DURAJET ARCH Belanger, Inc. P.O. Box 5470 Northville, MI 48167-5470 Customer Service Phone (248) 349-7010 Fax (248) 380-9681 www.belangerinc.com 1MANUL028 REV 00
Belanger Equipment Owner s Manual DURAJET Arch Copyright 2013 Belanger, Inc This manual and the accompanying equipment are protected by United States trademark, copyright, and patent laws. You may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger, Inc. by these companies or any companies affiliated with their respective owners.
Table of Contents Belanger Incorporated Limited Warranty... 3 Operational Warning... 4 Introduction... 5 Important Safety Information... 5 Safety Symbols and Signal Words... 5 IMPORTANT Safety Information MUST READ... 6 Overview... 8 Before You Get Started... 9 Specifications... 12 Requirements... 12 Output... 12 Dimensions... 13 Installation... 14 Arch Assembly... 14 Utility Connections... 20 Nozzle Installation... 22 Side Lens Installation... 23 Upper Lens Installation... 24 Initial Start Up... 25 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1
Table of Contents Maintenance...27 Routine Procedures... 27 Trouble Shooting... 27 Powder Coating Maintenance... 28 Powder Coating Repair... 29 Replacement Parts... 31 2 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Belanger Incorporated Limited Warranty LIMITED WARRANTY: Equipment: Seller warrants to the original purchaser that the goods sold hereunder, which are fabricated by Seller, shall be free from defects in workmanship and material under normal use and service for a period of 1 year plus 30 days from the date of invoice - CAT Pumps will be warranted for 2 years from the date of invoice. All warranties, express, implied, or statutory, pertaining to Seller s machinery, parts, and equipment are fully set forth herein. This limited warranty applies to the original purchaser only and is not transferable. No addition to or modification of any of the provisions of this stated Limited Warranty shall be binding upon the Seller, unless made in writing and signed by a duly authorized employee of Seller. This warranty is subject to the following limitations: (1) This warranty shall be void if the factory specifications for operation and maintenance, found in original equipment manuals, and component manuals, are not followed, or if other than factory authorized erection, alterations or modifications are made to any parts or equipment; (2) Defective parts are warranted to the Purchaser for repair or replacement through an authorized distributor of Seller or direct with Seller for a period of 13 months from the date of invoice. Parts warranty excludes all claims for failure resulting from normal wear and tear to the depreciable parts, improper installation, omission of factory specified preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God. Purchaser agrees to submit to and assist Seller or its authorized distributor in conducting in-warranty inspections of the machinery and equipment including inspection of any part claimed to be defective by the Purchaser; (3) Labor to repair or replace parts is warranted to Purchaser during normal business hours through an authorized distributor of Seller or direct with Seller, for 120 days from date of invoice. Labor warranty excludes all claims for failure resulting from normal wear and tear to the depreciable parts, improper installation, and omission of factory specified preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God. Seller reserves the sole right to make determinations on the above stated limitation. All labor and service provided beyond the labor warranty period shall be subject to labor charges at the rates established by the local authorized distributor or direct with Seller; (4) This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Belanger equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxide and Chlorinated Solvents. (5) Seller makes no warranty, express or implied, with respect to the design or operation of any entire system, in which Seller s goods sold hereunder are mere components. (6) In no event shall Seller be liable for any incidental, special, consequential or exemplary damages resulting from the furnishing, performance or use of any goods or services sold pursuant hereto, whether due to a breach of contract, breach of warranty, the negligence of Seller or to otherwise; not for loss of business; inconvenience, or property damage of any kind; not for any damages of whatever nature resulting in any way from the purchaser s selection and use of any chemicals not manufactured exclusively by seller but used with the purchased goods; or for any service not expressly provided herein related to or arising from the equipment or goods sold. This limitation of liability extends to purchaser s use of any engineering recommendations, sales representations, technical assistance, advice or data supplied by seller to purchaser in connection with the goods or services supplied, other than that information contained in Belanger manuals. Parts: Seller warrants to the original purchaser that the Replacement Parts sold hereunder, shall be free from defects in workmanship and material under normal use and service for a period of 30 days from the date of invoice. This limited warranty applies to the original purchaser only and is not transferable. (1) This warranty shall be void if the factory specifications for operation and maintenance are not followed; (2) Parts warranty excludes all claims for failure resulting from normal wear and tear to the depreciable parts, improper installation, omission of factory specified preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God. (3) This warranty shall be void for all replacements parts failures and premature component wear caused by the use of corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Belanger replacement parts will void the warranty: Hydrofluoric Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxide and Chlorinated Solvents. THIS LIMITED WARRANTY FOR EQUIPMENT AND REPLACEMENT PARTS IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER STATUTORY OR OTHERWISE, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Copyright 2000 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act. Revised as of 8-15- 01. Belanger reserves the right to change or modify the Belanger Inc. Limited Warranty without notice. 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 3
