Sc h rader Bellows 2 & 3-Way, Inline, Manifold & Stacking Direct cting Solenoid Valves
INDEX PGE Features Inline Valves... 3 Stacking Valves... 4 Manifold Valves... 5 Valve Model Number System... 6 Solenoid Valve Inline... 7 Stacking... 7 Manifold... 8 Common Conduit Box... 9 Technical Data... 9 Dimensions... 10-11 Ordering Information Stacking System... 12 Manifold System... 13 Valve ccessories... 14 Model to Page Index Model No. Page CS1S13xxxxxxxx... 7 CS1S23xxxxxxxx... 7 CS1VXXxxxxxxxx... 8 CS1113xxxxxxxx... 8 CS1BS13xxxxxxxx... 7 CS1BS23xxxxxxxx... 7 CS1BVXXxxxxxxxx... 8 CS1B113xxxxxxxx... 8 CS1C113xxxxxxxx... 8 CS1D113xxxxxxxx... 8 CS1HM13xxxxxxxx... 7 Model No. Page Model No. Page CS1HM23xxxxxxxx... 7 K1666xx... 12 K1667xx... 12 K1668xx... 13 K1669xx... 13 PS2028BSB... 14 PS203272BSB... 14 PS203275BSB... 14 PS203279BSB... 14 PS203283BSB... 14 PS203290BSB... 14 PS2429SB... 14 PS243075SB... 14 PS243079SB... 14 PS243083SB... 14 PS243087SB... 14 PS2703SB... 14 PS2705SB... 14 PS2707SB... 14 PS2711SB... 14 PS203287BSB... 14 x = insignificant digit 2
Features of the Schrader Bellows Inline Valves 3-Way, 3-Port, 2-Position air service. Cv =.19 with 1/8 inch ports. Cv =.20 with 1/4 inch ports. 3-Way N.C. De-Energized Compact inline style. Direct operation with unique coil burnout protection by design. Large flow poppet. ir service with no minimum operation pressure. Suitable for non-lubricated service. Operating pressure: 0 to 150 PSIG (0 to 1000 kpa) Operating temperature range: 0 F to 140 F (-18 C to 60 C). vailable with or without overrides (flush and extended, locking and non-locking). Unique molded circuit board eliminates C buzz and provides protection against coil induced surges. vailable with multiple wiring connections, e.g. grommet, conduit, 3-Pin and threaded hub/pin style. 18 inch coil leads standard. 72 inch coil leads optional. Universal Operation: normally closed, normally open, diverter function or selector function. Plug in coil for ease of serviceability. Lights available with any wiring enclosure. Coil usable with both C and DC voltage. Mounts in 2 planes, vertical and horizontal. NEM 4 rated with conduit enclosure. Pressure Pressure Exhaust 3-Way 3-Way N.C. Energized Exhaust 3
Features of the Schrader Bellows Stacking Valves 3-Way, 3-Port, 2-Position air service. Field convertible to change function from normally open to normally closed. 3-Way N.C. De-Energized Compact stacking manifold with or without common conduit box. Cv =.16 with 1/8 inch ports. Cv =.17 with 1/4 inch ports. Direct operation with unique coil burnout protection by design. Large flow poppet. ir service with no minimum operation pressure. Suitable for non-lubricated service. Operating pressure: 0 to 150 PSIG (0 to 1000 kpa). Operating temperature range: 0 F to 140 F (-18 C to 60 C). vailable with or without overrides (flush and extended, locking and non-locking). Unique molded circuit board eliminates C buzz and provides protection against coil induced surges. vailable with multiple wiring connections, e.g. grommet, conduit, 3-Pin and threaded hub/pin style. 18 inch coil leads standard. 72 inch coil leads optional. Plug in coil for ease of serviceability. Lights available with any wiring enclosure. Coil usable with both C and DC voltage. NEM 4 rated with conduit enclosure. Pressure Pressure Exhaust 3-Way 3-Way N.C. N.C. Energized Exhaust 4
