Installation Instructions ISOBUS Liquid ECU Liquid Fertilizer & Ammonia Display Screen Sprayer Display Screen Last Update: 3/1/2018 SW Version Liquid v.01.00.04.00 - ECU HW: 1.6-1.7 SW Version Liquid v.02.00.01.00 - ECU HW: 3.0-3.2 Read and follow these operating instructions. Keep these operating instructions for future reference. 1
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Table of Contents 1 Safety Instructions... 4 2 Installation Summary... 6 2.1 Information on the Identification Label...6 2.2 Complete Installation Cabling Diagram... 7 2.3 Downloadbox Cabling Diagram...8 3 ISOBUS ECU Installation... 9 3.1 Mounting Location for ECU...9 3.2 ECU Harnessing to Tractor ISO Connector... 10 4 Implement Harness Installation... 11 4.1 Field-IQ/AccuControl/IntelliRate Adapter...11 4.2 Single Product Harness w/ Field-IQ/AccuControl/IntelliRate Diagram.... 12 4.3 Single Product Harness w/ Field-IQ/AccuControl/IntelliRate Description. 13 4.4 Multi-Product Harness w/ Field-IQ/AccuControl/IntelliRate Diagram... 14 4.5 Multi-Product Harness w/ Field-IQ/AccuControl/IntelliRate Description.. 15 4.6 Raven Implement Adapter Harness... 16 4.7 Single Product Harness with Raven 4X0 Description... 16 4.8 Single Product Harness with Raven 4X0 Diagram...17 4.9 Dual Product Harness with Raven 4X0 Description... 18 4.10 Dual Product Harness with Raven 4X0 Diagram... 19 4.11 Raven 4XX0 Adapter Harness Description...20 4.12 Raven 4XX0 Adapter Harness Diagram... 21 5 Configuration...22 5.1 Understanding Profiles & Configurations... 22 5.2 Choosing a Profile... 22 5.3 Fence Rows... 24 5.4 Choosing the Application Type... 25 6 Manual Configuration... 25 6.1 Entering the Unlock Password...26 6.2 Common Scenarios & Settings...26 6.3 Features 1 Page...28 6.4 Features 2 Page...30 6.5 Features 3 Page...30 6.6 Checks before changing Calibration Settings... 31 6.7 Controller Settings (time-based)... 31 6.8 Controller Settings (PWM)... 32 6.9 Debug...33 7 Verfication of Installation and Setup... 34 3
1 For Your Safety Basic Safety Instructions 1 Safety Instructions When installing the kit components observe all warnings. The operation of the tractor/implement is to be performed by trained personnel who have entirely read the operator s manuals. WARNING Moving Tractor/Implement Failure to remove ignition key before working on tractor/implement may lead to serious or fatal injuries. Always lock out tractor ignition when working on tractor/implement to prevent others from moving it. Voltage WARNING Failure to disconnect tractor batteries may result in injury or component damage. Before installing kit components disconnect the tractor s batteries. NOTICE Voltage If any part of the tractor/implement is ever welded also disconnect batteries to protect electronics from stray voltages. Always attach welding ground as close to area welded as possible. WARNING Chemical Hazard Failure to clean implement and wear Personal Protective Equipment may result in serious or fatal injuries. If the implement has been used to apply chemicals you may come into contact with them if the implement has not been properly cleaned. Liquid ammonia may be trapped within implement plumbing. Always clean tractor/implement thoroughly before installation. Ensure all chemicals have been purged from implement plumbing. Allow implement plumbing to ventilate for two hours before opening implement plumbing. Wear appropriate Personal Protective Equipment for chemical hazards. 4
For Your Safety Basic Safety Instructions 1 CAUTION Hazardous Heights Walking platforms and other areas of the tractor/implement are high in the air. Failure to use handrails and secure working platforms could result in serious fall injuries. To prevent serious injury from falling always use steps handrails and secure working platforms when installing the components. Moving Boom WARNING Failure to ensure boom folding area is clear of people and objects may result in serious injury or death. Folding and unfolding implement booms require large areas of open space with no people or objects in boom paths. 5
