P o o L e n c l o s u r e s Nova & Classic Assembly manual
Box disassembly Model Outside dimensions weight Model Width Height Depth kg M3 4900 1350 410 300 PC M4 6300 1600 420 520 M5 6500 2000 530 740 M3 4900 1350 410 340 SAN M4 6300 1600 420 530 M5 6500 2000 530 845 PC SAN Model Outside dimensions weight Model Width Height Depth kg A3 4600 1350 410 235 A4 5800 1350 420 390 A4/5 5800 1350 420 465 A5 6500 1350 500 580 A3 4600 1350 410 300 A4 5800 1350 420 415 A4/5 5800 1350 420 495 A5 6500 1350 500 740 1 2 3 4 5 6 2
part list 1 4,8 x 50 pen head torx screw 2 4,8 x 30 pen head 3 Pop rivet 4 torx screw (gray or white) 12mm 4,8 x 60 flat head torx screw 5 6x60 pen head 6 Anchor 7 torx screw Interior handle a b c d 8 Handle 9 Receiver profile cap 10 (including arrest) L - R Receiver profile cap L - R c a b d 11 Receiver profile cap 12 Keys 13 Latch sleeve 14 Rail joiner / rail buffer (on rubber side) L - R a b a b 15 Sliding door lock + plug 16 Front wall fixing nut 17 Plastic plug 18 (Gray or white) Sliding door buffer / screw a b a b a b 19 A5 Sliding door frame rubber seal 20 Rubber seal between 21 Sliding door bottom rubber 22 segments A5 M5 Outside rubber (double)* or or A3 A4 A4/5 A3 A4 A4/5 *With SAN plates T1 T2 T3 T4 T5 4.1 mm 7 mm TRX 3
1 Box disassembly 1.1 1.2 1.3 1.4 1.5 1.6 4
1 Box disassembly 1.7 1.8 1.9 1.10 1.11 1.12 Recommended tools (not included) 5
part list BY enclosure types 4 5 6 3 Nr. List of items for M3 enclosures Item Item name Pcs number Chapter 1a Rail S2/3 4 2 1b Rail S3/3 2 2 2a Front wall 1 8 2b Front wall 1 8 2a 1a 2c Front wall 1 8 3 End wall 1 8 2b 2c 1b 4 1. segment 1 3 5 2. segment 1 4 6 3. segment 1 4 List of items for M4 enclosures 4 5 6 7 3 Nr. Item name Item number Pcs Chapter 1a Rail S1/3 4 2 1b Rail S2/3 4 2 1c Rail S1/1 2 2 1d Rail S3/1 2 2 1a+1c 2a Front wall 1 8 2a 2b 2c 1b+1d 2b Front wall 1 8 2c Front wall 1 8 3 End wall 1 8 4 1. segment 1 3 5 2. segment 1 4 6 3. segment 1 4 7 4. segment 1 4 4 5 6 7 8 3 Nr. List of items for M5 enclosures Item Item name Pcs number Chapter 1a Rail S1/3 6 2 1b Rail S4/3 6 2 1c Rail S1/1 4 2 1d Rail S4/3 4 2 2a 2b 2c 1a+1c 1b+1d 2a Front wall 1 8 2b Front wall 1 8 2c Front wall 1 8 3 End wall 1 8 4 1. segment 1 3 5 2. segment 1 4 6 3. segment 1 4 7 4. segment 1 4 8 5. segment 1 4 6
part list BY enclosure types 5 6 3 Nr. List of items for A3 enclosures Item Item name Pcs number Chapter 1a Rail S2/3 4 2 4 1b Rail S3/3 2 2 2 Front wall 1 8 3 End wall 1 8 1a + 1c 4 1. segment 1 3 5 2. segment 1 4 2 7 1b + 1d 6 3. segment 1 4 7 Side mounted sliding door 1 5 List of items for A4 enclosures 4 5 6 7 3 Nr. Item name Item number Pcs Chapter 1a Rail S1/3 4 2 1b Rail S2/3 4 2 1c Rail S1/1 2 2 1d Rail S3/1 2 2 1a + 1c 2 Front wall 1 8 2 8 1b + 1d 3 End wall 1 8 4 1. segment 1 3 5 2. segment 1 4 6 3. segment 1 4 7 4. segment 1 4 8 Side mounted sliding door 1 5 4 5 6 7 8 3 Nr. List of items for a4/5, A5 enclosures Item Item name Pcs Chapter number 1a Rail S1/3 6 2 1b Rail S4/3 6 2 1c Rail S1/1 4 2 1a + 1c 1d Rail S4/1 4 2 2 Front wall 1 8 2 9 1b + 1d 3 End wall 1 8 4 1. segment 1 3 5 2. segment 1 4 6 3. segment 1 4 7 4. segment 1 4 8 5. segment 1 4 9 Side mounted sliding door 1 5 7
