SPARE PARTS BOOK. Front Axle FSDP-09/10-S. Book No. 201 (12/2009)

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Transcription:

SPARE PARTS BOOK Front Axle S Sisu Axles, Inc. Autotehtaantie 1 PO Box 189 FIN-13101 Hameenlinna Finland Phone +358 20 55 2999 Fax +358 20 55 2900 1.12.2009 1

Axle L577 10 8 9 12 1 13 11 "A" "B" 6 5 1 2 15 3 7 FSDP10FA.DS 1.12.2009 2

Axle L577 Item Qty. Order no. Description Note 1 1 13-201-7053 Diff. Carrier Assembly FR 5.27, flange 1800S, diff. lock ind.switch 1 1 13-201-7063 Diff. Carrier Assembly FR 8.83, flange 1800S, diff. lock ind.switch 1 1 13-201-7813 Diff. Carrier Assembly FR 10.58, flange 1800 S, without lock 1 1 13-201-8023 Diff. Carrier Assembly FR 6.36, flange 1800S, diff. lock ind.switch 1 1 13-201-803 Diff. Carrier Assembly FR 5.56, flange 1800S, diff. lock ind.switch 1 1 53-201-7816 Diff. Carrier Assembly FR.27, HS1800 flange, w/o lock 1 1 53-201-7823 Diff. Carrier Assembly FR 6.36, flange 1800 S, without lock 1 1 53-201-7827 Diff. Carrier Assembly FR 5.66, End Yoke 1710, w/o lock 1 1 53-201-7828 Diff. Carrier Assembly FR 5.66, HS1800 flange, w/o lock 1 1 53-201-783 Diff. Carrier Assembly FR 5.56, flange 1800 S, without lock 1 1 53-201-7853 Diff. Carrier Assembly R 5.27, flange 1800S, W/o diff. lock 1 1 53-201-7863 Diff. Carrier Assembly FR 8.83, HS1800 flange, w/o lock 1 1 53-201-7893 Diff. Carrier Assembly FR.63, HS1800 flange, w/o lock 1 1 53-201-8073 Diff. Carrier Assembly FR 7.01, HS1800 flange, diff. lock ind. switch 1 1 53-203-572 Diff. Carrier Assembly CW, FR.85, HS1800 flange, w/o lock 1 1 53-203-573 Diff. Carrier Assembly FR 5.5, HS1800 flange, w/o lock 1 1 53-203-585 Diff. Carrier Assembly FR 5.27, flange 1800S, diff. lock ind. in cover 2 11 90303-1607 Hex Screw M16x0, 10.9 3 1 101-0110-39 Axle housing 10t, W/o spring pads, Caster 1.5 3 1 11-113-0800 Axle housing 9t, W/o spring pads, Caster 1.5 3 1 51-113-1900 Axle housing Superceded by item 101-0110-39 3 1 51-113-310 Axle housing 10t, W/o spring pads, Caster.5 3 1 51-113-100 Axle housing 10t, Spring pads c/c 863.6, Caster 1.5 3 1 51-113-5710 Axle housing 10t, For CW diff head, Spring c/c 826, Caster.5 1 90831-2139 Oil plug R 3/", Up to No. 00702, 2/2000 1 90873-22109 Oil plug M22x1.5, since No 00703, 2/2000 1 91201-22150 Seal ring Cu, since No 00703, 2/2000 5 90111-2905 Rivet D2.9x5 6 1 591600-20823 Name plate 7 30 90311-1508 Allen Screw M1x50, 12.9 8 1 179-82-0000 Breather Cover "A" 9 1 179-81-1000 Breather pipe "A" 10 1 90621-32253 Split pin "A" 11 2 590111-2906 Rivet "B" 12 1 13-227-0800 Mounting Plate "B" 13 1 9522-06010 Plastic Pipe "B", Ø9.5/15.5 L=350 1 1 59222-01603 Hose clamp "B" 1 1 91978-30901 Binding screw "B" 15 NLA 10-201-9711 Tie rod assy Sisu, Superseded by 50-201-9821 15 1 50-201-9821 Tie rod assy TRW, L=1630 mm, since S/N 11959 (6/2001) 1.12.2009 3