Features of the Schrader Bellows Manifold Valves 3-Way, 3-Port, 2-Position air service. 3-Way N.C. De-Energized Cv =.17 with 1/8 inch ports. Field convertible from 2-Way to 3-Way and closed to open with special selector plate substitution. 3-Way N.C. De-Energized Compact manifold assembly with or without common conduit box. Compact manifold style. Direct operation with unique coil burnout protection by design. Large flow poppet. ir service with no minimum operation pressure. 3 Suitable for non-lubricated service. 1 Operating pressure: 0 to 150 PSIG (0 to 1000 kpa). Operating temperature range: 0 F to 140 F (-18 C to 60 C). vailable with or without overrides (flush and extended, locking and non-locking). Unique molded circuit board eliminates C buzz and provides protection against coil induced surges. vailable with multiple wiring connections, e.g. grommet, conduit, 3-Pin and threaded hub/pin style. 18 inch coil leads standard. 72 inch coil leads optional. 3-Way N.C. Energized Pressure 3-Way N.C. Energized Exhaust Plug in coil for ease of serviceability. 3 Lights available with any wiring enclosure. Coil usable with both C and DC voltage. 1 NEM 4 rated with conduit enclosure. Pressure Exhaust 5
Valve Model Number System Mounting Enclosure/ Basic Style & Port Pilot Override/ Lead Voltage/ Engineering Series Function Threads Source Lights Length Wattage Options Level CS1 M13 N B H 53 00 Basic Series CS1 Single Solenoid, Spring Return Mounting Style & Port Threads Inline M13 1/8 Inch M23 1/4 Inch Stacking S13 1/8 Inch S23 1/4 Inch Manifold VXX Valve less Manifold* 113 1/8 Inch* * Not available with Enclosure Pilot Source N Direct Operated B C D E F G H J K Override/Lights No Override Non-Locking Flush Locking Flush Non-Locking Extended Locking Extended No Override with Lights* Non-Locking Flush with Lights* Locking Flush with Lights* Non-Locking Extended with Lights* Locking Extended with Lights * Lights for 120VC, 120VDC, 24VC, and 24VDC only. Options 00 - No Options Voltage* Standard Wattage 60Hz. C 50Hz. C DC 45 12 49 24 22 24 53 120 110 120 57 240 220 * ll coils are rated Class B Engineering Level - Current Function Manifold & Stacking 3-Way, Normally Closed B 3-Way, Normally Open Manifold Only C 2-Way, Normally Closed D 2-Way, Normally Open Inline H Universal 2 & 3-Way Enclosure/Lead Length Square ISO Connector * B Rectangular DIN Connector* C 3-Pin Threaded Plug-In Connector D 5-Pin Threaded Plug-In Connector 18" Leads G Grommet/Flying Leads Inline & Stacking Only H Conduit 1/2" J Wiring Box with 1/2" Conduit K Same as H with Ground Wire L Same as J with Ground Wire Stacking & Manifold Only M Common Conduit Box 72" Leads Q Grommet/Flying Leads Inline & Stacking Only R Conduit 1/2" S Wiring Box with 1/2" Conduit T Same as R with Ground Wire U Same as S with Ground Wire Stacking & Manifold Only V Common Conduit Box Note: Shaded items are not standard stock items * Connectors must be purchased separately. See ccessories page for details. Not available with Mounting Style VXX & 113. 6
3-Way, 2-Position Inline & Stacking Solenoid Valve 1/8 & 1/4 Inch Ports Inline Solenoid Valve pplication These valves are used to operate single acting cylinders. They may be used as universal normally open or normally closed valves or may act as selector with two pressures and one outlet. May be used as a divertor valve. 2-Way function can be achieved by plugging a port. Mounting These valves are designed for inline mounting and may be mounted in any plane utilizing either the bottom or side mounts. Operation Single Pressure at Port 1 or 3: De-energized position Port 1 is blocked. Ports 2 and 3 connected. Energized position Solenoid operator energized. Port 1 connected to port 2. Port 3 is blocked. Dual Pressure at Port 1 and 3 (Selector): Port 2 is always the output port. De-energized position Port 3 pressure connects to port 2. Port 1 pressure is blocked. Energized position Solenoid operator energized. Port 1 pressure connected to port 2. Port 3 pressure is blocked. Model Selection Information For universal direct operation 120V/60Hz, 110V/50Hz, 120VDC. Port Size #12 Operator End Model Number 1/8" Pipe Inline without Indicator Light CS1HM13NBG5300 1/4" Pipe Inline without Indicator Light CS1HM23NBG5300 1/8" Pipe Inline with Indicator Light CS1HM13NGG5300 1/4" Pipe Inline with Indicator Light CS1HM23NGG5300 Model numbers shown are standard with grommet wire leads. 