Automation & Sensing Selection Guide... 222 Relay... 224 EB3C Relay... 224 EB3 Safety Relay... 229 amp... 234 EB3 amp... 234 General Information... 248 www.idec.com/barriers PCs Table of Contents ED Machine ighting - Pg. 1 Automation & Sensing - Pg. 27 Safety - Pg. 255 Switching & Controls - Pg. 449 Index - Pg. 933
Selection Guide Relay Barrier Selection Guide Model EB3C-**A EB3C-**D EB3-**D Appearance PCs Page 224 229 U/FM: Class I, II, III Div1 / Group A, B, C, D, E, F, and G Class I, Zone 0 / [AExia] II C U: CSA: Class I Div 1 / Group A, B, C, D EMKO: [Exia] II C CQST: [Exia] II C IEC Ex: Explosion Protection GOST-R: [Exia] II C PTB: TIIS: Relay barrier [Exia] IIC Switch (EB9Z-A) [Exia] IICT6 CQST: Switch (EB9Z-A1) [Exia] IIBT6 TIIS: K: [Exia] II C KOSHA: [Exia] II C Degree of Protection IP20 IP20 IP20 umber of Channels 1, 2, 3, 5, 6, 8, 10, 16 1, 2, 3, 5, 6, 8, 10, 16 Power Voltage 100 to 240V AC (U rating: 100-120VAC) 24V DC 24V DC Output Relay Transistor (Sink/Source) Relay Transistor (Sink/Source) EB3-2D: EB3-2R5D: Connection Screw Terminal Screw Terminal, Connector Screw Terminal Mounting Size (excluding projections) 35-mm-wide DI rail Panel mounting 42W 75H 77.5D (1 channel) 65W 75H 77.5D (2, 3 channels) 110.5W 75H 77.5D (5, 6, 8 channels (common)) 171.5W 75H 77.5D (8, 10 channels) Weight (approx.) 380g (EB3C-R10A) 390g (EB3C-R16CD) 35-mm-wide DI rail Panel mounting 42W 75H 77.5D (1 channel) 65W 75H 77.5D (2, 3 channels) 110.5W 75H 77.5D (5, 6, 8 channels (common)) 171.5W 75H 77.5D (8, 10, 16 channels (common)) Relay Class I, Zone 0, [AExia] II C Class I, II, III, Div. 1, Groups A, B, C, D, E, F and G [Exia] II C II (1) G [Exia] II C II (1) D [ExiaD] [Exia] II C [Exia] II C 2 safety circuits 2 safety circuits, 5 auxiliary circuits 35-mm-wide DI rail / Panel mounting 65.0W 75.0H 77.5D (EB3-2D) 110.5W 75.0H 77.5D (EB3-2R5D) 220g (EB3-2D) 300g (EB3-2R5D) 222 www.idec.com
Selection Guide amp Barrier Model EB3-**A EB3-**D Appearance Page 234 Explosion Protection U/FM: Class I, II, III Div1 / Group A, B, C, D, E, F, and G Class I, Zone 0 / [AExia] II C CSA: Class I Div 1 / Group A, B, C, D EMKO: [Exia] II C CQST: [Exia] II C GOST-R: [Exia] II C TIIS: amp barrier [Exia] II C K: [Exia] II C KOSHA: [Exia] II C Degree of Protection IP20 IP20 umber of Channels 1, 2, 3, 5, 6, 8, 10 1, 2, 3, 5, 6, 8, 10, 16 Power Voltage 100 to 240V AC (U rating: 100 ~ 120V AC) 24V DC Input Transistor input (sink) Transistor input (source) Transistor input (sink) Transistor input (source) Connection Screw Terminal Screw Terminal, Connector Mounting Size (excluding projections) 35-mm-wide DI rail Panel mounting 42W 75H 77.5D (1 channel) 65W 75H 77.5D (2, 3 channels) 110.5W 75H 77.5D (5, 6, 8 channels) 171.5W 75H 77.5D (8, 10 channels) Weight (approx.) 360g (EB3-0SA) 360g (EB3-6CSD) 35-mm-wide DI rail Panel mounting 42W 75H 77.5D (1 channel) 65W 75H 77.5D (2, 3 channels) 110.5W 75H 77.5D (5, 6, 8 channels) 171.5W 75H 77.5D (8, 10, 16 channels (common)) PCs 800-262-IDEC (4332) USA & Canada 223
EB3C PCs Key features: Relay Barrier: Explosion Protection Intrinsically Safe Explosion-Proof: EB3C Relay [Exia] II C IEC60079 compliant Dry-contact switches can be connected to the EB3C 8- and 16-circuit types are available in common wiring types, ideal for connection to PCs (DC voltage only) Universal AC power voltage (100 to 240V AC) or 24V DC power (U rating: 100 ~ 120V AC) o grounding required IDEC s original spring-up terminals minimizes wiring time Installation: 35-mm-wide DI rail mounting or direct panel mounting Global usage USA: U/FM Canada: CSA Europe: CE marking, ATEX China: CQST Russia: GOST-R Japan: TIIS Korea: KOSHA Ship class: K (Japan), KR (Korea) ISTED FM APPROVED Dry Contact Switches Dry-contact switches can be connected to the EB3C. B Series CW Series HW Series Common Wiring for PC Inputs 8- and 16-circuit types are available in common wiring types, ideal for connection to PCs (DC voltage only). Connector Type MI connector on the non-hazardous side Easy connection to PCs Wiring is cut by 90% (compared with IDEC s 16-circuit EB3C) Various 20-pin MI connectors can be connected Spring-up Fingersafe Terminals Reduce Wiring Time Finger-safe 224 www.idec.com
EB3C Relay Power Voltage umber of Channels Connection to on-intrinsically Safe Circuit Part umbers Input Wiring Method Output Part umber 1 EB3C-R01A 2 EB3C-R02A 3 EB3C-R03A 5 Separate/Common Wiring Compatible EB3C-R05A Relay 6 EB3C-R06A 100 to 240V AC 8 EB3C-R08A (U rating: 100 ~ 120V AC) 10 EB3C-R10A 8 Common Wiring Only EB3C-R08CA 6 EB3C-T06A 8 Separate/Common Wiring Compatible Transistor (Sink/Source) EB3C-T08A Screw Terminal 10 EB3C-T10A 16 Common Wiring Only Transistor (Sink) EB3C-T16CKA 8 Common Wiring Only EB3C-R08CD 10 Separate/Common Wiring Compatible Relay EB3C-R10D 16 Common Wiring Only EB3C-R16CD 10 Separate/Common Wiring Compatible Transistor (Sink/Source) EB3C-T10D 8 EB3C-T08CKD* 24V DC Sink 16 EB3C-T16CKD* Common Wiring Only 8 EB3C-T08CSD Transistor Source 16 EB3C-T16CSD 16 Connector Wiring Sink EB3C-T16CKD-C* Source EB3C-T16CSD-C *ote: These models are OT isted by U Accessories Item Part umber Description DI Rail BA000 Steel (1m long, 7.5mm high) BD1000 Aluminum (1m long, 10.5mm high) End Clip B6 Medium DI rail end clip PCs 800-262-IDEC (4332) USA & Canada 225
EB3C PCs Explosion-Protection and Electrical Specifications Explosion Protection Degree of Protection Installation ocation Relay Barrier on-intrinsically Safe Circuit Maximum Voltage (Um) Intrinsically Safe Circuits on-intrinsically Safe Circuits See Certification umbers table below IP20 (IEC60529) Safe indoor place (non-hazardous area) 1-channel Wiring Method Separate Wiring Rated Operating Voltage 12V DC ±10% Rated Operating Current 10 ma DC ±20% Maximum Output Voltage (Uo) 13.2V DC Relay Output 250V AC 50/60Hz, 250V DC 125V AC 50/60Hz, 125V DC (U rating) 16-channel Common Wiring Maximum Output Current (lo) 14.2 ma 227.2 ma Maximum Output Power (Po) 46.9 mw 750 mw Maximum External Inductance (o)* 175 (125) mh 0.68 (0.68) mh Maximum External Capacitance (Co)* 900 (740) nf Allowable Wiring Resistance (Rw) 300Ω 600/(n+1)Ω (n = number of common channels) Maximum Channels per Common ine 16 Contact Configuration 1O Rated Insulation Voltage (Ui) 250V AC (U rating: 125V AC), 125V DC Thermal Current (lth) 3A (common terminal: 8A) Contact Resistive AC: 750 VA, DC: 72W Allowable