2 rail assembly rail placement 1 S2/3 Item Nr. Item name Pcs Notes S2/3 Rail 4 3200 mm S3/3 Rail 2 2100 mm 5 Flat head Screw 60 6x60 6 Anchor 60 14a Rail joiner 12 6700 4100 1b S3/3 3784 2100 2300 2300 100 500 100 500 500 500 500 500 500 500 500 500 500 500 500 500 100 6 700 20 3 784 7695 7695 4 100 158 3784 158 158 Suggested spots for holes on the rail (depending on the ground surface) S/3 S/3 8
2 rail assembly rail placement 1 S1/3 S1/1 4790 4797 Item Nr. Item name Pcs Notes S1/3 Rail 4 3200 mm S1/1 Rail 4 3200 mm S2/3 Rail 2 2300 mm S2/1 Rail 2 2300 mm 5 Flat head Screw 108 6x60 6 Anchor 108 14a Rail joiner 16 8700 5250 S2/3 1b S2/1 3200 2300 3200 100 500 230 Suggested spots for holes on the rail (depending on the ground surface) 100 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 100 8 700 20 9932 4 790 9932 230 5 250 4790 230 S/3 S/1 S/1 S/3 9
2 rail assembly rail placement 1 S1/3 S1/1 Item Nr. Item name Pcs Notes S1/3 Rail 6 3200 mm S1/1 Rail 6 3200 mm S4/3 Rail 2 1100 mm S4/1 Rail 2 1100 mm 5 Flat head Screw 184 6x60 6 Anchor 184 14a Rail joiner 30 10700 6350 S4/3 1b S4/1 5746 1100 3200 3200 3200 100 500 302 100 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 600 10 700 20 5 746 12 145 12 145 6 350 5746 302 Suggested spots for holes on the rail (depending on the ground surface) 302 S/3 S/1 S/1 S/1 S/1 S/3 10
2 rail assembly rail placement 1 S1/3 S1/1 10700 1b S4/3 S4/1 4790 1100 3200 3200 3200 Item Nr. Item name Pcs Notes S1/3 Rail 6 3200 mm S1/1 Rail 6 3200 mm S4/3 Rail 2 1100 mm S4/1 Rail 2 1100 mm 5 Flat head Screw 184 6x60 6 Anchor 184 14a Rail joiner 30 5394 100 500 Suggested spots for holes on the rail (depending on the ground surface) 10 700 20 302 4 790 5 394 4790 302 302 100 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 600 11 723 S/1 S/1 S/3 11 723 S/3 S/1 S/1 11
installation process 2 rail assembly... 13 3 first segment assembly... 17 4 intermediate segment assembly... 25 5 sliding door assembly... 30 6 sliding door rubber seal installation (next to the SAN plate)... 34 7 segment rubber seal installation... 37 8 mounting segments onto rails / end wall installation... 40 9 Sliding door installation... 44 10-11 Final assembly... 49 12
2 rail assembly 2.1 2.2 2.3 2.4 14a 2.5 2.6 Hammer drill Hammer Measuring tape Cordless screw driver Cordless drill 13
2 rail assembly 2.7 2.8 2.9 2.10 2.11 2.12 7 mm 7 mm 6 mm 10 mm 14
2 rail assembly 2.13 2.14 6 mm 10 mm 2.15 2.16 10 mm 2.17 6 15
2 rail assembly 2.18 2.19 5 TRX 2.20 2.21 TRX TRX 16
3 first segment assembly 3 5 1-B3 1-U GS GS 1 1-B1 2 1-B2 Z 6 4a 1-H1 G 4b 1-HS Item nr. Item name Pcs Pcs Pcs Pcs Notes 1-B1 1. arch 1 1 1 1 1-B2 2. arch 1 1 1 1 1-B3 3. arch 1 1 1 1 1-H Receiver profile 1 1 1 1 1-HS Receiver profile with rail 1 1 1 1 1-U SAN plate / PC plate 3 3 3 3 Z Linking hollow section 6 6 6 9 G Linking profile 1 1 1 1 GS Linking profile with rail 1 1 1 1 4 Flat head torx screw 4 4 4 4 4,8 x 60 1 Pen head torx screw 8 8 8 8 4,8 x 50 2 Pen head torx screw 8 8 8 8 4,8 x 30 3 Rivet 16 20 20 32 9 Receiver profile cap (including arrest) (L -R) 2 2 2 2 1 right + 1 left 10 Receiver profile cap (L -R) 2 2 2 2 1 right + 1 left 22 Outside rubber (double)* Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 17