Operational Warning Formulations containing the chemicals listed below are particularly dangerous and should not be used even at low concentrations: Hydrofluoric Acid Ammonium Bi-fluoride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Chlorinated Solvents Belanger, Inc., does not endorse or condone the use of chemicals that are potentially dangerous to human health, the environment or property. Belanger recognizes that it is the right and sole decision of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities. We strongly recommend that the end user does not select products containing any of the chemicals listed above as an ingredient in the wash solutions. The chemicals listed above are potentially dangerous to human health, and have a detrimental, deteriorating effect on the equipment and the facility. Be advised that a portion of, or all of your warranty will be voided if you determine to use any of the chemicals listed above as an ingredient in the wash solutions in conjunction with your Belanger automatic car wash equipment: Limitation (4), of Paragraph (8), Limited Warranty, of the Belanger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection: (4) This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Belanger equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-fluoride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, and Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and liability for the selection and use of any chemicals listed above; However, should the end user decide to use formulations containing any of the above ingredients, the end user should institute a comprehensive training program and implement detailed operational parameters within their organization for the proper handling and treatment of such products to minimize the potential dangers involved. Consult your chemical supplier for assistance in establishing operational guidelines in the use of their products. MSDS (Material Safety Data Sheet) should be obtained from the chemical supplier before using any chemical formulation. CAUTION During the installation process the installer is responsible for re-tightening ALL lugs, set screws and terminals located in the electrical panels. Components may vibrate loose during shipping. 4 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Introduction Important Safety Information This section introduces the hazard and safety precautions associated with installing, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task may be found. Electrical shock could occur and cause death or serious injury if these safe service procedures are not followed. Safety Symbols and Signal Words Alert Symbol This safety alert symbol is used in this manual and on warning labels to alert you to precautions which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death. Signal Words The signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent death, injury or damage to the equipment. DANGER This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION This signal word designates a hazard or unsafe practice which MAY RESULT IN MINOR INJURY CAUTION When used by itself, CAUTION designates a hazard or unsafe practice which MAY RESULT IN PROPERTY OR EQUIPMENT DAMAGE Before You Begin Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment. Read the Manual Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 5
Important Safety Information IMPORTANT Safety Information MUST READ Safety Warnings DISCONNECT THE MAIN POWER SUPPLY AND DISSIPATE ALL POTENTIALLY HAZARDOUS ENERGY SOURCES PRIOR TO SERVICING OR MAINTAINING EQUIPMENT Belanger recommends that all workers observe the OSHA (U.S. Department of Labor Occupational Safety & Health Administration) Lockout / Tagout procedure to dissipate all potentially hazardous energy sources (i.e. - electrical, mechanical, hydraulic, pneumatic, chemical, thermal, etc.) prior to performing service or maintenance on machinery and equipment. Note: Reference the OSHA standard for the Control of Hazardous Energy (Lockout/Tagout), Title 29 Code of Federal Regulations (CFR) Part 1910.147 and the example provided in 1910.147 Appendix A for practices and procedures necessary to disable machinery or equipment, thereby preventing the release of hazardous energy while employees perform servicing and maintenance activities. The standard outlines measures for controlling hazardous energies electrical, mechanical, hydraulic, pneumatic, chemical, thermal, and other energy sources. Note: Reference the OSHA standard 29 CFR 1910.331 to 29 CFR 1910.335 for safe work practices to protect employees working on electrical circuits and equipment. This section requires workers to use safe work practices, including lockout and tagging procedures. These provisions apply when employees are exposed to electrical hazards while working on, near, or with conductors or systems that use electrical energy. Note: Both referenced OSHA standards can be found at the following website: http://www.osha.gov/lawregs.html. Browse to the General Industry tab under the Find an OSHA Standard heading, scroll down to the link of interest and click on it. Doing so will prevent unexpected energization, startup, or release of hazardous energy while maintenance and servicing activities are being performed. 6 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Important Safety Information Safety Warnings BE SURE TO OBSERVE OPERATING ENVELOPE. EQUIPMENT MAY START UNEXPECTEDLY. OVERHEAD, ROTATING AND/OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH. BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT. OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH. BE AWARE OF HAZARDS ASSOCIATED WITH EQUIPMENT INSTALLED ON THE FLOOR THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 7