Tie Rod L591 50-201-9821 2 7 3 8 9 6 5 1 2 3 TRW-TROD.DS 1.12.2009

Tie Rod L591 50-201-9821 Item Qty. Order no. Description Note 1 1 50-201-9821 Tie rod assy TRW, L=1630 mm, supercedes item 10-201-9711 2 1 59-10-1110 Clamp 50 mm diameter 3 2 590321-1807 Hex Screw M1x1.5x80, DIN 960, 10.9 2 590556-1227 Nut M1x1.5, DIN 980, 10 5 1 50-216-0300 Adj. piece M38x1.5LH/M30x1.5RH 6 1 160-530-0183 Ball Joint Assembly RH, RH thread M30x1.5 7 1 560-530-0611 Ball Joint Assembly LH, RH thread M38x1.5 8 2 9056-2363 Nut Included in pos. 12 & 31 9 2 90621-5053 Split pin included in pos. 12 & 31 1.12.2009 5

Tie Rod L167 10-201-9711 2 6 3 6 1 5 5 DEB_RAID.DS 1.12.2009 6

Tie Rod L167 10-201-9711 Item Qty. Order no. Description Note 1 1 160-530-0035 Ball Joint Assembly M30x1.5 LH thread 2 1 160-530-005 Ball Joint Assembly M30x1.5 RH Thread 3 1 10-211-300 Tie rod 1 095-130-2031 Binding screw M30x1.5(LH)/M2x3 5 5 90301-1703 Hex Screw M1x70 6 5 90550-1227 Nut M1 self locking 1.12.2009 7

Ball Joint Assembly L3 160-530-0035 & -005 1 2 3 5 6 10 7 12 13 11 8 9 DEB_KNIV.DS 1.12.2009 8

Ball Joint Assembly L3 160-530-0035 & -005 Item Qty. Order no. Description Note 0 1 160-530-0035 Ball Joint Assembly LH, LH Thread, includes all items 0 1 160-530-005 Ball Joint Assembly RH, RH Thread, includes all items 1 1 10-227-0311 Cover 2 1 92055-2560 Disc spring D50/25.x1.5 3 1 90700-29001 Spacer plate D29/50x2 2 10-225-000 Ball seat 5 1 090-005-0390 Needle roller D3x25. 6 1 10-229-1310 Ball stud D0 7 1 10-221-0810 Balljoint housing RH Thread (for 160-530-005) 7 1 10-222-0810 Balljoint housing LH Thread (for 160-530-0035) 8 1 090-610-2610 Dust membrane 9 1 9056-2363 Nut M2x1.5 10 1 90621-50323 Split pin D5x32 11 1 90621-5053 Split pin D5x5 12 1 9102-10003 Grease nipple M10x1, Straight (for 160-530-0035) 12 1 9102-1053 Grease nipple M10x1, 5º (for 160-530-005) 13 1 9121-06060 Shield hat 1 1 160-580-0011 Service kit Includes items 1-6 & 8-12 1.12.2009 9

Hub/Drive Shaft Front Axle L578 DEB_NAPA.DS 1 2 3 5 6 9 10 11 12 15 16 17 20 21 22 23 2 25 26 27 28 29 30 31 32 35 36 37 38 39 2 3 35 36 37 38 39 0 1 7 8 13 1 18 19 33 3 3 37 0 1 1.12.2009 10

