65 123-0675 9 13 123-0701 1 11 123-0751 2A 28 123-0751 2B 28 123-0751 10 22 123-0757 1 14 123-0875 1 6.9 123-0928 2A 14 123-0928 2B 14 123-0934 1 41 123-0975 3 16 123-0984 1 30 123-0991 5 2 123-0991 5 2A 123-0994 1 31 123-1023 1 67 123-1023 2A 46 123-1023 2B 46 123-1033 11 6 123-1104 2A 38 123-1104 2B 38 123-1112 11 2 123-1132 2A 22 123-1132 2B 22 123-1135 2A 30 PART NO. GROUP KEY 123-1135 2B 30 123-1158 1 21 123-1158 9 2 123-1174 2A 59 123-1174 2B 59 123-1175 1 16 123-1178 10 25 123-1178 2A 34 123-1178 2B 34 123-1205 1 52 123-1205 5 5 123-1205 6 5 123-1206 3 7 123-1210 1 74 123-1244 2A 18 123-1244 2B 18 123-1255 1 5D 123-1273 11 8 123-1310 10 10 123-1313P 2A 31 123-1313P 2B 31 123-1323 1 22 123-1335 9 7 123-1438 1 35 123-1516 1 38 123-1518 2A 70 123-1518 2B 70 123-1519 2A 71 123-1519 2B 71 123-1524 2A 68 123-1524 2B 68 123-1526 11 3 123-1527 11 4 123-1561 1 8 123-1564 1 47 123-1762 3 6 123-1762 2A 40 123-1775 2A 77 123-1775 2B 77 123-1782 2A 42 123-1782 2B 42 123-1861 1 46 123-1861 5 5A 123-1861 6 5A 123-1956 1 6.10 20-100-109 1 53 20-100-128 2B 73 20-100-14 1 83 20-100-14 9 12-18-

INDEX PART NO. GROUP KEY 20-100-36 1 66 20-100-37 1 64 20-100-38 1 90 20-100-63 11 5 20-103-06 1 81 20-106-00 1 48 20-106-09 4 3 20-106-09 7 6 20-107-00 1 39 20-107-01 5 3 20-107-01 6 9 20-108-13D 5 4 20-108-13D 6 4 20-109-04 7 3 20-114-01 1 32 20-130-08 1 29 20-150-26 2B 40 20-150-26 3 6 20-201-22 3 13 20-500-11 2A 78 20-500-11 2B 80 20-500-15 1 6.1 20-500-15 2A 64 20-500-15 2B 64 20-500-29 2A 61 20-500-29 2B 61 20-500-117 2A 36 20-500-117 2B 36 20-500-138 2B 72 20-500-500 2A 10 20-500-510 2B 10 20-500-30EU 2A 24 20-500-30EU 2B 24 21-100-30 2A 8 21-100-30 2B 8 21-100-31 9 8 21-100-32 9 10 21-100-37 1 49 21-100-37 2A 37 21-100-37 2B 37 21-100-49 1 70 21-100-49 2A 52 21-100-49 2B 52 21-101-15 10 19 21-111-04 8 7 21-112-02 4 1 21-112-05 4 6 21-113-01 5 3A 21-113-01 6 9A PART NO. GROUP KEY 21-113-03 5 8 21-113-03 5 8A 21-113-03 6 8 21-113-99 5 -- 21-115-05 7 1 21-121-02 10 9 21-121-03 10 6 21-121-12 10 11 21-140-12 3 4 21-144-00 3 12 21-149-08 1 76 21-149-12 1 78 21-500-04 2A 18 21-500-04 2B 18 21-500-08 2A 19 21-500-09 2A 61 21-500-09 2B 61 21-500-11 2A 48 21-500-11 2B 48 21-500-13 2A 32 21-500-13 2B 32 21-500-13 8 2 21-500-15 2A 15 21-500-15 2B 15 21-500-17 2A 29 21-500-17 2B 29 21-500-20 2A 12 21-500-22 2A 25 21-500-22 2B 25 22-100-04 1 20 22-100-04 2A 55 22-100-04 2B 55 22-100-11 1 63 22-100-11 2A 17 22-100-12 1 3 