AC: 750 VA (cos ø = 0.3 to 0.4) Power Inductive DC: 48W (/R = 7 ms) Resistive 250V AC 3A, 24V DC 3A Rated 250V AC 3A (cos ø = 0.3 to 0.4) Inductive 24V DC 2A (/R = 7 ms) Minimum Applicable 0.1V DC, 0.1 ma (reference value) Contact Resistance 50 mω O Time 12 ms maximum (rated voltage) OFF Time 10 ms maximum (rated voltage) Mechanical ife 20,000,000 operations minimum (at 18,000 operations/hour, without load) Electrical ife 100,000 operations minimum (at 1,800 operations/hour, rated load) Short-circuit Protection one Rated Voltage 24V DC Maximum Voltage 30V DC Maximum Current 100 ma (connector type: 15 ma) eakage Current 0.1 ma maximum Voltage Drop 1V maximum Clamping Voltage 33V (1W) Inrush Current 0.5A maximum (1 sec) O Time 0.1 ms maximum (resistive load) OFF Time 0.4 ms (typical) (resistive load) Short-circuit Protection one Transistor Output Values in ( ) are those approved by TIIS (Technology Institution of Industrial Safety, Japan). ote: Um = 125V AC for U ratings Specifications General Specifications Rated Voltage Allowable Voltage Range Rated Frequency Inrush Current Dielectric Strength (1 minute, 1 ma) Operating Temperature Storage Temperature Operating Humidity Atmosphere Pollution Degree Insulation Resistance Vibration Resistance Shock Resistance Terminal Style Mounting Damage imits Operation Extremes (relay output only) Damage imits Power Consumption (approx.) Weight (approx.) Certification umbers Certification Explosion Protection Organization AC DC 100 to 240V AC 24V DC (U rating: 100 ~ 120V AC) 85 to 264V AC 21.6 to 26.4V DC (U rating: 85 ~ 125V AC) 50/60 Hz (allowable range: 47 to 63 Hz) 10A (100V AC) 10A 20A (200V AC) Between intrinsically safe circuit and non-intrinsically safe circuit: 1500V AC Between AC power and output terminal: 1500V AC Between DC power and transistor output terminal: 1000V AC 20 to +60 C (no freezing) 20 to +60 C (no freezing) 45 to 85% RH (no condensation) 800 to 1100 hpa 2 (IEC60664) 10 MΩ minimum (500V DC megger, between the same poles as the dielectric strength) Panel mounting: 10 to 55 Hz, amplitude 0.75 mm DI rail mounting: 10 to 55 Hz, amplitude 0.35 mm Panel mounting: 10 to 55 Hz, amplitude 0.5 mm DI rail mounting: 10 to 55 Hz, amplitude 0.35 mm Panel mounting: 500 m/s 2 (3 times each on X, Y, Z) DI rail mounting: 300 m/s 2 (3 times each on X, Y, Z) M3 screw terminal 35-mm-wide DI rail or panel mounting (M4 screw) 9.6 VA (EB3C-R10A at 200V AC) 4.8 W (EB3C-R16CD at 24V DC) 390g (EB3C-R16CD) Certification umber Class I, II, III Div. 1 U/FM Groups A, B, C, D, E, F and G 3015417 U file: E234997 Class I, Zone 0 AEx [ia] IIC CSA Class I Div. 1 Groups A, B, C, D 166730 EMKO [Exia] II C emko 02ATEX279 TIIS Japan Relay barrier: [Exia] II C T5753 Class K [Exia] II C 02T606 GOST-R [Exia] II C KOSHA [Exia] II C 11-AV4BO-0457 CQST [Exia] II C CEx10.2445 Class K is Japan Shipping agency approval, Class KR is Korean shipping agency approval. 226 www.idec.com
EB3C Internal Circuit Block Diagrams AC Power, Relay Output Type ~ Green 1 P2 2 P3 3 Yellow Yellow Yellow A1 A2 A3 C3 External Wiring Examples Transistor Sink Output Type (Ex.: EB3C-T08CKD) Relay Output Type (Ex.: EB3C-R06A) DC Power, Transistor Output Type + Green ~ 1 P2 2 P3 3 Yellow Yellow Yellow A1 A2 A3 C3 1 P2 2 P3 3 P4 4 P5 5 P6 6 A1 A2 A3 C3 A4 C4 A5 C5 A6 C6 AC Power Circuit Diagrams Connector Wiring, Sink Output Type Green ~ Wiring Examples Power AC/DC 6 1 2 Yellow Yellow + A1 A16 Transistor Source Output Type (Ex.: EB3C-T08CSD) Hazardous Area on-hazardous Area P2 P3 P4 P5 P6 P7 P8 1 2 + A1 A2 A3 A4 A5 A6 A7 A8 24V DC Transistor Output Type (Ex.: EB3C-T06A) Power 24V DC 1 P2 2 P3 3 P4 4 P5 5 P6 6 A1 A2 A3 C3 A4 C4 A5 C5 A6 C6 AC Power Power 24V DC PCs 800-262-IDEC (4332) USA & Canada 227
EB3C Dimensions (mm) EB3C *01 EB3C *02 EB3C *03 EB3C *05 EB3C *06 EB3C *08C EB3C *08 EB3C *10 EB3C *16C 42 65 110.5 171.5 77.5 ø4.4 PCs ø6 hole 6 65 4 61 77.5 75 (4) 10 10 10 10 10 Mounting Hole ayout (Screw Mounting) 2-M4 tapped or 2-ø4.5 mounting holes 65 2-M4 tapped or 2-ø4.5 mounting holes 2-M4 tapped or 2-ø4.5 mounting holes 4-M4 tapped or 4-ø4.5 mounting holes 28 51 97 97 65 Connector EB3C T16C -C 171.5 ø6 Applicable Crimping Terminal ø3.2 min. 6 max. 75 4- ø4.5 holes 65 4-M4 or 4-ø4.5 holes 65 3 max. Stripping the Wire End Solid Wire 5.4 min. (4) 83.5 97 Mounting Hole ayout 6 to 8 mm 77.5 Stranded Wire (Ferrule) 6 10 97 10 6 to 8 mm 228 www.idec.com
EB3 Build a safety system in an explosive atmosphere. Key features: Explosion Protection Safety Relay Barrier [Exia] II C EB3 Safety Relay Safety Performance Performance level e Category 4 Ensures explosion protection safety and machine safety in an explosive atmosphere Machine safety system can be built in compliance with ISO13849-1 Category 4, Performance level e Safety input devices applicable in any explosive gas and hazardous areas are available. Available with auxiliary inputs (5 points) used to monitor the operating status of safety input devices A wide variety of Japan TIIS-rated emergency stop switches and interlock switches are available Global usage Explosion protection: Japan (TIIS), USA (U), Europe (ATEX), China (CQST), IEC Ex Machine safety: TÜV Rheinland o grounding required Safety Relay Safety Input Points Safety Output Points Auxiliary Input Points 1 Auxiliary Output Points (Relay Output) Reset (Start) 2 3 Part umber 2 2O Without Without 2 2O 5 (1 common) 5O (1 common) Auto reset (Auto start) Manual reset (Manual start) Auto reset (Auto start) Manual reset (Manual start) EB3-A2D EB3-M2D EB3-A2R5D EB3-M2R5D IEC Ex 1. A maximum of five monitor contacts from safety input devices can be connected to the auxiliary input terminals. In addition, non-safety input devices can also be connected to the auxiliary input terminals. 2. On auto reset (auto start) models, when the safety condition is met (two safety inputs are both on), safety outputs are turned on automatically. Connect the reset (start) input terminals Y1 and Y2 together except for the following cases: When connecting a contactor or force guided relay to the safety output of the EB3, connect the C contacts of the contactor or force guided relay to the reset (start) input terminals Y1 and Y2 of the EB3 for use as a backcheck input signal. 