Hub/Drive Shaft L578 Item Qty. Order no. Description Note 1 2 11-502-0181 Axle Shaft FSDP 1 1 51-502-021 Axle Shaft LH, FSMP, L=125 1 1 51-502-031 Axle Shaft RH, FSMP, L=1089 2 2 099-250-8000 Lock nut M50x1.5 3 2 099-55-0000 Lock washer D50/7x1.25 2 099-55-0010 washer D50/75x 5 2 090-010-5020 Deep groove ball bearing 6 2 91122-06001 Shaft seal D60/75x8 7 2 91121-06001 Seal ring With swivel head 11-117-001/0910 7 2 91121-12070 Seal ring With swivel head 11-117-0900 8 2 11-533-0210 Shield ring With swivel head 11-117-0900 9 2 090-160-5020 Sleeve D50/60x50 10 2 092-953-5030 Retainer ring D50x2 11 2 092-957-8000 Retainer ring D80x2.5 12 2 11-533-0110 Shield ring For single shaft seal, pos. 13 12 2 11-533-0200 Shield ring For double shaft seals, pos. 13 13 2/ 91122-06001 Shaft seal D60/75x8 1 2 090-060-600 Needle bush D60/72x25 15 2 91122-1003 Shaft seal D10/165x15 16 2 917-01051 T. Roller bearing 17 20 10-911-2510 Wheel bolt L=93 mm 17 20 10-911-2700 Wheel bolt L=113 mm 18 2 11-11-0510 Wheel hub Without ABS 18 2 11-11-0600 Wheel hub With ABS 19 20 50-916-1610 Wheel nut M22x1.5 20 8 90303-12303 Hex Screw M12x30 - DIN 933-8.8 21 2 13-16-0010 Spacer ring D90/118x1 22 NLA 099-519-1001 Shim s=0.10 mm, D91/108, Ms 22 NLA 099-519-1002 Shim s=0.20 mm, D91/108, Ms 22 NLA 099-519-1003 Shim s=0.50 mm, D91/108, Ms 22 ar 590731-09020 Shim s=0.20 mm, D90x110, St 22 ar 590731-09030 Shim s=0.30 mm, D90x110, St 22 ar 590731-09050 Shim s=0.50 mm, D90x110, St 23 2 917-01101 T. Roller bearing 2 2 91720-22001 Retainer ring D220x3 25 NLA 135-271-0110 Ring gear hub Superceded by 535-271-0800 25 2 535-271-0800 Ring gear hub 26 2 099-58-0010 washer D80/100x2 27 2 099-58-0000 Lock washer D80/112x1,75 28 2 90575-0800 Lock nut M80x2 29 2 135-261-1600 Ring gear 30 2 092-953-710 Retainer ring D7x1.5 31 2 135-211-1000 Sun gear 32 2 092-953-710 Retainer ring D7x1.5 33 2 090-512-6500 O-ring D265x2 3 10 90303-10203 Hex Screw M10 x 20 - DIN 933-8.8 35 2 135-259-0110 Lock plate 36 2 11-1-0810 Planet carrier 37 20 090-353-5020 Spacer plate D57/35x1.5 38 260 090-005-0530 Needle roller D.762x28.5 39 10 135-21-1000 Planet gear 0 10 91100-76025 O-ring D76x2.5 1 10 135-251-1000 Planet gear shaft 2 2 11-0-0071 Planetary gear 3 2 91201-22150 Seal ring D22/27x1.5 Cu 2 90871-22193 Plug screw M22x1.5, hex head 1.12.2009 11

Steering Knuckle L579 1 2 5 3 2 23 8 9 10 26, 27 6 7 11 12 13 1 18 15 28 31 30 29 19 17 16 20 21 25 22 33 32 3 35 36 37 38 39 0 1 5 FSOAFOSC.DS 1.12.2009 12

