Parts Catalog SPORTSMAN 800 HO EFI, MILITARY M08MH76MA/MB 99347 Parts Manual Read the Operator's manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Copyright 006 Printed 07/09/07 Cover photo may show optional equipment not supplied with standard unit.
Table of Contents Illustrated Parts Lists...4 BODY, CLUTCH COVER...4 BODY, FRONT BUMPER and RACK MOUNTING...6 BODY, FRONT CAB and SIDE PANELS...8 BODY, FUEL TANK...0 BODY, HEADLIGHT PODS... BODY, REAR CAB and SEAT and FOOTWELLS...4 BODY, REAR RACK ASM...6 BODY, RESERVE FUEL TANK...8 BODY, ROLLBARS...0 BRAKES, BRAKE LINES and MASTER CYLINDER... BRAKES, BRAKE PEDAL and REAR MASTER CYLINDER...4 BRAKES, FRONT BRAKE LEVER and MASTER CYLINDER...6 BRAKES, FRONT CALIPER...8 BRAKES, REAR CALIPER...30 DRIVE TRAIN, FRONT DRIVE SHAFT...3 DRIVE TRAIN, FRONT GEARCASE...34 DRIVE TRAIN, FRONT GEARCASE MOUNTING...36 DRIVE TRAIN, FRONT PROP SHAFT...38 DRIVE TRAIN, GEAR SELECTOR...40 DRIVE TRAIN, MAIN GEARCASE INTERNALS...4 DRIVE TRAIN, MAIN GEARCASE MOUNTING...46 DRIVE TRAIN, PRIMARY CLUTCH...48 DRIVE TRAIN, REAR DRIVE SHAFT...50 DRIVE TRAIN, REAR GEARCASE INTERNALS...5 DRIVE TRAIN, REAR GEARCASE MOUNTING...54 DRIVE TRAIN, REAR PROP SHAFT...56 DRIVE TRAIN, SECONDARY CLUTCH...58 ELECTRICAL, BATTERY...60 ELECTRICAL, GAUGES and INDICATORS...6 ELECTRICAL, HARNESSES...64 ELECTRICAL, HEADLIGHT and TAILLIGHT and BULBS...66 ELECTRICAL, IGNITION SYSTEM...68 ELECTRICAL, SWITCHES and SENSORS and ECU...70 ENGINE, AIR COMPRESSOR...7 ENGINE, AIR INTAKE...74 ENGINE, COOLING SYSTEM...76 ENGINE, CRANKCASE and CRANKSHAFT...78 ENGINE, DIPSTICK and OIL FILTER...80 ENGINE, EXHAUST SYSTEM...8 ENGINE, FUEL and AIR INJECTORS...84 ENGINE, INTAKE...86 ENGINE, MOUNTING...88 ENGINE, OIL PUMP and WATER PUMP...90 ENGINE, PISTON and CYLINDER...9 ENGINE, RECOIL COVER...94 ENGINE, STARTING SYSTEM...96 Copyright 006. All rights reserved. ENGINE, THERMOSTAT...98 ENGINE, THROTTLE BODY MOUNTING...00 OPTIONS, BAGS and KITS...0 OPTIONS, WINCH ASM...04 STEERING, CONTROLS and THROTTLE...06 STEERING, HANDLEBAR and CONTROLS...08 STEERING, STEERING POST...0 SUSPENSION, A-ARM and STRUT MOUNTING... SUSPENSION, FRONT STRUT...4 SUSPENSION, REAR...6 TOOLS, TOOL KIT...8 WHEELS, FRONT...0 WHEELS, REAR... Part Number Index...4 Part Description Index...7 Polaris Industries provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Polaris assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Polaris reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended for ordering parts only. Polaris is registered trademark. All other brands and product names are trademarks or registered trademarks of their respective holders. Printed in the United States of America. Parts Catalog 99347 07/09/07
Alphabetized Table of Contents B BODY, CLUTCH COVER...4 BODY, FRONT BUMPER and RACK MOUNTING...6 BODY, FRONT CAB and SIDE PANELS...8 BODY, FUEL TANK...0 BODY, HEADLIGHT PODS... BODY, REAR CAB and SEAT and FOOTWELLS...4 BODY, REAR RACK ASM...6 BODY, RESERVE FUEL TANK...8 BODY, ROLLBARS...0 BRAKES, BRAKE LINES and MASTER CYLINDER... BRAKES, BRAKE PEDAL and REAR MASTER CYLINDER...4 BRAKES, FRONT BRAKE LEVER and MASTER CYLINDER...6 BRAKES, FRONT CALIPER...8 BRAKES, REAR CALIPER...30 D DRIVE TRAIN, FRONT DRIVE SHAFT...3 DRIVE TRAIN, FRONT GEARCASE...34 DRIVE TRAIN, FRONT GEARCASE MOUNTING...36 DRIVE TRAIN, FRONT PROP SHAFT...38 DRIVE TRAIN, GEAR SELECTOR...40 DRIVE TRAIN, MAIN GEARCASE INTERNALS...4 DRIVE TRAIN, MAIN GEARCASE MOUNTING...46 DRIVE TRAIN, PRIMARY CLUTCH...48 DRIVE TRAIN, REAR DRIVE SHAFT...50 DRIVE TRAIN, REAR GEARCASE INTERNALS...5 DRIVE TRAIN, REAR GEARCASE MOUNTING...54 DRIVE TRAIN, REAR PROP SHAFT...56 DRIVE TRAIN, SECONDARY CLUTCH...58 E ELECTRICAL, BATTERY...60 ELECTRICAL, GAUGES and INDICATORS...6 ELECTRICAL, HARNESSES...64 ELECTRICAL, HEADLIGHT and TAILLIGHT and BULBS..66 ELECTRICAL, IGNITION SYSTEM...68 ELECTRICAL, SWITCHES and SENSORS and ECU...70 ENGINE, AIR COMPRESSOR...7 ENGINE, AIR INTAKE...74 ENGINE, COOLING SYSTEM...76 ENGINE, CRANKCASE and CRANKSHAFT...78 ENGINE, DIPSTICK and OIL FILTER...80 ENGINE, EXHAUST SYSTEM...8 ENGINE, FUEL and AIR INJECTORS...84 ENGINE, INTAKE...86 ENGINE, MOUNTING...88 ENGINE, OIL PUMP and WATER PUMP...90 ENGINE, PISTON and CYLINDER...9 ENGINE, RECOIL COVER...94 ENGINE, STARTING SYSTEM...96 ENGINE, THERMOSTAT...98 ENGINE, THROTTLE BODY MOUNTING...00 O OPTIONS, BAGS and KITS...0 OPTIONS, WINCH ASM...04 S STEERING, CONTROLS and THROTTLE...06 STEERING, HANDLEBAR and CONTROLS...08 STEERING, STEERING POST...0 SUSPENSION, A-ARM and STRUT MOUNTING... SUSPENSION, FRONT STRUT...4 SUSPENSION, REAR...6 T TOOLS, TOOL KIT...8 W WHEELS, FRONT...0 WHEELS, REAR... 07/09/07 Parts Catalog 99347 3
Polaris BODY, CLUTCH COVER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCLUTCHCVR08SP800MV] 4 Parts Catalog 99347 07/09/07
Illustrated Parts Lists BODY, CLUTCH COVER Polaris Applies to M08MH76MA/MB [49ATVCLUTCHCVR08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 0955 757599 55738 543455-070 6336 54054 543464 54636 70879 5437044 54635 54675 75094 757867 54457-067 5434044 708045 54634 5 9 3 Kit, Inner Clutch Cover Asm., Bolt/Washer Seal, Cover, Clutch, Outer Cover, Clutch, Outer, Black Asm., Clutch Cover, Outer O-Ring Plug, Drain Boot, Duct Clamp, Narrow Band Duct, Clutch Outlet Seal, Cover, Clutch, Inner Stopper, Inner Clutch Cover Bracket, Retainer, Seal, Black Duct, Clutch Air Inlet Clamp, Hose Boot, Clutch Intake [Incl. ] [Incl. 5,6] 07/09/07 Parts Catalog 99347 5
Polaris BODY, FRONT BUMPER and RACK MOUNTING Illustrated Parts Lists Applies to M07MH76MA/MB [49ATVBUMPER08SP800MV] 6 Parts Catalog 99347 07/09/07