2 Installation Summary ECU Identification Label 2 Installation Summary Installation Consists of the following components: 1. ISOBUS Harness Cable 2. Control ECU Installation 3. Implement Adapter Harness Installation Before beginning installation confirm all components shown in the following figure are in the kit. For safety and protection of electronic components disconnect the ground cable from the battery. 2.1 ISOBUS ECU Identification Label Software Version 01.00.04 runs on HW: 1.6-1.7 - ME30481010 Software Version 02.00.01 runs on HW: 3.0-3.2 - ME30481120 6
LIQUID FERTILIZER 2.2 Complete Installation Cabling Diagram Foot Pedal with 12 ft. Cable 5 Foot Pedal Extension, 15ft. CNHi Harness #77611-01 #75528-xx Installation Summary Complete Cabling Diagram 2 ISOBUS Harness Implement with Master Switch 1a OR 1b Trimble ISO to ECU Harness, 3ft. 2 Liquid ECU Master / implement switch 4a Liquid ECU Harness Liquid ECU to 4XX0 3 Liquid ECU to 4X0 Radar Tank Control. -connects to Raven part #115-0171-313 #115-0171-314 #115-0171-315 #115-0171-316 Pressure -connects to Raven part #115-0159-858 #115-0159-836 Power Section Rate Field IQ / AccuCtrl / IntelliRate Adapter Aux. I/O spinner control rate control encoder *See pages 12-21 for additional harness options. 7
2 Installation Summary Cabling Description 2.3 Downloadbox Cabling Diagram 8
3 ISOBUS ECU Installation 3.1 Mounting Location for ECU ECU Installation Mounting the ECU 3 1. Locate a stable and flat area of the implement approximately 8 by 16 inches. The area should be protected from flying debris and dirt. The ECU can be mounted in any orientation. Front toolbar frames often are suitable. 2. A mounting plate can be fabricated from 1/8 plate and bolted to the toolbar with the following dimensions if a suitable location cannot be found. 3. NOTICE! Do not over tighten mounting bolts. Doing so may damage ECU housing. 4. Using four 1/4 x 3/4 length (or another length required) bolts and nylon locking nuts, bolt the ECU to the toolbar. 9
3 ECU Installation Tractor Harness 3.2 ECU Harnessing to Tractor ISO Connector. 1. Route the ISO Implement Cable from the ECU to the implement hitch point. This cable will mate with the Tractor ISOBUS connector. (factory equipped) 2. NOTICE! Isolate the harness from pinch points and sharp edges that may damage the harness. Secure any excess cabling with included cable ties. 3. Plugin the ISO Implement Cable harness to the ISOBUS connection on the ECU. Make sure you don t connect the harness to the outside of the ECU. If the harness is connected incorrectly, the system will not power up. 10
Harness Installation Field IQ/AccuControl/IntelliRate Harness 4 4 Implement Harness Installation Use one of the following implement harness options to connect to existing hardware and/or existing cabling. 4.1 Field-IQ/AccuControl/IntelliRate Adapter 1. If you are using Field-IQ, you will need to add a harness adapter to the complete harness. Connect the adapter to the rate connector on the complete harness. 2. Plug in the Aux. I/O, rate control, encoder, and spinner control to the existing connectors on your bar. 11
4 Harness Installation Field IQ/AccuControl/IntelliRate Harness 4.2 Single Product Harness with Field-IQ/AccuControl/IntelliRate Harness Diagram w q r e t y u i o a s d g f h j k l 12
4.3 Single Product Harness with Field-IQ/AccuControl/IntelliRate Cabling Description Single Product Field-IQ / AccuControl / IntelliRate Liquid Harness - ME050250 Item Description Part Number Part Number Description q w e r t y u i o a s d f g h j k l ISOBUS Harness ME0502001-03 Liquid Fertilizer ECU - HW: 1.6-1.7 Liquid Fertilizer ECU - HW: 3.0-3.2 Liquid Single Product Harness ME0502050 Master/Implement Switch Radar Input Connection Tank control connection Power Connection Section Connection Rate Connection Section Valve Adapter Cable ZTN80587 Field-IQ/AccuCtrl/IntelliRate Adapter Harness ME0502052 Aux. I/O Spinner control (not applicable for liquid fertilizer) Regulation Connection ZTN80534 Flow Connection Pressure Sensor Flow Meter Cable Flow Control Adapter Cable ZTN80584 Harness Installation Field IQ/AccuControl/IntelliRate Harness 4 ME0502001-08 ME0502001-13 ME0502001-21 ME0502001-28 ME0502001-36 ME0502001-43 ME30481010 ME30481120 ZTN80961 ZTN77541 