Managing the challenges of product development in the Internet age using the new ISO standard for QFD

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BWI Abteilung VIII Lehrstuhl für Allgemeine Betriebswirtschaftslehre und Wirtschaftsinformatik II (Unternehmenssoftware) Prof. Dr. Georg Herzwurm Managing the challenges of product development in the Internet age using the new ISO 16355 standard for QFD International Conference on INDUSTRY 4.0 Using Quality Function Deployment, Mladá Boleslav, Na Karmeli, 31.5.2016 Prof. Dr. Georg Herzwurm 127.06.2016 Speaker of the board Chair for Information Systems Member of the board

QFD has to celebrate the following milestones www.wius.bwi.uni-stuttgart.de 50 years since the first QFD publication by Bridgestone Tire (1966) 20 th anniversary of the Akao Prize 20 th anniversary of the QFD Institut Deutschland e. V. Finalization of the ISO 16355 standard for QFD 2

Agenda www.wius.bwi.uni-stuttgart.de Challenges of product development in the Internet age History of QFD standardization Overview on ISO 16355 Outlook and next steps 3

Definition of QFD according to ISO 16355-1 www.wius.bwi.uni-stuttgart.de Quality Function Deployment (QFD) is a method to assure customer or stakeholder satisfaction and value with new and existing products by designing in, from different levels and different perspectives, the requirements that are most important to the customer or stakeholder. These requirements should be well understood through the use of quantitative and non-quantitative tools and methods to improve confidence of the design and development phases that they are working on the right things. 4

We should try to live as we teach 5

Changing problems since QFD was introduced www.wius.bwi.uni-stuttgart.de Staff: Generation Y Market: Dynamic Business Ecosystems Customers: New requirements Today s Product Development Challenges Technology: Industry 4.0 6

Changing problems since QFD was introduced www.wius.bwi.uni-stuttgart.de Staff: Generation Y Market: Dynamic Business Ecosystems Customers: New requirements Today s Product Development Challenges Technology: Industry 4.0 7

8

Quality requirements 2015: innovation/coolness 9

Changing problems since QFD was introduced www.wius.bwi.uni-stuttgart.de Staff: Generation Y Market: Dynamic Business Ecosystems Customers: New requirements Today s Product Development Challenges Technology: Industry 4.0 10

Generation Y is coming up.. www.wius.bwi.uni-stuttgart.de Generation Y engineers Generation Y customers 11

QFD has to become a cool method www.wius.bwi.uni-stuttgart.de QFD 12 This standard demonstrates the dynamic nature of a customer-driven approach. Since its inception in 1966, QFD has broadened and deepened its methods and tools to respond to the changing business conditions of QFD users, their management, their customers, and their products.

Changing problems since QFD was introduced www.wius.bwi.uni-stuttgart.de Staff: Generation Y Market: Dynamic Business Ecosystems Customers: New requirements Today s Product Development Challenges Technology: Industry 4.0 13

Business Eco-Systems?! 14 Quelle: http://questgarden.com/143/40/6/120419080709/images/eco%207.jpg

Roles in an Automotive Software Eco-System www.wius.bwi.uni-stuttgart.de Customers & Users Complementors Platform providers 15

Changing problems since QFD was introduced www.wius.bwi.uni-stuttgart.de Staff: Generation Y Market: Dynamic Business Ecosystems Customers: New requirements Today s Product Development Challenges Technology: Industry 4.0 16

SWOT Analysis of Industry 4.0 17 Source: http://de.slideshare.net/sarathygurushankar1/shaping-towards-a-connectedworld-of-supply-chain-industrie-40

The need for change 18

Agenda www.wius.bwi.uni-stuttgart.de Challenges of product development in the Internet age History of QFD standardization Overview on ISO 16355 Outlook and next steps 19

History of QFD standardisation www.wius.bwi.uni-stuttgart.de First idea was presented in 1995 at ISQFD 95 Tokyo, Japan by JUSE-QFD committee but rejected by other countries, e. g. USA and Germany Japan decided to develop a national QFD standard: Guidelines for Quality Function Deployment were included into JIS Q9025, published in 2003 In 2008 Prof. Dr. Hiroe Tsubaki, The Institute of Statistical Mathematics, Tokyo, Japan supposed ISO a standard in statistics that included QFD as one important method In 2009 Georg Herzwurm, Glenn Mazur and other international QFD experts from ICQFD have been asked to join the committee 20

ISO customer voice analysis 21

Agenda www.wius.bwi.uni-stuttgart.de Challenges of product development in the Internet age History of QFD standardization Overview on ISO 16355 Outlook and next steps 22

ISO 16355 Structure 8: Guidelines for commercializa tion and life cycle 7: Optimization tolerance design and output to manufacturing 2: Acquisition of Voice of Customer/Voice of Stakeholder nonquantitative approaches 1: General Principles and Perspectives of the QFD Method 3: Acquisition of Voice of Customer/Voice of Stakeholder quantitative approaches 4: Analysis of nonquantitative and quantitative Voice of Customer/Voice of Stakeholder 23 final approval draft 6: Optimization parameter design for robust products 5: Strategy and Translation of VOC into engineering solutions and cost planning Applications of statistical and related methods to new technology and product development process

ISO 16355-1 Structure 24

QFD Flow Chart 25

Spirit of QFD according to ISO 16355-1 www.wius.bwi.uni-stuttgart.de A commitment among all critical departments to work together for the benefit of the customer or stakeholder. A personal connection to the customer should be established. NOTE As a central principle, customer needs or requirements must be known or acquired, and understood adequately by all relevant stakeholders. Must be validated if product requirements meet the needs of the customer or stakeholder. 26

Appendix: QFD Tools (extract) 27

Appendix: Comprehensive QFD Deployment Flow Diagram 28

Appendix: German QFD Institute Best Practice Flow Diagram 29

Reverse QFD for solution driven innovations 30

QFD in the Internet age 31 Herzwurm et al, 2003

Continuous QFD for dynamic and agile projects 32 Herzwurm et al, 2014

Agenda www.wius.bwi.uni-stuttgart.de Challenges of product development in the Internet age History of QFD standardization Overview on ISO 16355 Outlook and next steps 33

The Next Steps www.wius.bwi.uni-stuttgart.de ISO/FDIS 16355-2, 4, 5, and 8 to be published in 2016 Finalizing ISO/CD 16355-3, 6, and 7 Training and Dissemination of the ISO Standards Continuously further development in order to meet the product development challenges of the future 34

Summary 35 In order to survive QFD has to solve the problems from today, not the problems from the past!