3 first segment assembly 1-B2 1-B3 G G 1-U U 1-B1 Z 1-H1 Gy1 Gy2 1-H2 Item nr. Item name Pcs Pcs Pcs Notes 1-B1 1. arch 1 1 1 1-B2 2. arch 1 1 1 1-B3 3. arch 1 1 1 1-H1 Receiver profile - right 1 1 1 1-H2 Receiver profile - left 1 1 1 1-U SAN plate / PC plate 2 2 4 Z Linking hollow section 8 10 12 G Linking profile - - 2 4 Flat head torx screw 4 4 4 4,8 x 60 1 Pen head torx screw 8 8 8 4,8 x 50 2 Pen head torx screw 8 8 8 4,8 x 30 3 Rivet 16 20 32 9 Receiver profile cap (including arrest) (L -R) 2 2 2 1 right + 1 left 10 Receiver profile cap (L -R) 2 2 2 1 right + 1 left 22 Outside rubber (double)* Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 18
3 first segment assembly 3.1 3.2 1-B3 1-B3 3.3 3.4 TRX * 1-HS = at the sliding door 1-H1 / 1-HS* 1 4 1 4 3.5 3.6 1-U 19
3 first segment assembly *M5 ** a3, A4, a4/5, a5 3.7 3.8 G* / GS** Outside view 3.9 3.10 1-B2 1-U 3.11 3.12 TRX 1 1 20
3 first segment assembly 3.13 3.14 1-U G* *A3, A4, A4/5, A5, M5 3.15 3.16 1-B1 3.17 3.18 21
3 first segment assembly 3.19 3.20 1 4 4 1 3.21 1-H1/1-HS*/1-H2** 3.22 * A3, A4, A4/5, A5 at the sliding door **M3, m4, m5 1 4 3.23 3.24 TRX TRX TRX 22
3 first segment assembly 3.25 10 3.26 T2 4.1 mm TRX 4.1 mm 3.27 3.28 TRX 2 TRX TRX 3.29 1 2 3 4 23
3 first segment assembly 3.30 3.31 9 9 3.32 3.33 Z 3.34 24
4 intermediate segment assembly B2 B2 B3 B3 G** G U**/U1 U1 B1 B1 U2 U**/U2 H1 Gy1 ** = A5, M5 Z Z H2 Gy2 Item nr. Item name Pcs Pcs Pcs Pcs Notes x*-b1 1. arch 1 1 1 1 x*-b2 2. arch 1 1 1 1 x*-b3 3. arch 1 1 1 1 H1 Receiver profile - right 1 1 1 1 left H2 Receiver profile - left 1 1 1 1 right x*-u SAN plate / PC plate - - - 4 x*-u1 SAN plate / PC plate 1 1 1 - x*-u2 SAN plate / PC plate 1 1 1 - Z Linking hollow section 6 8 8 10 G Linking profile - - - 2 4 Flat head torx screw 2 2 2 2 4,8 x 60 1 Pen head torx screw 10 10 10 10 4,8 x 50 2 Pen head torx screw 4 4 4 4 4,8 x 30 3 Rivet 16 20 20 32 9 Receiver profile cap (including arrest) 2 2 2 2 1 left + 1 right 11 Receiver profile cap (on rubber side) 2 2 2 2 1 left + 1 right 22 Outside rubber (double)*** *x = number of segment (eg.: 2-B1 the first arch of the second segment) *** with SAN plates Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 25
4 intermediate segment assembly 4.1 mm 4.2 x-b3 4.3 4.4 h1 1 4 TRX 4.5 4.6 x-u**/x-u1 ** = A5, M5 26
4 intermediate segment assembly 4.7 x-b2 4.8 1 1 TRX 4.9 x-u**/x-u2 4.1 mm x-b1 **A5, m5 4.11 4.12 4 TRX 1 27
4 intermediate segment assembly 4.13 x-h2 4.14 1 4 4.15 4.16 1 4 1 TRX 1 TRX 4.17 4.18 z 28
4 intermediate segment assembly 4.19 Repeat steps 3.25-3.31 (see at page 21-22) 29
5 sliding door assembly 4 A-Z Z 1a H A-H 5 A-U B1 2 A-B 3 A-B B2 A-HM 1b Item nr. Item name Pcs Pcs Pcs Pcs Notes A-B 1. arch 1 1 1 1 A-B 2. arch 1 1 1 1 A-H Receiver profile 1 1 1 1 A-HM Receiver profile marked 1 1 1 1 A-U SAN plate / PC plate 1 1 1 1 A-Z Linking hollow section 2 2 2 3 5 Pen head torx screw 8 8 8 8 3 Pop Rivet 6 6 6 8 15a Sliding door lock 1 1 1 1 15b Sliding door plug 1 1 1 1 17 Plastic plug 8 8 8 8 21 Sliding door bottom rubber 1 1 1-22 Outside rubber (double)* *With SAN plates Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 30