ZTN78225 ZTN80586 ZTN80531 ZTN80960 ZTN81970 ZTN81554 ZTN80539 Implement with Master Switch - 3ft. Implement with Master Switch - 8ft. Implement with Master Switch - 13ft. Implement with Master Switch - 21ft. Implement with Master Switch - 28ft. Implement with Master Switch - 36ft. Implement with Master Switch - 43ft. Field-IQ 5 boom adapter Field-IQ 10 boom adapter Raven 7 boom adapter Raven 10 boom adapter Field-IQ to Raven Fast Valve Field-IQ to Raven control valve adapter Field-IQ to Dickey-john control valve Dickey-John PWM control valve adapter Raven Standard valve 063-0172-977 (round 4-pin lock ring connector) Raven Fast valve (flat 2-pin connector) Field-IQ to Raven flowmeter adapter Field-IQ to Dickey-john encoder/flowmeter 13
4 Harness Installation Field IQ/AccuControl/IntelliRate Harness 4.4 Multi-Product Harness with Field-IQ/AccuControl/IntelliRate Harness Diagram q w r e t y u i o a s* d f g h j k l ; 2) 14
4.5 Multi-Product Harness with Field-IQ/AccuControl/IntelliRate Cabling Description Multi-Product Field-IQ / AccuControl / IntelliRate Liquid Harness - ME050249 Item Description Part Number Part Number Description q w e r t y u i o a s d f g h j k l ; 2) ISOBUS Harness ME0502001-03 Liquid Fertilizer ECU - HW: 1.6-1.7 Liquid Fertilizer ECU - HW: 3.0-3.2 Liquid Multi-Product Harness ME0502049 Master/Implement Switch Radar Input Connection Tank control connection Power Connection Section Connection Rate Connection Product 1 Rate Connection Product 2 Rate Connection Product 3 *Injection support output requires ME502016 Rev.2 Section Valve Adapter Cable ZTN80587 Field-IQ/AccuCtrl/IntelliRate Adapter Harness ME0502052 Aux. I/O Spinner control (not applicable for liquid fertilizer) Regulation Connection ZTN80534 Flow Connection Pressure Sensor Flow Meter Cable ME0502001-08 ME0502001-13 ME0502001-21 ME0502001-28 ME0502001-36 ME0502001-43 ME30481010 ME30481120 ZTN80961 ZTN77541 ZTN78225 ZTN80586 ZTN80531 ZTN80960 ZTN81970 ZTN81554 Flow Control Adapter Cable ZTN80584 ZTN80539 Harness Installation Field IQ/AccuControl/IntelliRate Harness 4 Implement with Master Switch - 3ft. Implement with Master Switch - 8ft. Implement with Master Switch - 13ft. Implement with Master Switch - 21ft. Implement with Master Switch - 28ft. Implement with Master Switch - 36ft. Implement with Master Switch - 43ft. Field-IQ 5 boom adapter Field-IQ 10 boom adapter Raven 7 boom adapter Raven 10 boom adapter Field-IQ to Raven Fast Valve Field-IQ to Raven control valve adapter Field-IQ to Dickey-john control valve Dickey-John PWM control valve adapter Raven Standard valve 063-0172-977 (round 4-pin lock ring connector) Raven Fast valve (flat 2-pin connector) Field-IQ to Raven flowmeter adapter Field-IQ to Dickey-john encoder/flowmeter 15
4 Harness Installation Raven 4X0 Harness 4.6 Raven Implement Adapter Harnesses 1. Connect Implement Harness to 42 pin connector on ECU. 2. Plug into the existing Raven 4X0/4XX0 series harness. Raven 4X0 series Raven 4XX0 series 4.7 Single Product Harness with Raven 4X0 Cabling Description Single Product Raven 4X0 Liquid Harness - ME0512008 Item Description Part Number Part Number Description 16 q w e r t y u i o a ISOBUS Harness ME0502001-03 ME0502001-08 ME0502001-13 ME0502001-21 ME0502001-28 ME0502001-36 ME0502001-43 Liquid Fertilizer ECU - HW: 1.6-1.7 ME30481010 Liquid Fertilizer ECU - HW: 3.0-3.2 ME30481120 Liquid ECU to 4X0 Harness - Single Product ME0512008 Master/Implement Switch Pressure connection Pressure Sensor *Denotes Raven part # 422-0000-090* Raven Flow Cable *Denotes Raven part # 115-0171-836* 115-0171-838* Control Valve Master On/Off Valve Boom Valves s Flow Extension Cable *Denotes Raven part # d Flow Meter 115-0159-016* 115-0159-017* 115-0159-019* 115-0171-544* Implement with Master Switch - 3ft. Implement with Master Switch - 8ft. Implement with Master Switch - 13ft. Implement with Master Switch - 21ft. Implement with Master Switch - 28ft. Implement with Master Switch - 36ft. Implement with Master Switch - 43ft. Flow Cable 12 ft. 3 Section Flow Cable 12 ft. 6 Section Flow Extension Cable 6 ft. Flow Extension Cable 12 ft. Flow Extension Cable 24 ft. Flow Extension Cable 36.5 ft.