Introduction Overview The DuraJet Arch was designed to provide a full application on the front, back and side surfaces of the vehicle. A 1/3 HP 3-phase motor mounted to the upper frame operates the patent pending sweeping motion of the DuraJet Arch. A pitman arm attached to the motor gearbox assembly moves the upper manifold channel side-to-side. The upper channel has roller bearings assembled to each end that roll on guide plates. The guide plates attach the side manifold channel assemblies to the upper channel assembly and have an engineered arc designed to create the swaying motion of the top manifold. This design also synchronizes the up/down and inward/outward movement of the side manifolds with the side-to-side swaying motion of the upper manifold. The spray manifolds on the DuraJet are designed to rotate 30 toward the entrance and 30 toward the exit of the bay. This feature provides a total rotation of 60 to provide a complete application on the front, top, side and rear surfaces of the vehicle. Programmed outputs within the system controller initiate operation. A 4-way pneumatic valve, located on the air panel, operates a cylinder which rotates the manifolds. A motor starter panel initiates the motor gearbox to trigger the sweeping motion. The DuraJet manifolds start at a 30 angle facing the tunnel entrance and rotate to 30 toward the exit. The speed of this motion is user defined. In order to maximize cleaning and rinsing on rear surfaces, Belanger recommends setting the manifold rotation toward the exit of the tunnel early enough that the water direction can also be concentrated on the back of the vehicle mirrors. The main water feed, 1-1/4 FNPT, is located on the exit side of the upper head assembly. This feed splits into (2) 3/4 hydraulic hose assemblies that feed the upper manifold. A 3/4 hydraulic hose assembly from each end of the upper manifold feeds each side manifolds. These 3/4 hydraulic hose assemblies also help synchronize the upper and side manifold rotation when the flipping cylinder activates. The upper and side manifolds are both constructed using 1 stainless steel pipe with 1/4 NPT threaded flow drilled nozzle ports. Each side manifold has (6) nozzle ports. The upper manifold has (7) nozzle ports. The (19) zero degree rotating nozzles contour the vehicle surface and provide a full application. Based on the customer s preference, the DuraJet can be located in the tunnel to remove heavy dirt, remove triple foam or provide a final rinse. The DuraJet Arch has an extruded aluminum structure specifically engineered for Belanger equipment. An optional feature of the DuraJet is LED-illuminated spray manifolds. Bright white LED lights, with a flashing option, back light the manifold covers. A 5 amp power supply enclosure operates the LED lighting application. The AlumaJet has the same engineered structure with an aluminum finish, black filler strips and black plastic manifold covers. The AlumaJet does not include any other light or color options. 8 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Introduction Before You Get Started Tools needed for installation: hammer drill with 5/8 bit 25 foot extension cord tape measure (25 foot or greater) tin snips level safety glasses miscellaneous hand tools work gloves ladder 2 large pipe wrenches (2) C-Clamps forklift Equipment included: Description Quantity DuraJet or AlumaJet Arch Upright Leg Assemblies (typical) 2 DuraJet or AlumaJet Arch Head Assembly 1 DuraJet or AlumaJet Arch Side Channel Assemblies (typical) 2 DuraJet or AlumaJet Arch Accessory box: 110471 1 Accessory box contents: 110471 Part Number Qty Description 1FSTNR-ST750 8 Kwick bolt 5/8 x 6 1HOSE-HY020 2 Corner Hose Assembly 1HOSE-HY033 2 Feed Hose Assembly 1FSTNR-HH522 8 1/2-13 x 1-1/2 HHCS 1FSTNR-HH540 8 1/2-13 x 1-3/4 HHCS 1WASHR-LC498 16 1/2 lock washer 110469 1 Air Panel Note: Uncrate and inspect shipment for damage, and to verify that all pieces are there. If there is any damaged equipment, file a claim with the trucking company immediately. Receiving party is responsible for filing claim with trucking company. Notify your local distributor or Belanger, Inc. immediately if shipment is determined damaged or incomplete. 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 9
Introduction Available Nozzle Options The nozzle pressure and water volume of the DuraJet or AlumaJet Arch depends on the pump station capability, which allows the customization to accommodate the customer s vehicle washing strategies. Nozzles are selected separately based on your pump station option. This ensures maximum performance of your DuraJet or AlumaJet Arch. KKit Part Number Descripion Nozzle Quantity 115006 Nozzle Kit for 36 GPM @ 600 psi DuraFlo Pumping Station 115005 Nozzle Kit for 36 GPM @ 1100 psi DuraFlo Pumping Station 19 19 Available Lens Cover Choices The lens covers are available in a variety of colors for maximum market appeal. UPPER Manifold Cover SIDE Manifold Cover Color 1PLSTC-CV108 1PLSTC-CV109 Natural 1PLSTC-CV110 1PLSTC-CV111 Black 1PLSTC-CV112 1PLSTC-CV113 Blue 1PLSTC-CV114 1PLSTC-CV115 Green 1PLSTC-CV116 1PLSTC-CV117 Orange 1PLSTC-CV118 1PLSTC-CV119 Red 1PLSTC-CV120 1PLSTC-CV121 Yellow Additional components that are used with the Lens Covers: Part Number Quanity Description 9460 4 Corner Adapter 9488 2 Corner Bellow 1FSTNR-HH198 2 5/16-18 X 1-1/4 HHCS 1FSTNR-SB156 2 3/8-16 X 1-1/4 Stainless Steel Shoulder Bolt 1WASHR-FL415 2 5/16 Stainless Steel Flat Washer 1WASHR-LC270 2 5/16 Stainless Steel Lock Washer 1FSTNR-HK275 6 5/16-18 X 5/8 Black Hand Knob 10 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Introduction Available DuraJet Filler Strip Options DuraJet filler strips are available in a variety of colors for maximum market appeal. Replacement filler strips are provided in 10 foot lengths and cut to size in the field. Part Number Color 110479 Black 110480 Blue 110481 Green 110482 Gray 110483 Orange 110484 Red 110485 Yellow Note: The AlumaJet is ONLY available with black filler strips (Replacement Part Number 110479). 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 11
