EMB Manufacturing Inc. Boomer Line St. Clements, On N0B M0 Canada Ph: (59) 99-983 Fax: (59) 99- www.embmfg.com LGC & LGC-L Trailer Log Splitter Parts Manual S/N E9US8ES008 & After Refer to the operators manual for safe operation and maintainance 09T00 LGC Parts Manual
09T00 LGC Parts Manual SurgeMaster by EMB Mfg. Foreword EMB Mfg. has prepared this parts manual to assist customers in ordering quality OEM replacement parts. Proper and regular service and replacing old, worn or broken parts with the correct Wallenstein parts are essential to prolonging the life of your Wallenstein product. Please refer to this manual before ordering any replacement parts. All information contained in this parts manual is based on the latest product specification available at the time of printing this manual. If your product differs from the specifications contained within this manual contact EMB Mfg. for information. EMB reserves the right to alter specifications on their products at any time. Reproduction of this parts manual of any kind is prohibited without prior written permission from EMB Mfg. For parts and information please contact your dealer. If your dealer is no longer availalble please go to our website: http://www.embmfg.com and click on FIND A DEALER NEAR YOU for information on a local dealer. Page of
SurgeMaster by EMB Mfg. 09T00 LGC Parts Manual Table of Contents Bolt Torque Hydraulic Fitting Torque 5 Cylinder Valve and Fittings Main Parts Valve 8 Hub 0 Engine & Pump 0 Light Kit (Optional) Page 3 of
09T00 LGC Parts Manual SurgeMaster by EMB Mfg. Bolt Torque CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%. * Torque value for bolts and capscrews are identified by their head markings. ENGLISH TORQUE SPECIFICATIONS Bolt Diameter "A" SAE (N.m) (lb-ft) Bolt Torque* SAE 5 (N.m) (lb-ft) SAE 8 (N.m) (lb-ft) /" 5/" 3/8" /" /" 9/" 5/8" 3/" /8" " 8 3 95 8 5 30 35 0 0 30 5 0 95 5 0 5 5 5 0 55 5 390 50 850 9 9 33 53 80 5 0 90 0 30 3 3 00 55 0 305 50 880 30 5 5 5 5 0 00 50 90 METRIC TORQUE SPECIFICATIONS Bolt Diameter "A" M3 M M5 M M8 M0 M M M M0 M M30 M3 8.8 (N.m) (lb-ft).5 3 0 5 50 90 0 5 35 50 95 00 Bolt Torque*.. 8 3 03 3 553 03 9 0.9 (N.m) (lb-ft).8.5 9 5 35 0 5 00 30 0 050 00 35.3 3.3 5 9 8 9 50 550 0 Page of
SurgeMaster by EMB Mfg. 09T00 LGC Parts Manual Hydraulic Fitting Torque Tightening Flare Type Tube Fittings *. Check flare and flare seat for defects that might cause leakage.. Align tube with fitting before tightening. 3. Lubricate connection and hand tighten swivel nut until snug.. To prevent twisting the tube(s), use two wrenches. Place one wrench on the connector body and with the second tighten the swivel nut to the torque shown. Tube Nut Size Torque Recommended Size Across Value Turns To Tighten OD Flats (After Finger Tightening) (in.) (in.) (N.m) (lb-ft) (Flats) (Turn) 3/ / 8 / / 9/ 9 / 5/ 5/8 / 3/8 / 8 / / /8 3 / 5/8 / 3/ -/ 0 5 3/ /8 /8-3/8 90 3/ /8 The torque values shown are based on lubricated connections as in reassembly. Page 5 of