Steering Knuckle L579 Item Qty. Order no. Description Note 1 8 90303-16307 Hex Screw M16x30 2 0 Not used 3 2 10-123-1110 King pin cover 6 9121-06060 Shield hat 5 6 9102-10003 Grease nipple M10x1, Straight 6 2 179-61-1110 Breather pipe l=0.5 m 7 2 91950-11010 Pipe joint M10x1, 6 mm 8 2 099-607-6050 Spacer ring D9/76.3x21.5 9 ar 099-518-0011 Shim (s=0.10 mm) 9 ar 099-518-0012 Shim (s=0.20 mm) 9 ar 099-518-0013 Shim (s=0.50 mm) 10 2 090-110-5130 Bearing inner race 11 2 090-120-9300 Bearing outer race 12 2 10-121-1200 King pin 13 2 090-721-700 Protective cup D7/93.3x7 1 2 090-00-7000 Gamma-seal D70/90x5.5 15 2 090-511-2110 O-ring D120,0 x 2,0 NBR 70 16 NLA 11-117-001 Swivel head 9 ton, Cast iron, superceded by 11-117-0910 16 2 11-117-0900 Swivel head 10 ton, Steel, R88x15x29.5deg, sealed 16 2 11-117-0910 Swivel head 9 ton, Steel, R85x15x30deg 17 2 90311-2808 Allen Screw M2x80, only with 10-21-500/510 17 2 90311-2908 Allen Screw M2x90 18 2 90311-2708 Allen Screw M2x70, only with 10-21-500/510 18 2 90311-2908 Allen Screw M2x90 19 1 10-21-500 Tie rod arm RH, Superceded by 50-21-501 19 1 10-21-510 Tie rod arm LH, Superceded by 50-21-511 19 1 50-21-501 Tie rod arm RH, Up to No. 11958 (6/2001) 19 1 50-21-511 Tie rod arm LH, Up to No. 11958 (6/2001) 19 1 50-21-6600 Tie rod arm RH, Since No. 11959 (6/2001) 19 1 50-21-6610 Tie rod arm LH, Since No. 11959 (6/2001) 20 2 10-29-100 Stop screw Total L=80mm (lock angle 0 deg.) 20 2 10-29-1510 Stop screw Total L=5.5mm (lock angle 8 deg.) 21 ar 099-551-6001 Spacer ring s = 3.0 22 ar 099-551-6000 Spacer ring s = 2.0 23 2 10-29-100 Stop screw Total L=80mm 2 2 90502-1623 Nut M16 25 1 11-11-0700 Steering knuckle RH 25 1 11-11-0710 Steering knuckle LH 26 1 10-261-5300 Steering arm LH, L=173.5, cone 1:8 26 ar 10-267-0100 Spacer plate s=2 mm, if steering arm not installed 26 1 50-261-7010 Steering arm LH, w/o taper hole 26 1 50-261-8100 Steering arm LH, L=198.5 mm, cone 1:8 27 1 10-261-5310 Steering arm RH, L=173.5, cone 1:8 27 1 50-261-7000 Steering arm RH, w/o taper hole 27 1 50-261-8110 Steering arm RH, L=198.5 mm, cone 1:8 28 2 591101-9230 O-ring 19.2x3, supercedes item 91101-90030 29 2 13-871-0100 Shield 30 2 91101-33026 O-ring 133x2.62 31 2 50-15-1100 Sliding Ring Supersession for 10-15-0712 32 90303-08123 Hex Screw M8x12 33 2 090-722-1100 Protective cup D70.5/109.6x5.5 3 2 090-551-9200 Seal plate D92/108x5, oil before installation 35 2 090-00-7000 Gamma-seal D70/90x5.5 36 2 090-722-1110 Protective cup D72/111.1x11.5 37 2 10-121-1200 King pin 38 2 090-110-510 Bearing inner race 39 2 090-121-1110 Bearing outer race 0 2 10-123-1010 King pin cover 1 8 90303-16307 Hex Screw M16x30 1.12.2009 13

Differential Carrier Assy (1) L170 1 2 3 5 6 7 8 57 58 59 60 61 62 63 9 52 51 50 2 3 9 8 7 6 5 6 38 56 55 1 35 1 39 0 36 37 50 15 17 18 10 16 11 12 13 28 22 23 20 2 25 26 3 33 31 32 30 29 26 25 2 23 22 19 27 21 1 15 16 17 18 19 20 DEB_VEMV.DS 1.12.2009 1