Specifications Requirements Physical Utility Output Tunnel space required 28-1/2 Unit height 122 Unit width 163 Electrical Pneumatic Water Physical Vehicle clearance, height 88 Vehicle clearance, width 145 120VAC (for Controller, Air Panel, LED Package) 3-Phase (for 1/3 HP Electric Motor) 1SCFM @ 100 psi (for Flipping Cylinder) (2) 1/4 Polyflow Lines (between Air Panel and Flipping Cylinder Controls on Machine) 36 GPM @ 600 psi or 1100 psi (to feed nozzles) DISCONNECT AND LOCKOUT ELECTRICAL POWER AND DISSIPATE ALL POTENTIALLY HAZARDOUS ENERGY SOURCES BEFORE SERVICING ANY EQUIPMENT! CAUTION Always wear safety glasses when performing maintenance on any equipment CAUTION It is recommended that a licensed electrician is contracted to perform all electrical installations. CAUTION A compressed Air System should be set correctly to support 90 PSI necessary to operate equipment, but should never be set to deliver more than 120 PSI air pressure to the Belanger specified equipment. 12 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Specifications Dimensions 163 122 88 Clearance with Lens Covers 28-1/2 145 Clearance 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 13
Installation Arch Assembly 1. Place the Head assembly in the bay so that the main feed manifold is on the exit side of the machine. See the image below. Direction Of Travel Main Feed Manifold Head Assembly 2. Lift the Head assembly. Using a fork lift and 2 C-clamps, clamp the Head assembly to each fork. A typical clamping set up is shown below. 14 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Installation Arch Assembly 3. Bolt the (2) Upright Leg assemblies to the Head assembly using (8) 1/2-13 X 1-1/2 fasteners and lock washers. See the image below. Direction Of Travel Typical at Each Corner Head Assembly Upright Leg (2) Head Assembly Filler Strip (4) (2) Per Upright Leg Upright Leg (2) 1/2-13 X 1-1/2 Fastener (8) 1/2" Lock Washer (8) Note: The Filler Strips on the Upright Leg assemblies should face the inside of the arch. See the image above. 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 15
Installation Arch Assembly 4. Place the arch in the tunnel so that the outside of the driver side base plate is 54-1/2 inches off the inside guide rail of the conveyor. See the image below. Partial Top View of Wash Wall Top View of DuraJet Arch Inside Guide Rail of the Conveyor 54-1/2 Partial Top View of Conveyor Driver Side Base Plate Direction Of Travel Partial Top View of Wash Wall 5. Verify that the driver side Upright Leg is square to the inside guide rail of the conveyor and secure the driver side of the arch to the floor using (4) 5/8 x 6 lag bolts. See the image below. Direction Of Travel Head Assembly Upright Leg (2) Verify that the distance between the Upright Legs is the same at the top and the bottom of the arch 5/8-16 X 6 Fastener (8) Plumb-bob and floor line 6. Verify that the Upright Legs are square and plumb to each other, then secure the passenger side upright leg to the floor using (4) 5/8 x 6 lag bolts. See the image above. Note: Make sure that the DuraJet Arch is level. Verify that there is an equal measurement from the driver side to the passenger side at both the top and bottom of the arch. 16 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Installation Arch Assembly 7. Place the driver side Side Channel assembly onto the bottom post guide at the bottom of the driver side Upright Leg Bottom Post Pivot. See the images below. Direction Of Travel Head Assembly Typical (4) Front and Back of Driver Side Front and Back of Passenger Side Driver Side Side Channel Assembly Passenger Side Side Channel Assembly Upper Channel Assembly (Part of Head Assembly) Driver Side Upright Leg Head Assembly Threaded Holes in the Side Channel Assembly (2) and Through Holes in the Manifold Rails (2) Driver Side Upright Leg Assembly Driver Side Upright Leg Assembly Driver Side Side Channel Assembly Manifold Rails (2) on Driver Side and (2) on Passenger Side Driver Side Side Channel Assembly 1/2 Lock Washer (2) 8. Pivot the driver side Side Channel assembly so that the threaded holes line up with the corresponding through holes in the Manifold Rails. Secure the front and back sides of the Side Channel assembly to the Manifold Rails with the (2) 1/2-13 x 1-3/4 fasteners and (2) 1/2" lock washers on each side. See the images above. 9. Repeat steps 7 and 8 for the passenger side of the arch. Bottom Post Guide 1/2 x 1-3/4 Fastener (2) Bottom Post Pivot 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 17
Installation Arch Assembly 10. Locate the (2) Corner Bellows and the (2) Hydraulic Hose assemblies (27-1/2 long). Note: For Steps 11 to 13, see the images below. 11. If it has not been completed already, fasten a plastic Corner Adapter at the driver side of the Upper Channel assembly. The groove in the plastic Corner Adapter faces toward the center of the arch and will secure the Upper Lens. Use (1) 3/8-16 x 1-1/4 Shoulder Bolt and (1) 3/8 Flat Washer to secure the plastic Corner Adapter to the Upper Channel Assembly. Note: The purpose for using a shoulder bolt is so that the plastic Corner Adapter can slide on the Upper Manifold, away from the center of the arch so the Upper Lens can be installed. See Utility Connections later in this manual. 12. Fasten one end of the first hose assembly to the Upper Channel assembly on the driver side. 13. If it has not been completed already, fasten a plastic Corner Adapter at the driver side Side Channel assembly. The groove in the plastic Corner Adapter faces toward the ground and will secure the Side Lens. Use (1) 5/16-18 x 1-1/4 Fastener and (1) 5/16 Lock Washer to secure the plastic Corner Adapter to the Side Channel assembly. Direction Of Travel Head Assembly Corner Hose (1) On Each Side Parts of the Upper Channel Assembly and (2) Side Channel Assemblies Are Removed For Clarity 5/16-18 x 1-1/4 Fastener (1) On Each Side 5/16 Lock Washer (1) On Each Side Corner Hose (1) On Each Side Smooth Side of the plastic Corner Adapter (1) On Each End of Corner Bellow 3/8-16 x 1-1/4 Shoulder Bolt (1) On Each Side 3/8 Flat Washer (1) On Each Side Upright Leg Assembly (2) Corner Hose (1) On Each Side Partial View of the Side Channel Assembly (2) Smooth Side of the plastic Corner Adapter (1) On Each End of Corner Bellow Partial View of the Upper Channel Assembly 18 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Installation Arch Assembly Note: For Steps 14 to 17, see the images below. 