3. On manual reset (manual start) models, while the safety condition is met (two safety inputs are both on), safety outputs are turned on at the falling edge of the reset switch (start switch) signal (OFF O OFF) (start off check). Manual reset (manual start) models have a monitoring function of reset switch contacts (detection of welded contacts). Use O contacts of a momentary switch for the reset (start) input. When connecting a contactor or force guided relay to the safety output of the EB3, connect the C contacts of the contactor or force guided relay to the reset (start) input terminals Y1 and Y2 of the EB3 for use as a backcheck input signal. Selection Guide 1. Selecting the reset (start) function Auto reset (auto start): Select this model when connecting safety control devices, such as safety relay modules or safety controllers, to the EB3 safety outputs to set up a safety system, using the reset (start) function of the safety control device. Select this model when connecting contactors or force guided relays to the EB3 safety outputs to set up a safety system, and a risk assessment on the entire system has not found any safety problem in using auto reset (auto start). Manual reset (manual start): Select this model when connecting contactors or force guided relays to the EB3 safety outputs to set up a safety system, and a risk assessment on the entire system has found that manual reset (manual start) is necessary. 2. Selecting the auxiliary outputs Without auxiliary outputs: Select this model when the operating status of safety input devices are not monitored. With auxiliary outputs: Select this model when the operating status of safety input devices are monitored or when non-safety input devices are also connected. PCs 800-262-IDEC (4332) USA & Canada 229
EB3 PCs General Rated Power Voltage 24V DC Power Voltage Range 20.4 to 26.4V DC 20 to +60 C (no freezing) Operating Temperature U: 20 to +40 C (no freezing) Operating Humidity 45 to 85% RH (no condensation) Power Without auxiliary output 5.5W maximum Consumption With auxiliary output 7.0W maximum Contacts 13-14, 23-24 2O Resistive 30V DC, 1A Safety Rated Inductive DC-13, 24V, 1A Output Response Turn on 100 ms maximum (rated voltage) Turn off 20 ms maximum Contacts A* - 5O/1 common Auxiliary Output Mounting Rated Response (rated voltage) *: Channel umbers: 1 to 5 Resistive Turn on Turn off 24V DC, 3A, common terminal 5A max. 15 ms maximum 10 ms maximum DI rail or panel mounting Specifications Explosion-protection Certification umber Certification Organization Explosion Protection Certification umber Safety Relay [Exia] II C T8753 TIIS Switch (EB9Z-A) Exia II CT6 T5758 Switch (EB9Z-A1) Exia II BT6 T15961 [Exia] II C, [Exia D] IEC Ex PTB 10.0015 PTB II (1) G [Exia] II C II (1) D [Exia D] PTB 09 ATEX 2046 CQST [Exia] II C CEx 11.0038 U Class I, Zone 0, [AExia] II C Class I, II, III, Div. 1, Groups A, B, C, D, E, F and G E234997 Explosion Protection [Exia] II C on-intrinsically Safe Circuit Maximum Voltage (Um) 250V (U: 125V) Intrinsically Safe Circuit Maximum Voltage (Uo) 13.2V Intrinsically Safe Circuit Maximum Current (Io) 227.2 ma Intrinsically Safe Circuit Maximum Power (Po) 750 mw Intrinsically Safe Circuit Allowable Capacitance (Co) 0.49 µf (TIIS: 0.28 μf) Intrinsically Safe Circuit Allowable Inductance (o) 0.60 mh (TIIS: 0.56 mh) Intrinsically Safe Circuit Safety circuit (ote 1) Wiring Resistance (Rw) Auxiliary circuit (ote 2) 1. 10Ω maximum (500m maximum using a 1.25 mm2 cable) 2. 600/(+1)Ω maximum, where = the number of common channels Safety Category 4 Performance evel (P) e Mean Time to Dangerous Failure (MTTFd) 100 years Diagnostic Range 99% minimum Calculation conditions for MTTFd t cycle : Mean operation cycle = 1 hour h op : Mean operation hours per day = 24 hours d op : Mean operation days per year = 365 days ote: When t cycle is shorter than 1 hour, MTTFd will decrease 230 www.idec.com
EB3 EB3-A2D EB3-M2D 75.0 65.0 Mounting Hole ayout EB3-A2D EB3-M2D 2-M4 tapped or 2-ø4.5 drilled holes 51 65 EB3-A2R5D EB3-M2R5D 75.0 EB3-A2R5D EB3-M2R5D 110.5 77.5 2-M4 tapped or 2-ø4.5 drilled holes EB3 System Configuration Examples 1:1 connection with a safety input device, compliant with Category 4 Hazardous Area Safety Input Device Safety Input Device EB3-A2D EB3-M2D 97 65 Barrier Safety Output Safety Control Device Barrier Safety Output Safety Contactor Safety Control Device PC Barrier Safety Output Safety Contactor PC Dimensions (mm) Safety Output Backcheck Input Safety Output Backcheck Input Safety Contactor Safety Contactor Terminal Functions 24V DC Power Y1-Y2 Reset input (Start input) 11-12 Safety input 1 21-22 Safety input 2 1, 2 Signal ground P*-3 Auxiliary input 13-14 Safety output 1 23-24 Safety output 2 A*- Auxiliary output Connection with multiple safety input devices, capable of monitoring up to 5 contact operations, compliant with Category 3 For monitoring operating statuses of safety input devices located in a non-hazardous area Hazardous Area Safety Input Devices Connected in Series Safety Input Devices Connected in Series Monitor Monitor on-hazardous Area on-hazardous Area EB3-A2R5D EB3-M2R5D Backcheck Input Reset (Start) Input Barrier Safety Output Auxiliary Output (Monitor Output) Backcheck Input Reset (Start) Input Auxiliary Output (Monitor Output) Reset (Start) Input Reset (Start) Input *: 1 to 5 A safety relay module or safety controller is used to set up a safety circuit, using the reset (start) function of the safety relay module or safety controller. The reset (start) function is used to set up a safety circuit, without using a safety relay module or safety controller. A safety relay module or safety controller is used to set up a safety circuit, using the reset (start) function of the safety relay module or safety controller. The manual reset (manual start) function of the EB3 is used to set up a safety circuit, without using a safety control device. PCs 800-262-IDEC (4332) USA & Canada 231