22-100-12 2A 66 22-100-12 2B 66 22-100-16 1 1 22-100-17 1 62 22-100-19 1 24 22-100-19 2A 43 22-100-19 2B 43 22-100-22 1 25 22-100-25 9 9 22-100-29 1 12 22-100-30 1 33 22-100-31 1 80 22-100-36 1 82 22-100-39 1 51 PART NO. GROUP KEY 22-100-41 9 4 22-100-42 10 24 22-100-43 2A 49 22-100-43 2B 49 22-101-00 1 43 22-101-03 8 4 22-101-10 1 28 22-103-01 1 34 22-103-04 1 77 22-104-01 3 10 22-104-02 3 5 22-104-11 1 73 22-104-12 1 79 22-106-11 3 18 22-106-21 3 19 22-106-24 3 8 22-147-00 1 75 22-147-00 2A 1 22-147-00 2B 1 22-212-11 3 17 22-212-24 3 9 22-213-19 3 15 22-400-05 1 58 22-400-05 2A 7 22-400-05 2B 7 22-400-07 9 1 22-400-09 1 23 22-400-10 1 27 22-400-10 2A 2 22-400-10 2B 2 22-400-11 2B 17 22-400-31 1 5 22-400-33 1 5B 22-400-34 1 5C 22-400-35 1 5A 22-402-07 1 57 22-402-08 1 56 22-403-08 1 85 22-412-00 3 1 22-413-00 3 2 22-500-08 2B 19 22-500-10 2A 62 22-500-10 2B 62 22-500-10A 1 4 22-500-20 2B 12 22-540-01 2A 39 22-540-01 2B 39 22-540-02 2A 41 22-540-02 2B 41-19-

INDEX PART NO. GROUP KEY 22-540-03 2A 72 22-540-03 2B 78 22-540-04 2A 73 22-540-04 2B 79 22-540-05 2A 74 22-540-05 2B 74 22-540-06 2A 75 22-540-06 2B 75 22-540-07 2A 44 22-540-07 2B 44 22-540-08 2A 35 22-540-08 2B 35 22-540-09 2A 76 22-540-09 2B 76 22-540-11 1 69 22-540-11 2A 9 22-540-11 2B 9 22-540-12 1 44 22-540-12 2A 45 22-540-12 2B 45 22-550-01 11 7 22-550-05 1 2 22-550-05 11 1 23-332-19 3 14 24-101-09 1 54 22-565-10 2A 54 22-565-10 2B 54 24-101-11 1 89 27-102-10 8 3 27-104-00 1 50 29-400-03 12 2 29-400-07 12 5 29-400-16 12 3 29-400-17 12 6 29-400-20 12 7 29-400-22 12 8 29-400-28 12 4 56-101-17 4 4 56-101-17 7 4 63-105-15 5 6 63-105-15 5 6A 63-105-15 6 6 63-108-04 6 1 63-108-05 6 3 63-108-09 6 2 65-300-43 1 42 65-303-01 1 45 66-101-04 10 15 66-101-05 10 17 PART NO. GROUP KEY 66-101-07 10 14 66-101-09 10 2 66-101-10 10 13 66-101-13 10 21 66-101-14 10 23 90-102-21C 5 4A 90-102-21S 6 4A 90-103-09S 10 20 90-103-52 1 19 94-104-06 12 9 94-107-04 8 6 94-109-06 1 6.6 94-116-01 1 6.3 94-116-01 2A 65 94-116-01 2B 65 94-116-02 1 6.7 94-116-07 1 6.4 94-116-10 1 6.5 94-123-15 1 9 94-124-08 1 15 94-124-14 1 13 94-124-28 3 3 94-500-07 1 6.2 94-500-07 2A 63 94-500-07 2B 63 95-100-32 2A 23 95-100-32 2B 23 97-100-48 1 71 97-100-48 2A 50 97-100-48 2B 50 97-100-65 2A 13 97-100-65 2B 13 97-100-70 1 72 97-500-01 2A 11 97-500-01 2B 11 97-500-22 2A 4 97-500-22 2B 4 97-500-23 2A 5 97-500-23 2B 5 99-104-00 1 6 AD-407 2A 16 AD-407 2B 16 AD-409 2A 26 AD-409 2B 26-20-