14. Slide the top end of the a Corner Bellow (with the T shaped slot) over the bottom end of the Corner Hose assembly and though the plastic Corner Adapter at the Upper Channel assembly. Note: The T shaped cut out in the Corner Bellow must face up (Toward the Head Assembly). 15. Lift the bottom end of the Corner Bellow so that the bottom end of the hose assembly is exposed. 16. Fasten the second end of the first hose assembly to the top of the driver side Side Channel assembly. 17. Lower the bottom of the Corner Bellow through the plastic Corner Adapter at the Side Channel assembly. 18. Repeat steps 11 to 17 for the passenger side. Note: Verify that the Side Channel nozzle locations are in line with each other, as the hose assemblies are tightened. See the images below. Note: The hose assembly between the Side Channel assemblies and the Upper Channel assembly is the drive shaft for the Side Channel assembly as the Upper Channel assembly rotates. Main Water Feed Direction Of Travel Head Assembly Parts of the Upper Channel Assembly and (2) Side Channel Assemblies Are Removed For Clarity Head Assembly Corresponding Nozzle Locaions on Side Channel Assemblies MUST Be Inline Upright Leg Assembly (2) Main Water Feed Top End of Corner Bellow with Nozzle Through the T Shaped Slot Upright Leg Assembly (2) Smooth Side of the Plastic Corner Adapter (1) On Each End of Corner Bellow Partial View of the Upper Channel Assembly Bottom End of Corner Bellow Corner Bellow (1) On Each Side Partial View of the Side Channel Assembly (2) 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 19
Installation Utility Connections Air 1. Locate the air panel in a dry location. See the image below. Retract Regulator Connection 1/4 Poly-Flow Tube to the Retract Port on the Flipping Cylinder Extend Regulator Connection 1/4 Poly-Flow Tube to the Extend Port on the Flipping Cylinder 4-Way Air Valve Main Air Connection 1/4 Poly-Flow Tube 120 VAC Output from the Site Controller Note: The 4-Way Air Valve requires a 120VAC program function from the site controller. 2. Run a 1/4 Poly-Flow air line from the main air supply to the Main Air Connection on the air panel. See the image above. 3. Run a 1/4 Poly-Flow air line from the extend regulator on the air panel to the extend port on the Flipping Cylinder. See the images above and below. Retract Port on the Flipping Cylinder Speed Control for the Retract Port on the Flipping Cylinder Main Water Feed Manifold Speed Control for the Extend Port on the Flipping Cylinder Flipping Cylinder Head Assembly Extend Port on the Flipping Cylinder 4. Run a 1/4 Poly-Flow air line from the retract regulator on the air panel to the retract port on the Flipping Cylinder. See the images above. Note: Each port on the Flipping Cylinder has flow controls to adjust the cylinder actuation speed. See the image above. 20 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Installation Utility Connections Electrical Motor Starter Panel The DuraJet or AlumaJet Arch requires a 1/3 hp motor to drive the sweeping motion. 3-Phase wiring is required from a Motor Starter Panel to the 1/3 hp motor, located on the Head assembly. If the Motor Starter is purchased from Belanger, it has 2 optional configurations: On an optional stand-alone panel Included as an optional part of the system controller Note: If the optional motor starter panel IS purchased from Belanger, it is supplied configured specifically for your application. Note: If the optional motor starter panel is NOT purchased from Belanger, the motor starter may be supplied in the field by the distributor or customer. Note: A 120VAC output from the controller is required to operate the motor. LED Option The DuraJet includes LED-illuminated spray manifolds. The LED lights are bright white and backlight the plastic manifold covers. Note: The DuraJet LED lighting is wired in series with the 1/3 hp motor starter. Note: The DuraJet LED lighting utilizes the same output as the motor starter panel. Note: The DuraJet LED lighting also requires a 5 amp power supply enclosure. Note: The DuraJet LED lighting includes an additional option for the lighting to flash. Note: See Motor Starter Panel, above. Utility Connections Water 1. Run a field supplied water line from the pumping station to the 1-1/4 water connection on the manifold located on the exit side of the Head assembly. See the image below. Direction Of Travel Head Assembly Side Channel Assembly (2) 1-1/4 Main Water Connection 3/4 Water Connection to the side of the Upper Channel Assembly (2) Note: Size the field supplied water line to pass 36 gpm. 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 21
Installation Utility Connections Water 2. Run a 3/4 water line (1HOSE-HY033, found in the Accessory Box-Quantity of 2) from each end of the manifold located on the back side of the arch to the water connection on the top of each side of the Upper Channel Assembly. See the images above and below. 3/4 Water Connection (Part Number 1HOSE-HY033) to each side of the Upper Channel Assembly Partial View of the Head Assembly 3/4 Water Connection to the side of the Upper Channel Assembly (2) - Back of Head Assembly Partial View of the Upright Leg Assembly (2) Main Water Connection Manifold Partial View of the Upper Channel Assembly Partial View of the Side Channel Assembly (2) Corner Bellow (2) 3/4 Water Connection to the Main Water Connection Manifold (2) Note: Flush all of the plumbing lines thoroughly with water before installing any nozzles. Nozzle Installation Note: Flush all of the plumbing lines thoroughly with water before installing any nozzles. 1. Locate the supplied nozzles. 2. Install all nozzles into the Upper (7 nozzles) and Side Channel assemblies (6 nozzles each). See the Exploded View of the Upper and Side Channel Assembies. Note: Lubricate nozzles with a Liquid-Teflon (NO TAPE) for easier installation and maintenance. 3. Electrically connect any optional equipment to the car wash controller unit (if applicable). 22 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Installation Side Lens Installation Overview Side Channel Assembly (2) Upright Leg Assembly (2) Corner Bellows Removed For Clarity(2) Side Channel Lens (2) Filler Strip (2) 1. Slide the top end of one of the side Lenses over the driver side Side Channel Assembly. Insert the side lens into the groove in the plastic Corner Adapter. See the image below. Side Channel Assembly (2) Nozzle Mounting Location (6) Groove in Plastic Corner Adapter (2) Side Channel Lens (2) Nozzle Spray Hole in Lens (6) Hand Knob (2) Fastener Hole in Lens (2) 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 23