Harness Installation Raven 4X0 Harness 4 4.8 Single Product Harness with Raven 4X0 Cabling Diagram 17
4 Harness Installation Raven 4X0 Harness 4.9 Dual Product Harness with Raven 4X0 Cabling Description Dual Product Raven 4X0 Liquid Harness - ME0512011 Item Description Part Number Part Number Description q w e r t y u i o a s d f g h ISOBUS Harness ME0502001-03 Liquid Fertilizer ECU - HW: 1.6-1.7 Liquid Fertilizer ECU - HW: 3.0-3.2 Liquid ECU to 4X0 Harness - Dual Product ME0512011 Master/Implement Switch Work Switch Pressure Connection - Product 1 ME0502001-08 ME0502001-13 ME0502001-21 ME0502001-28 ME0502001-36 ME0502001-43 ME30481010 ME30481120 Raven Flow Cable - Product 1 115-0159-858* *Denotes Raven part # 115-0171-836* Raven Flow Cable - Product 2 115-0159-858* *Denotes Raven part # 115-0171-836* Pressure Connection - Product 2 Speed Connection Pressure Sensor *Denotes Raven part # 422-0000-090* Raven Flow Cable *Denotes Raven part # 115-0159-858* 115-0171-836* Control Valve Master On/Off Valve Boom Valves j Flow Extension Cable *Denotes Raven part # k Flow Meter 115-0159-016* 115-0159-017* 115-0159-019* 115-0171-544* Implement with Master Switch - 3ft. Implement with Master Switch - 8ft. Implement with Master Switch - 13ft. Implement with Master Switch - 21ft. Implement with Master Switch - 28ft. Implement with Master Switch - 36ft. Implement with Master Switch - 43ft. Flow Cable 6 ft. 3 Boom Flow Cable 12 ft. 3 Boom Flow Cable 6 ft. 3 Boom Flow Cable 12 ft. 3 Boom Flow Cable 6 ft. 3 Boom Flow Cable 12 ft. 3 Boom Flow Extension Cable 6 ft. Flow Extension Cable 12 ft. Flow Extension Cable 24 ft. Flow Extension Cable 36.5 ft. 18
Harness Installation Raven 4X0 Harness 4 4.10 Dual Product Harness with Raven 4X0 Cabling Diagram w q e r t y o a u i s d f g h j k 19
4 Harness Installation Raven 4XX0 Harness 4.11 Raven 4XX0 Series Adapter Harness Description Single Product Raven 4XX0 Liquid Harness - ME0512009 Item Description Part Number Part Number Description q w e r t y ISOBUS Harness ME0502001-03 Liquid Fertilizer ECU - HW: 1.6-1.7 Liquid Fertilizer ECU - HW: 3.0-3.2 Liquid ECU to 4XX0 Harness ME0512009 Master/Implement Switch Raven Flow Cable * Denotes Raven part # Control Valve u Boom Valves *Denotes Raven part # i o ME0502001-08 ME0502001-13 ME0502001-21 ME0502001-28 ME0502001-36 ME0502001-43 ME30481010 ME30481120 115-0171-313* 115-0171-314* 115-0171-315* 115-0171-316* 063-0171-926* 063-0171-928* 063-0171-039* Pressure Sensor Cable 115-0171-235* 115-0171-151* *Denotes Raven part # 115-0171-224* 115-0171-296* Optional Pressure Sensor *Denotes Raven part # 422-000-090* a Flow Extension Cable *Denotes Raven part # s Flow Meter 115-0159-016* 115-0159-017* 115-0159-019* 115-0171-544* Implement with Master Switch - 3ft. Implement with Master Switch - 8ft. Implement with Master Switch - 13ft. Implement with Master Switch - 21ft. Implement with Master Switch - 28ft. Implement with Master Switch - 36ft. Implement with Master Switch - 43ft. Flow Cable 12 ft. 10 Boom Flow Cable 24 ft. 10 Boom Flow Cable 12 ft. 5 Boom Flow Cable 24 ft. 5 Boom Boom Valve Cable - 1 section Boom Valve Cable - 3 section Boom Valve Cable - 5 section Pressure Sensor Cable - 6 ft. Pressure Sensor Cable - 12 ft. Pressure Sensor Cable - 37 ft. Pressure Sensor Cable - 44 ft. Flow Extension Cable 6 ft. Flow Extension Cable 12 ft. Flow Extension Cable 24 ft. Flow Extension Cable 36.5 ft. 20
Harness Installation Raven 4XX0 Harness 4 4.12 Raven 4XX0 Series Adapter Harness Diagram 21
5 Configuration Profiles & Configurations 5 Configuration 5.1 Understanding Profiles and Configurations It s important to understand the terms profile and configuration. A profile is a pre-built file that can be loaded onto the ECU and serves as a starting point for your machine. A configuration is a profile that has been customized with settings and has been saved and stored on the ECU. Configurations are machine specific and should not be used on a different piece of equipment. 5.2 Choosing a Profile The default profile for your ECU is Liquid Fertilizer/Sprayer with a Standard Servo setup. If this is the setup for your bar, you have completed the installation process. For instructions on setup and calibration, see Sections 5 and 6 of the Operating Instruction Manual. If the Liquid Fertilizer/Sprayer with a Standard Servo and 5 boom sections is not applicable for your use, please choose one of the options below. Option 1 - Download a pre-built profile from the USB drive using the Downloadbox. This step requires the ME Download Box. Please proceed to the Download Box Instruction Manual. The Download Box Manual will provide you step by step instructions to upload the proper ECU profile. 22