5 sliding door assembly 5.1 5.2 a-hm 1 1 TRX 5.3 5.4 A-U A-b 5.5 1 5.6 * 1 A-H 21 TRX *A3, A4, A4/5 31
5 sliding door assembly 5.7* 5.8 *A3, A4, A4/5 TRX TRX 5.9 5.10 A-Z 5.11 5.12 15a 32
5 sliding door assembly 5.13 5.14 17 Outside view 5.15 5.16 15b 5.17 5.18 33
6 sliding door rubber seal installation (next to the SAN plate) 6.1 6.2 22 6.3 3.4 6.4 45 6.5 6.6 34
6 sliding door rubber seal installation (next to the SAN plate) 6.7 6.8 45 6.9 6.10 6.11 6.12 35
6 sliding door rubber seal installation (next to the SAN plate) 6.13 6.14 6.15 36
7 segment rubber seal installation 7.1 7.2 22 7.3 3.4 7.4 7.5 7.6 37
7 segment rubber seal installation 7.7 7.8 7.9 7.10 7.11 7.12 38
7 segment rubber seal installation 7.13 7.14 7.15 7.16 39
8 mounting segments onto rails 8.1 8.2 8.3 8.4 8.5 8.6 40
8 mounting segments onto rails 8.7 8.8 8.9 8.10 8 end wall installation - last segment 8.11 41
8 end wall installation - last segment 8.12 8.13 8 end wall installation - FIRST segment 8.14 8.15 8.16 8.17 16a 16b 42
8 end wall installation - FIRST segment 8.18 8.19 8.20 8.21 8.22 43
9 Sliding door installation 9.1 9.2 19 9.3 9.4 9.5 with A3 - A4 - A4/5 models 44
9 Sliding door installation 9.6 9.7 19 9.8 9.9 9.10 9.11 with A5 models 45
9 Sliding door installation 9.12 9.13 9.14 9.15 8a 4.1 mm 9.16 9.17 8d TRX 8b 8c 46
9 Sliding door installation 9.18 9.19 min 300 mm 18a 9.20 9.21 9.22 9.23 4.1 18b 7b 7c 7d TRX TRX 47
9 Sliding door installation 9.24 9.25 18a min 500 mm 9.26 9.27 4.1 mm 9.28 9.29 TRX 18b 12b 48 rail assembly
10 11 Final assembly Item nr. Item name Pcs Pcs Pcs Notes 20 Rubber seal 12 16 26 11 Receiver profile end cap - rubber side 6 8 10 14b Rail buffer 12 16 20 13 Latch sleeve 3 3 3 Item nr. Item name Pcs Pcs Pcs Pcs Notes 20 Rubber seal 9,5 18 23 29 11 Receiver profile end cap - rubber side 6 8 10 10 14b Rail buffer 12 16 20 20 14a Rail joiner 12 16 20 20 13 Latch sleeve - 2 2 2 Cordless drill Hammer drill Rivet gun Rubber hammer Scissors Spirit level 49
10 inter-segment rubber seal installation 10.1 10.2 20 10.3 10.4 40 mm 10 mm 10.5 10.6 50
10 inter-segment rubber seal installation 10.7 10.8 10.9 10.10 11 10.11 10.12 51
11 final assembly arrest system installation latch adjustment 11.1 11.2 14b 3 11.3 11.4 20mm 4.1 11.5 11.6 52
11 final assembly arrest system installation latch adjustment 11.7 11.8 10mm 11.9 11.10 4.1 mm 11.11 11.12 7 mm 7 mm 4.1 mm 53
11 final assembly arrest system installation latch adjustment 11.13 11.14 11.16 11.15 54
11 final assembly arrest system installation latch adjustment 11.17 11.18 11.19* 11.20* 11.21* 11.22* 13 6 mm 14 mm *a4, A4/5, a5, a6, M3, m4, m5 55
11 final assembly arrest system installation latch adjustment 11.23 11.24 11.25 11.26 6 mm 14 mm 11.27 11.28 56
11 final assembly arrest system installation latch adjustment 11.29 11.30 11.31 11.32 11.33 12b 57
Notes 58
Notes 59