Illustrated Parts Lists BODY, FRONT BUMPER and RACK MOUNTING Polaris Applies to M07MH76MA/MB [49ATVBUMPER08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 8. 9. 0.... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 30. 30. 3. 3. 33. 34. 35. 58047 04839-463 7555960 75838 0546-067 548445-48 7588 0659-067 0660-067 754343 755399 0497-067 0498-067 758340 755384 0658-067 75708 548630-48 04358-067 755485 75445 7643 04360-067 70004-468 54445 76677 04359-067 0484-48 55509-48 54507 590096 4304 4305 55508-48 54446 7555734 40504 70863 7 8 4 4 6 6 8 7 Pad, Shaft, Rear Platform, Front, Black Washer, Flat Bolt Asm., Bracket, IR Light, Black Bracket, Support, Corner Support, Brush Guard, Front, LH, Black Support, Brush Guard, Front, RH, Black Nut, Nylok, Flange Support, Rack, Front, LH Support, Rack, Front, RH Bolt Bolt Mount, Front Brush Guard/Lower Radiator, Black Plate, Vent Mount, RH Ring, Tow Bar, Black Nut, Nylok Rivet Tube, Tow Bar, Main, Black Hinge, Instrument Panel Bumper, Extruded Pin, Hitch, Cotterless Tube, Tow Bar, Black Brushguard, Front Plate, Vent Door Grommet Pin, Seat Latch Asm., Headlight Mount, Side, LH Asm., Headlight Mount, Side, RH Plate, Vent, Mount, LH Bumper, Extruded, Short Washer, Flat Light, IR, Military Systems Cable, Pin [Incl. 34] [Incl. 34] [MB] 07/09/07 Parts Catalog 99347 7
Polaris BODY, FRONT CAB and SIDE PANELS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCAB08SP800MV] 8 Parts Catalog 99347 07/09/07
Illustrated Parts Lists BODY, FRONT CAB and SIDE PANELS Polaris Applies to M08MH76MA/MB [49ATVCAB08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 5435669-9 5437403-9 7670057 7579 543596-9 63307-9 77460 7700 757386 54800-39 5436000 54687 753 766855 75756 543740-9 543740-9 0646-39 75084 8 Cover, Front, Olive Green Cab, Front, Center, MV Nut, Speed Panel, Side, LH, Olive Green Asm., Panel, Side, RH, Olive Green Decal, Fuel Valve, Front/Off/Rear Clip Guard, Splash, RH Cover, Trim, Front Guard, Splash, LH/Pump Mount Rivet Cab, Front, LH, MV, Olive Green Cab, Front, RH, MV, Olive Green Bracket, Retainer, Cab, Front, MV 07/09/07 Parts Catalog 99347 9
Polaris BODY, FUEL TANK Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVFUEL08SP800MV] 0 Parts Catalog 99347 07/09/07
Illustrated Parts Lists BODY, FUEL TANK Polaris Applies to M08MH76MA/MB [49ATVFUEL08SP800MV] Ref. Part No. Qty Part Description Notes... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 30. 75579 54784 54785 5865 50756 705048 8360009-600 7050 543053 5433687 583 70540 550939-39 766637 50763 708469 5076 708049 5074 75869 50744 54380 543603 753 58308 50743 58307 5083 7583 754 5076 AR AR 5 Bracket, Fuel Cover Mount, LH Bracket, Fuel Cover Mount, RH Seal, Foam Asm., Fuel Line, Front Tank to Valve T-Fitting Line, Fuel Valve, Check Vent, Tank Cap, Gas Tank Gasket Valve, Fuel, 3 Position Bracket, Valve Rivet Asm., Fuel Line, Regulator to Valve Clamp, Spring Asm., Fuel Line, Valve to Pump Cable Tie Pump, Fuel Asm., Sender/Pickup Gasket, Fuel Tank Mount, Ful Filter Foil Asm., Fuel Tank w/sender Foil, Fuel Tank, Side Asm., Fuel Line, Valve to Front Tank Nut, Nylok Asm., Fuel Line, Pump/Filter [Incl. 8,,3,4,6] 07/09/07 Parts Catalog 99347
Polaris BODY, HEADLIGHT PODS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVHEADLIGHT08SP800MV] Parts Catalog 99347 07/09/07
Illustrated Parts Lists BODY, HEADLIGHT PODS Polaris Applies to M08MH76MA/MB [49ATVHEADLIGHT08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 5435960-9 5436747-070 7588 75737 400638 54063 54339 3 Pod, Headlight, Upper, Olive Green Pod, Headlight, Lower, Black Receptacle, Pod Mount, V O-Ring Grommet, Choke Hole 07/09/07 Parts Catalog 99347 3
Polaris BODY, REAR CAB and SEAT and FOOTWELLS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCABRR08SP800MV] 4 Parts Catalog 99347 07/09/07
Illustrated Parts Lists BODY, REAR CAB and SEAT and FOOTWELLS Polaris Applies to M08MH76MA/MB [49ATVCABRR08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0..... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 5. 5. 6. 7. 766855 5435936-9 54067 75930 550745 755579 75495 5435937-9 58309 04378-067 757386 5435905-070 5435906-070 543734-070 757686 754 58377 583030 58780 0580-067 75453 7583 54475-067 76403 5033 704370 683433-070 683434-070 683809 040387 5463 4 6 8 8 6 6 Rivet Cab, Rear, LH Bumper, Rubber Retainer, Seat Latch Washer Nut, Nylok Cab, Rear, RH Foil, Cab, Rear Lock, Park, Black Footwell, Black, LH Footwell, Black, RH Footwell, Black, RH Nut, Nylok Foil, Rear Cab, Front Foil, Rear, Cab, Middle Foil, Rear Cab Frame, Main, Black Nut, Nylok, Flange Brace, Support, Frame, Front, Black, LH Rivet Bracket, Lever Retainer Spring, Latch Asm., Seat, Black Covering, Seat, Black Covering, Seat Latch, Seat Grommet, Rubber Mount [Built 8/9/07 and Before] [Built 8/0/07 and After] [MA] [MB] 07/09/07 Parts Catalog 99347 5
Polaris BODY, REAR RACK ASM. Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVRACKMTG08SP800MV] 6 Parts Catalog 99347 07/09/07
Illustrated Parts Lists BODY, REAR RACK ASM. Polaris Applies to M08MH76MA/MB [49ATVRACKMTG08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0.... 3. 4. 5. 6. 754343 7588 04840-48 758340 75838 58047 7643 04838-463 5769 38 548445-48 04940-48 0494-48 76677 049-067 70863 75834 8 8 7 6 Nut, Nylok Guard, Brush, Rear Bolt Bolt Pad, Shaft, Rear Rivet Platform, Rear Clip, Belt Retainer Belt, Drive Bracket, Support, Corner Channel, Stretcher, LH Channel, Stretcher, RH Pin, Hitch, Cotterless Mount, Platform, Rear Cable, Pin Bolt 07/09/07 Parts Catalog 99347 7
Polaris BODY, RESERVE FUEL TANK Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVRESERVE08SP800MV] 8 Parts Catalog 99347 07/09/07
Illustrated Parts Lists BODY, RESERVE FUEL TANK Polaris Applies to M08MH76MA/MB [49ATVRESERVE08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 87366 583 543053 845006-600 755307 50745 754343 58090 50746 58383 75869 50758 708049 75730 5855 58384 5 4 Kit, Fuel Gauge, SP Gasket Vent, Tank Line, Oil Asm., Reserve Fuel Tank Nut Pad Asm., Tank/Fuel Pickup Gasket, Fuel Tank Asm., Fuel Line, Rear Tank to Valve Cable Tie Foil, Gas Tank, Reserve Foil, Gas Tank, Reserve [Incl. 3,9,5,6] 07/09/07 Parts Catalog 99347 9
Polaris BODY, ROLLBARS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVROLLBARS08SP800MV] 0 Parts Catalog 99347 07/09/07