Choose between the following profiles: Profile Names for HW: 1.6-1.7 Liq_Fert_PF4_Fast_Valve_Servo.mec Liq_Fert_PF4_Generic_PWM.mec Liq_Fert_PF4_Bypass_FastServo_LaL.mec Liq_Fert_PF4_Bypass_Servo_LaL.mec Liq_Fert_PF4_BypassDJServo_LaL Liq_Fert_PF4_Inline_Servo.mec NH3_PF4_Dickey John Servo.mec NH3_PF4_Fast Valve Servo.mec NH3_PF4_Standard Servo.mec NH3_PF4_Standard Servo_LaL.mec Sprayer_PF3_Inline_Stand_Servo.mec Sprayer_PF3_Inline_Stand_Servo_LaL.mec Sprayer_PF3_Inline_DJ_Servo.mec Sprayer_PF3_Inline_Fast_Valve_Servo.mec Sprayer_PF3_Inline_KZ_Fast_Valve_Servo.mec Sprayer_PF3_Bypass_Stand_Servo.mec Sprayer_PF3_Bypass_Generic_PWM.mec Sprayer_PF3_Bypass_Fast_Servo.mec Sprayer_PF3_Bypass_KZ_Fast_Servo.mec Profile Names for HW: 3.0-3.2 Liq_Fert_PF5_Fast_Valve_Servo.mec Liq_Fert_PF5_Generic_PWM.mec Liq_Fert_PF5_Bypass_FastServo_LaL.mec Liq_Fert_PF5_Bypass_Servo_LaL.mec Liq_Fert_PF5_BypassDJServo_LaL Liq_Fert_PF5_Inline_Servo.mec NH3_PF5_Dickey John Servo.mec NH3_PF5_Fast Valve Servo.mec NH3_PF5_Standard Servo.mec NH3_PF5_Standard Servo_LaL.mec Sprayer_PF5_Inline_Stand_Servo.mec Sprayer_PF5_Inline_Stand_Servo_LaL.mec Sprayer_PF5_Inline_DJ_Servo.mec Sprayer_PF5_Inline_Fast_Valve_Servo.mec Sprayer_PF5_Inline_KZ_Fast_Valve_Servo.mec Sprayer_PF5_Bypass_Stand_Servo.mec Sprayer_PF5_Bypass_Generic_PWM.mec Sprayer_PF5_Bypass_Fast_Servo.mec Sprayer_PF5_Bypass_KZ_Fast_Servo.mec Description Use this profile if you are using a fast servo valve with liquid fertilizer. Use this profile if you are using a generic PWM valve with liquid fertilizer. Use this profile if you are using a fast servo valve with a with a Master Valve and/or sections on bypass system. Use this profile if you are using a servo valve with a with a Master Valve and/or sections on bypass system. Use this profile if you are using a DICKEY-john servo with a Master Valve and/or sections on bypass system. Use this profile if you are using a standard servo valve with an inline system on liquid fertilizer. Use this profile if you are using a DICKEY-john servo valve with anhydrous ammonia. Use this profile if you are using a fast servo valve with anhydrous ammonia. Use this profile if you are using a standard servo valve with anhydrous ammonia. Use this profile if you are using a standard servo valve with a Master Valve and/or sections. Use this profile if you are using a standard servo valve with an inline sprayer setup. Use this profile if you are using a standard servo valve with a Master Valve and/or sections. Use this profile if you are using a DICKEY-john servo valve with an inline sprayer setup. Use this profile if you are using a fast servo valve with an inline sprayer setup. Use this profile if you are using a KZ fast servo valve with an inline sprayer setup. Use this profile if you are using a standard servo valve with a bypass sprayer setup. Use this profile if you are using a generic PWM valve with bypass sprayer setup. Use this profile if you are using a fast servo valve with bypass sprayer setup. Use this profile if you are using a KZ fast servo valve with bypass sprayer setup. Description Configuration Profiles & Configurations 5 Use this profile if you are using a fast servo valve with liquid fertilizer. Use this profile if you are using a generic PWM valve with liquid fertilizer. Use this profile if you are using a fast servo valve with a with a Master Valve and/or sections on bypass system. Use this profile if you are using a servo valve with a with a Master Valve and/or sections on bypass system. Use this profile if you are using a DICKEY-john servo with a Master Valve and/or sections on bypass system. Use this profile if you are using a standard servo valve with an inline system on liquid fertilizer. Use this profile if you are using a DICKEY-john servo valve with anhydrous ammonia. Use this profile if you are using a fast servo valve with anhydrous ammonia. Use this profile if you are using a standard servo valve with anhydrous ammonia. Use this profile if you are using a standard servo valve with a Master Valve and/or sections. Use this profile if you are using a standard servo valve with an inline sprayer setup. Use this profile if you are using a standard servo valve with a Master Valve and/or sections. Use this profile if you are using a DICKEY-john servo valve with an inline sprayer setup. Use this profile if you are using a fast servo valve with an inline sprayer setup. Use this profile if you are using a KZ fast servo valve with an inline sprayer setup. Use this profile if you are using a standard servo valve with a bypass sprayer setup. Use this profile if you are using a generic PWM valve with bypass sprayer setup. Use this profile if you are using a fast servo valve with bypass sprayer setup. Use this profile if you are using a KZ fast servo valve with bypass sprayer setup. 23