Differential Carrier Assy (1) L170 Item Qty. Order no. Description Note 1 099-233-3000 Nut M33x1.5 2 1 90621-0503 Split pin Dx50 3 1 90705-3303 washer D33/56x3.5 1 138-916-1810 Flange HS1600 1 138-917-200 Flange HS1800 1 138-96-0100 Flange DIN 165 1 538-916-2911 Flange ISO 8667 - T 150 1 538-967-0200 End Yoke Splined Yoke 1710 5 1 13-23-0210 Seal housing 6 1 090-500-6501 Shaft seal D65/90x10 7 1 090-110-5150 Bearing inner race 8 1 090-121-1310 Bearing outer race 9 ar 099-515-1066 Spacer ring (s=0.3 mm) 9 ar 099-515-1067 Spacer ring (s=0. mm) 9 ar 099-515-1068 Spacer ring (s=0.5 mm) 10 ar 13-261-0111 Spacer ring (l=30.20 mm) 10 ar 13-261-0113 Spacer ring (l=30.2 mm) 10 ar 13-261-0115 Spacer ring (l=30.28 mm) 11 1 090-121-200 Bearing outer race 12 1 090-110-6600 Bearing inner race 13 1 13-20-211 Ring and pinion gear set 22/28, Final Ratio.63 13 1 13-20-219 Ring and pinion gear set 23/27, Final Ratio.27 13 1 13-20-251 Ring and pinion gear set 20/29, Final Ratio 5.27 13 1 13-20-261 Ring and pinion gear set 1/3, Final Ratio 8.83 13 1 13-20-2811 Ring and pinion gear set 11/32, Final Ratio 10.58 13 1 13-20-2812 Ring and pinion gear set 18/28, Final Ratio 5.66 13 1 13-20-2821 Ring and pinion gear set 16/28, Final Ratio 6.36 13 1 13-20-2831 Ring and pinion gear set 23/26, Final Ratio.11 13 1 13-20-281 Ring and pinion gear set 17/26, Final Ratio 5,56 13 1 53-20-2871 Ring and pinion gear set 1/27, Final ratio 7.01 13 1 53-20-3821 Ring and pinion gear set 2/32, Final Ratio.85 13 1 53-20-3831 Ring and pinion gear set 22/33, Final Ratio 5.5 13 1 53-20-381 Ring and pinion gear set 21/32, Final Ratio 5.5 1 90311-20218 Allen Screw M20x110, 12.9 15 1 13-211-180 Diff. Carrier Housing Not servised separately 16 ar 1-239-1710 Shim (s=1.00 mm) 16 ar 1-239-1711 Shim (s=0.50 mm) 16 ar 1-239-1712 Shim (s=0.20 mm) 16 ar 1-239-1713 Shim (s=0.10 mm) 17 ar 1-239-1800 Shim (s=1.00 mm) 17 ar 1-239-1801 Shim (s=0.50 mm) 17 ar 1-239-1802 Shim (s=0.20 mm) 17 ar 1-239-1803 Shim (s=0.10 mm) 18 59060-0811 Pin Ø8x1 19 13-217-0080 Bearing housing Not servised separately 20 13-217-0180 Bearing housing Not servised separately 21 1 13-210-1311 Differential Carrier 22 90303-08103 Hex Screw M8x10 23 2 13-227-0202 Lock plate 2 2 13-226-1100 Adjusting nut D136x12 (5 11/32-12-2A) 25 2 090-121-3200 Bearing outer race 26 2 090-110-7610 Bearing inner race 27 12 90301-16118 Hex Screw Final ratios.11 &.27 27 12 90311-16908 Allen Screw Not for final ratios.11 &.27 28 1 13-310-1621 Diff. case assy 29 1 13-356-0310 Thrust washer D81/115x1.5 30 1 13-351-3110 Side gear 31 13-31-1600 Pinion gear 32 1 13-331-1601 Spider 33 1 13-351-2800 Side gear 3 1 090-356-7000 Thrust washer D66.5/100x1.5 1.12.2009 15

Differential Carrier Assy (2) L171 Diff Lock Parts 1 2 3 5 6 7 8 57 58 59 60 61 62 63 9 52 51 50 2 3 9 8 7 6 5 6 38 56 55 1 35 1 39 0 36 37 50 15 17 18 10 16 11 12 13 28 22 23 20 2 25 26 3 33 31 32 30 29 26 25 2 23 22 19 27 21 1 15 16 17 18 19 20 DEB_VEMV.DS 1.12.2009 16

Differential Carrier Assy (2) L171 Diff Lock Parts Item Qty. Order no. Description Note 35 1 1-31-100 Sliding Gear 36 2 133-38-0710 Sliding shoe 37 1 1-751-1000 Control fork 38 1 90313-06208 Allen Screw M6x20 39 1 90335-05108 Stopping screw M5x10 0 1 1-38-0010 Sliding ring 1 1 91711-05600 Retainer ring D56x2 2 1 1-732-0200 Shaft housing 3 1 172-212-110 Sliding Shaft 1 097-122-0100 Return spring 5 1 172-361-010 Push plate 6 1 90319-08206 Screw M8x20 7 1 172-351-1202 Membrane 8 1 1-736-0300 Cover W/o diff lock 8 1 172-161-0700 Membrane cover M18x1.5, up to S/N 60200 (2/1996) 8 1 172-161-0701 Membrane cover M16x1.5, since S/N 60201 (2/1996) 8 1 572-161-1501 Membrane cover M16x1.5, side connection, since S/N 60201 (2/1996) 9 5 90303-08303 Hex Screw M8x30 50 2 9125-13120 Shield plug 51 2 91201-22150 Seal ring D22/27x1.5 Cu 52 2 90871-22193 Plug screw M22x1.5, hex head 55 1 91600-20811 Name plate 56 90111-2905 Rivet D2.9x5 57 1 186-90-0281 Signal Lamp Switch M12x1.5 58 1 91201-12150 Seal ring D12/18x1.5 59 1 11-812-0100 Control pin 60 1 11-812-0000 Binding screw M12x1.5/M18x1.5 60 1 90871-18173 Plug screw W/o diff lock indicator switch 60 1 91201-18150 Seal ring W/o diff lock indicator switch 61 1 9182-1823 Lock Nut M18x1.5 62 1 91838-18010 Pressure ring Ms DR/R 18x23 63 1 91838-18100 O-ring Ø16x2.5 6 1 11-812-0010 Guide plate 1.12.2009 17