Illustrated Parts Lists BODY, ROLLBARS Polaris Applies to M08MH76MA/MB [49ATVROLLBARS08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 3. 4. 4. 5. 5. 6. 6. 7. 7. 8. 9. 0.... 3. 4. 75879 7588 04944-067 04945-067 0496-48 0497-48 0495-48 0496-48 54774-48 54784-48 0494-067 05949-067 7583 05039-48 75453 0494-48 0495-48 04939-48 7588 754 8 38 4 8 Tube, Rear, Inside, LH, Black Tube, Rear, Inside, RH, Black Tube, Rear, Outside, LH Tube, Rear, Outside, RH Footwell, Plate, LH Footwell, Plate, RH Plate, Footwell, Outside, LH Plate, Footwell, Outside, RH Tube, Front, Inside, LH, Black Tube, Front, Inside, RH, Black Mount, Gun Nut, Nylok Flange Tube, Front, Outside, LH Tube, Front, Outside, RH Rollbar, Front U-Bolt Nut, Nylok [MB] [MB] [MB] 07/09/07 Parts Catalog 99347
Polaris BRAKES, BRAKE LINES and MASTER CYLINDER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVBRAKELINE08SP800MV] Parts Catalog 99347 07/09/07
Illustrated Parts Lists BRAKES, BRAKE LINES and MASTER CYLINDER Polaris Applies to M08MH76MA/MB [49ATVBRAKELINE08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0.. 9093 543 90499 70537 90839 836003-45 708038 90838 7504 90958 00309 6 AR 4 Line, Brake Seal Bolt, Banjo Fitting, Cross Line, Brake, Right Front Conduit Cable Tie Line, Brake, Left Front Bolt, Banjo Asm., Hand Master Cylinder 07/09/07 Parts Catalog 99347 3
Polaris BRAKES, BRAKE PEDAL and REAR MASTER CYLINDER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVBRAKEFOOT08SP800MV] 4 Parts Catalog 99347 07/09/07
Illustrated Parts Lists BRAKES, BRAKE PEDAL and REAR MASTER CYLINDER Polaris Applies to M08MH76MA/MB [49ATVBRAKEFOOT08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 9075 543 90759 90499 755688 755603 75457 76706 757756 708038 7646 7080960 7080003 757386 930854 90438 0567-067 704750 755599 543389 06077-067 76640 753 75558 9079 9074 4 3 3 Asm., Caliper Seal Line, Brake, Hand, Rear Bolt, Banjo Washer, Flat Washer, Spring Lock Bolt Clip, Retaining Cable Tie Rivet Clamp, Cable Clamp, Hose Asm., Reservoir, Brake, Rear Hose, Reservoir Mount, Brake, Black Spring, Torsion Washer Bushing, Pivot, Pedal Rod, Brake, Black Pin, Cotter Asm., Master Cylinder, Brake, Foot Line, Rear Brake, Foot 07/09/07 Parts Catalog 99347 5
Polaris BRAKES, FRONT BRAKE LEVER and MASTER CYLINDER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVMCLH08SP800MV] 6 Parts Catalog 99347 07/09/07
Illustrated Parts Lists BRAKES, FRONT BRAKE LEVER and MASTER CYLINDER Polaris Applies to M08MH76MA/MB [49ATVMCLH08SP800MV] Ref. Part No. Qty Part Description Notes... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 00309 0306 03053 ------- 03054 ------- ------- 03055 ------- ------- 03059 ------- ------- 03093 ------- ------- 03058 0794 03056 Asm., Hand Master Cylinder Kit, Piston and Reservoir, Body Kit, Lever and Park Lever Piston Kit, Park Lever Seal, Primary Cup O-Ring Kit, M/C Cover Pin, Park Lever Spring, Piston Return Kit, Pivot Pin Seal, Dust Boot Spring, Park Brake Lever Kit, Clamp Ring, Retaining Ring, Retaining, Push-On Kit, s, Clamp Kit, Brake Light Switch Kit, M/C Cover s [Incl. 3,5,6,9,] [Incl. 4,8,0,,4,5] [Incl. 8,,5] [Incl.4] 07/09/07 Parts Catalog 99347 7
Polaris BRAKES, FRONT CALIPER Illustrated Parts Lists Applies to M08MH76MA/MB [4999609960B09] 8 Parts Catalog 99347 07/09/07
Illustrated Parts Lists BRAKES, FRONT CALIPER Polaris Applies to M08MH76MA/MB [4999609960B09] Ref. Part No. Qty Part Description Notes... 3. 4. 90898 0870 040 04 0403 Asm., Brake Caliper Kit, Slider Bolt Kit, Piston and Seals Kit, Brake Pad Assembly Front Kit, Anvil [Incl. All] [Incl. Slide Bolts, Sleeves, O-Rings, Bushings, Clip] [Incl. Piston, Seals, Dust Boot] [ Sets] [Incl. Anvil, Bushing, Hardware] 07/09/07 Parts Catalog 99347 9
Polaris BRAKES, REAR CALIPER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVBRAKERR08SP800MV] 30 Parts Catalog 99347 07/09/07
Illustrated Parts Lists BRAKES, REAR CALIPER Polaris Applies to M08MH76MA/MB [49ATVBRAKERR08SP800MV] Ref. Part No. Qty Part Description Notes... 3. 4. 5. 6. 7. 9075 0873 90538 0870 087 0869 ------- 044 Asm., Caliper Kit, Anvil Body Fitting, Bleed, Compact Kit, Slide Bolt Kit, Seal Kit, Piston and Seal Bracket, Caliper Kit, Asm., Brake Pad [Incl. Pads] 07/09/07 Parts Catalog 99347 3
Polaris DRIVE TRAIN, FRONT DRIVE SHAFT Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVSHAFTDRIVE08SP800MV] 3 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, FRONT DRIVE SHAFT Polaris Applies to M08MH76MA/MB [49ATVSHAFTDRIVE08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 77058 03330 0333 0333 03334 Ring, Spring Kit, Joint Kit, Boot, Inner Kit, Boot, Outer Kit, CV Joint, Outer [Gear Side] [Wheel Side] 07/09/07 Parts Catalog 99347 33
Polaris DRIVE TRAIN, FRONT GEARCASE Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGEARCASE08SP500] 34 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, FRONT GEARCASE Polaris Applies to M08MH76MA/MB [49ATVGEARCASE08SP500] Ref. Part No. Qty Part Description Notes... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0... 3. 33578 33440 334403 334404 334389 334466 3344 3344 334463 33445 334405 334406 334393 334464 334465 334408 334390 334409 33444 33448 334436 334437 334407 33446 3 Asm., Gearcase, Front, AWD Asm., Cover, Output Asm., Hub, Race/Output Asm., Clutch Asm., Plate, Thrust Asm., Roll Cage Asm., Gearcase Asm., Drain Plug, Magnetic Asm., Cover, Input Asm., Gear, Pinion Kit, Bolt Kit, Seal Repair Kit, Roller Kit, Cage, Spring/Output Hubs Hub, Output RH Set, Bearing Clutch, Housing/Ring gear Plug, Oil Fill Cover, Input Bushing Ring, Spacer, Gear Plate, Armature Ring, Retaining [Incl. Coil, Thrust Plate, O-Ring, Seal, Insert, set ] [Incl. Bearing, Hub Asm., Spacer] [Incl. Armature Plate, Clutch Housing/Ring Gear, Roll Cage] [Incl. Seal] [Incl. Roll Cage, Armature Plate] [Incl. Bushings, Seal, Vent, Plugs] [Incl. Magnet] [Incl. Bushing, O-Ring, Seal] [Incl. Pin] [Incl. All Bolts] [Incl. All Seals, O-Rings} [Incl. Complete Set Rollers] [Incl. Spacer] [Incl. Spacer, Bearing, Hub, Bushing] 07/09/07 Parts Catalog 99347 35