5 Configuration Fence Rows Choosing one of these pre-built profiles will get your settings close, but you will still need to make adjustments during the calibration steps in the Operating Instruction Manual. Option 2 - If none of the pre-built profiles work for your setup, you need to go through the manual configuration steps in Section 6. 5.3 Fence Rows Using fence rows affects the installation and setup of your sprayer. If you are using the fence row options, connect the left-hand fence row nozzle to boom section 1 on your harness. Plug your first boom valve into boom section 2 on your harness. Continue this process for all of your sections. Connect the righthand fence row nozzle into the boom section following your last boom valve. The maximum number of sections for the Liquid ECU is 10 with 2 fence row nozzles. For additional information on setting up Fence Rows, see Section 5.5.1 in the Operation Manual. See the diagram below. 24
5.4 Choosing the Application Type Configuration Application Type 5 You need select Application Type in the display for your use. From the home screen, select the Configuration icon. On the Configuration 1 screen, press Application Type and choose one of five options: lbs. of NH3 lbs. of N Liquid Fertilizer (lb) Liquid Fertilizer (gal) Liquid Sprayer (gal) Liquid (fl oz) Press the check mark to confirm your selection. 6 Manual Configuration: Manual Configuration is mandatory for a Bypass Setup and/or use of a Momentary External Master Switch setup. The steps in this section should only be taken if the ECU Configurations weren t able to be loaded as described in Section 5. The user shouldn t access this area unless instructed by a trained professional. WARNING: Changing parameters in the password protected area may result in unexpected behavior. Contact dealer before making any changes. The operator accepts full responsibility for the changes made within the password protected screen. 25
6 Manual Configuration Common Scenarios & Settings 6.1 Entering the Unlock Password The Manual Configuration access is Password Protected. Press the Configuration icon. Press the Password Protected icon. Type in 46573. + + 46573 After the password is entered correctly the configuration pages will be available. 6.2 Common Scenarios and Settings Use the chart below to identify a common scenario and use the recommended settings for manual configuration. Sprayer Profiles Based Settings PWM Settings Common Scenarios Profile Name Control Type Snap to Rate P I D DB Min. Max. Lock at Last P I D DB DICKEY-John Servo Inline Controller 1-10 boom sections Sprayer_PF3_Inline_DJ_ Servo Sprayer_PF5_Inline_DJ_Servo based 5 18 0 0.1 5 1000 no DICKEY-John Servo Bypass Controller 1-10 boom sections Sprayer_PF3_Bypass_DJ_ Servo Sprayer_PF5_Bypass_DJ_Servo based 5 18 0 0.1 5 1000 no KZ Fast Valve Inline Controller 1-10 boom sections Sprayer_PF3-Inline_KZ_ Fast Servo Sprayer_ PF5-Inline_KZ_Fast Servo based 5 3 0.15 0.1 9 1000 no KZ Fast Valve Bypass Controller 1-10 boom sections Sprayer_PF3_Bypass_KZ_ Fast Servo Sprayer_PF5_ Bypass_KZ_Fast Servo based 5 3 0.15 0.1 9 1000 no Standard Servo Inline w/ master valve and/or sections Standard Servo Bypass w/ master valve and/or sections Standard Servo Inline Controller 1-10 boom sections Fast Servo Bypass Controller 1-10 boom sections Fast Servo Inline Controller 1-10 boom sections PWM Pump Control 1-10 boom sections 26 Sprayer_PF3_Inline_LaL_ Stand Servo Sprayer_PF5_ Inline_LaL_Stand Servo Sprayer_PF3_Bypass_ Stand Servo Sprayer_ PF5_Bypass_Stand Servo Sprayer_PF3_Inline_ Stand Servo Sprayer_ PF5_Inline_Stand Servo Sprayer_PF3_Bypass_ Fast Servo Sprayer_ PF5_Bypass_Fast Servo Sprayer_PF3_Inline_Fast Servo Sprayer_PF5_Inline_Fast Servo Sprayer_PF3_Generic PWM Sprayer_PF5_Generic PWM based based based based based 5 7 0.4 0.2 7 1000 yes 5 7 0.4 0.2 7 1000 no 5 7 0.4 0.2 7 1000 no 5 3 0.15 0.1 9 1000 no 5 3 0.15 0.1 9 1000 no PWM 5 0.5 0.5 0 0.2