Differential Carrier Assy (2) L796 Diff Lock Parts 1 2 3 5 6 7 8 9 5 53 52 51 50 2 3 5 7 6 8 9 38 58 57 56 55 1 35 1 39 0 36 37 50 15 17 18 10 16 11 12 13 28 20 2 25 26 22 23 3 33 31 32 30 29 26 25 2 23 22 19 27 21 1 15 16 17 18 19 20 DP265-MV.DS 1.12.2009 18

Differential Carrier Assy (2) L796 Diff Lock Parts Item Qty. Order no. Description Note 35 1 1-31-100 Sliding Gear 36 2 133-38-0710 Sliding shoe 37 1 1-751-1000 Control fork 38 1 90313-06208 Allen Screw M6x20 39 1 90335-05108 Stopping screw M5x10 0 1 1-38-0010 Sliding ring 1 1 91711-05600 Retainer ring D56x2 2 1 1-732-0200 Shaft housing 3 1 172-212-110 Sliding Shaft D18/20x105 1 097-122-0100 Return spring D29.5x3 5 1 172-361-010 Push plate D70x12 6 1 90319-08206 Screw M8x20 7 1 172-351-1202 Membrane 8 1 572-161-1502 Membrane cover 9 5 90303-08303 Hex Screw M8x30 50 2 9125-13120 Shield plug 51 2 91201-22150 Seal ring D22/27x1.5 Cu 52 2 90871-22193 Plug screw M22x1.5, hex head 53 1 91201-18150 Seal ring D18/22x1.5 Cu 5 1 90871-18173 Plug screw M18x1.5 55 1 591600-20823 Name plate 56 90111-2905 Rivet D2.9x5 57 1 586-90-0381 Signal Lamp Switch M18x1.5, connection M27x1.5 57 1 586-90-081 Signal Lamp Switch M18x1.5, connection DIN72585 bayonet 58 1 91201-18150 Seal ring D18/22x1.5 Cu 1.12.2009 19

Brakes L581 Brake Offset 0 & 56 mm 51 53 11 12 13 15 8 7 1 6 5 3 2 9 10 1 52 18 17 16 19 23 21 20 7 8 9 50 37 38 39 22 2 35,3 1 25 33 32 0 26 27 28 3 35 36 29 30 5 2 3 36 6 31 32 5 32 33 3 35 36 37 38 39 3,2 36 FSDP09JA.DS 1.12.2009 20