Polaris DRIVE TRAIN, FRONT GEARCASE MOUNTING Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGEARCASEMTG500EFI] 36 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, FRONT GEARCASE MOUNTING Polaris Applies to M08MH76MA/MB [49ATVGEARCASEMTG500EFI] Ref. Part No. Qty Part Description Notes.. 3. 4. 5.. 7080693 7504 8450003-55 7080307 75763 33578 AR 4 Clamp, Hose Line Clamp, Hose Asm., Gearcase, AWD 07/09/07 Parts Catalog 99347 37
Polaris DRIVE TRAIN, FRONT PROP SHAFT Illustrated Parts Lists Applies to M08MH76MA/MB [4999009900B09] 38 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, FRONT PROP SHAFT Polaris Applies to M08MH76MA/MB [4999009900B09] Ref. Part No. Qty Part Description Notes... 3. 4. 5. 6. 7. 33455 76693 36033 005 33476 3603 708044 5409 Asm., Front Prop Shaft Pin, Spring Yoke Kit, Cross and Bearing Shaft, Prop, Front Yoke Fitting, Lubrication O-Ring 07/09/07 Parts Catalog 99347 39
Polaris DRIVE TRAIN, GEAR SELECTOR Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGEARSELECT08SP800MV] 40 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, GEAR SELECTOR Polaris Applies to M08MH76MA/MB [49ATVGEARSELECT08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0.. 54003 7504 54007 75834 543504 553 75434 754 0335-067 75575 8980 Cover, Shift Knob Knob, Gear Selector Bolt, Flange Mount, Gear Selector Trim, Edge Nut, Nylok Nut, Nylok Selector, Gear, Black Bolt Asm., Linkage Rod 07/09/07 Parts Catalog 99347 4
Polaris DRIVE TRAIN, MAIN GEARCASE INTERNALS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGEARCASE08SP800MV] 4 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, MAIN GEARCASE INTERNALS Polaris Applies to M08MH76MA/MB [49ATVGEARCASE08SP800MV] Ref. Part No. Qty Part Description Notes... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 3. 3. 33. 34. 35. 36. 37. 38. 39. 40. 4. 4. 43. 44. 45. 46. 47. 48. 49. 50. 5. 5. 53. 54. 55. 56. 57. 58. 59. 60. 3364 33396 334585 33386 33488 33388 33389 334578 33383 33383 333794 33384 334358 33354 333840 334 333834 333835 333834 333909 333838 333839 334043 33347 33355 33309 333873 333844 333784 33369 33365 3336 33358 333583 33430 3344 33000 334055 333357 33306 334 334086 33437 33308 33395 334040 33444 333875 333850 33385 33385 33378 333853 333854 333855 3340 33436 3340 333860 333036 8 4 4 5 4 4 3 3 Asm., Main Gearcase Nut Bellcrank Sub Asm., Sector Cover w/pins O-Ring Pawl, Detent Spring, Compression Shaft, Shift Gear, 3T Plug Seal, Triple Lip Gearcase, Main Tube, Vent O-Ring Drum, Shift Ring, Retaining Switch, Rotary O-Ring Star, Detent Disc, Lockout Gear, 6T Nut Pin, Dowel Bearing Bearing, Ball Sprocket, T/8T Sprocket, T/T, Splined Chain, Silent Washer, Thrust Shaft, Output, Front Shim Button, Thrust Shim Cover Sub Asm., Lapped Bevel, Gear Set Bearing, Ball Spacer Ring, Retaining Cover, Bearing Gear, 56T Bearing, Ball Plate, Park Engagement Dog, Park Spring, Wave Engagement Dog Ring, Retaining Washer Gear, 33T Bearing Shaft, Reverse Sprocket, 4T Washer Gear, 9T Gear, 5T Fork, Shift Rail, Shift Shaft Chain, Silent 07/09/07 Parts Catalog 99347 43
Polaris DRIVE TRAIN, MAIN GEARCASE INTERNALS (continued) Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGEARCASE08SP800MV] Ref. 6. 6. 63. 64. 65. 66. 67. 68. 69. Part No. Qty Part Description Notes 3340 Sub Asm., Input Shaft 334 Cover, LH 333866 Seal, Dual Lip 3344 Bracket, Transmission Mount 33404 33443 Label, Oil Fill/Level Check 33459 Plug 55479 Bracket, Torque Stop 3339 Shaft, Output, Rear 44 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, MAIN GEARCASE INTERNALS (continued) Polaris Applies to M08MH76MA/MB [49ATVGEARCASE08SP800MV] This Page Intentionally Left Blank 07/09/07 Parts Catalog 99347 45
Polaris DRIVE TRAIN, MAIN GEARCASE MOUNTING Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGEARCASEMTG08SP800MV] 46 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, MAIN GEARCASE MOUNTING Polaris Applies to M08MH76MA/MB [49ATVGEARCASEMTG08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 3364 7080307 8450003-55 705075 75377 754763 75763 75789 0334-067 75845 754343 547348 30354 75444 AR 6 4 Asm., Gearcase Clamp, Hose Line, Fuel T-Fitting Bolt, Carriage Nut, Nylok Mount, Rear Engine, Black Bolt, Flange Nut, Flange Bracket, Mount, Rear Transmission Stop, Torque Nut 07/09/07 Parts Catalog 99347 47
Polaris DRIVE TRAIN, PRIMARY CLUTCH Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCLUTCH08SP800MV] 48 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, PRIMARY CLUTCH Polaris Applies to M08MH76MA/MB [49ATVCLUTCH08SP800MV] Ref. Part No. Qty Part Description Notes... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 3749 7556335 50836 35449 563060 543936 5430945 36 5004 754906 ------- 704337 357650 75806 7566 56306 54306 50748 75750 75897 6 6 3 3 3 6 3 3 Asm., Clutch, EBS Washer Asm., Clutch Bearing Spacer, Clutch Button, Clutch Washer Asm., Roller and Bushing Pin, Roller Nut, FLEXLOC ASM., SHEAVE Spring, Clutch Bearing, Cover Bolt, Shoulder Weight, Shift, -70 Bushing Washer Washer, Lock Bolt [Incl. All Less,5] 07/09/07 Parts Catalog 99347 49
Polaris DRIVE TRAIN, REAR DRIVE SHAFT Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVSHAFTDRIVERR08SP500] 50 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, REAR DRIVE SHAFT Polaris Applies to M08MH76MA/MB [49ATVSHAFTDRIVERR08SP500] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0.. 334 0308 33433 350043 5908 35004 770505 350047 350044 770576 59045 Asm., Drive Shaft, Rear Kit, Boot Replacement Boot, Rear Clamp, Small Joint, Plunging Ring, Spring Ring, Retaining Grease Clamp, Large Ring, Retaining Joint, CV [Incl. 3-7,9-] [Incl. Clamps, Grease] [Wheel Side] [Incl. 6, 7] 07/09/07 Parts Catalog 99347 5
Polaris DRIVE TRAIN, REAR GEARCASE INTERNALS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVTRANSINTL08SP800MV] 5 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, REAR GEARCASE INTERNALS Polaris Applies to M08MH76MA/MB [49ATVTRANSINTL08SP800MV] Ref. Part No. Qty Part Description Notes... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 33353 3344 33430 33436 333859 33368 3345 334087 333878 3343 33458 33374 33388 333577 333879 33358 33358 333583 33387 3337 6 AR AR Asm., Gearcase, Rear Tube, Vent Cover, Output, Rear Pin, Dowel Bearing, Ball Gearcase, Rear, RH Plug Seal Seal Ring, Retaining Bearing, Ball Shaft, Pinion, 0T Bushing Gear, 3T Shim Button, Thrust Shim Washer, Nylon Plug, Oil Fill 07/09/07 Parts Catalog 99347 53