EB3 Installing a reset switch in a hazardous area, using auxiliary input and output Hazardous Area on-hazardous Area Safety Input Devices Barrier Safety Output Safety Control Device EB3-A2R5D Reset (Start) Switch Reset (Start) Output PC Safety Output Backcheck Input Safety Contactor Other Input Device Other Output Safety Input Devices Barrier Safety Output Safety Contactor PCs Reset (Start) Switch EB3-M2R5D Backcheck Input Other Input Device Reset (Start) Input PC Other Output Safety Input Devices Connectable to Safety Input Terminals (Examples) Emergency stop switch: (on-illuminated) XW1E, X4E Safety switch: HS6B-02B05, HB-02R Instructions otes for Operation otes for Machine Safety 1. Do not disassemble, repair, or modify the EB3 safety relay barrier, otherwise the safety characteristics may be impaired. 2. Use the EB3 within its specification values. 3. The EB3 can be mounted in any direction. 4. Mount the EB3 on a 35-mm-wide DI rail or directly on a panel surface using screws. When mounting on a DI rail, push in the clamp and use end clips to secure the EB3. When mounting on a panel surface, tighten the screws firmly. 5. Excessive noise may cause malfunction or damage to the EB3. When the internal voltage limiting circuit (thyristor) has shut down the power due to noise, remove the cause of the noise before powering up again. 6. The internal power circuit contains an electronic fuse to suppress overcurrents. When the electronic fuse has tripped, shut down the power, remove the cause of the overcurrent before powering up again. 7. Use crimping terminals with insulation sheath for wiring. Tighten the terminal screws, including unused terminal screws, to a recommended tightening torque of 0.6 to m using a screwdriver of ø5.5 mm in diameter. 8. Before inspecting or replacing the EB3, turn off the power. 1. Operate the safety input device to check the EB3 functionality everyday. 2. For safety input devices, such as safety switches or emergency stop switches, connected to the EB3, use safety standard-compliant devices with direct opening action and 2C contacts. 3. Do not use the auxiliary input as a safety input. 4. For safety control devices connected with the EB3, use machine safety standard-compliant devices with a disparity detection function. 5. Use safety inputs and safety outputs in a circuit configuration compliant with safety requirements. 6. To calculate the safety distance, take into consideration the response time of all devices comprising the system, such as the EB3 and safety devices connected to the EB3. 7. Separate the input and output wiring from power lines and motor lines. 8. When using multiple EB3 safety relay barriers, do not connect one switch to more than one EB3. Use separate switches for each EB3. 9. To ensure EMC, use shielded cables for safety inputs and auxiliary inputs. Connect the shield to the FG of the control panel on which the EB3 is mounted. 10. For protection against overcurrents, connect an IEC60127-2-compliant 2A fast-blow fuse (5 20 mm). 11. Evaluate the ISO 13849-1 category and performance level in consideration of the entire system. 232 www.idec.com
EB3 otes for Explosion Protection Safety 1. Install the EB3 in an enclosure capable of protecting against mechanical shocks at a hazardous location in accordance with intrinsic safety ratings and parameters. 2. Install and wire the EB3 so that the EB3 is not subject to electromagnetic and electrostatic induction and does not contact with other circuits. For example, keep a minimum spacing of 50 mm between intrinsically safe and non-intrinsically safe circuits, or provide a metallic separating board between the intrinsically safe circuit and non-intrinsically safe circuit. When providing a metallic separating board, make sure that the board fits closely to the enclosure (top, bottom, and both sides). Allowable clearance between the board and the enclosure is 1.5 mm at the maximum. When a motor circuit or high-voltage circuit is installed nearby, keep a wider spacing than 50 mm between intrinsically safe and non-intrinsically safe circuits. 3. Keep a minimum spacing of 3 mm between the terminal or relay terminal block of the intrinsically safe circuit and the grounded metal parts of the metal enclosure. 4. Connect the terminals so that IP20 is ensured. 5. To prevent disengaged wires from contacting with other intrinsically safe circuits, bind together the end of wires. 6. Make sure that the voltage of the power supply for the devices connected to the non-intrinsically safe circuit or the internal voltage of such devices does not exceed 250V AC/DC 50/60 Hz (U rating: 125V AC 50/60 Hz) or 250V DC (U rating: 200V DC) under any normal and abnormal conditions. 7. Make sure that the wiring of intrinsically safe circuits does not contact with other circuits or is not subject to electromagnetic and electrostatic inductions, otherwise explosion protection is not ensured. 8. When identifying intrinsically safe circuits by color, use light blue terminal blocks and cables. 9. When wiring the intrinsically safe circuit, determine the distance to satisfy the wiring parameters shown below. a) Wiring capacitance Cw Co Ci Co: Intrinsically safe circuit allowable capacitance Ci: Internal capacitance of switches b) Wiring inductance w o i o: Intrinsically safe circuit allowable inductance i: Internal inductance of switches c) Wiring resistance Rw Rw: Allowable wiring resistance Switches in the Hazardous Area 1. A switch contains the switch contact, enclosure, and internal wiring. A switch contact refers to an ordinary switching device which consists of contacts only. 2. When the switch has internal wiring or lead wire, make sure that the values of internal capacitance (Ci) and inductance (i) are within the certified values. 3. Enclose the bare live part of the switch contact in an enclosure of IP20 or higher protection. 4. Depending on the explosion-protection specifications of TIIS, the exposed area of plastic switch operator, when installed in Japan, is limited as follows: Certification Explosion Protection Exposed Area T5758 Exia II CT6 20 cm 2 maximum T5961 Exia II BT6 100 cm 2 maximum PCs 800-262-IDEC (4332) USA & Canada 233