2 1 3 #10 Operator End Stacking Solenoid Valve pplication These valves are used to operate single acting cylinders. They may be converted from normally open to normally closed by reversing the selector seal. They can be used as selectors if two pressures are used in the pressure and exhaust galleries of the stack. May be used as a divertor valve. Mounting These valves are designed for stack mounting with inlet and exhaust in the stack end plates. They may be mounted in any plane. Operation Pressure In Gallery 1: Normally closed gasket orientation. De-energized position Port 1 is blocked. Ports 2 and 3 connected. Energized position Solenoid operator energized. Port 1 is connected to port 2. Port 3 is blocked. Pressure In Gallery 1: Normally open gasket orientation. De-energized position Port 1 is connected to port 2. Port 3 is blocked. Energized position Solenoid operator energized. Port 1 is blocked. Port 3 connects to port 2. Note: For Dual Pressure gallery 3 may be pressurized. Operation remains as above. 2 #12 Operator End 1 3 (3) (1) Model Selection Information #10 Operator End Note: Numbers in parentheses indicate Normally Open (NO) function. For direct operation 120V/60Hz, 110V/50Hz, 120VDC. Port Size Model Number 1/8" Pipe Stacking, Normally Closed CS1S13NBG5300 1/4" Pipe Stacking, Normally Closed CS1S23NBG5300 1/8" Pipe Stacking, Normally Open CS1BS13NBG5300 1/4" Pipe Stacking, Normally Open CS1BS23NBG5300 Model numbers shown are standard with grommet wire leads. 7
3-Way, 2-Position Manifold Valve & Common Conduit Box 1/8 Inch Port Manifold Valve pplication These valves are used to operate single acting cylinders. They may be converted from either 2-Way to 3-Way or normally open to normally closed by use of a separate selector plate placed between the valve and manifold base. Mounting These valves are designed for manifold mounting with inlet and exhaust in the manifold end plates. They may be mounted in any plane. Operation Pressure In Gallery 1: 3-Way, normally closed selector plate used. De-energized position Port 1 blocked. Ports 2 and 3 connected. Energized position Solenoid operator energized. Port 1 connects to port 2. Port 3 blocked. Note: For use with 2-way, Normally Closed selector plate. Port 3 is always blocked, otherwise operation is as above. Pressure In Gallery 1: 3-Way, normally open selector plate used. De-energized position Port 1 connects to port 2. Port 3 blocked. Energized position Solenoid operator energized. Port 1 blocked. Port 2 connects to port 3. Note: For use with 2-Way Normally Open Selector Plate. Port 3 is always blocked, otherwise operation is as above. #12 Operator End 2 1 3 (3) (1) Model Selection Information #10 Operator End Note: Numbers in parentheses indicate Normally Open (NO) function. For direct operation 120V/60Hz, 110V/50Hz; 120VDC. Port Size Model Number 1/8" Pipe Manifold, 3-Way Normally Closed CS1113NBG5300 1/8" Pipe Manifold, 3-Way Normally Open CS1B113NBG5300 1/8" Pipe Manifold, 2-Way Normally Closed CS1C113NBG5300 1/8" Pipe Manifold, 2-Way Normally Open CS1D113NBG5300 Valve Less Base, 3-Way Normally Closed CS1VXXNBG5300 Valve Less Base, 3-Way Normally Open CS1BVXXNBG5300 Model numbers shown are standard with grommet wire leads. Common Conduit Box pplication These common conduit boxes are intended for use with either stacking or manifold valves and are used to contain all the wires in a common NEM 4 enclosure with a 1 inch conduit connection at each end. Mounting These common conduit boxes mount directly on the solenoid housing, and are sealed with O-rings and held together by tie rods. Compliance The individual stations have wiring access via a cover plate for ease of splicing and conform to NSI B93.113. Model Selection Information When ordering the Common Conduit Box in stacks or manifolds, use the enclosure option M if 18" wire leads are desired or V if 72" wire leads are desired. End Plate Kit part number PS2711SB can be ordered separately but automatically furnished if a stack or manifold is factory assembled. 8