Installation Side Lens Installation Slide the side Lens into position over the lower portion of the Side Channel Assembly. See the image below. Hand Knob (2) Upright Leg Assembly (2) Side Channel Assembly (2) Fastener Hole in Lens (2) Nozzle Spray Hole in Lens (6) Side Channel Lens (2) Filler Strip (2) Secure the side Lens to the Side Channel assembly with (2) black Hand Knob Fasteners. See the images above. 2. Repeat step 1 on the passenger side of the arch. Upper Lens Installation 1. Slide the upper Lens over the the Upper Channel Assembly. Insert the driver side of the upper Lens into the groove in the plastic Corner Adapter. Slide the other end of the upper Lens into the slot in the passenger side plastic Corner Adapter Secure the Lens with (2) black Hand Knob Fasteners. See the image below. Note: The plastic Corner Adapters for the Upper Channel Assembly are mounted using shoulder bolts. Slide the plastic Corner Adapters as necessary to install and trap the upper Lens. Head Assembly Upper Channel Lens Corner Bellows (2) Nozzle Spray Hole in Upper Lens (7) Flipping Cylinder Hand Knob (2) Fastener Hole in Lens (2) Groove in Plastic Corner Adapter (2) 24 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Installation Initial Start Up 1) Run water through the DuraJet or AlumaJet Arch and verify that there are no leaks in any of the fittings or connections. 2) Verify that LEFT to RIGHT SWAYING motion is functioning correctly. Verify that the 1/3 hp motor/gearbox, Pitman arm and Upright Leg Assemblies cause the arch to sway to the left and to the right when facing the entrance of the arch. See the images below. Note: In the images below, the Corner Hoses, Main Water Hoses and Corner Bellows have all been removed for clarity. 1/3 hp Motor/Gearbox Pitman Arm Head Assembly Upright Leg (2) Side Channel Assembly (2) Upper Channel Lens Upper Channel Assembly Side Channel Lens (2) Front View with Arch in the CENTER POSITION 1/3 hp Motor/Gearbox Pitman Arm Head Assembly Upright Leg (2) Side Channel Assembly (2) Side Channel Lens (2) Upper Channel Lens Upper Channel Assembly Front View with Arch SWAYED TO THE RIGHT 1/3 hp Motor/Gearbox Pitman Arm Head Assembly Upright Leg (2) Side Channel Assembly (2) Upper Channel Lens Side Channel Lens (2) Upper Channel Assembly Front View with Arch SWAYED TO THE LEFT 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 25
Installation Initial Start Up 3) Verify that the UPPER CHANNEL ASSEMBLY ROTATES correctly. Verify that the Upper Channel assembly rotates 30 from center toward the entrance of the wash and 30 from center toward the exit of the wash. See the image below. Upper Channel Assembly Nozzle (7) for Upper Channel Assembly 30 Toward Exit 30 Toward Entrance Mount for Upper Channel Lens 4) Verify that the SIDE CHANNEL ASSEMBLIES ROTATE correctly. Verify that the Side Channel assemblies both rotate 30 from center toward the entrance of the wash and 30 from center toward the exit of the wash. See the image below. Nozzle (6) for Each Side Channel Assembly 30 Toward Exit Side Channel Assembly (2) 30 Toward Entrance Mount for Side Channel Lens 26 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Maintenance Routine Procedures DuraJet or AlumaJet Arch (Daily) Visually check the spray of each of the nozzles. Clean or replace as necessary. Visually inspect all hoses and airlines for damage or wear. Replace as necessary. Inspect the arch for clogged nozzles. This can best be done while running a test vehicle at the start of the business day. Insert a thin wire into the nozzle opening to clear any obstructions. Sometimes simply tapping on the nozzle can clear it. Run a test wash DuraJet or AlumaJet Arch (Monthly) Wash component down with a good degrimer such as Tide laundry detergent and hot water. Trouble Shooting Problem Cause Solution Pulsating or weak spray Nozzles clogged Dirt in solenoid valve Remove from arch manifold and clean with thin wire Disassemble and clean solenoid valve Kink in hose Inadequate water pressure Remove any kinks from hose Open water valve to fullest Call Distributor for advice on installing booster pump 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 27
Maintenance Powder Coating Maintenance Just as washing your car is important for removing dirt and grime, your powder coated equipment needs to be given a regular wash to keep it looking good. In conjunction with a regular maintenance program, your powder coated equipment requires special care to maintain its durable finish, and is a smart way to protect your investment. The effects of atmospheric pollution, general dirt, grime and airborne salt deposits can all accumulate over time and should be removed at regular intervals. As a general rule powder coat cleaning should take place every six months. In areas where pollutants are more prevalent, cleaning programs should be carried out on a more frequent basis i.e. every three months. Cleaning Procedure Cleaning should start at the time the product is installed, ensuring that construction materials such as concrete, plaster and paint splashes are removed before they have a chance to dry. Failure to remove these materials at an early stage will require the use of aggressive cleaning materials and techniques with potential damage to the powder coated surface. The best method of cleaning is by regular washing of the coating using a solution of warm water and non-abrasive, ph neutral (ph 5-8) detergent solution. 