Polaris DRIVE TRAIN, REAR GEARCASE MOUNTING Illustrated Parts Lists Applies to M08MH76MA/MB [4999609960D07] 54 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, REAR GEARCASE MOUNTING Polaris Applies to M08MH76MA/MB [4999609960D07] Ref. Part No. Qty Part Description Notes... 3. 4. 5. 6. 33353 758365 758364 757878 7555806 7547008 75780 4 4 4 Asm., Gearcase, Rear Bolt, Flange Washer, Flat Nut, FLEXLOC, Thin Nut, Flange 07/09/07 Parts Catalog 99347 55
Polaris DRIVE TRAIN, REAR PROP SHAFT Illustrated Parts Lists Applies to M08MH76MA/MB [4999609960C0] 56 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, REAR PROP SHAFT Polaris Applies to M08MH76MA/MB [4999609960C0] Ref. Part No. Qty Part Description Notes... 3. 4. 38008 350039 38009 005 76693 Asm, Prop Shaft, Rear Yoke, Prop Shaft, Rear Shaft, Prop, Rear Kit, Cross and Bearing Pin, Spring 07/09/07 Parts Catalog 99347 57
Polaris DRIVE TRAIN, SECONDARY CLUTCH Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCLUTCHDRIVEN07X800] 58 Parts Catalog 99347 07/09/07
Illustrated Parts Lists DRIVE TRAIN, SECONDARY CLUTCH Polaris Applies to M08MH76MA/MB [49ATVCLUTCHDRIVEN07X800] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0. 75560 375 55056 75590 75538 33400 38 770564 75566 33434 3349 7705 33407 77053 33499 3340 33497 3340 33403 33405 AR 4 Bushing Asm., Driven Clutch Washer, Domed Washer, Spring Lock Bolt Washer, Thrust Belt, Drive Retainer, Spring, Inner Washer, Thrust Asm., Cam, Cap Ring, Retaining Roller, Clutch E-Ring, Retaining Spring, Compression, White/Yellow Pin, Roller Roller, Clutch Pin, Spring Slotted Bearing, Ball Ring, Retaining [Incl. 6,8,9,-4,6-9] 07/09/07 Parts Catalog 99347 59
Polaris ELECTRICAL, BATTERY Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVBATTERY08SP800MV] 60 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ELECTRICAL, BATTERY Polaris Applies to M08MH76MA/MB [49ATVBATTERY08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 547376 404 5435696 753 7555859 0848 4039 7573 40047 4000 75084 400376 754770 5 4 Strap, Battery Holddown Battery, Sealed Box, Battery Washer, Flat Kit, Battery Bolt Cable, Battery/Frame, Black Cable, Battery/Solenoid, Red Solenoid, Starter Cable, Solenoid/Starter Nut, Flange 07/09/07 Parts Catalog 99347 6
Polaris ELECTRICAL, GAUGES and INDICATORS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGAUGES08SP800MV] 6 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ELECTRICAL, GAUGES and INDICATORS Polaris Applies to M08MH76MA/MB [49ATVGAUGES08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 38047 5434380 5438 Asm., Cluster Bezel Mount, Rubber 07/09/07 Parts Catalog 99347 63
Polaris ELECTRICAL, HARNESSES Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVHARNESS08SP800MV] 64 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ELECTRICAL, HARNESSES Polaris Applies to M08MH76MA/MB [49ATVHARNESS08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4037 0607 0670 4083 4084 4065 43406 43407 550-39 7504 708038 708049 40039 4 4 6 6 Harness, Main Kit, Fusible Link,.8 mm Kit, Fusible Link,.0 mm Relay, Series 303 Relay, Series 30 Fuse, 5 Amp. Fuse, 0 Amp. Fuse, 0 Amp. Bracket, Fuse Box Cable Tie Cable Tie, Inch Clip, Rosebud 07/09/07 Parts Catalog 99347 65
Polaris ELECTRICAL, HEADLIGHT and TAILLIGHT and BULBS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVHEADLTASM08SP800MV] 66 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ELECTRICAL, HEADLIGHT and TAILLIGHT and BULBS Polaris Applies to M08MH76MA/MB [49ATVHEADLTASM08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 4030 7670054 40309 403046 403045 4030043 403064 4064 443960 583350 4550 4304 4305 4030059 Asm., Taillight Nut, Speed, Taillight Lens, Taillight Gasket, Taillight Bulb, Taillight Backing, Tail/Brake Light Asm., Headlight, Black Lens, Black Knob, Adjustment Rod, Adjustment Asm., Headlight, Side Mount, LH Asm., Headlight, Side Mount, RH Bulb, Headlamp, 7W [Incl. 3-7] 07/09/07 Parts Catalog 99347 67
Polaris ELECTRICAL, IGNITION SYSTEM Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVMAGNETO08SP800MV] 68 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ELECTRICAL, IGNITION SYSTEM Polaris Applies to M08MH76MA/MB [49ATVMAGNETO08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0.. 4080 40703 7563 754 40399 757848 4009 7555907 75473 545364 757950 4 4 3 Wire, Sparkplug Coil, DI Bolt Nut, Nylik Stator Flywheel Washer Nut Bracket, Stator, Wire Holddown 07/09/07 Parts Catalog 99347 69
Polaris ELECTRICAL, SWITCHES and SENSORS and ECU Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVELECT08SP800MV] 70 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ELECTRICAL, SWITCHES and SENSORS and ECU Polaris Applies to M08MH76MA/MB [49ATVELECT08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0.. 4055 40074 40080 40883 757455 754 4095 7508 40640 5338 757658 Switch, Winch, Front/Rear Switch, Worklight, On/Off Asm., Switch, Ignition, Keyless ECU, Base Nut, Nylok Regulator Sensor, Hall Effect Cap, Hall Effect 07/09/07 Parts Catalog 99347 7
Polaris ENGINE, AIR COMPRESSOR Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVAIRCOMP08SP800MV] 7 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, AIR COMPRESSOR Polaris Applies to M08MH76MA/MB [49ATVAIRCOMP08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0. 75687 03464 705430 5436 5839 03393 7547373 53577 550786 550785 70545 550787 758707 03394 03446 5430 30836 54303 3006 75604 4 Asm., Compressor Cover Fitting O-Ring Gasket, Head Cover Asm., Compressor Head Nut Reed, Exhaust Guide Valve, Exhaust Valve, Inlet Fitting, Hose Washer Asm., Compressor Piston Asm., Rod w/bearing O-Ring Liner, Compressor/Cylinder O-Ring Plug Washer, Flat [Incl. 7-3,9,0] 07/09/07 Parts Catalog 99347 73