Schrader Bellows 3-Way, 2-Position Technical Data Operating Pressure 2-Position Inline, Stacking nd Manifold Valves: 0 to 150 PSIG (0-1000 kpa). Temperature 0½F to 140½F ( 18½C to +60½C). Electrical Data: 120 Volt C 60Hz 6.7 Watts.061 mp Holding Mean Response Time: (Seconds)* 24 Cu. In. t Zero Volume Port Characteristic Volume Size Inline Stacking Manifold Inline Stacking Manifold Fill Exhst Fill Exhst Fill Exhst Fill Exhst Fill Exhst Fill Exhst 1/8".08.10.08.09.09.10.44.61.45.56.48.62 1/4".08.10.08.09 N/ N/.39.56.44.53 N/ N/ * With 100 PSI supply, time required to fill from 0-90 PSI and exhaust 100 PSI to 10 PSI is measured from instant of energizing, or de-energizing 120V/60Hz solenoid. Times shown are average. Lubrication These valves are suitable for non-lube service. Valves are shipped prelubricated and can be operated with or without additional air line lubrication. However additional lubrication should extend service life. Suggested Lubricant: Schrader Bellows F442 Coil Selection Voltage Range +10/-15% of Nominal Voltage/Frequency Standard Voltage Code 60Hz. C 50Hz. C DC 12 45 24 22 24 49 120 110 120 53 240 220 57 Flow Rating (C v )** Port Size Flow Path Inline Stacking Manifold 1/8" 1/4" 1/8" 1/4" 1/8" 1/4" 1 2.19.18.15.16.16 N/ 3 2.20.22.17.18.17 N/ ** Flow Rating determined in accordance with NSI/(NFP) T3.21.3, Pneumatic fluid power - Flow rating test procedure and reporting method - For fixed orifice components. Mean Response Time Vs. Volume Mean response time (ms) Mean response time at characteristic output volume Mean response time at zero volume Terms and Definitions* For the purpose of this standard, the following definitions apply. For definitions of other terms, see NSI/B93.2. 3.1 response time: The time interval in which the pressure in a test chamber connected to an outlet port of a pneumatic directional control valve changes by 90% between specified pressure levels in response to a change in the control signal to that valve. 3.2 test chamber: vessel of measured volume capable of statically containing an imposed pressure. 3.3 output volume: The sum of the downstream volume under test, composed of the test chamber, its connecting conductors, fittings and the pressure transducer. * Response time data obtained and presented in accordance with NSI/(NFP) T3.21.8, Pneumatic fluid power - Measurement of response time - Directional control valves. 0 Characteristic output response Output volume (in 3 ) 9
Dimensions Inline Valve (Shown with Grommet Enclosure) Dimensions: inches mm 2.50 64 1 3.17 81 B.50 13 C.21 5 Dimensions: inches mm J.16 4 K 1.40 36 L 1.17 30 M 1.04 26 R D.88 22 E.65 17 F 1.30 33 G.98 25 H.73 19 N.52 13 P.67 17 Q.49 12 R.98 25 S.18 5 0 1 Q E D F G 1 To Light 1/8" or 1/4" Ports 3 C B S (2 mtg. holes) P 1 M L K N H 10-32 x.37 deep 2-Places J Electrical Enclosure Types 2.42 1.95 3.33 1 To Light 1.16.58 1 To Light Max. Overall Valve Height 2.09 3-Pin ISO 4400 DIN 43 650/ Square 2.63 Threaded Hub 3 & 5-Pin Connector 2.76 2.29 Max. Overall Valve Height 1 To Light 1 To Light 1 To Light Conduit Max. Overall Valve Height 1/2" Conduit JIC Junction Box Max. Overall Valve Height 3-Pin DIN 43 650/B Rectangular Max. Overall Valve Height 10
Dimensions Stacking Valve (Shown with Conduit Enclosure) Dimensions: inches mm 2.67 68 1 3.34 85 B 1.00 25 C.72 18 D.36 9 E.22 6 F 1.00 25 G.36 9 H 1.73 44 J 1.35 34 K.87 22 L.30 8 M.52 13 Dimensions: inches mm P 1/8" Port.80 20 P 1/4" Port.89 23 Q.66 17 R.60 15 S 1.18 30 T.50 13 U 2.28 58 V.21 5 R NO NC 1/2" Conduit Port G 2 Q S U 1/8" or 1/4" Outlet Port T P N 1 B C D 1/4" Exhaust Port.13 (3mm) Radius for mtg. L M 3 J K F H 1 V G E 1/4" Inlet Port N 2.18 55 Dimensions: Dimensions: Manifold Valve (Shown with Grommet Enclosure) E 1/4" Exhaust Port inches mm 2.65 67 1 3.32 84 B.75 19 C.50 13 D 2.35 60 E.22 6 F 1.00 25 G.72 18 H 1.04 26 inches mm L.36 9 M.27 7 N.39 10 P.69 18 Q.50 13 R.68 17 S 1.00 25 T.56 14 U.66 18 P 2 Q S 1/8" Outlet Port D B 1/4" Inlet Port C 1 G J K U F 3 1 H J 1.77 45 K 1.23 31 V.66 18 V N M 1.13 (3mm) Radius for mtg. L R 3 2 L T 11
