56413687 SPRAY WAND KIT Condor Models: ALL BR1100S series Models: ALL SC6500 Models: ALL CONTENTS OF KIT Item Ref. No. Qty Description 56040876 1 Instruction Sheet 1 56220074 1 Imperial Nipple 1/4 To 1/8 Npt 2 56262549 1 Tee, Barb (AXP /EDS, EcoFlex models) 3 56407361 6 Clamp, Plastic 4 56412310 3 Bushing, Stepped 5 56745543 1 Adapter Blk Hd 1/4 6 56001954 4 Wsh, Flt SAE #10 7 56002124 3 Scr, Pan Phil 10-24 X.62 8 56002768 4 Nut, Hex Nyl Loc 10-24 9 56002824 4 Scr, Pan Phil 10-24 X 1.25 10 56009030 12 Scr, Pan Phil Thd Form 10-24 X.38 12 56052338 1 Grommet 13 56052887 1 Hose, Spiral.375 56112771 4 Clamp, Hose SAE #10 15 562120 1 Pump, 36vdc 16 56756364 2 Clamp Hose SAE 4 E00047 56220035 1 Hose Assembly 18 56220055 1 Plug 19 56410510 1 Coupler 20 563402 1 Wand Assembly 21 563403 1 Caddy 22 56412277 1 Hose, Spiral.50 (AXP /EDS, EcoFlex models) 23# 56385076 1 Tee, Barb.75 X.50 (Standard models) 24 56382545 1 Barb, 90 Elbow 3/8 X 3/8npt 25 56900036 1 Barb, 90 Elbow 3/8 X 1/4npt 26 56109566 1 Barb, 90 Elbow 1/2 X 3/8npt 27 56386182 1 Hose, Spiral.50 (Standard models) # = Revised or new since last update INSTALLATION INSTRUCTIONS NOTE: Items (3, 10 & 21) are pre-assembled WARNING! DISCONNECT BATTERIES BEFORE SERVICING. DRAIN THE SOLUTION SYSTEM PRIOR TO INSTALLATION. 1 See Figure 1. Install the Step Bushings (4) and Screws (7) on the back of the recovery tank as shown. Hang the Caddy Assembly (preassembled items 3, 10 & 21) on the Step Bushings (4). 2 Install the Wand Assembly (20), Hose Assembly () and Coupler (19) onto the Caddy as shown. 20 Nilfi sk, Inc. (page 1 of 7)
FIGURE 1 Rear View FRONT 7 4 3 10 21 20 Wand Assembly can be temporarily stored fully assembled by clipping into the two clamps shown for quickly moving from site to site without disassembling and re-assembling each time. 19 20 Nilfi sk, Inc. (page 2 of 7)
3 See Figure 2. Mount the Pump (15) as shown using Screws (9), Nuts (8) and Washers (6). NOTE: No drilling required, mounting holes already exist. It may be necessary to cut factory installed Cable Ties from the wiring harness to facilitate pump installation. The pump wiring connects to the existing plug under the rear of the machine with VIO and BLK wires feeding it, remove the weather pack seal from plug fi rst. Before proceeding, remove the elbows from the pump (if installed), apply pipe sealant to the threads and reinstall as shown 4 Install Grommet (12) as shown. 5 Install Bulk Head Adapter (5), Barb (25), Nipple (1) and Plug (18) as shown. 6 Route and connect Hose (13) using (2) Hose Clamps (16) as shown. FIGURE 2 Underside of Chassis 15 6 8 5 1 18 16 9 16 25 12 13 24 26 12 Elbows should be orientated as shown 20 Nilfi sk, Inc. (page 3 of 7)
STANDARD (Non AXP /EDS, EcoFlex) SPECIFIC INSTRUCTIONS 7 See Figure 3. Cut Solution Hose (A) midway between the solution fi lter and the solenoid valve as shown. 8 Install the Tee (23) between the two hose sections as shown using (2) of the Hose Clamps (). 9 Install Hose (27) as shown using (2) of the Hose Clamps (). 10 See Operating Instructions. FIGURE 3 27 A 23 A 20 Nilfi sk, Inc. (page 4 of 7)
AXP /EDS, EcoFlex SPECIFIC INSTRUCTIONS 7 See Figure 4. Cut Solution Hose (B) midway between the solution pump elbow and the small tee as shown. 8 Install the Tee (2) between the two hose sections as shown using (2) of the Hose Clamps (). 9 Install Hose (22) as shown using (2) of the Hose Clamps (). 10 See Operating Instructions. FIGURE 4 B B 22 2 20 Nilfi sk, Inc. (page 5 of 7)
Operating Instructions: 1 Assemble Wand Assembly (20) and connect one end of Hose Assembly () to the Wand Assembly (20). Connect the Quick Disconnect (C) to the Wand Assembly (20). 2 Disconnect the Hose (D) from the squeegee and insert Coupler (19) into the end, connect the other end of Hose Assembly () to the Coupler (19). Connect the Quick Disconnect (E) from Hose Assembly () to Plug (18) under the right rear corner of the machine. 3 Re-connect the batteries, fi ll the solution tank at least half full. Turn the Key Switch (F) ON and push the Wand Kit Button (G) or the Vacuum/ Wand Button (H) (depending upon when your machine was built) on the touch pad control panel to turn ON the Vacuum and Pump System. Squeeze trigger on wand to purge air from system. G Machines Built before April 2010 F Machines Built after March 2010 H F 20 19 C E D 20 Nilfi sk, Inc. (page 6 of 7)
20 3 21 10 7 USE WITH CHEMICAL INJECTION SOLUTION SYSTEM 4 22 2 USE WITH NON CHEMICAL INJECTION SOLUTION SYSTEM 26 19 15 27 23 Item Ref. No. Qty Description 56413687 1 Kit, Spray Wand * 56040876 1 Instruction Sheet 1 56220074 1 Imperial Nipple 1/4 To 1/8 Npt 2 56262549 1 Tee, Barb (AXP /EDS, EcoFlex models) 3 56407361 6 Clamp, Plastic 4 56412310 3 Spacer, Stepped 5 56745543 1 Adapter Blk Hd 1/4 6 56001954 4 Wsh, Flt SAE #10 7 56002124 3 Scr, Pan Phil 10-24 X.62 8 56002768 4 Nut, Hex Nyl Loc 10-24 9 56002824 4 Scr, Pan Phil 10-24 X 1.25 10 56009030 12 Scr, Pan Phil Thd Form 10-24 X.38 12 56052338 1 Grommet 13 56052887 1 Hose, Spiral.375 56112771 4 Clamp, Hose SAE #10 15 562120 1 Pump, 36vdc (M15) 16 56756364 2 Clamp Hose SAE 4 E00047 56220035 1 Hose Assembly 18 56220055 1 Plug 19 56410510 1 Coupler 20 563402 1 Wand Assembly 21 563403 1 Caddy 22 56412277 1 Hose, Spiral.50 (AXP /EDS, EcoFlex models) 23# 56385076 1 Tee, Barb.75 X.50 Eoo455 (Standard models) 24 56382545 1 Barb, 90 Elbow 3/8 X 3/8npt 25 56900036 1 Barb, 90 Elbow 3/8 X 1/4npt 26 56109566 1 Barb, 90 Elbow 1/2 X 3/8npt 27 56386182 1 Hose, Spiral.50 (Standard models) 6 8 24 18 1 5 16 12 25 9 13 * = Not Shown # = Revised or new since last update 20 Nilfi sk, Inc. (page 7 of 7)