Instruction Sheet P/N 0-0 Automatic Powder Spray Gun Extruded Support Kits Introduction This product manual applies to the 0 mm vertical powder spray gun support kits, mounting bars and mounting kits for tube- and bar-mount automatic powder spray guns. These kits can be used on gun movers (oscillators or reciprocators) or on fixed gun stands with guns spaced in. (8. cm) horizontally. The support kits and mounting bars are sold separately to accommodate a variety of applications. Description These kits include the parts shown in Figures and, other than the optional gun mount bars and the base to which the brackets attach. Vertical Support Kits Figure Single Vertical Extruded Support Kit
Automatic Powder Spray Gun Extruded Support Kits Support bracket ( m only) Mounting brackets, screws, washers, and nuts Vertical gun mount bars sold separately in,, and m lengths Figure Dual Vertical Extruded Support Kit Extruded Mounting Bars Mounting bars provide the base for tube-mount gun mounts. The mounting bars are 0 mm x 0 mm (.7 in.) extruded aluminum and are available in the following lengths: m (. ft) m (. ft) m (9.8 ft) Tube-Mount and Bar-Mount Kits The bar-mount kits are used for vertical gun mounting. For tube-mount guns, different mounts are used for horizontal and vertical gun mounting.
Automatic Powder Spray Gun Extruded Support Kits Installation Support Kit Mounting Mounting Bracket Kit Installation To assemble and install the kits, refer to Figure,, or on the following pages and follow the instructions below. Initially hand-tighten all hardware, align the components, and then tighten all screws.. Attach the mount brackets () to the oscillator or reciprocator gun carriage (0) using items,, and.. Install the bar caps (7) on the ends of the mounting bars (9).. Attach the mounting bars (9) to the mount brackets () using items,, and. If installing the m bars, install the third mounting bar.. Install the ground wire to either mounting bar using the ground hardware (8) (screw, lock washer, flat washer, and tag).
Automatic Powder Spray Gun Extruded Support Kits Dual-Bar m and m Gun Support Kit Assembly See Figure. The dual-bar kit accommodates two vertical mounting bars. The kit includes fasteners to install the mounting bracket on the oscillator or reciprocator gun carriage. Guns will be in. (8. cm) apart when two are mounted. 9 0 8 7 Figure Dual-Bar Gun Support Assembly. Mount brackets (). M8 flat washers (). M8 x 0 socket head cap screws (). M8 x socket head cap screws (). M8 hex nuts (). T-nuts () 7. Bar caps () 8. Ground hardware 9. Mounting bars ( or m) 0. Gun carriage Note: The mounting bars (9) must be ordered separately. The gun carriage (0) is included with the gun movers.
Automatic Powder Spray Gun Extruded Support Kits Single-Bar Gun Support Kit Assembly See Figure. The single-bar kit accommodates only one vertical mounting bar. The kit includes fasteners to install the mounting bracket on the oscillator or reciprocator gun carriage. 9 0 8 7 Figure Single Bar Gun Support Assembly. Mount brackets (). M8 x socket head cap screws. M8 flat washers () (). M8 x 0 socket head cap screws (). M8 hex nuts (). T-nuts () 7. Bar caps () 8. Ground hardware 9. Mounting bar ( or m) 0. Gun carriage () Note: The mounting bar (9) must be ordered separately. The gun carriage (0) is included with the gun movers.
Automatic Powder Spray Gun Extruded Support Kits Three-Meter Gun Support Kit Assembly See Figure. The three-meter gun support kit accommodates two vertical mounting bars and includes an extra bracket for lateral support. The kit includes fasteners to install the mounting bracket on the oscillator or reciprocator gun carriage. Guns will be in. (8. cm) apart when two are mounted. 7 9 0 8 Figure Three-Meter Gun Support Assembly. Mount brackets (). M8 x socket head cap screws. M8 flat washers () (). M8 x 0 socket head cap screws (). M8 hex nuts (). T-nuts () 7. Bar caps () 8. Ground hardware 9. Mounting bars ( m) 0. Gun carriage () Note: The mounting bars (9) must be ordered separately. The gun carriage (0) is included with the gun movers.