09T00 LGC Parts Manual SurgeMaster by EMB Mfg. ORIENT SEALS AS SHOWN 3 " x " STROKE CYLINDER PARTS ITEM PART NO. Description QTY. 0C0 Rod, -/ x 0C0 Barrel, " 3 G00-50SA " Bore x -/" Rod Gland P00-00SA " Bore Piston 5 SLK-05 Seal Kit, x -/ Z9G8 Hex Lock Nut NF Grade 8 VALVE AND FITTINGS PARTS BREAKDOWN ITEM PART NO. Description QTY. Z533 Elbow 90 MP x FPX 0808 Z509 Valve, Single Function Detent 3 *Z50* Valve, Closed Center * Z595 Complete Handle Kit for Z509 5 Z Hex Lock Nut /NC 3 Z5 SHCS, /NC x -3/ 3 *CLOSED CENTER VALVE REQUIRED FOR "C" MODELS.* 5 Page of
SurgeMaster by EMB Mfg. 09T00 LGC Parts Manual 3 B A C B D 5 3 A 9 5 C 5 3 8 0 D 30 0 9 8 0 3 9 3 WX55 PARTS BREAKDOWN 0C0 Cylinder, x x -/ 3 0S Plate, Cylinder Retaining (Bolt) 05A0 Assembly, Push Block 5 05A0 Assy, GC 5hp Engine to gpm Pump 05W503 Tank Weldment, WX55 05W0 WX50 Base 8 05W0 Weldment, Hitch Mount 9 Z550 Vented Plug Dipstick x 9" 0 05W08 Weldment, Fender Z3 Snapper Pin 3/8 x -/ Z5 Reducer FP x MP 08 3 Z533 Elbow 90 MP x FPX 0808 Z530 / Hose, MP08 x MP08 x 3" 5 Z5303 / Hose, MP08 x MP08 x 33" Z5305 / Hose, MP08 x MP08 x " Z50 Suction Hose, " x 8" 8 Z5530 Oil Filter - 3/ - Particulate 9 Z5530 Filter Cap, 3/ x 3/ 0 Z530 Hex Bolt /NC x 3 Z555 Hex Bolt /NC x 5-/ 3 Z Hex Lock Nut 5/NC 3 Z3 Hex Lock Nut 3/8NC 8 Z5 Hex Lock Nut /NC 5 5 Z5 Hex Lock Nut /NC Z3 Carriage Bolt 3/8NC x 8 Z90 Hose Clamp, # 8 Z90 Assembly, 000# -Bolt Hub 9 Z930.80-8 LRB SportTrail 30 Z9 " Hitch Coupler 3 Z9303 Safety Chain / x ' 3 Z9503 Manual Tube 3-/ Short 33 05W0 Jack Stand, Front 33 3 0 3 0 05S Cap, Push Block (Bolt) 05W0 Push Block, Bolted Z35 Hex Bolt 3/8NC x -/ 3 Z5 Hex Bolt /NF x -/ Z3 Hex Lock Nut 3/8NC 8 Page of
- 09T00 LGC Parts Manual SurgeMaster by EMB Mfg. NOTES:. SUB-R (#) REMOVED FROM FRONT VIEW TO INCREASE CLARITY OF SUB-LS (#).. SPOOL REMOVED FROM TOP VIEW TO INCREASE CLARITY? 5 REV. DATE DESCRIPTION A //0 REPLACED SF88(PC) W/ LS30 8 ITEM NO. QTY. PART NO. DESCRIPTION AOCASTB AO CASTING LS30TJ SPOOL 3 P0 NAME TAG SF305 WIPER 5 SF30 QUAD RING SUB-LS SUB-LS B505 / BALL DC0 3/ BALL SF30 RETAINER SFL SH LS ENDCAP XDC LS SLEEVE SF83 SPACER SF8 ALLEN SCREW SF89 CENTER STOP SF90 CENTERING SPRING SF9 HOUSING SF35 SPACER LS305 DETENT SPRING DC583 O-RING 3-90 SF9 O-RING, BLUE, METRIC LS30 LS WIPER SF50 5/ LOCK WASHER SF503 PLUNGER, SPRING SF50 5/ HEX JAM NUT SUB-R RELIEF P03 CAP NUT SF3 O-RING -0 SF3A ADJ. SCREW B505 SPRING SF3A POPPET 8 SDC-HJ Z595 HANDLE KIT SF3 RETAINER SF3 SEAL RETAINER SF3A CLEVIS SF38 HANDLE SF39 PIN P PIN CLIP HP5 MACH. SCREW SF3 KNOB SF308 CAP SCREW SF303TJ SPOOL 9 P5 WARNING TAG