Stacking Body System Ordering Information When Ordering Valve Stack ssemblies 1. List valves by complete model number from left to right viewing #2 port (output port) in the assembly with operators at the top in the assembly. Consult valve model number system for complete valve model number. 2. Include proper stack assembly number: K1666 ** - Stacks with common conduit box. K1667 ** - Stacks without common conduit box. ** Place the number of stations in the place of the asterisks such as 2 station stack with common conduit box K166602, 9 station stack without common conduit box K166709. 3. Example: four station stack: Station 1 CS1S13NBG5300 1/8" Normally Closed Station 2 CS1S23NBG5300 1/4" Normally Closed Station 3 CS1BS13NBG5300 1/8" Normally Open Station 4 CS1BS23NBG5300 1/4" Normally Open Stack ssembly K1667 04 Four Station Stack (Customer to specify number of valves in assembly.) Stack ssembly without common conduit box. Note: End plates contain #1 and #3 ports (1/4"). The individual function of the valves can be changed from closed to open or vice versa by reversing the selector gasket between the valve stations. Consult valve instruction sheet for details. 12
Manifold System Ordering Information When Ordering Valve Manifold ssemblies 1. List valves by complete model number from left to right viewing #2 port (output port) in the assembly with operators at the top in the assembly. Consult valve model number system for complete valve model number. 2. Include proper stack assembly number: K1668 ** - Manifolds with common conduit box. K1669 ** - Manifolds without common conduit box. ** Place the number of stations in the place of the asterisks such as 2 station stack with common conduit box K166802, 9 station stack without common conduit box K166909. 3. Example: four station Manifold: Station 1 CS1113NBG5300 1/8" 3-Way, Normally Closed Station 2 CS1B113NBG5300 1/8" 3-Way, Normally Open Station 3 CS1C113NBG5300 1/8" 2-Way, Normally Closed Station 4 CS1D113NBG5300 1/8" 2-Way, Normally Open Manifold ssembly K1669 04 Four Station Manifold (Customer to specify number of valves in assembly.) Manifold ssembly without common conduit box. Note: End plates contain #1 and #3 ports (1/4"). The individual function of the valves can be changed by substituting the appropriate selector: 3-Way N.C. Part Number PS2712SB 3-Way N.O. Part Number PS2713SB 2-Way N.C. Part Number PS2714SB 2-Way N.C. Part Number PS2715SB See instruction sheet for details. 13
ccessories Stacks, Manifolds & Wiring Enclosures Stacking End Plate Kit PS2703SB Each kit contains a Right and Left Side Plate, (2) stacking seal, (2) stacking tie rod, (2) tie rod screws, (2) lockwashers, (2) flat washers. Manifold End Plate Kit PS2705SB Each kit contains a Right and Left Side Plate, (2) manifold seal, (2) manifold tie rods, (2) tie rod screws, (2) lockwashers, (2) flat washers. Manifold Base Kit PS2707SB Each kit contains a Manifold Base, (2) tie rods, (2) manifold seals. Common Conduit End Plate Kit PS2711SB Each kit contains (2) common conduit end plates, (2) conduit box interface o-ring, (2) manifold tie rods, (2) tie rod screws, (2) lockwashers, (2) flat washers. ISO 4400 (DIN 43 650/) 3-Pin Connector (Square) Kit Number PS2028BSB PS203272BSB PS203275BSB PS203279BSB PS203283BSB PS203287BSB PS203290BSB Description Unlighted Lighted 24V/60Hz. Lighted 12VDC Lighted 24VDC Lighted 120V/60Hz. Lighted 240V/60Hz. Lighted 120VDC DIN 43 650/B 3-Pin Female Connector Kits (Rectangular) Kit Number PS2429SB PS243079SB PS243083SB PS243087SB PS243075SB Description Unlighted Lighted 24V/60Hz., 24VDC Lighted 120V/60Hz., 120VDC Lighted 240V/60Hz. Lighted 12VDC 14