Liquid Fertilizer Profiles Manual Configuration Common Scenarios & Settings 6 Based Settings PWM Settings Common Scenarios Profile Name Control Type Snap to Rate P I D DB Min. Max. Lock at Last P I D DB DICKEY-John Servo Inline Controller 1-10 boom sections Liq_Fert_PF4_Inline_Servo Liq_Fert_PF5_Inline_Servo based 5 18 0 0.1 5 1000 no DICKEY-John Servo Bypass Controller w/ master valve and/ or sections Standard Servo Inline w/ master valve and/ or sections Liq Fert_PF4_BypassD- JServo_LaL Liq Fert_ PF5_BypassDJServo_LaL Liq_Fert_PF4_Inline Servo_LaL Liq_Fert_PF5_Inline Servo_LaL based based 5 18 0 0.1 5 1000 yes 5 7 0.4 0.2 7 1000 yes Standard Servo Bypass w/ master valve and/or sections Liq_Fert_PF4_Bypass_ Servo_LaL Liq_Fert_ PF5_Bypass_ Servo_LaL based 5 7 0.4 0.2 7 1000 yes Standard Servo Inline Controller 1-10 boom sections Liq_Fert_PF4_Stand Servo Liq_Fert_PF5_Stand Servo based 5 7 0.4 0.2 7 1000 no Fast Servo Inline Controller 1-10 boom sections Liq_Fert_PF4_Fast _Valve_Servo Liq_Fert_ PF5_Fast _Valve_Servo based 5 3 0.15 0.1 9 1000 no Fast Servo Bypass Controller w/ master valve and/or sections Liq_Fert_PF4_Bypass_Fast- Servo_LaL Liq_Fert_PF5_ Bypass_FastServo_LaL based 5 3 0.15 0.1 9 1000 yes PWM Pump Control 1-10 boom sections Liq_Fert_PF4_Generic PWM Liq_Fert_PF5_Generic PWM PWM 5 0.5 0.5 0 0.2 N and NH3 Profiles Based Settings PWM Settings Common Scenarios Profile Name Control Type Snap to Rate P I D DB Min. Max. Lock at Last P I D DB Fast Valve Standard Valve Standard Valve w/ Master Valve DICKEY-john standard servo NH3_PF4_Fast Valve Servo NH3_PF5_Fast Valve Servo NH3_PF4_Stand Servo NH3_PF5_Stand Servo NH3_PF4_Stand Servo_LaL NH3_PF5_Stand Servo_LaL NH3_PF4_Dickey John Servo NH3_PF5_Dickey John Servo based based based based 10 3 0.15 0.1 9 1000 no 10 7 0.4 0.2 7 1000 no 10 7 0.4 0.2 7 1000 yes 10 18 0 0.2 5 1000 no SureFire Injection PWM 0.5 27
6 Manual Configuration Features 6.3 Features Page 1 No. of Products Insert 1 or 2 for the number of products the system will be running. The Master/Dump Valve feature is only supported on Product 1 independent of the number of sections. Product Variables Sections Configuration 1 product with 1 boom Maximum sections = 10 sections with 2 fence row nozzles 2 products with 1 boom Maximum sections = 10 sections with 2 fence row nozzles 2 products with 2 booms Maximum sections = 6 sections per boom with NO fence row nozzles Maximum sections = 5 sections per boom with 1 or 2 fence row nozzles No. of Booms Insert 1 or 2 for the number of booms the system will be running. Product Control Type Choose the Control Type between based, PWM (servo), and PWM. If you are running a fast valve or a standard servo controller (Raven, DICK- EY-john, KZ) select [time base]. If you are running a PWM controller, select [PWM]. 28
Manual Configuration Bypass / Inline Sprayer Setup 6 Bypass By default the system is set for an Inline Setup. For a Bypass Setup, check this box. See the images below for the differences between the setups. Tank Control Check this box is the system is setup to use Tank Control. 29
6 Manual Configuration Controller Settings 6.4 Features Page 2 TC Machine Description Set to Auto, AEF, or John Deere. If unsure, leave it set to default Auto. Maximum Speed This value is the maximum speed that the control system will operate and will trigger Road Mode if you exceed the maximum speed. Snap to Rate This value will adjust the applied rate that the operator will see. When the actual rate is with the set snap to rate value, the target rate will be displayed. Simulation Placing a checkmark on Simulation puts the ECU for demo purposes. When in Simulation mode, normal operations will not output as expected. 6.5 Features Page 3 Product Valve Master or Dump Valve selection: No Master/Dump Valve, Master Valve, or Dump Valve. When the Dump Valve is selected, the valve will open when not applying. 30
Manual Configuration Controller Settings 6 Boost Pump Put a checkmark in this section if the system is setup for use a boost pump. Control PWM Base Freq This value sets the base frequency output for the PWM controller. 6.6 Checks before changing Calibration Settings PID tuning is done in steps to isolate the effect of each change. Unless you are very familiar with a system and have a plot of feedback and control do not change more than one parameter at a time when tuning. On a new system or one that is giving problems, operate the system manually at several operating points and observe that the feedback is stable and consistent. This may be driving the system at a constant PWM or manually open-ing and closing a servo valve. If the feedback is varying by more than 10-15% when given a constant output, there may be a problem with the feedback sensor or system. Pick a set point that is approximately midway between the maximum and minimum operating points. This is when a simulated speed is useful. 6.7 Controller Settings (time-based) When the control type is set to time-based, the following calibration values will be available to adjust. Values in the boxes above are the factory default settings Below are the descriptions of the different values to change, and how to adjust them based off of the feedback 31