TITLE: BRAND HYDRAULICS CO., INC 33 SOUTH 5TH STREET, OMAHA NEBRASKA 805 LS VALVE w/ NON-AJUSTABLE KICKOUT MATERIAL: STANDARD TOLERANCE UNLESS NOTED: 0.00 0.00 (0.05 GCI) 0.000 0.005 (0.00 GCI) =.005 TIR FRACTION /3 ANGLE DIMENSIONS ARE IN INCHES P/N ENDING IN "UF" HAVE NOT RECEIVED FINISH OPERATIONS FINISHING SPECIFICATIONS: HEAT TREAT: - RC X - GRIND: - PLATE: - DRAWN BY: JB DATE: /9/0 APRV'D BY: APRV'D DATE: SCALE: :3 PART NO: LS55TJRSH Page 8 of
SurgeMaster by EMB Mfg. 09T00 LGC Parts Manual Note: This diagram is for reference only. Parts not sold separately. 5 8 REV. DATE DESCRIPTION 0 9 3 8 3 5 ITEM NO. QTY. PART NO. DESCRIPTION B505 / BALL DC0 3/ BALL 3 SF30 RETAINER SFL SH LS ENDCAP 5 SF80 SD SLEEVE SF83 SPACER SF8 ALLEN SCREW 8 SF89 CENTER STOP 9 SF90 CENTERING SPRING 0 SF9 HOUSING SF35 SPACER LS305 DETENT SPRING 3 DC583 O-RING 3-90 SF9 METRIC O-RING 5 LS30 LS WIPER SF50 5/ LOCK WASHER SF503 SPRING PLUNGER 8 SF50 5/ HEX JAM NUT A SECTION A-A A TITLE: BRAND HYDRAULICS CO., INC 33 SOUTH 5TH STREET, OMAHA NEBRASKA 805 LOG SPLITTER SUB-ASSEMBLY MATERIAL: - STANDARD TOLERANCE UNLESS NOTED: 0.00 0.00 (0.05 GCI) 0.000 0.005 (0.00 GCI) =.005 TIR FRACTION P/N ENDING IN "UF" HAVE NOT RECEIVED FINISH OPERATIONS FINISHING SPECIFICATIONS: HEAT TREAT: - /3 RC X - ANGLE GRIND: - DIMENSIONS ARE IN INCHES PLATE: - DRAWN BY: DATE: APRV'D BY: APRV'D DATE: SCALE: JCRAIG 0/0/00 : PART NO: SUB-LS Page 9 of
09T00 LGC Parts Manual SurgeMaster by EMB Mfg. 5 5 0 000# -BOLT HUB PARTS BREAKDOWN Z30 L3 Cone, L0 Cup Z830 Double Lip Seal -/ Shaft 3 Z90 Grease Fitting, /8NPT Z93 Lug Nut /NF 5 Z90 000# -Bolt Hub Z980 Dust Cap.98 Bore 0 Z9 Slotted Hex Nut NF 5 Z3 Cotter Pin 3/ X 0 3 3 8 9 05A0 PARTS BREAKDOWN Z30 Honda GC0 Engine Z5380 Pump Mounting, PM-5 3 Z08 Coupler Spider L05 Z0 Shaft Coupler L05 x 3/ 5 Z0 Shaft Coupler L05 x / Z533 Elbow 90 MP x FPX 0808 Z530 Pump, gpm Two-Stage 8 Z0 Hex Bolt 5/NC x 9 Z5 Key 5/ x 5/ x 0 Z59 Woodruff Key, /8 x / Z3 Hex Bolt, 5/NF x 3/ Z Hex Lock Nut 5/NC 3 Z5 Hex Bolt, 5/NC x -/ Page 0 of
SurgeMaster by EMB Mfg. 09T00 LGC Parts Manual WX TRAILER LGC-L Trailer Wiring SPLITTER WIRING KEY Bl BLUE Br BROWN Gr GREEN Rd RED Yl YELLOW Bk BLACK Wh - WHITE RIGHT SIDE Gr STOP TAIL TURN -WIRE EXTEND PAST COUPLER BY " Br Gr Yl Br Wh GROUND ALL COMMON TO FRAME Br LICENSE LAMP Br Wh Yl STOP TAIL TURN LEFT SIDE 3 5 8 0 089A355 LIGHT KIT (Optional) 9 05L09 Light Bracket, LH Split 05L0 License Bracket 3 05L0 Light Bracket, RH 05W03 Light Guard, RH 5 05W0 Light Guard, LH Z0 Stop, Turn, Tail Light LH Z0 Stop, Turn, Tail Light RH 8 Z30 License Lamp 9 Z05 0" Wishbone Trailer Harness 0 Z9 Serrated Washer Nut /NC Page of
WALLENSTEIN Products Manufactured by: EMB MFG Inc. Boomer Line St. Clements, Ontario Canada N0B M0 Phone: -8-95-983 Fax: 59-99- www.embmfg.com