1. Spray the powder coated surface with a garden hose to rinse off any loose dirt or debris. DO NOT use a power washer or high-pressure water as this can wear and cause harm to the powder coated surface. 2. Using a mild detergent and warm water clean the powder coat surface with a soft cloth, sponge, or a soft natural bristle brush. DO NOT use water heated to a temperature above 140 F, as this can wear and cause harm to the powder coated surface. 3. Rinse the sponge or soft brush as needed to prevent any abrasive debris from collecting on the cleaning surface. 4. Thoroughly rinse the powder coat surface with a garden hose after cleaning it to rinse off and remove all detergent residues. Tips & Warnings Over-cleaning or excessive rubbing can do more harm than good To prevent marring, make sure cleaning sponge, cloth, etc., are grit-free Abrasive materials such as steel wool, abrasive brushes, etc., can wear and harm finishes Do not scour painted surfaces Do not under any circumstances use strong solvents such as thinners, aggressive alkaline, acid or abrasive cleaners Do not use a power washer, high-pressure, or water heated above a temperature of 140 F, as these can wear and cause harm to the powder coated surface Always use a test surface first Use nothing stronger than white spirits to assist with stubborn stains. Cleaning with white spirits should be carried out in shade and during cooler temperatures using a soft cloth and gentle wiping only. It is also recommended that a small non-visible area be tested initially to ensure that no color change or damage will occur If you have any questions or concerns regarding how to clean powder coat equipment please call Belanger Technical Support / Aftermarket Group for additional assistance. 28 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Maintenance Powder Coating Repair Repair, fading, blemishes and light scratches, to powder coating. Repair faded powder coating Faded powder coating means, the surface of the coating has oxidized. This is usually only the surface (2-3 microns). By rubbing with cutting compound the oxidized surface will be removed and new paint exposed with its original color. However, if the original coating was a matte finish it will now have been polished to a gloss. Repair light scratches and blemishes to powder coating. Scratches may be deeper than 2-3 microns. Use cutting compound to remove the powder coating down to the level at the bottom of the scratch. A fine rubbing down paper may speed up the process (800 to 400 grit, no coarser), but the job will need to be finished with cutting compound to remove the fine scratches left by the rubbing down paper. Repair Powder Aerosol Cleaning prior to painting. The original paint needs to be clean prior to touch up, or touching in repainting. Indoor components may have been polished with polishes containing Silicone. Silicone will repel any further painting and must be removed from the local area. Clean the surface by washing it with a detergent and a non scratch scrub sponge. Use a solution of warm water and non-abrasive, ph neutral (ph 5-8) detergent to clean material prior to painting. Thoroughly rinse and dry the surface. If solvents are needed to remove marks, a soft cloth dampened with Isopropyl Alcohol may be used. Solvents containing esters, ketones, or chlorinated solvents must not be used without consulting the paint manufacturer, as these are too aggressive and will melt the paint. A small discrete area should be tested first. Repair Powder The surface contaminants may need to be removed by abrading with fine rubbing down paper 400 grit. If the component has been damaged, causing chipping or cutting to the paint, the loose flakes should be removed. Ugly steps where the paint has been chipped need to be feathered. Coarse rubbing down paper 80 grit will do this faster, but it will leave noticeable scratches. Finer paper will produce better results, 250 grit paper is a good compromise, (this will wear smooth quickly, so replace it frequently). Primer preparation When the original paint edges have been rubbed down smooth and a step is not noticeable, remove the dust, apply a light coat of paint/primer, and allow it to dry. This will show how well the area has been prepared. Continue rubbing down and applying light coats, until the edges of the damaged paint have disappeared. Applied properly, at this stage all physical signs of repair can be lost. 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 29
Maintenance Powder Coating Repair Application technique for aerosol Apply three very light coats and allow each to dry. When the surface has been covered with the new paint, heavier coats may be applied. Do not rush, as this will produce runs; allow two minutes between each coat. The aerosol should never be nearer than 6 inches (150mm). Continue to move when spraying and keep the same distance from the work piece. Smooth strokes from side to side, covering the local area of damage. Start to move the aerosol before releasing the paint, and before the end of the stroke, stop releasing the paint. This should avoid ridges of paint at each end of the stroke. Patience On a warm day, if each coat has been allowed to dry before the next application, it should be possible to rub the paint down after about 30 minutes. If it starts to drag and ball the paint, leave it to dry further. It will now have to be rubbed right back to a smooth surface again, which may take another hour. More patience is required. (The thinner the coats of paint, the faster they will dry.) Types of paint The paint must have an aggressive solvent that will melt its way into the powder coating. An indication of suitability is the amount of time it takes to dry. Household polyurethane, which takes 24 hours to harden, is not suitable. This will sit on the powder, instead of melting its way into it. The result is that it will peel off. It is always a good practice to mechanically abrade a key by using rubbing down paper, or at least use a non scratch scrub sponge. A small discrete area should be tested first. 30 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Maintenance Replacement Parts DuraJet or AlumaJet Arch Head Assembly Overview Head Assembly 110476-DuraJet 110473-AlumaJet Direction Of Travel DuraJet or AlumaJet Assemblies Direction Of Travel Motor/Gearbox and Pitman Arm See the Exploded View Main Head Weldment 110463-DuraJet 110460-AlumaJet Main Water Intake Manifold See the Exploded View Upper Channel Assembly See the Exploded View 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 31