EB3 EB3 amp 126 types of pilot lights and buzzers can be connected. Illuminated pushbuttons and illuminated selector switches can be connected by combining with the EB3C relay barrier. o grounding required. Key features: PCs amp Barrier Pilot ight (separate wiring) Pilot ight (common wiring) Illuminated Pushbutton Illuminated Selector Switch Buzzer (separate wiring) Explosion protection [Exia] II C Exia II CT6 Exia II CT4 Exia II CT4 Exia II CT4 Exia II CT6 IEC60079 compliant Compact and lightweight (46% footprint and 36% weight com pared to IDEC s 10-circuit IBP) 8- and 16-channel types are available in common wiring types, ideal for connection to PCs. 16-circuit types are also available with a connector. Universal AC power voltage (100 to 240V AC or 24V DC power [U rating: 100 ~ 120V AC]) o grounding required IDEC s original spring-up terminal minimizes wiring time. Installation, 35-mm-wide DI rail mounting or direct screw mounting ø6, ø8, ø10, ø22 and ø30 pilot lights available Illuminated pushbuttons and illuminated selector switches can be connected by combining with the EB3C relay barrier. Illumination colors: Amber, blue, green, red, white, and yellow (pushlock turn reset type: red only) Continuous and intermittent sound types are available for buzz ers (ø30). Global usage USA: U/FM Canada: CSA Europe: CE marking, ATEX China: CQST Russia: GOST-R Japan: TIIS Korea: KOSHA Ship class: K (Japan), KR (Korea) Illuminated Pushbutton/Selector Switches Illuminated pushbutton/selector switches can be used with the combination of EB3C and EB3. EB3 amp Barrier Common Wiring for PC Inputs 8- and 16-circuit types are available in common wiring types, ideal for connection to PCs (DC voltage only). Connector Type MI connecotr on the non-hazardous side Easy connection to PCs Wiring is cut by 90% (compared with IDEC s 16-circuit EB3C) Various 20-pin MI connectors can be connected. EB3C Relay Barrier Spring-up Fingersafe Terminals Reduce Wiring Time Finger-safe 234 www.idec.com
EB3 Explosion-Protection and Electrical Explosion Protection Degree of Protection amp Barrier Installation ocation Pilot ight, Illuminated Switch, Buzzer (TIIS approval only) on-intrinsically Safe Circuit Maximum Voltage (Um) Intrinsic safety type (IEC compliant) [Exia] II C IP20 (IEC60529) Safe indoor place (non-hazardous area) For zone 0, 1, 2 hazardous areas 250V AC 50/60Hz, 250V DC U value: 125V AC Operation Input O, Output O (1:1) Intrinsically Safe Circuits (Output) Wiring Method 1-channel Separate Wiring Rated Operating Voltage 12V DC Rated Operating Current 10 ma DC ±10% Maximum Output Voltage (Uo) 13.2V DC ±10% 16-channel Common Wiring Maximum Output Current (lo) 14.2 ma 227.2 ma Maximum Output Power (Po) 46.9 mw 750 mw Maximum External Capacitance (Co) 1 900 (740) nf Maximum External Inductance (o) 1 175 (125) mh 0.68 (0.68) mh Allowable Wiring Resistance (Rw) Maximum Channels per Common ine Voltage and Current when Connecting Control Units on-intrinsically Safe Circuits (Signal Input) 200/(+1)Ω ( = number of common channels) 16 Pilot light: 3.5V, 8.5 ma Miniature pilot light: 2V, 10 ma Illuminated switch: 3.5V, 8.5 ma Buzzer: 6.5V, 5.5 ma Rated voltage: 24V DC Rated current: 5 ma (connector type: 4 ma) 1. Values in ( ) are those approved by TIIS (Technology Institution of Industrial Safety, Japan). Specifications General Power Voltage Type AC Power DC Power Rated Power Voltage 100 to 240V AC (U rating: 100 ~ 120V AC) 24V DC Allowable Voltage Range Rated Frequency Inrush Current Dielectric Strength (1 minute, 1 ma) Operating Temperature Storage Temperature Operating Humidity Atmosphere Pollution Degree Insulation Resistance Vibration Resistance (damage limits) Shock Resistance (damage limits) Terminal Style Mounting Power Consumption (approx.) 85 to 264V AC 21.6 to 26.4V DC (U rating: 85 ~ 125V AC) 50/60 Hz (allowable range: 47 to 63 Hz) 10A (100V AC) 10A 20A (200V AC) Between intrinsically safe circuit and non-intrinsically safe circuit: 1500V AC Between AC power and signal input: 1500V AC 20 to +60 C (no freezing) 20 to +60 C (no freezing) 45 to 85% RH (no condensation) 800 to 1100 hpa 2 (IEC60664) 10 MΩ minimum (500V DC megger, between the same poles as the dielectric strength) Panel mounting: 10 to 55 Hz, amplitude 0.75 mm (2 hours each on X, Y, Z) DI rail mounting: 10 to 55 Hz, amplitude 0.35 mm (2 hours each on X, Y, Z) Panel mounting: 500 m/s 2 (3 times each on X, Y, Z) DI rail mounting: 300 m/s 2 (3 times each on X, Y, Z) M3 screw terminal 35-mm-wide DI rail or panel mounting (M4 screw) 8.8 VA (EB3-0SA at 200V AC) 5.2 W (EB3-6CSD at 24V DC) PCs 800-262-IDEC (4332) USA & Canada 235
EB3 PCs General Specifications of Pilot ight, Illuminated Pushbutton, Illuminated Selector Switch, and Buzzer Operating Temperature 20 to +60 C (no freezing) Operating Humidity 45 to 85% RH (no condensation) EB3P: 1000V AC Dielectric Strength IP1: 500V AC (1 ma, 1 minute) (between intrinsically safe circuit and dead parts) Insulation Resistance 10 MΩ minimum (500V DC megger, between the same poles as the dielectric strength) Degree of Protection IP65 (IEC60529) (except for terminals) EB3P-U/IP1: IP40 ens/illumination Pilot light: Amber, blue, green, red, white, yellow Color Miniature pilot light: Amber, green, red, white, yellow 1-channel Separate Wiring Maximum input voltage (Ui): 13.2V Maximum input current (Ii): 14.2 ma Maximum input power (Pi): 46.9 mw Internal capacitance (Ci): 2 nf Intrinsic Safety Internal inductance (i): 5 µh Ratings and 16-channel Common Wiring Parameters Maximum input voltage (Ui): 13.2V Maximum input current (Ii): 227.2 ma Maximum input power (Pi): 750 mw Internal capacitance (Ci): 32 nf Internal inductance (i): 80 µh Degree of Protection IP65 (IEC60529) (except for terminals) EB3P-SAW**: IP54 Illumination Color Amber, blue, green, red, white, yellow Contact 12V DC ±10%, 10 ma ±20% Voltage/Current (when connecting to the EB3C) 16-channel Common Wiring Maximum input voltage (Ui): 13.2V Intrinsic Safety Maximum input current (Ii): 227.2 ma Ratings and Maximum input power (Pi): 750 mw Parameters Internal capacitance (Ci): 32 nf Internal inductance (i): 80 µh Degree of Protection IP20 (IEC60529) (except for terminals) Sound Volume 75 db minimum (at 1 m) Sound Source Piezoelectric oscillator (continuous or intermittent) 1-channel Separate Wiring Maximum input voltage (Ui): 13.2V Intrinsic Safety Maximum input current (Ii): 14.2 ma Ratings and Maximum input power (Pi): 46.9 mw Parameters Internal capacitance (Ci): 260 nf Internal inductance (i): 100 mh Weight 100g Pilot ight and Miniature Pilot ight Illuminated Switch Buzzer ote: Connect buzzers in separate wiring. Buzzers cannot be used in com mon wiring. Certification umber Certification Organization Explosion Protection Certification o. FM Class I, II, III Div. 1 Group A, B, C, D, E, F, G 3015417 Class I, Zone 0 AEx [ia] II C CSA Class I Div. 1 Group A, B, C, D R 21451 EMKO amp barrier: [Exia] II C emko 02ATEX279 Buzzer: Exia II CT6 emko 03ATEX1628X CQST amp barrier: [Exia] II C Buzzer: Exia II CT6 CEX 10.2445 GOST-R [Exia] II C POCC JP. 05.B03253 amp barrier: [Exia] II C T6355 Pilot light/miniature pilot light: (separate wiring): Exia II CT6 T6361 TIIS Pilot light/miniature pilot light: (common wiring): Exia II CT4 T6360 Illuminated switch: Exia II CT4 T6362 Buzzer: Exia II CT6 T6363 K amp barrier: [Exia] II C Type Test o. 02T606 Buzzer: Exia II CT6 Type Test o. 04T605 KOSHA amp barrier: [Exia] II C KOB17821-E001 Buzzer: Exia II CT6 KOB17821-E002 ote: Illuminated switches, pilot lights, and miniature pilot lights are certified by TIIS and K only. Other certification organizations, such as U, regard these units as simple apparatus, and require no certification. 236 www.idec.com
