Coiled Tubing Systems Stewart & Stevenson
Coiled Tubing Systems Stewart & Stevenson has provided coiled tubing systems to the oilfield service industry since 1989. Renowned for being reliable, rugged, light weight, and user friendly, Stewart & Stevenson s coiled tubing units are custom designed for specific applications and are mounted on the client-preferred carrier type: truck, trailer, or skid. Coiled Tubing Systems For The Oilfield Applications: n Workover n Cleanouts n Jetting/Lifting n Acid spotting n Fishing n Frac thru coil n Drilling n Logging The injector head is the heart of the Stewart & Stevenson coiled tubing system. M Series injectors from Stewart & Stevenson have the highest pull-to-weight ratio in the industry. The industry leading traction and drive technology of the Stewart & Stevenson injector makes it a favorite of coiled tubing service companies. The new D Series injector heads from Stewart & Stevenson are designed around the applications of logging, drilling and fracturing with coiled tubing. The D Series injector design features an advanced floating traction system, automatic tensioning, superior slow speed control and capability to handle up to 4.5-inch coiled tubing. Stewart & Stevenson offers complete coiled tubing systems or individual components. Already a market leader in manufacturing injector heads for coiled tubing drilling applications, Stewart & Stevenson also can build coiled tubing rigs to client specifications.
Stewart & Stevenson Pioneering Technology Stewart & Stevenson has pioneered considerable advancements in the manufacturing and technology of coiled tubing systems in the last five years, and as a result, more and more coiled tubing service companies are relying on Stewart & Stevenson for their coiled tubing equipment needs.
Coiled Tubing Systems Coiled Tubing Unit Configurations Stewart & Stevenson s coiled tubing units are configured in skid mounted, trailer mounted and truck mounted versions for fit-forpurpose onshore and offshore use. Pressure control equipment, in single, combi double or quad solid unibody construction, is available in 3.06-inch through 7.06-inch sizes for working pressures up to 15,000 psi for H 2 S service. Work reels and injectors for tubing sizes from one inch to 4.5 inches and depths to 25,000 feet are available. Land Coiled Tubing Units Trailer Mounted With crane Without crane High capacity trailerized coiled tubing units carry up to 21,000 feet of 1.75-inch coiled tubing or up to 15,000 feet of 2-inch coiled tubing, and utilizes injector heads from 40,000 lb pull capacity up to 100,000 lb pull capacity. It comes with the Stewart & Stevenson quick core change-out reel system, which allows the end user to change pipe sizes without unnecessary spooling and unspooling of tubing from the drums, and a choice of a stand-alone diesel hybrid power pack or a wet kit style power pack. Truck Mounted Units Bobtail with crane 2-piece unit A variety of truck manufacturers may be utilized to suit customer needs and operating conditions. Coiled tubing units are designed to fit the chosen chassis. Truck CTUs can be provided with or without integral boom crane. Mast style API certified masts can be integrated into the CTU for quick and safe rig-up. Masts can reduce the rig-up time to 45 minutes or less. Varying mast ratings and rig-up heights are available. Offshore Coiled Tubing Units Space saver (combined cabin and power unit) Split skid design (separate cabin skid and power unit skid) Stewart & Stevenson s offshore units consist of skidded and containerized equipment suitable for use on offshore platforms or on purpose-built well intervention vessels. Units are split into multiple skids/lifts. The control cabin and power pack can be combined into a single skid/lift for faster rig up. Land Trailer with Crane Bobtail 1-Piece with Crane Spacesaver Offshore Unit Mast Style Rigging Up High Capacity Land Trailer without Crane Truck Mounted 2-Piece Unit Offshore Coiled Tubing Reel and Hose Reel Mast Style Fully Deployed Options available upon request: Containerization/sound attenuation Exhaust gas cooling system with integral flame traps Gas detection system Explosion proof wiring Certified lifting frames 4