Maintenance Replacement Parts Upper Guide Plates (9461) Main Head Weldment REF 110463-DuraJet 110460-AlumaJet 1FSTNR-HH540 (4) - Each Corner 1WASHR-LC498 (4) - Each Corner 9461 (4) Motor/Gearbox and Pitman Arm 1WASHR-LC830 1WASHR-FL830 110454 1GEABX-AS990 Main Head Weldment REF 110463-DuraJet 110460-AlumaJet 1FSTNR-HH882 9450 (4) 9446 1NUT-JM500 110474-DuraJet 110466-AlumaJet 1FSTNR-HH540 9444 1WASHR-LC498 1FSTNR-HH155 (4) 1WASHR-LC270 (4) 32 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Maintenance Replacement Parts Utility Manifold Assembly (110467) 1MCONC-BR753 (2) 1REDUC-GL925 (2) Main Head Weldment REF 110463-DuraJet 110460-AlumaJet 1ELBOW-GL075 (2) 1NIPPL-GL650 (2) 1CLAMP949 (2) 1FSTNR-SH768 (2) - Each Clamp 1TEE-GL915 Utility Manifold Assembly 110467 Does NOT Include Mounting Clamps (1CLAMP949) and fasteners (1FSTNR-SH768) 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 33
Maintenance Replacement Parts Top Channel Assembly Overview Typical On All (4) Corners Roller Slide Assembly 8300 (2) Quantities Are For (1) Corner Connection 110478-DuraJet 110468-AumaJet 9449 9461 REF 9451 1WASHR-FL830 1WASHR-LC830 9452 (2) 9456 1FSTNR-HH910 Pitman Arm Connection Pitman Arm Assembly REF 110474-DuraJet 110466-AlumaJet 1FSTNR-HH910 110478-DuraJet 110468-AlumaJet 1NUT-LC808 34 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Maintenance Replacement Parts Upper Channel, Flipping Cylinder, Upper Manifold and Lens Assemblies - Overview Upper Manifold See Exploded Views on the Following Pages Upper Lens See Exploded View Below Upper Channel Assembly REF 110478-DuraJet 110468-AlumaJet Flipping Cylinder See Exploded Views on the Following Pages Flipping Cylinder Pivot and Upper Lens Upper Channel Assembly REF 110478-DuraJet 110468-AlumaJet 9447 (2) 1FSTNR-SB500 (2) 1FSTNR-SB156 (2) 1WASHR-FL415 (2) 9460 (2) 1FSTNR-HK275 (2) 1PLSTC-CV108 1PLSTC-CV110 1PLSTC-CV112 1PLSTC-CV114 1PLSTC-CV116 1PLSTC-CV118 1PLSTC-CV120 Natural Black Blue Green Orange Red Yellow 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 35
Maintenance Replacement Parts Upper Channel, Flipping Cylinder and Upper Manifold Assemblies Upper Channel Assembly REF 110478-DuraJet 110468-AlumaJet Upper Manifold See Zone 1 Exploded View Below Flipping Cylinder See Zone 2 Exploded Views on the Following Pages Upper Manifold Zone 1 1MCONC-BR751 (2) 1CPLNG-SS125 (2) 1NIPPL-SS078 (2) 1COLLR250 (2) 1MCONC-BR751 (2) 9443 (3) (3) Places 110457 1FSTNR-SB150 (3) (3) Places 1COLLR250 (2) 36 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Maintenance Replacement Parts Flipping Cylinder and Upper Manifold Zone 2 Step 1 8908 1BERNG040 9454 1FSTNR-SB250 110457 9494 1NIPPL-BR250 (7) Install Supplied Nozzles Here 1NOZZL-BR375 (7) for 600 PSI Application or 1NOZZL-BR334 (7) for 1100 PSI Application 1FSTNR-SH472 (2) Flipping Cylinder Zone 2 Step 2 1BERNG040 9445 9455 1VALVE-PN180 (2) 1NUT-JM084 1CYLND204 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 37
Maintenance Replacement Parts Upright Leg Assembly with Filler Strips Overview Upright Leg Assembly with Filler Strips 110462-DuraJet 110461-AlumaJet 110479 110480 110481 110482 110483 110484 110485 Black Blue Green Gray Orange Red Yellow Note: Filler Strips Are Installed on the Inside of the Upright Leg Assembly. 1WASHR-FL956 (2) Note: Replacement Filler Strips Are Shipped in 10 Ft Lengths and Cut to Suit in the Field. 1FSTNR-SB570 (2) 110455 9458 (2) 38 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
Maintenance Replacement Parts Side Channel Assembly with Side Lens Overview Side Channel Assembly 110477-DuraJet 110470-AlumaJet 1FSTNR-HH278 1WASHR-LC270 9460 1PLSTC-CV109 1PLSTC-CV111 1PLSTC-CV113 1PLSTC-CV115 1PLSTC-CV117 1PLSTC-CV119 1PLSTC-CV121 Natural Black Blue Green Orange Red Yellow 1FSTNR-HK275 (2) Side Channel Assembly 1FSTNR-SB150 (3) 9443 (3) 110456 1NIPPL-BR250 (6) Side Channel Weldment 110465-DuraJet 110459-AlumaJet 1MCONC-BR751 Side Channel Weldment 110465-DuraJet 110459-AlumaJet 1COLLR250 Install Supplied Nozzles Here 1NOZZL-BR375 for 600 PSI Application or 1NOZZL-BR334 for 1100 PSI Application 1PLUG-BR535 1FSTNR-HH354 (2) 1WASHR-LC291 (2) 1WASHR-FL498 (2) 9448 (2) 110456 1NIPPL-BR250 (6) Install Supplied Nozzles Here 1NOZZL-BR375 for 600 PSI Application or 1NOZZL-BR334 for 1100 PSI Application 9453 1MANUL028 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 39
Maintenance Replacement Parts Corner Bellow (9488) Mounting 1FSTNR-HH198 (1 Per Corner Bellow) 9488 (2 Per Arch) 1HOSE-HY033 (1 Per Corner Bellow) Routed Between the Upper Channel Assembly and the Utility Manifold Assembly 1FSTNR-SB156 (1 Per Corner Bellow) Partial View of Utility Manifold Assembly T Slot 1WASHR-FL415 (1 Per Corner Bellow) Smooth Side 9460 (2 Per Corner Bellow) Smooth Side 1WASHR-LC270 (1 Per Corner Bellow) 9460 (2 Per Corner Bellow) Grooved Side For Side Lens Installation 1HOSE-HY020 (1 Per Corner Bellow) Routed Between the Upper Channel Assembly and the Side Channel Assembly Through Part Number 9488 Partial View of Side Channel Assembly REF Grooved Side For Upper Lens Installation Partial View of Upper Channel Assembly REF Air Panel TO EXTEND END OF FLIPPING CYLINDER 1MADAP-BR600 (2) 1AIRLN550 TO RETRACT END OF FLIPPING CYLINDER 1ELBOW-PL666 1AIRLN220 1ELBOW-PL666 (2) 1ELBOW-PL666 1GAUGE500 (2) 3699 1RGLTR175 (2) 1FSTNR-SH177 (2) 1WASHR-LC115 (2) 2529 (2) 1FSTNR-HH081 (2) 1WASHR-LC125 (2) 1MADAP-BR600 TO MAIN AIR CONNECTION 1VALVE-EL710 120 VAC 40 Belanger, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL028
DuraJet ARCH 1MANUL028 Belanger, Inc. * P.O. Box 5470 * Northville, MI 48167-5470 Customer Service Phone (248) 349-7010 * Fax (248) 380-9681