EB3 amp Power Voltage 100 to 240V AC (U rating: 100 ~ 120V AC) 24V DC Connection to on-intrinsically Safe Circuit Screw Terminal Screw Terminal Connector *ote: These models are OT isted by U Input Part umbers Input Wiring Method Accessories ame Part umber Description DI Rail BD1000 Aluminum (1m long, 10.5mm high) BA000 Steel (1m long, 7.5mm high) End Clip B6 Medium DI rail end clip umber of Channels Part umber Weight (g) 1 EB3-S01SA 150 2 EB3-S02SA 180 3 EB3-S03SA 190 Source Separate/Common Wiring Compatible 5 EB3-S05SA 250 6 EB3-S06SA 260 8 EB3-S08SA 330 10 EB3-0SA 360 Common Wiring Only 8 EB3-S08CSA 260 1 EB3-S01KA 150 2 EB3-S02KA 180 3 EB3-S03KA 190 Sink Separate/Common Wiring Compatible 5 EB3-S05KA 250 6 EB3-S06KA 260 8 EB3-S08KA 330 10 EB3-0KA 360 1 EB3-S01SD 130 2 EB3-S02SD 160 3 EB3-S03SD 170 Separate/Common Wiring Compatible 5 EB3-S05SD 240 Source 6 EB3-S06SD 250 8 EB3-S08SD 310 10 EB3-0SD 250 Common Wiring Only 8 EB3-S08CSD 340 16 EB3-6CSD 350 1 EB3-S01KD 130 2 EB3-S02KD 160 3 EB3-S03KD 170 Separate/Common Wiring Compatible 5 EB3-S05KD 240 Sink 6 EB3-S06KD 250 8 EB3-S08KD 310 10 EB3-0KD 340 Common Wiring Only 8 EB3-S08CKD* 250 16 EB3-6CKD* 350 Source 16 EB3-6CSD-C 350 Common Wiring Only Sink 16 EB3-6CKD-C* 350 PCs 800-262-IDEC (4332) USA & Canada 237
EB3 Pilot ights, Illuminated Pushbuttons, Illuminated Selector Switches, and Buzzers Unit Size Series 1 Shape Operation Mode Contact Ordering umber Dome EB3P-A1-* Square EB3P-U3B-* ens Color/ Illumination Color Code* Operation ø30 Rectangular w/metal Bezel EB3P-U4-* Dome w/diecast Sleeve EB3P-AD1-* PCs Pilot ight ø22 TW Flush EB3P-AW1-* Flush (Marking Type) EB3P-AW1B-* Dome EB3P-AW2-* Square Flush (Marking Type) EB3P-UW1B-* Round Flush EB3P-HW1-* A: Amber G: Green R: Red S: Blue W: White Y: Yellow Miniature Pilot ight ø10 ø8 ø6 HW W UP Dome EB3P-HW2-* Square Flush EB3P-HW4-* Round EB3P-W1-* Square EB3P-W2-* Extended IP1-18-* Dome IP1-19-* Flush IP1-87-* Extended IP1-88-* Dome IP1-89-* Flush IP1-67-* Extended IP1-68-* Dome IP1-69-* 1. Codes, TW, HW, W, and UP are the series names of IDEC s control units. 2. Specify a color code in place of *. 3. Illuminated selector switches have a knob operator. 4. Above parts are recommended for EB3 barriers. However, none of these parts are U recognized. A: Amber G: Green R: Red W: White Y: Yellow 238 www.idec.com
EB3 Pilot ights, Illuminated Pushbuttons, Illuminated Selector Switches, and Buzzers, con t Unit Size Series 1 Shape Operation Mode Contact Ordering umber 2 Illumination ens Color/ Color Code* Illuminated Pushbutton Illuminated Selector Switch 3 Buzzer Operation Momentary 1O-1C EB3P-BA211-* A: Amber G: Green ø30 R: Red Extended S: Blue Maintained 1O-1C EB3P-BAO211-* W: White Y: Yellow Mushroom Pushlock Turn Reset 1O-1C EB3P-BAV311-R Red only Momentary 1O-1C EB3P-BAW211-* A: Amber G: Green TW R: Red Extended S: Blue Maintained 1O-1C EB3P-BAOW211-* W: White Y: Yellow Mushroom Pushlock Turn Reset 1O-1C EB3P-BAVW411-R Red only ø22 Momentary 1O EB3P-BH1W110-* HW Round Maintained 1O EB3P-BHA1W110-* W Round Momentary DPDT EB3P-B1W1-* Maintained DPDT EB3P-BA1W1-* Square Momentary DPDT EB3P-B2W1-* Maintained DPDT EB3P-BA2W1-* ø30 Round 2-position 1O-1C EB3P-SA211-* Maintained 3-position 2O EB3P-SA320-* A: Amber Maintained 2-position, return from right 3-position 2-position 1O-1C 2O 1O-1C EB3P-SAW2111-* EB3P-SAW320-* EB3P-SAW211-* R: Red S: Blue W: White G: Green Spring return from right Maintained Maintained TW Round Y: Yellow 3-position, 2O EB3P-SAW3120-* return from right Spring return from right ø22 3-position, return from left 2O EB3P-SAW3220-* Spring return from left 3-position, 2-way return 2O EB3P-SAW3320-* 2-way spring return HW Round 2-position 1O-1C EB3P-SHW211-* Maintained 3-position 2O EB3P-SHW320-* Maintained W Round 2-position DPDT EB3P-S1W2-* Maintained Continuous sound EB3P-ZU12C ø30 Intermittent sound EB3P-ZU12F 1. Codes, TW, HW, W, and UP are the series names of IDEC s control units. 2. Specify a color code in place of *. 3. Illuminated selector switches have a knob operator. 4. Above parts are recommended for EB3 barriers. However, none of these parts are U recognized. Accessory ame Ordering umber Package Quantity Remarks ED amp EB9Z-D-* 1 Specify a color code in place of * in the Ordering o. A: amber, G: green, R: red, S: blue, W: white, Y: yellow Above part is recommended for EB3 barriers. However, this part is not U recognized. PCs 800-262-IDEC (4332) USA & Canada 239
EB3 Internal Circuit Block Diagram AC Power Source Input 1 P2 2 P3 3 DC Power Sink Input 1 P2 2 P3 3 Connector Wiring Source Input 6 1 2 Hazardous Area Safe Area (on-hazardous Area) Green Yellow Yellow Yellow Green Yellow Yellow Yellow Green Yellow Yellow PCs ~ ~ + + + + + + S2 S3 C3 + S2 S3 C3 + ~ 6 Terminal EB3 S01 EB3 S02 EB3 S03 EB3 S05 EB3 S06 EB3 S08C Dimensions (mm) EB3 S08 EB3 0 EB3 6C Intrinsic Safety Side: ight Blue 42 65 110.5 171.5 77.5 ø4.4 ø6 hole 6 61 77.5 75 4 on-intrinsic Safety Side: Yellow (4) 65 10 10 10 10 10 Mounting Hole ayout (Screw Mounting) 2-M4 tapped or 2-ø4.5 mounting holes 65 2-M4 tapped or 2-ø4.5 mounting holes 2-M4 tapped or 2-ø4.5 mounting holes 4-M4 tapped or 4-ø4.5 mounting holes 65 28 51 97 97 Connector 75 EB3C T16C -C 171.5 ø6 4- ø4.5 holes 65 4-M4 or 4-ø4.5 holes 65 Applicable Crimping Terminal ø3.2 min. 3 max. 5.4 min. 6 max. Stripping the Wire End Solid Wire (4) 83.5 97 Mounting Hole ayout 6 to 8 mm 77.5 6 Stranded Wire (Ferrule) 10 97 10 240 www.idec.com