Stewart & Stevenson Mast Style Mast units can greatly simplify rig-up, cutting rig-up time in half and making the rig-up and operation safer than ever. 5
Coiled Tubing Systems M-100L Injector Injector Heads The injector head is the heart of the Stewart & Stevenson coiled tubing system. Stewart & Stevenson has been designing and building injector heads for nearly 20 years. M Series injectors from Stewart & Stevenson have the highest pull-toweight ratio in the industry. The industry leading traction and drive technology of the Stewart & Stevenson injector makes it a favorite of coiled tubing service companies. The new D Series injector heads from Stewart & Stevenson are designed around the applications of logging, drilling and fracturing with coiled tubing. The D Series injector design features an advanced floating traction system, automatic tensioning, superior slow speed control and capability to handle up to 4.5-inch coiled tubing. D-200 Injector Head Hydraulic Folding Gooseneck 6 INJECTOR HEADS MODEL PULL CAPACITY (lbs) SNUB CAPACITY (lbs) SPEED (ft/min) L (in) W (in) H (in) Weight (lbs) M-80 80,000 40,000 200 50 52 82 7,000 M-80L 80,000 40,000 200 50 52 96 8,500 M-100 100,000 40,000 200 50 52 82 7,000 M-100L 100,000 40,000 200 50 52 96 8,500 S-400 40,000 20,000 200 50 64 82 5,500 S-800 80,000 40,000 200 50 64 82 6,500 S-800L 80,000 40,000 200 50 64 96 7,500 S-1100 100,000 40,000 200 50 64 96 8,250 D-130* 130,000 65,000 120 60 60 110 12,000 D-200* 200,000 100,000 120 60 60 144 14,000 *Ratings and dimensions subject to change. Gooseneck sizes available: 72-, 90-, 108-, and 120-inch. Hydraulic folding option available.
Stewart & Stevenson The Industry Standard Stewart & Stevenson injector heads have the highest pull-to-weight ratio in the industry. For weight conscious, highly dependable coiled tubing systems, Stewart & Stevenson is the manufacturer of choice. 7
Coiled Tubing Systems Coiled Tubing Reels Stewart & Stevenson makes reels in many sizes to fit any application. Reels can be made to be compatible with other manufacturer s hydraulic systems. Stewart & Stevenson uses high-torque, high-speed motors to keep up with today s tripping speeds. Bearing systems use steel roller and tapered roller bearings for smooth, efficient operation under the heaviest loads. Spoolable Reel Design Work reels can be driven using traditional yard spoolers. Direct Drive reel drive and levelwind drive eliminate complex chain systems. New Counter Assembly features improved accuracy, robust design and adjustment for multiple coiled tubing sizes without the need for additional parts. Quick Core Changeout Systems Stewart & Stevenson s innovative new quick-core changeout system allows service providers to quickly change between coiled tubing sizes to meet job demands. A quick, easy three-step process removes the reel from the trailer or skid and the same three-steps are used to install a new drum of coil into the unit. The time it takes to change pipe sizes has been reduced from a half day to little more than one hour. Reel Trailers Stewart & Stevenson provides reel trailers to support coil units with specialty strings. Reel trailers can bundle up to 2,000 meters (6,562 feet) of 3.5-inch size coiled tubing, 3,500 meters (11,483 feet) of 2 7 8 -inch coiled tubing, and 5,000 meters (16,404 feet) of 1.25-inch coiled tubing. 8 STANDARD REEL SIZES * MODEL TUBING CAPACITY 1 TUBING CAPACITY 2 TUBING CAPACITY 3 FLANGE DIAMETER CORE DIAMETER DRUM WIDTH RS-09 22,000 ft 1.25 in 16,000 ft 1.50 in N/A 114 in 68 in 69 in RS-19 25,000 ft 1.25 in 18,000 ft 1.50 in 13,000 ft 1.75 in 121 in 70 in 69 in RS-20 21,000 ft 1.75 in 15,000 ft 2.00 in N/A 144 in 80 in 69 in RS-24 23,000 ft 1.75 in 17,500 ft 2.00 in N/A 149 in 80 in 69 in RS-40 16,000 ft 1.75 in 12,500 ft 2.00 in 9,000 ft 2.375 in 144 in 95 in 69 in *Other reel sizes are available.