Automatic Powder Spray Gun Extruded Support Kits 7 Grounding CAUTION: It is very important to provide a complete circuit for the gun current. A break in the circuit conductors (conveyor, booth, braided ground cables, or controller) can cause voltage to increase on the conductors to the maximum output of the spray gun voltage multiplier (up to 00 kv). The voltage will eventually discharge in a high frequency arc and cause damage to the controller electronics (gun driver board and power supply). See Figure. Two ring-tongue terminals and a 7. m ( ft) flat, braided ground wire are included in each support kit. Mounting plates include one ground screw, lock washer, flat washer, and tab. Use the ground wire to ground the mounting plate to a true-earth ground. Typically, this is a ground stud on the in/out positioner or gun stand.. Cut the ground wire to the required length, allowing the gun maximum movement.. Crimp the ring-tongue terminals to the ground wire.. Connect one end of the ground wire to the mounting plate ground, using the supplied screw, lock washer, and brass washer.. Connect the other end of the ground wire to the earth ground and secure the ground wire so that it will not be pulled loose or severed by gun and support movement. Figure Grounding Procedure
8 Automatic Powder Spray Gun Extruded Support Kits Parts Lists To order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) -99 or contact your local Nordson representative. Dual-Bar m and m Gun Support Kit See Figure 7. Item Part Description Quantity Note 0 KIT, mount assembly, gun bar dual, m & m A BRACKET, mount, gun bar WASHER, flat, m, reg, 8, sstl SCREW, socket, M8x0, BL SCREW, socket, M8x.x, BL NUT, hex, M8, steel, zinc NUT, T-slot, steel, M8 7 CAP, 0x0, black 8 TAG, ground 9 WASHER, flat, E, regular, 0.0x0.0x0.00, brass 0 SCREW, pan, rec, Mx, w/int lkw, BZN PLATE ADAPTER, support, gun BA NS WIRE, braided, flat, flexible ft NS TERMINAL, ring-tongue, non, 0, 0 NS WASHER, lk, M, spt, M, stl, zn NOTE A: Installation required by Nordson NS: Not Shown
Automatic Powder Spray Gun Extruded Support Kits 9 8, 9, 0, 7 Figure 7 Dual-Bar m and m Gun Support Kit
0 Automatic Powder Spray Gun Extruded Support Kits Single-Bar Gun Support Kit See Figure 8. Item Part Description Quantity Note 0 KIT, mount assembly, gun bar single, m & m A BRACKET, mount, gun bar WASHER, flat, m, reg, 8, sstl 0 SCREW, socket, M8x0, BL SCREW, socket, M8x.x, BL NUT, hex, M8, steel, zinc NUT, T-slot, steel, M8 7 CAP, 0x0, black 8 TAG, ground 9 WASHER, flat, E, regular, 0.0x0.0x0.00, brass 0 SCREW, pan, rec, Mx, w/int lkw, BZN PLATE ADAPTER, support, gun BA NS WIRE, braided, flat, flexible ft NS TERMINAL, ring-tongue, non, 0, 0 NS WASHER, lk, M, spt, M, stl, zn NOTE A: Installation required by Nordson NS: Not Shown
Automatic Powder Spray Gun Extruded Support Kits 8, 9, 0, 7 Figure 8 Single-Bar Gun Support Kit
Automatic Powder Spray Gun Extruded Support Kits Three-Meter Bar Gun Support Kit See Figure 9. Item Part Description Quantity Note 09 KIT, mount assembly, gun bar dual, m A BRACKET, mount, gun bar WASHER, flat, m, reg, 8, sstl SCREW, socket, M8x0, BL SCREW, socket, M8x.x, BL NUT, hex, M8, steel, zinc NUT, T-slot, steel, M8 7 CAP, 0x0, black 8 TAG, ground 9 WASHER, flat, E, regular, 0.0x0.0x0.00, brass 0 SCREW, pan, rec, Mx, w/int lkw, BZN PLATE ADAPTER, support, gun BA NS WIRE, braided, flat, flexible ft NS TERMINAL, ring-tongue, non, 0, 0 NS WASHER, lk, M, spt, M, stl, zn NOTE A: Installation required by Nordson NS: Not Shown
Automatic Powder Spray Gun Extruded Support Kits 7 9 8, 9, 0, Figure 9 Three-Meter Bar Gun Support Kit
Automatic Powder Spray Gun Extruded Support Kits Mounting Bars Mounting bars are not included in gun support kits. Order the number and size of mounting bars required for your application. Part Description Note 0 BAR, gun support, 0 mm/.78 in. square x m long A 0 BAR, gun support, 0 mm/.78 in. square x m long A 0 BAR, gun support, 0 mm/.78 in. square x m long A NOTE A: Installation required by Nordson Gun Mounts Vertical Bar Gun Mount for Sure Coat and Encore Tube-Mount Guns See Figure 0. Use when mounting a tube-mount gun to extruded gun supports. Item Part Description Quantity Note 0 GUN MOUNT, plate, adapter, support, gun bar assembly MOUNT, sleeve, auto gun PLATE, attachment, support, gun bar SCREW, socket, /8 x, zinc SCREW, socket, M8 x 0, zinc NUT, T-slot, steel, M8 Figure 0 Vertical Bar Gun Mount for Sure Coat and Encore Tube-Mount Guns
Automatic Powder Spray Gun Extruded Support Kits Vertical Bar Gun Mount for Sure Coat and Encore Bar-Mount Guns See Figure. Use when mounting a bar-mount gun to extruded gun supports. Item Part Description Quantity Note 09 KIT, clamp, bar gun, horizontal, universal CLAMP, bar gun, horizontal, universal PLATE, attachment, support, gun bar CAP, clamp bar, universal SCREW, flat, socket, Mx0 steel, black SCREW, socket, M8 x 0, zinc NS NUT, T-slot, steel, M8 Figure Vertical Bar Gun Mount for Sure Coat and Encore Tube-Mount Guns
Automatic Powder Spray Gun Extruded Support Kits Issued 08/ Original copyright date 0. Encore, Sure Coat, Nordson and the Nordson logo are registered trademarks of Nordson Corporation.