EB3 Pilot ights ø22 EB3P-AW1B 28.5 34.3 Flush 36 52.2 Terminal Cover (supplied) Panel Thickness 1 to 6 APS-PV 37 M3.5 Terminal Screw 13 25 28.5 34.3 30 13 16 30 Marking Plate: 22 ø22 EB3P-W1/EB3P-W2/EB3P-W3 Terminal cover attached. Dome 9 Panel Thickness 0.8 to 6 Gasket 7.2 Square Round/Dome Round ocking Ring ø2 ø22 EB3P-HW1/EB3P-HW2/EB3P-HW4 Terminal cover attached. Panel Thickness 0.8 to 6 Gasket ocking Ring 34 ø24.8 ø35 M3.5 Terminal Screw 30 M3.5 Terminal Screw ø22 EB3P-UW1B Terminal Cover (supplied) Panel Thickness 1 to 6 APS-PV 37 ø29 ø24 13 17 40 44 PCs 28.5 34.3 20 23 40 ø22 EB3P-AW2 Terminal Cover (supplied) APS-PV Panel Thickness 1 to 6 M3.5 Terminal Screw 9 21.4 29.8 37 ø22 EB3P-AW1 40 44 10.5 25 30 29.5 40 Panel Thickness 0.8 to 5.5 M3 Terminal Screw Panel Thickness 0.8 to 7.5 ø23.6 ø29 23.5 M3.5 Terminal Screw ø30 EB3P-U3B Terminal Cover: AP-PV (sold separately) ø40 34 40 36 ø35 21.5 Panel Thickness 0.8 to 4.5 M3 Terminal Screw Panel Thickness 0.8 to 7.5 36 52.2 M3 Terminal Screw ø30 EB3P-AD Terminal Cover: APD-PV (sold separately) ø30 EB3P-U4 Terminal Cover: AP-PV (sold separately) EB3P-A1 Terminal Cover: AP-PV (sold separately) Square X2 29.6 M3 Terminal Screw 7.7 19 26.8 5.8 17.5 7 9 25.8 ø2 0.5 43.3 4.5 X1 Miniature Pilot ights (Terminal cover not available) ø10 IP1-87 ø8 IP1-67 Panel Thickness 0.6 to 4 ø8 IP1-68 Panel Thickness 0.6 to 4 20.3 5 ø10 M6 P0.75 + Terminal 2.5 7 10 4.6 7 11.8 4.6 11.8 19.8 ø8 IP1-69 Panel Thickness 0.6 to 4 M6 P0.75 + Terminal 9.2 9 4.6 6.1 11.5 ø8.1 ø10 M6 P0.75 + Terminal 4.5 Panel Thickness 0.6 to 4 3.5 18.5 + Terminal 19.5 3 9.2 M8 P0.75 9 11.5 9.2 ø8 IP1-89 21.8 5 ø7.5 5.5 20 9 13.8 6.1 12.8 20.8 6.1 9 9 12 Panel Thickness 0.6 to 4 M8 P0.75 + Terminal 11.5 7 13.8 ø12 7 + Terminal ø12 13.8 + Terminal + Terminal ø10 IP1-88 Panel Thickness 0.6 to 4 M8 P0.75 11.5 ø9.9 Panel Thickness 0.6 to 4 ø10 M10.0 Panel Thickness 0.6 to 4 ø6 ø7.5 ø10 IP1-19.0 ø7.5 M10 ø10 IP1-18 7 11.3 19.8 3 Illuminated Pushbuttons ø30 EB3P-BAV311-R Terminal cover: -V4 (2 pcs.) (sold separately) M3.5 Terminal Screw 23 9 63 Panel Thickness 0.8 to 7.5 40 5.5 23 23.5 36 ø40 ø40 ø35 ø24 5.5 M3.5 Terminal Screw M3 Terminal Screw Panel Thickness 0.8 to 7.5 M3 Terminal Screw ø30 EB3P-BA211/BAO211 Terminal cover: -V4 (2 pcs.) (sold separately) 40 63 23.5 800-262-IDEC (4332) USA & Canada 241
EB3 ø22 EB3P-BAW211/BAOW211 Terminal cover attached. M3.5 Terminal Screw Adjustment Ring 69.4 Panel Thickness 1 to 6 13 19.5 ø24 ø29 30 ø24 37 ø22 EB3P-BAVW411-R Terminal cover attached. M3.5 Terminal Screw Adjustment Ring 69.4 Panel Thickness 30 1 to 6 Reset 75 13 22.5 ø40 37 ø22 EB3P-BH1W110/BHA1W110 Terminal cover attached. M3.5 Terminal Screw ocking Ring ever Stop 49.4 Panel Thickness 0.8 to 6 13 25 ø29 29.4 OCK 41.4 PCs ø22 EB3P-B1W1/BA1W1 Terminal cover: W-V2M (sold separately) M3 Terminal Screw R18 OCK Panel Thickness 0.8 to 6 ø22 EB3P-B2W1/BA2W1 Terminal cover: W-V2M (sold separately) M3 Terminal Screw R18 OCK Panel Thickness 0.8 to 6 23.2 23.2 25.4 53.5 8.5 11.7 9 ø25.8 25.4 8.5 11.7 53.5 9 25.8 All dimensions in mm. Illuminated Selector Switches ø30 EB3P-SA211/EB3P-SA320 Terminal cover: -V4 (2 pcs.) (sold separately) M3 Terminal Screw M3.5 Terminal Screw Panel Thickness 0.8 to 7.5 9 ø22 EB3P-SAW*** Terminal cover attached M3.5 Terminal w Panel Thickness 1 to 6 ø25 ø35 ø40 ø24 ø29 37 5.5 23 9 63 28 40 69.4 13 25 30 ø22 EB3P-SHW211/EB3P-SHW320 Terminal cover attached M3.5 Terminal Screw 69.4 Panel Thickness 0.8 to 6 7 21 25 29.4 OCK 41.4 ø29 ø22 EB3P-S1W2/EB3P-S3W3 Terminal cover: W-V2M (sold separately) M3 Terminal Screw 23.2 25.4R18 OCK Panel Thickness 0.8 to 6 8.5 11.7 53.5 9 17.5 ø25.8 Buzzer ø30 EB3P-ZU12C/ZU12F Terminal cover: AZ-V5 (sold separately) ø30 EB9Z-D Panel Thickness 0.8 to 3.5 20.4 M3.5 Terminal Screw IDEC Exi 10.6 ø50 Illumination Color 41 35.5 Intrinsic Safety Identification: ight Blue Illumination color is marked on the terminal. 242 www.idec.com
EB3 Polarity Identification Pilot ights/illuminated Pushbuttons/Illuminated Selector Switches Positive terminal: egative terminal: X1 X2 Miniature Pilot ights Positive terminal: egative terminal: Pin Terminals ight Blue Marking egative Terminal Buzzer Positive terminal: + egative terminal: ED amp amp Test ong pin terminal Short pin terminal Positive Terminal Positive egative A light blue marking is indicated on the negative terminal side to identify intrinsically safe usage. When checking the lamp lighting without using the EB3 lamp barrier, first make sure that the atmosphere is free from explosive gases. Connect a 12V DC power supply and a pro tection resistor of 1 kω in series to turn on the pilot light. on-intrinsically Safe External Input Wiring Examples 6-channel Source 8-channel Common Wiring, Source (Ex.: EB3-S06SA) (Ex.: EB3-S08CSD) 100 to 240V AC 1 P2 2 P3 3 P4 4 P5 5 P6 6 + + + + + S2 S4 C4 S5 C6 16-channel Common Wiring, Source (Ex.: EB3-6CSD) + 24V DC P2 P3 P4 P5 P6 P7 P8 1 + 24V DC + + + + + + + + + + + + + + + S2 S4 S5 S6 S8 1 2 5 6 2 P9 1 2 3 4 5 6 3 4 P2 P3 P4 P5 P6 P7 P8 1 2 + + + + + + + S2 S3 S6 S7 C4 Panel Cut-out Pilot ights/illuminated Pushbuttons/Illuminated Selector Switches/Buzzers ø30 ø30 Miniature Pilot ights ø10 ø8 ø6 * The 4.8 or 3.2 recess is needed only when using an anti-rotation ring or a nameplate with an antirotation projection. EB3P-HW does not have an anti-rotation groove. All dimensions in mm. Pilot ight 16-channel Common Wiring, Sink (Ex.: EB3-6CKD) + 24V DC P2 P3 P4 P5 P6 1 kω 6-channel Sink (Ex. EB3-S06KA) 100 to 240V AC P7 P8 1 S2 1 2 12V DC P2 2 P3 3 P4 4 P5 5 P6 6 + + + + S4 C4 S5 C6 + + + S2 S3 S4 S5 S6 S7 S8 1 2 3 4 5 6 C4 P9 1 2 3 4 5 6 3 4 PCs 800-262-IDEC (4332) USA & Canada 243
EB3 Connector Wiring Terminal Arrangement EB3-6CSD-C CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 S9 0 1 2 3 4 5 6 C C 19 20 S2 S3 S4 S5 S6 S7 S8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 COM +V 1 2 CHn Sn COM + FC4A-T16K3 EB3-6CSD-C Terminal Output Input Terminal 20 Q0 20 19 Q10 S9 19 FC4A-T16S3 EB3-6CKD-C Terminal Output Input Terminal 20 Q0 20 19 Q10 S9 19 EB3 PC 18 Q1 S2 18 18 Q1 S2 18 +V () 17 Q11 0 17 17 Q11 0 17 PCs + Internal Circuit -6 COM () Output Q0-Q15 COM Internal Circuit 16 Q2 S3 16 15 Q12 1 15 14 Q3 S4 14 13 Q13 2 13 12 Q4 S5 12 16 Q2 S3 16 15 Q12 1 15 14 Q3 S4 14 13 Q13 2 13 12 Q4 S5 12 EB3-6CKD-C CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 S9 0 1 2 3 4 5 6 C C 19 20 S2 S3 S4 S5 S6 S7 S8 + CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 COM -V Internal Circuit EB3 COM () -6 COM Output Q0-Q15 PC 1 2 Internal Circuit CHn Sn COM + 11 Q14 3 11 10 Q5 S6 10 9 Q15 4 9 8 Q6 S7 8 7 Q16 5 7 6 Q7 S8 6 5 Q17 6 5 4 COM COM 4 3 COM C 3 2 +V +V 2 1 +V C 1 11 Q14 3 11 10 Q5 S6 10 9 Q15 4 9 8 Q6 S7 8 7 Q16 5 7 6 Q7 S8 6 5 Q17 6 5 4 COM COM 4 3 COM C 3 2 V V 2 1 V C 1 ote: The wiring in dashed line does not affect the operation of the EB3. Applicable connector is IDEC s JE1S-201. Output power for PC outputs is supplied by the EB3, therefore the PC output does not need an external power supply. 244 www.idec.com