Stewart & Stevenson Control Cabins Stewart & Stevenson is leading the way in updating coil cabin interiors to provide a more comfortable and professional operating environment. Stadium seating, improved lighting and improved climate control are just a few examples of the improvements. New for 2008: Accucoil automated injector control and safety system Ergonomically designed control panel Fluid pump and N 2 control modules Improved access panels for maintenance Rear Entry Cabin Design Typical Control Panel Cabin with Slideout, Interior View Improved Cabin Interior Cabin with Slideout, Exterior View 9
Coiled Tubing Systems Drilling and Masted Coiled Tubing Rigs Hybrid Coiled Tubing Drilling Rigs Stewart & Stevenson manufactures fit-for-purpose hybrid coiled tubing drilling units, which can be used to drill with coiled tubing or conventional drill pipe. Drilling with coil can decrease the time it takes to drill a well because of continuous tubing technology. Coiled tubing can also be snubbed into a well for drilling in underbalanced conditions where necessary, providing an advantage over conventional rigs. Hybrid rigs allow drillers to use a single unit from surface hole to TD. Coiled Tubing Drilling Rigs Stewart & Stevenson designs rigs that drill with coil for mainhole drilling and horizontal directional drilling. COILED TUBING DRILLING RIG CHARACTERISTICS LIGHT RANGE MID RANGE TUBING DIAMETER (in) TUBING DRILL DEPTH (ft) 2 7 8 7,000 3.5 5,000 PIPE DIAMETER (in) 2 7 8 8,400 3.5 3.5 6,100 4.5 PIPE DRILL DEPTH (ft) MAST CAPACITY (lbs) TOTAL RIG POWER (hp) (estimated) INJECTOR HEAD MODEL / CAPACITY (lbs) 3.5 3,000 200,000 1,000 M100 / 100,000 8,400 300,000 2,500 D130 / 130,000 HEAVY RANGE 3.5 10,000 4.5 10,000 400,000 3,000 D200 / 200,000 10
Stewart & Stevenson Versatility Versatility best sums up the options available when you come to Stewart & Stevenson for your coiled tubing needs. 11
Stewart & Stevenson Sales Service Centers United States 1000 Louisiana Suite 5900 Houston, Texas 77002 +1 713-751-2649 Canada 3001 Shepard Place S.E. Calgary, Alberta T2C 4P1 +1 403-215-5300 China Rm. 1117-1118, CYTS Plaza, No.5 Dongzhimen, South Avenue, Dongcheng District, Beijing 100007 P.R. of China +86 10-5813-5050 Russia World Trade Center, Entrance 6, Office 737 Krasnopresnenskaya Nab 12 Moscow 123610 Russia +7 495-967-0820 On the Web www.stewartandstevenson.com Texas Corpus Christi +1 361-289-5350 Dallas +1 214-631-5370 El Paso +1 915-790-1848 Houston +1 713-671-6220 Longview +1 903-758-5562 Lubbock +1 806-745-4224 Odessa +1 432-563-4800 Odessa (Rigs) +1 432-561-9400 Pharr +1 956-787-6880 San Antonio +1 210-662-1000 Victoria +1 361-570-3004 Waco +1 254-857-4351 Wichita Falls +1 940-322-5227 Alberta Calgary +1 403-215-5300 California Bakersfield (Rigs) +1 661-765-7300 Colorado Denver +1 303-287-7441 Grand Junction +1 970-248-4100 Pueblo +1 719-543-7056 Kansas Great Bend +1 620-793-3552 Liberal +1 620-624-5672 Louisiana Broussard +1 337-837-9001 New Orleans +1 504-347-4326 New Mexico Albuquerque +1 505-881-3511 Farmington +1 505-325-5071 Oklahoma Edmond +1 405-562-0025 Wyoming Casper +1 307-234-6975 Casper (Rigs) +1 307-577-5600 Gillette +1 307-685-6413 Copyright 2008 Stewart & Stevenson 08-02-033 Coiled Tubing Systems R2