Polaris ENGINE, AIR INTAKE Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVAIRBOX08SP800MV] 74 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, AIR INTAKE Polaris Applies to M08MH76MA/MB [49ATVAIRBOX08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 30. 58633 7080595 7080707 5433847 543868 75737 58773 5436969 544 5889 705383 84506-53 7555859 543443 7080694 543438 84504-8 70805 7080699 5433678 75579 8450073-600 54044 543599 8450059-50 7080650 58304 705450 7080534 5433396 4 AR 3 3 AR 6 AR Filter, Precleaner Sleeve Filter, Air Clamp, Narrow Band Sleeve, Carburetor, Inner Cover, Air Box Seal, Foam Duct, Air Intake Gasket, Intake Seal, Cover Fitting, 90 Degree Elbow Hose Washer, Flat Boot, Throttle Body Clamp, Hose, Spring Hose, Breather, Formed Sheath, Reflective Sleeve Clamp, Narrow Band Clamp, Hose Box, Air Line, Breather Clip Plug, Trap Line, Fuel Clamp, Hose Foil Fitting, 90 Degree Clamp, Hose Cap, End 07/09/07 Parts Catalog 99347 75
Polaris ENGINE, COOLING SYSTEM Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCOOL08SP800MV] 76 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, COOLING SYSTEM Polaris Applies to M08MH76MA/MB [49ATVCOOL08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 30. 3. 3. 33. 34. 35. 36. 37. 7568 7547366 7080003 8450040-600 406 705443 704089 543596 75084 40044 7089 5576 543389 7080844 54390 58079 5433774 5436936 705065 8450003-55 543739 066-39 543395 55764 543390 0669 75579 40368 0658-39 755399 540584 758846 55763 708049 543453 705453 543454 8 4 5 8 4 U-Clip Clamp, Hose Line Asm., Fan T-Connector Retainer, Hose Filler, Neck Cap, Pressure Clamp, Hose Guard, Hose, 9 Inch Hose, Engine, Upper Clamp, Spring Band Cap, Overflow Bottle w/fitting Gasket Plug, Cap Tank, Surge Fitting, 90 Degree Line, Fuel Shroud, Fan Bracket, Radiator, Black Hose, Filler Neck Guard, Hose, 6.75 Inch Hose, Lower Radiator Asm., Grommet and Insert Radiator, Crossflow Bracket, Radiator, Lower, Black Bushing, Mount, Lower Radiator Guard, Hose, 4 Inch Cable Tie Hose, Radiator, Lower, Inch Connector, T Hose, Radiator, Lower 07/09/07 Parts Catalog 99347 77
Polaris ENGINE, CRANKCASE and CRANKSHAFT Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCRANKCASE08SP800MV] 78 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, CRANKCASE and CRANKSHAFT Polaris Applies to M08MH76MA/MB [49ATVCRANKCASE08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 30. 3. 3. 33. 70553 76675 70588 766300 53753 534837 54676 35436 35438 755694 03068 756603 5406 7705 0663 3060004 75779 757793 03300 705306 583 3585704 777 5785 758045 757865 755598 0306 773 755683 757598 54486 098 4 6 9 5 3 Plug, Expansion Dowel Plug, Expansion Pin, Dowel Bearing, Balance Shaft Journal Shaft, Balance Seal Bearing, Ball Bearing, Ball Bushing Kit, Crankshaft Bolt O-Ring, Seal Ring, Retaining Asm., Oil Pickup Plug, Expansion Kit, Crankcase Plug, Socket Washer, Copper Bearing, Main Journal Key, Woodruff Plate, Baffle Washer Kit, Gear Set Key, Woodruff Washer, Spring Plate, Thrust Kit, Camshaft [Incl. Cam and Lifters] 07/09/07 Parts Catalog 99347 79
Polaris ENGINE, DIPSTICK and OIL FILTER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVDIPSTICK08SP800MV] 80 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, DIPSTICK and OIL FILTER Polaris Applies to M08MH76MA/MB [49ATVDIPSTICK08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 03079 088 545805 757795 75684 7556005 70403 7667 540086 5405 758007 54757 Asm., Dipstick Tube, Oil Fill Clamp Washer Spring, Pressure Relief Pin, Dowel Filter, Oil Nipple, Oil Filter Plug, Socket O-Ring 07/09/07 Parts Catalog 99347 8
Polaris ENGINE, EXHAUST SYSTEM Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVEXHAUST08SP800MV] 8 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, EXHAUST SYSTEM Polaris Applies to M08MH76MA/MB [49ATVEXHAUST08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0.... 3. 4. 5. 6. 7. 8. 9. 698-09 758490 7555935 755398 754343 5576-067 75834 55760-067 543377 697 758840 7556453 6877 7043353 585 6879 75834 70409 6893 6894 4 4 4 3 4 4 Shield, Silencer, Black Washer, Flange Nut, Flange Bracket, Silencer, Frame, Black Bolt, Flange Bracket, Silencer Mount, Black Grommet, Silencer Mount Silencer, SS Bolt Washer, Clean Out Pipe, Exhaust Spring, Exhaust Gasket, Exhaust Manifold, SS, Hex Socket Head Spring, Exhaust Asm., Manifold Wrap Asm., Headpipe Wrap [Clean-Out Plug] 07/09/07 Parts Catalog 99347 83
Polaris ENGINE, FUEL and AIR INJECTORS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVAIRINJECT08SP800MV] 84 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, FUEL and AIR INJECTORS Polaris Applies to M08MH76MA/MB [49ATVAIRINJECT08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 03456 75834 03457 03458 03459 03460 54360 0357 3 Asm., Fuel Rail Asm., Fuel Injector, PTO Asm., Fuel Injector, Mag Asm., Air Injector, PTO Asm., Air Injector, Mag O-Ring Asm., Air Line 07/09/07 Parts Catalog 99347 85
Polaris ENGINE, INTAKE Illustrated Parts Lists Applies to M08MH76MA/MB [499900999009D0] 86 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, INTAKE Polaris Applies to M08MH76MA/MB [499900999009D0] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0.. 75874 069 5343 59004 704336 54895 59094 535574 535009 53466 53696 6 4 4 8 4 4 Bolt Asm., Arm, Rocker Retainer, Spring Retainer, Lock Spring, Valve Seal, Valve Guide Seat, Valve Spring Head, Cylinder Stud Valve, Exhaust Valve, Intake 07/09/07 Parts Catalog 99347 87
Polaris ENGINE, MOUNTING Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVENGINEMTG08SP800MV] 88 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, MOUNTING Polaris Applies to M08MH76MA/MB [49ATVENGINEMTG08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. TBA 754708 54477-067 755583 30936 545043 70847 758364 755585 30935 4039 708045 54634 756734 547368 330543 33094 33649 33648 5 AR 3 3 Kit, Short Block Nut, Flange Lock Mount, Engine, Lower, Front, Black Washer Mount, Rubber, Top Bracket, Torque Stop Cable, Throttle Bolt Washer, Flat Mount, Rubber, Rear Cable, Ground, Starter/Frame Clamp, Hose Boot, Intake Bracket, Mount, Engine, Top Guide, Cable O-Ring, Throttle Body Cover, Throttle Body NOTE:The Short Block assembly contains a crankcase assembly, cylinder & cylinder head assembly and a piston & crankshaft assembly. Prior authorization is required for warranty consideration. 07/09/07 Parts Catalog 99347 89