EB3 Wiring Example of Intrinsically Safe External Outputs 1. Common Wiring (Maximum 16 circuits) (Buzzers cannot be wired in a common line.)* P2 S2 P2 S2 P3 S3 P3 S3 P4 S4 P4 S4 P5 S5 P5 S5 P6 S6 P6 S6 S7 S8 S7 S8 2. Separate Wiring P7 P8 1 2 P9 0 1 2 3 4 5 6 3 4 S9 0 1 2 3 4 5 6 C3 C4 P7 P8 1 2 P9 0 1 2 3 4 5 6 3 4 1 P2 2 P3 3 S2 S3 S9 0 1 2 3 4 5 6 C3 C4 C3 1 P2 2 P3 3 P4 4 P5 5 P6 6 S2 S3 C3 S4 3. Wiring Illuminated Pushbuttons and Illuminated Selector Switches (A maximum of 16 channels of EB3 and EB3C can be wired to a common line.) B1 B2 B3 S2 S3 1 P2 2 P3 3 P4 4 P5 5 P6 6 S2 S3 C3 S4 C4 S5 C5 S6 C6 B1 B2 B3 C4 S5 C5 S6 C6 1 P2 2 P3 3 S2 S3 C3 1 P2 2 P3 3 1 P2 2 P3 3 P4 4 P5 5 P6 6 P7 7 P8 8 P9 9 0 10 A1 A2 A3 C3 A4 C4 A5 C5 A6 C6 A7 S2 C7 S2 S3 C3 1 P2 2 P3 3 P4 4 P5 5 P6 6 S2 S3 1 2 C3 S4 C4 1 2 S5 C5 All output lines are wired to a common line inside the intrinsically safe equipment (one common line per intrinsically safe circuit) - DC input models only. All input lines are wired to a common line outside the intrinsically safe equipment (one common line per intrinsically safe circuit). S6 C6 1 P2 2 P3 3 P4 4 P5 5 P6 6 Each output line of the EB3 makes up one independent intrinsically safe circuit of a pilot light or buzzer. 1 2 1 P2 2 P3 3 P4 4 P5 5 P6 6 P7 7 P8 8 P9 9 0 10 The following example illustrates the wiring for a total of 10 contacts used by three illuminated pushbuttons (B1 to B3) and three illuminated selector switches ( to S3). *This is permitted under TIIS approvals A8 C8 S2 A9 S3 S3 C3 C9 A10 0 Recommended Connector Cable for Connector Types S4 C4 S5 C5 S2 S6 C6 S3 S7 C3 C7 S4 S8 C4 C8 S5 S9 C5 S6 C6 C9 0 0 1 P2 2 P3 3 P4 4 P5 5 P6 6 P7 7 P8 8 P9 9 0 10 S2 S3 C3 S4 C4 S5 C5 S6 C6 S7 C7 S8 C8 S9 C9 0 0 1 P2 2 P3 3 P4 4 P5 5 P6 6 P7 7 P8 8 P9 9 0 10 S2 S3 C3 S4 C4 S5 C5 S6 C6 S7 C7 S8 Diagram Symbols C8 S9 C9 0 0 ote: When using t wo or more EB3's to set up one intrinsically sa fe circuit in the common wiring configu ration, interconnect two neutral terminals (1 through 10) on each EB3 between adjacent EB3's in pa rallel. P2 S2 P2 S2 P3 S3 P3 S3 P4 S4 P4 S4 EB3P consisting of one enclosure One int rinsically sa P5 S5 P5 S5 P6 S6 P6 S6 P7 S7 P7 S7 fe circuit P8 1 2 S8 S8 P8 1 2 One intrinsically safe circuit is a connection consisting of one or more illuminated units connected to a common line. Description o. of Poles ength (m) Part umber Shape Applicable Type 0.5 FC9Z-H050A20 With Shield 1 FC9Z-H100A20 IDEC MicroSmart 2 FC9Z-H200A20 I/O Module I/O 3 FC9Z-H300A20 Terminal Cable 0.5 FC9Z-H050B20 Without Shield 1 FC9Z-H100B20 IDEC MicroSmart 2 FC9Z-H200B20 I/O Module 20 3 FC9Z-H300B20 1 BX9Z-H100E4 Cable with Crimping Terminal 2 BX9Z-H200E4 Screw Terminal 3 BX9Z-H300E4 1 BX9Z-H100B 350 Connector B Mitsubishi A Series 40-pin Cable for PC 2 BX9Z-H200B Output Module (sink) 3 BX9Z-H300B 100 Connector A EB3-6CSD-C PCs 800-262-IDEC (4332) USA & Canada 245
EB3 PCs FC9Z-H A, FC9Z-H B Internal Connection IDEC Connector IDEC Connector JE1S-201 JE1S-201 19 20 17 18 15 16 13 14 11 12 9 10 7 8 5 6 3 4 1 2 (Connection Side) 19 20 17 18 15 16 13 14 11 12 9 10 7 8 5 6 3 4 1 2 (Connection Side) FC9Z-H E4 Internal Connection IDEC Connector Y-shaped Compresion Terminal JE1S-201 (Marking Tube umber) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 BX9Z-H B Internal Connection Connector A IDEC JE1S-201 2 1 4 3 6 5 8 7 10 9 12 11 14 13 16 15 18 17 20 19 Fujitsu Connector FC-367J040-AU/F B A 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 Connector B IDEC JE1S-201 2 1 4 3 6 5 8 7 10 9 12 11 14 13 16 15 18 17 20 19 (Connection Side) Installation of EB3 amp 1. The EB3 can be installed in any direction. 2. Install the EB3 lamp barrier in a safe area (non-hazard ous area) in accordance with intrinsic safety ratings and parameters. To avoid mechanical shocks, install the EB3 in an enclosure which suppresses shocks. 3. When installing or wiring the EB3, prevent electromag netic and electrostatic inductions in the intrinsically safe circuit. Also prevent the intrinsically safe circuits from contacting with another intrinsically safe circuit and any other circuits. Maintain at least 50 mm clearance, or provide a metallic separating board between the intrinsically safe circuit and non-intrinsically safety circuit. When providing a metallic separating board, make sure that the board fits closely to the enclosure (top, bottom, and both sides). Allowable clearance between the enclosure and board is 1.5 mm at the maximum. The clearance of 50 mm between the intrinsically safe circuit and non-intrinsically safe circuit may not be suffi cient when a motor circuit or high-voltage circuit is installed nearby. In this case, provide a wider clearance between the circuits referring to 6. (3) Minimum Parallel Distance between the Intrinsically Safe Circuit and Other Circuits. Precautions for Operation 4. In order to prevent contact between intrinsically safe cir cuits and non-intrinsically safe circuits, mount EB3 units with terminals arranged in the same direction. on-intrinsically Safe Circuit EB3 EB3 EB3 Intrinsically Safe Circuit EB3 EB3 Intrinsically Safe Circuit 5. Maintain at least 6 mm (or 3 mm according to IEC60079-11: 1999) clearance between the terminal of intrinsically safe circuit and the grounded metal part of a metal enclosure, and between the relay terminal block of an intrinsically safe circuit and the grounded metal part of a metal enclosure. 6. For installing the EB3, mount on a 35-mm-wide DI rail or directly on a panel using screws. The EB3 can be installed in any direction. Make sure to install securely to withstand vibration. When mounting on a DI rail, push in the clamp completely. Use the B6 end clips on both sides of the EB3 to prevent from moving sideways. 7. Excessive extraneous noise may cause malfunction and damage to the EB3. When extraneous noise activates the voltage limiting circuit (thyristor), remove the noise source and restore the power. 246 www.idec.com