Brakes L581 Brake Offset 0 & 56 mm Item Qty. Order no. Description Note 1 2 90550-1627 Nut M16 self locking 2 10 592055-18330 Disc spring D18.3/35.5x0.9 3 2 16-520-1811 Slack adjuster R15, offset 0, manual 3 2 16-530-0611 Slack adjuster R15, offset 0, automatic 3 1 56-530-3211 Slack adjuster RH, 165 mm, offset 56 3 1 56-530-3221 Slack adjuster LH, 165 mm, offset 56 2 9102-08003 Grease nipple M8x1 5 2 9121-06060 Shield hat 6 2 16-591-0270 Retainer sleeve 7 2 91122-0201 Shaft seal D2/55x8 8 2 090-060-220 Needle bush D52/2x20 9 2 90303-08203 Hex Screw M8x20 10 2 90705-0823 washer D8./17x1.6 11 2 90705-0823 washer D8./17x1.6 12 2 90502-08133 Nut M8 13 1 16-592-0600 Lock plate RH, for slack adjuster -0611 13 1 16-592-0610 Lock plate LH, for slack adjuster -0611 13 1 16-592-1000 Lock plate RH, for slack adjuster -3211 13 1 16-592-1010 Lock plate LH, for slack adjuster -3221 1 90303-08123 Hex Screw M8x12 15 2 16-221-1010 Bearing housing 16 2 090-060-220 Needle bush D52/2x20 17 2 91122-0201 Shaft seal D2/55x8 18 2 91726-3065 Support ring D3/65x3 19 1 16-211-7800 S-cam shaft RH 19 1 16-211-7900 S-cam shaft LH 20 1 16-131-6300 Dust Shield RH 20 1 16-131-6310 Dust Shield LH 21 2 590775-51550 Shield plug D15, w/o ABS, since S/N 15251 (6/2005) 21 2 59223-1101 Rubber bushing ABS, D10/1, since S/N 15251 (6/2005) 21 2 90775-1015 Shield plug D10, w/o ABS, up to S/N 15250 (6/2005) 21 2 9223-10031 Rubber bushing ABS, D3/10, up to S/N 15250 (6/2005) 22 12 90303-08123 Hex Screw M8x12 23 095-553-2000 Shield plug D33/ 2 6 599-601-8900 Bush D12/20/25x36 25 92052-30002 Return spring D30x165.5 26 6 90303-12603 Hex Screw M12x60 27 6 90705-13023 washer D13/2x2.5 28 2 90311-16608 Allen Screw M16x60, up to S/N 15250 (6/2005) 29 90313-16308 Allen Screw M16x30 30 90303-10203 Hex Screw M10 x 20 - DIN 933-8.8 31 2 16-331-0500 Anchor support 32 8 590-313-2091 Sleeve D32/36x25 33 16-351-000 Brake shoe 180 mm, o-ring sealing 33 56-351-600 Brake shoe 180 mm, with grease nipple 36 96 91501-00819 Rivet Included in brake lining set 37 16-371-0700 Roller 38 90602-0550 Spring cotter D5x0 39 16-373-0201 Pin 0 16-31-1210 Anchor bolt W/o grease nipple 0 56-31-1300 Anchor bolt With grease boring 1 2 16-311-700 Brake drum 56-306-0052 Brake shoe assy 180 mm, DB5010 56-306-0252 Brake shoe assy 180 mm, DB5010, with grease nipple 5 2 56-360-3012 Brake lining set 180mm, DB5010, for one wheel 7 2 189-250-0071 Sensor Wabco, up to S/N 15250 (6/2005) 7 2 589-250-0081 Sensor Knorr, protected wire, since S/N 15251 (6/2005) 8 2 189-295-0000 Bush ABS 9 2 189-931-0810 Bracket ABS 50 90313-08208 Allen Screw ABS, M8x20 51 N1 Note See separate pages 52 N1 Note See separate pages 53 2 172-101-221 Brake chamber 20" 5 8 91106-36212 O-ring D36,2x3 Viton 1.12.2009 21

Brakes L85 Brake Offset 28.5 mm 5 5 13 1 3 53 15 8 7 6 12 11 10 2 1 9 52 18 17 16 19 23 21 20 8 9 50 51 37 38 39 22 2 35,3 7 25 33 1 32 0 26 27 28 3 35 36 29 30 5 2 3 36 6 31 32 1 32 33 3 35 36 37 38 39 3,2 36 FSDP10B2.DS 1.12.2009 22