Polaris ENGINE, OIL PUMP and WATER PUMP Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVOILPUMP08SP800MV] 90 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, OIL PUMP and WATER PUMP Polaris Applies to M08MH76MA/MB [49ATVOILPUMP08SP800MV] Ref. Part No. Qty Part Description Notes... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. TBA 0588 535094 3584404 ------- 0356 757807 58936 5433684 7555874 7546804 54757 5430 5357 7568 758755 4 6 3 Kit, Oil Pump Asm., Gerotor Housing, Oil Pump Bearing, Ball Gear, Driven, Water/Oil Asm., Oil Pump/Shaft Gasket, Cover, Magneto Impeller, Water Pump Washer, Flat Nut, Hex, Nylok O-Ring Seal, Water Pump Cover Cover, Water Pump [Incl. -5] [Incl. -4,] 07/09/07 Parts Catalog 99347 9
Polaris ENGINE, PISTON and CYLINDER Illustrated Parts Lists Applies to M08MH76 [49ATVPISTON08SP800MV] 9 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, PISTON and CYLINDER Polaris Applies to M08MH76 [49ATVPISTON08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 547359 76675 705534 3050 ------- TBA 547360 5345 0696 535576 53576 30804 4 4 3 Gasket, Head Dowel Plug Circlip, Piston PIN, PISTON Kit, Piston Ring Gasket, Base Lifter, Valve Kit, Cylinder Pushrod Pushrod w/trigger Asm., Piston [Incl. 3] [Incl. 4-6] 07/09/07 Parts Catalog 99347 93
Polaris ENGINE, RECOIL COVER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVRECOIL08SP800MV] 94 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, RECOIL COVER Polaris Applies to M08MH76MA/MB [49ATVRECOIL08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 3. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 5488 3584404 0339 766300 354378 ------- ------- ------- 54300 0648-479 30474 03493 756730 ------- ------- ------- ------- 757807 758756 7568 354378 3 3 3 8 4 Seal, Flanged Bearing, Ball Asm., Mag Cover Pin, Dowel Bushing Stator Washer Seal, Oil Asm., Recoil Housing Pulley, Starting Asm., Recoil Housing, Lower Nut Flywheel Bracket, Stator, Wire Holddown Bushing [See Electrical, Ignition System Page for Details] [See Electrical, Ignition System Page for Details] [See Electrical, Ignition System Page for Details] [See Electrical, Ignition System Page for Details] [See Electrical, Ignition System Page for Details] [See Electrical, Ignition System Page for Details] [See Electrical, Ignition System Page for Details] 07/09/07 Parts Catalog 99347 95
Polaris ENGINE, STARTING SYSTEM Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVSTARTER08SP800MV] 96 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, STARTING SYSTEM Polaris Applies to M08MH76MA/MB [49ATVSTARTER08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 75566 75683 40047 40048 7555908 7546705 Washer, Lock Starter Asm., Bendix Washer Nut 07/09/07 Parts Catalog 99347 97
Polaris ENGINE, THERMOSTAT Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVTHERMOSTAT08SP800MV] 98 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, THERMOSTAT Polaris Applies to M08MH76MA/MB [49ATVTHERMOSTAT08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 400644 545 705448 563390 758530 3035 543533 75859 40835 757770 755607 0376 7555998 757679 Sensor, Thermister O-Ring Thermostat Cover, Thermostat w/o Bypass Bolt, Flange Asm., Reed w/gasket Cover, Crankcase Breather, Flange Sensor, Cam Phase, Flange Bushing Asm., Thermostat Bypass Washer, Flat, Aluminum [Incl. 3,4] 07/09/07 Parts Catalog 99347 99
Polaris ENGINE, THROTTLE BODY MOUNTING Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVTHROTTLEBODY08SP800MV] 00 Parts Catalog 99347 07/09/07
Illustrated Parts Lists ENGINE, THROTTLE BODY MOUNTING Polaris Applies to M08MH76MA/MB [49ATVTHROTTLEBODY08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 7568 535575 550838 758709 5437 30809 75859 404 543363 75834 70893 0339 757384 4070 4034 757384 4053 5463 7 3 Cover, Valve Baffle, Valve Cover Seal, Valve Cover Spark Plug Sensor Adapter, Throttle Body Clamp, Hose Asm., Throttle Body Sensor, Crank Position Sensor, Throttle Position Sensor, Crank Position Seal, Valve Cover 07/09/07 Parts Catalog 99347 0
Polaris OPTIONS, BAGS and KITS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVBAGS07700MV] 0 Parts Catalog 99347 07/09/07
Illustrated Parts Lists OPTIONS, BAGS and KITS Polaris Applies to M08MH76MA/MB [49ATVBAGS07700MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0. 0859 87530 086 683669 8747 0877 706098 873364 7588 05039-48 4 Bag, LH Bag, RH Bag, Map Cover, Storage Kit, Pack Rack Asm., Pintle Hitch, Inch Ball, Hitch, Inch Kit, Receiver, Lock Pin / Inch U-Bolt Mount, Gun [MB] [MB] [Inc. 7,8][MB] [MB] [MB] [MB] [MB] 07/09/07 Parts Catalog 99347 03
Polaris OPTIONS, WINCH ASM. Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVWINCH08SP800MV] 04 Parts Catalog 99347 07/09/07
Illustrated Parts Lists OPTIONS, WINCH ASM. Polaris Applies to M08MH76MA/MB [49ATVWINCH08SP800MV] Ref. Part No. Qty Part Description Notes... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 4054 4099 758780 54739 5334334 87465 0364 0365 75445 8746 755494 053 4068 4067 4066 4065 7573 8 Switch, Winch Asm., Winch Switch Plate, Switch Mount Spacer Cable Winch, Front Winch, Rear Nut, Nylok Roller, Fairlead, Warn Winch Asm., Hook, Warn Winch Harness, Multimount, Blue/Yellow Cable, 6, Power, Red Cable, 6, Ground, Black Contactor, Solenoid 07/09/07 Parts Catalog 99347 05
Polaris STEERING, CONTROLS and THROTTLE Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCONTROLS08SCRAM] 06 Parts Catalog 99347 07/09/07
Illustrated Parts Lists STEERING, CONTROLS and THROTTLE Polaris Applies to M08MH76MA/MB [49ATVCONTROLS08SCRAM] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 0050 009 54439 70847 54093 54343 Asm., Throttle Control Asm., Throttle Clamp O-Ring Cable, Throttle O-Ring Cover, Throttle Control [Incl. ] 07/09/07 Parts Catalog 99347 07