6 Manual Configuration Controller Settings Starts at the min ms rate, then it will look at the error and will get added to it, until it gets to saturation. The integrator will add to it. P: This is a portion of the loop that is proportional to the amount of time the error is present. I: This is a portion of the loop that accumulates previous errors. It is the memory of the control loop. For each loop cycle, the integrator adds the current error to the previous integrator value. Dead band: the allowable value that NO controlling/corrections will be made to the control valve. A low number may result in oscillation around the target rate. High number may result in not achieving the target rate Minimum/maximum time: min/ms is the value the output will start from no matter how much correction is needed. Max/ms is the max value the output will reach once saturation of the output has been reached. On the bottom of the screen is all the information the technician will need in order to finetune control valve. Target flow: the gal/min value the system is attempting to achieve. Current flow: the gal/min value the system is reading from the flow meter Deviation: the difference between the target and current flow Output: the value of the output being sent to the control valve 6.7 Controller Settings (PWM) Values in the boxes above are the default settings 32
Manual Configuration Controller Settings 6 6.8 Debug Used for diagnostics purposes only. DO NOT checkmark any parameters unless instructed by a certified technician. 33
7 Setup Verification Speed Verification 7 Verification of Installation & Setup The final step of the installation process is to go through the checklist below to confirm and double-check that your system is ready for operation. 1. The first step is to test drive the tractor and verify that the ground speed is functioning and accurate. While traveling at a consistent speed, confirm that the tractor display or tractor A-post speed matches the speed displayed in the Universal Terminal. There are two common sources for speed discrepancy. a. If the firmware on the Tractor ECU and/or the display is not up-todate, you may be getting an inaccurate speed reading. Once the ISOBUS system is installed, the tractor is now receiving speed from this source. Update the Tractor ECU and display firmware to the latest release to guarantee your ISOBUS system is correctly communicating the tractor speed. b. If the tractor speed is not correctly calibrated, you may see a discrepancy between the A-post speedometer speed and the ISOBUS display speed. Because the ISOBUS speed is a very reliable source, the solution is to use the manufacturer s method to calibrate your vehicle s speed. 34
Setup Verification Sections 7 2. Verify that you have the correct number of sections by counting the blue bars on the Universal Terminal. The example below has five boom valve sections setup. 3. Double-check that your valves are in the correct order and are opening and closing correctly. Use the soft key buttons on Universal Terminal to verify this. 4. Make sure that you have the correct flow calibration number entered into the display. If the flow meter calibration number is incorrect, the system will not apply an accurate amount of product. 35
7 Setup Verification Flow Calibration Liquid Fertilizer & Sprayer Raven flow meters for liquid fertilizer measure pulses per 10 gallons. The ISOBUS System measures pulses per gallon. For the correct calibration number, you must take the number on the flow meter tag and divide it by 10. 1750 (flow meter tag) 10 (pulses/10 gallons) = 175 175 is your flow meter calibration number. Enter this number into the Meter Cal on your display. Anhydrous Ammonia Raven flow meters for Anhydrous Ammonia pulses of ammonia lbs. per unit of 10. For the correct calibration number, you must take the number on the flow meter tag and divide it by 10, multiply it by 0.82, and multiply it by your NH3 density. 170 (flow meter tag) 10 (Raven pulses/unit) = 17 17 (pulses/nh3) x 0.82 (lbs. of N) = 13.94 (pulses/n) 13.94 x 5.2 (NH3 density per Raven) = 72.488 Rounding to the nearest tenth, 72.5 is your flow meter calibration number. Enter this number into the Meter Cal on your display. 36
Setup Verification Pressure Sensor & External Work Switch 7 5. If a pressure sensor is installed, run a pressure sensor check in Diagnostics. + 6. If a foot switch or external work switch is installed, verify that the switch is validating correctly on Universal Terminal. The screenshot below on the left shows the sections turned off. The screenshot below on the right shows the sections turned on. 37
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