Brakes L85 Brake Offset 28.5 mm Item Qty. Order no. Description Note 1 2 90550-1627 Nut M16 self locking 2 10 592055-18330 Disc spring D18.3/35.5x0.9 (Supercedes item 92055-18323) 3 1 56-530-3511 Slack adjuster RH, 165 mm, offset 28.5 3 1 56-530-3521 Slack adjuster LH, 165 mm, offset 28.5 2 9102-08003 Grease nipple M8x1 5 2 9121-06060 Shield hat 6 2 16-591-0270 Retainer sleeve 7 2 91122-0201 Shaft seal D2/55x8 8 2 090-060-220 Needle bush D52/2x20 9 2 90502-08133 Nut M8 10 2 90705-0823 washer D8./17x1.6 11 2 90705-0823 washer D8./17x1.6 12 2 90502-08133 Nut M8 13 2 90177-01203 Stud bolt M12/M8, L=9 1 90502-12193 Nut M12 15 2 16-221-1010 Bearing housing 16 2 090-060-220 Needle bush D52/2x20 17 2 91122-0201 Shaft seal D2/55x8 18 2 91726-3065 Support ring D3/65x3 19 1 16-211-7800 S-cam shaft RH 19 1 16-211-7900 S-cam shaft LH 20 1 16-131-6300 Dust Shield RH 20 1 16-131-6310 Dust Shield LH 21 2 590775-51550 Shield plug D15, w/o ABS, since S/N 15251 (6/2005) 21 2 59223-1101 Rubber bushing ABS, D10/1, since S/N 15251 (6/2005) 21 2 90775-1015 Shield plug D10, w/o ABS, up to S/N 15250 (6/2005) 21 2 9223-10031 Rubber bushing ABS, D3/10, up to S/N 15250 (6/2005) 22 12 90303-08123 Hex Screw M8x12 23 095-553-2000 Shield plug D33/ 2 6 599-601-8900 Bush D12/20/25x36 25 92052-30002 Return spring D30x165.5 26 6 90303-12603 Hex Screw M12x60 27 6 90705-13023 washer D13/2x2.5 28 2 90311-16608 Allen Screw M16x60, up to S/N 15250 (6/2005) 29 90313-16308 Allen Screw M16x30 30 90303-10203 Hex Screw M10 x 20 - DIN 933-8.8 31 2 16-331-0500 Anchor support 32 8 590-313-2091 Sleeve D32/36x25 33 16-351-000 Brake shoe 180 mm, o-ring sealing 33 56-351-600 Brake shoe 180 mm, with grease nipple 36 96 91501-00819 Rivet Included in brake lining set 37 16-371-0700 Roller D25/5x28 38 90602-0550 Spring cotter D5x0 39 16-373-0201 Pin D25x50 0 16-31-1210 Anchor bolt W/o grease nipple 0 56-31-1300 Anchor bolt With grease boring 1 8 91106-36212 O-ring D36,2x3 Viton 56-306-0052 Brake shoe assy 180 mm, DB5010 56-306-0252 Brake shoe assy 180 mm, DB5010, with grease nipple 5 2 56-360-3012 Brake lining set 180mm, DB5010, for one wheel 7 2 16-311-700 Brake drum 8 2 189-250-0071 Sensor Wabco, up to S/N 15250 (6/2005) 8 2 589-250-0081 Sensor Knorr, protected wire, since S/N 15251 (6/2005) 9 2 189-295-0000 Bush ABS 50 2 189-931-0810 Bracket ABS 51 90313-08208 Allen Screw ABS, M8x20 52 N1 Note See separate pages 53 N1 Note See separate pages 1.12.2009 23

Brake Shoe Assembly L862 56-306-0252 7 6 2 5 8 9 9 1 3 10 BSHOE-OR.DS 1.12.2009 2

Brake Shoe Assembly L862 56-306-0252 Item Qty. Order no. Description Note 1,2 ar 56-360-3012 Brake lining set 180mm, DB5010, for one wheel 3 1 56-351-600 Brake shoe 180 mm, with grease nipple 2 590-313-2091 Sleeve D32/36x25 5 1 56-371-0710 Roller o-ring sealing 6 1 90602-0550 Spring cotter D5x0 7 2 91501-00819 Rivet Included in lining set (pos1,2) 8 1 16-373-0201 Pin D25x50 9 2 91106-25232 O-ring D25.2x3 10 1 9102-10003 Grease nipple M10x1, Straight 1.12.2009 25

Brake Cylinder Positioning L983 Up to S/N 1512 (9/2005) 2 1 M206-062.DS 1.12.2009 26

Brake Cylinder Positioning L983 Up to S/N 1512 (9/2005) Item Qty. Order no. Description Note 1 1 16-711-2600 Chamber bracket RH, for 15 mm straight slack adjuster 1 1 16-711-2610 Chamber bracket LH, for 15 mm straight slack adjuster 1 1 56-711-100 Chamber bracket RH, 165 mm, offset 56, 30 deg. 1 1 56-711-110 Chamber bracket LH, 165 mm, offset 56, 30 deg. 1 1 56-711-300 Chamber bracket RH, 165 mm, offset 28.5, 30 deg. 1 1 56-711-310 Chamber bracket LH, 165 mm, offset 28.5, 30 deg. 2 2 90311-20708 Allen Screw M20x70, Rear 2 2 90311-20808 Allen Screw M20x80, Forward 1.12.2009 27

Brake Cylinder Positioning L982 Since S/N 15125 (9/2005) 2 3 1 M206-079.DS 1.12.2009 28

Brake Cylinder Positioning L982 Since S/N 15125 (9/2005) Item Qty. Order no. Description Note 1 1 56-711-101 Chamber bracket RH, 165 mm, offset 56, 30 deg. 1 1 56-711-111 Chamber bracket LH, 165 mm, offset 56, 30 deg. 1 1 56-711-301 Chamber bracket RH, 165 mm, offset 28.5, 30 deg. 1 1 56-711-311 Chamber bracket RH, 165 mm, offset 28.5, 30 deg. 2 90311-20708 Allen Screw M20x70 3 590710-2107 washer DIN 6916 21-37, HV10 1.12.2009 29