Polaris STEERING, HANDLEBAR and CONTROLS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVHANDLEBAR08SP800MV] 08 Parts Catalog 99347 07/09/07
Illustrated Parts Lists STEERING, HANDLEBAR and CONTROLS Polaris Applies to M08MH76MA/MB [49ATVHANDLEBAR08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 54900-070 4056 75765 543955 54458-067 75589 56357 56356 544969-067 76707 708038 754 4099 758980 5334334 4 4 Grip, Handlebar, Black Switch, Handlebar, On/Off, Set Plug, Hole Tube, Handlebar, Black Block, Handlebar, Pegged Block, Handlebar Bracket, Pod Mounting, Black Clip, Cable Tie Nut, Nylok Asm., Switch, Winch Spacer 07/09/07 Parts Catalog 99347 09
Polaris STEERING, STEERING POST Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVSTEERING08SP500] 0 Parts Catalog 99347 07/09/07
Illustrated Parts Lists STEERING, STEERING POST Polaris Applies to M08MH76MA/MB [49ATVSTEERING08SP500] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0. 885 54673 5433866 8378 754343 543566 76603 75545 754439 757909 7556099 754777 5499 70638 754708 5344 7547 70639 5498 7578 4 4 4 Asm., Tie Rod Bracket, Upper, Bushing Bushing, Upper Post, Steering Nut, Flange Plug, Steering Post Pin, Cotter Nut, Nylok Bolt Washer Nut Boot, Seal Rod End, LH Nut, Jam, LH Tie Rod Nut, Jam Rod End, RH Boot, Seal Bolt [Incl. 3-9] 07/09/07 Parts Catalog 99347
Polaris SUSPENSION, A-ARM and STRUT MOUNTING Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVAARM08SP500] Parts Catalog 99347 07/09/07
Illustrated Parts Lists SUSPENSION, A-ARM and STRUT MOUNTING Polaris Applies to M08MH76MA/MB [49ATVAARM08SP500] Ref. Part No. Qty Part Description Notes... 3. 4. 5. 6. 7. 8. 8. 9. 0... 3. 4. 5. 0865 0866 5 54658 7584 70653 754438 76603 543508-070 543509-070 75084 7549 755603 755583 533806 543455 7080433 4 4 6 4 4 4 4 Kit, A-Frame, LH Kit, A-Frame, RH Bracket, Ball Joint Boot, Ball Joint, Greaseless Bolt, Socket Joint, Ball, Greaseless Nut, Castle Pin, Cotter Shield, CV Front, Black, LH Shield, CV Front, Black, RH Washer, Spring Lock Washer Shaft, A-Arm Bushing, A-Arm, Long Fitting, Lubrication [Incl. 0-5] [Incl. 0-5] 07/09/07 Parts Catalog 99347 3
Polaris SUSPENSION, FRONT STRUT Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVSTRUT08SP800MV] 4 Parts Catalog 99347 07/09/07
Illustrated Parts Lists SUSPENSION, FRONT STRUT Polaris Applies to M08MH76MA/MB [49ATVSTRUT08SP800MV] Ref. Part No. Qty Part Description Notes.... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 755840 885 886 35434 770507 755339 755840 7080367 55 5306 543364 54665 7043-067 70476 754704 7555749 5809 54387 54387 54387 6 4 6 Washer, Flat Asm., Hubstrut, LH Asm., Hubstrut, RH Bearing, Axle Tube, Hubstrut Ring, Retaining Bolt Washer, Flat Clamp, Cable Washer Spacer Retainer, Spring Bumper Spring, Compression, Black Strut, Front Nut Washer Spacer, Rubber Ball, Pivot, Top Ball, Pivot, Bottom Ball, Pivot, Top [Incl.,3] [Incl.,3] 07/09/07 Parts Catalog 99347 5
Polaris SUSPENSION, REAR Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVSUSPRR08SP800MV] 6 Parts Catalog 99347 07/09/07
Illustrated Parts Lists SUSPENSION, REAR Polaris Applies to M08MH76MA/MB [49ATVSUSPRR08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 5. 6. 7. 8. 9. 30. 3. 3. 3. 33. 33. 34. 35. 36. 37. 38. 39. 75834 754343 7555939 5434549 53344-067 58007-067 7573 755576 5436576 50087 535563 5634 5434550 75564 7555740 757873 75545 754439 7043055 56304 704880-067 5447 755433 50086 0430-067 043-067 54540-067 755603 7549 755583 543455 05888-067 05889-067 75084 5435008-070 5435009-070 533806 7080433 75547 5434548 5480-067 543355 6 6 4 8 8 4 8 4 4 4 0 6 4 4 4 4 6 Bolt, Flange Nut, Flange Washer Bushing, Stabilizer Tube Bar, Stabilizer Tube, Black Arm, Stabilizer Bar, Black Washer Bushing, Stabilizer, Link Rod, Linkage, Stabilizer Carrier, Wheel Bearing Bushing, Bearing Carrier Bushing, Control, Lower Washer, Lock Washer Bolt Nut, Nylok Shock, Rear Cam, Adjusting, Spring Spring, Compression, Black Retainer, Shock Shaft, A-Arm, Short Arm, Control, Upper, Black, LH Arm, Control, Upper, Black, RH Strap, Black Washer, Spring Lock Washer Bushing, A-Arm, Long Arm, Control, Lower, Black, LH Arm, Control, Lower, Black, RH Shield, CV, Rear, LH, Black Shield, CV, Rear, RH, Black Shaft, A-Arm Fitting, Lub Bolt Bushing, A-Arm, Short Support, Stabilizer, Black Sleeve, Shock Protector 07/09/07 Parts Catalog 99347 7
Polaris TOOLS, TOOL KIT Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVTOOL08SP800MV] 8 Parts Catalog 99347 07/09/07
Illustrated Parts Lists TOOLS, TOOL KIT Polaris Applies to M08MH76MA/MB [49ATVTOOL08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0. 87075 6857 873647 99097 68438 874735 87474 874743 874744 874745 Gauge, Tire Pressure Pouch, Tool Kit Wrench, Torx Owner's Manual, `08 MV 800 Kit, Tool Kit, Accessory Tool Wrench, 8mm x 0mm, Open End Wrench, / x 9/6, Open End driver, # Phillips Socket, Spark Plug [Incl. 7-0 07/09/07 Parts Catalog 99347 9
Polaris WHEELS, FRONT Illustrated Parts Lists Applies to M08MH76MA/MB [4999609960C05] 0 Parts Catalog 99347 07/09/07
Illustrated Parts Lists WHEELS, FRONT Polaris Applies to M08MH76MA/MB [4999609960C05] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 873444 5063-463 5464 76640 7556004 53430 75553 54434 7535 75480 5507 754737 8 8 8 Tire, 5x8- Rim, Flat Black Cover, Dust, Hub Pin, Cotter Washer Hub, Wheel Stud Disc, Brake, Front Bolt Nut, Slotted Valve, Rim Nut, Flange 07/09/07 Parts Catalog 99347
Polaris WHEELS, REAR Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVWHEELREAR08SP800MV] Parts Catalog 99347 07/09/07
Illustrated Parts Lists WHEELS, REAR Polaris Applies to M08MH76MA/MB [49ATVWHEELREAR08SP800MV] Ref. Part No. Qty Part Description Notes.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 873444 5063-463 5464 7543005 766404 7555796 5353 75553 770440 358550 535563 758653 54850 5507 754737 4 8 4 8 Tire, 5x8- Rim, Flat Black Cover, Dust, Hub Nut, Castle Pin, Cotter Washer, Cone Hub, Wheel, Rear Stud Ring, Retaining Bearing Carrier, Wheel Bearing Bolt Disc, Brake, Rear Valve, Rim Nut, Flange 07/09/07 Parts Catalog 99347 3