Spare Parts List (1.008-060.0) Armada BRC 40-22 86409510-V 04/12/18
How to Use this Spare Parts List The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: REF - column refers to the reference number on the parts illustration. PART NO. - column lists the part number for the part. QTY - column lists the quantity of the part used in that area of the machine. DESCRIPTION - column is a brief description of the part. SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design. NOTES - column for information not noted by the other columns. NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. 2
Table of Contents How to Use this Spare Parts List...............2 Table of Contents........................... Access Cover............................. 4 Decals................................... 6 Deck.................................... 8 Deck - Lower............................. 10 Deck - Upper............................. 12 Electrical................................ 14 Frame.................................. 16 Recovery................................ 18 Solution................................. 20 Steering................................. 22 Tower.................................. 24 Vacuum................................. 26 Vacuum Shoe............................ 28 Flow Diagram............................ 0 Wiring 1................................. 2 Wiring 2................................. 4 Wiring................................. 6 Serial Number............................ 8
Access Cover 5 4 1 2 4
Access Cover REF PART NO. QTY DESCRIPTION 1 864050 4 SCREW, KA50X20 TSLTD SS BLK ZNPLT 2 8640000 1 CARGO NET 869710 1 DOOR, COVER, TOWER 4 86790 4 CLIP, X-MAS TREE, BLACK 5 8641120 1 GASKET, ACCESS PANEL SERIAL NO. FROM NOTES 5
Decals 1 4 2 6
Decals REF PART NO. QTY DESCRIPTION 1 8640200 1 LABEL, ARMADA LIGHT PANEL 2 8640620 1 LABEL, LOGO 8640220 2 LABEL, ARMADA SIDE 4 8640210 1 LABEL ARMADA ROTARY SWITCH SERIAL NO. FROM NOTES 7
Deck 4 TO LOWER STEERING PILLAR SEE DECK - UPPER 1 2 8 SEE DECK - LOWER 7 5 10 6 11 9 SEE VACUUM SHOE 8
Deck REF PART NO. QTY DESCRIPTION SERIAL NO. FROM 1 864050 2 SCREW, KA50X20 TSLTD SS BLK ZNPLT 2 864040 2 SPRING,.085" X.072" X 4.0" 74019170 1 SPHERE 10,0 G100-1.401 DIN 5401 4 740190 1 LOCKING RING 45x1,75-FST-RF DIN 471 5 712220 1 SERRATED LOCK WASHER A6,4-FSt-AE DIN 6 6 711000 1 HEXAGON NUT M6-8-A2E ISO 402 7 86426850 1 HEIGHT ADJUSTMENT CAM *(2) 8 5072680 1 COVER REFRIGERATION MOTOR 9 507260 1 SWEEP DRAWER 10 47620000 1 ROLLER BRUSH GREEN (OLD COLOUR GREEN) 11 4070290 1 CARRIAGE COMPLETE NOTES 9
Deck - Lower 20 6 14 7 2 1 2 17 2 9 19 10 15 18 16 2 11 2 4 5 1 12 8 2 10
Deck - Lower REF PART NO. QTY DESCRIPTION 1 86409470 2 ROLLER AXLE - MX24 SS 2 864050 14 SCREW, KA50X20 TSLTD SS BLK ZNPLT 8640210 1 PLATE, TOW PIVOT REINFORCEMENT 4 8640210 1 SPRAY SHIELD 5 8697180 1 LOWER DECK 6 86411250 1 MOTOR ASSY, 120VDC, 56HP 7 40700 1 GEAR CASE REPLACEMENT 8 5070080 2 PLATE STOP 9 712220 4 SERRATED LOCK WASHER, A6,4-FSt-AE DIN 6 10 7060900 4 SCREW, M6x16-8.8-RR (In6Rd) 11 70090 4 SCREW, M5x16 -St-A2R (In6Rd) 12 55152770 2 ROLLER 1 507400 1 BAFFLE PLATE BRUSH HEAD 14 50710 1 COUPLER 15 5072750 1 COVER GEAR CASE 16 5072620 4 DEFLECTOR ROLL 17 5072600 1 SWIVEL JOINT SUCTION BEAM RETRAC- TION 18 5072590 1 PLATE BRUSH HOLDER 19 6484800 1 TOOTHED BELT 20 868540 1 FAN, BRUSH MOTOR SERIAL NO. FROM NOTES INCLUDES 868540 11
Deck - Upper 4 15 26 10 11 6 2 16 22 2 0 2 29 1 6 18 20 6 25 12 20 16 8 7 5 1 19 1 18 1 19 17 9 28 18 24 27 14 14 4 28 27 14 14 5 21 12
Deck - Upper REF PART NO. QTY DESCRIPTION SERIAL NO. FROM 1 5072670 1 DECK PIVOT 2 8640640 1 STEM ADAPTER, JG 1/4" MPT X 1/4" STEM 864050 27 SCREW, KA50X20 TSLTD SS BLK ZNPLT 4 8640200 2 HOSE, 1/4, 6 INCH 5 8640190 1 HOSE, 1/4, 1.5 INCH 6 8640180 1 HOSE, 1/4, 8 INCH 7 8640170 1 HOSE, 1/4, 9.5 INCH 8 8640160 1 HOSE, 1/4, 0 INCH 9 8640150 1 HOSE, 1/4, 2.5 INCH 10 8640140 1 NIPPLE BRACE 11 864010 1 NIPPLE CLAMP HOLDER 12 8640120 1 SOLENOID PLATE 1 8640110 STEM ADAPTER, JG 1/8" MPT X 1/4" STEM 14 86400850 6 NOZZLE HOLDER 15 8697200 1 UPPER DECK 16 8679880 2 ELBOW, JG, 1/4 17 867610 1 CONNECTOR, JG, 1/4 TUBE X 1/8 MNPT 18 8667170 TEE, UNION, JG, 1/4 TUBE 19 8642410 2 ASSEMBLY, SOLENOID, 120V FROM *(1) - 86412480 2 ASSEMBLY, SOLENOID, 120V PRIOR TO *(1) 20 86270990 NUT, 10-2 HEX NYLOCK SS 21 86412780 2 JET, MINI PROMAX 800 22 86198440 4 CLAMP, 1/4 PLASTIC CABLE 2 861700 1 WASHER, M8 FLT SS ISO7098 24 86012550 1 JET, PROMAX, 11001 25 865090 4 SCREW, 8-2 X 0.1 PHPNHMS SS 26 86005580 1 NIPPLE, 1/4 FPT QD 27 86004570 JET BODY, MINI PROMAX BODY 28 86002480 CONNECTOR, 1/8FPT X 1/4 TUBEQC 29 74000 1 LOCK WASHER, 7-A2 DIN 6799 0 522070 1 HELICAL SPRING 1 50720 1 SPLASH GUARD BRUSH-HEAD 2 507020 1 THREADED PART 507010 1 BUTTON HEIGHT ADJUSTMENT 4 8685960 1 SPACER, ACCY NIPPLE 5 86417120 1 SOLUTION BRACKET ASSEMBLY 6 712220 6 SERRATED LOCK WASHER A6, 4-FST-AE DIN 6 NOTES * SEE SERIAL NUMBER PAGE 1
Electrical 14
Electrical REF PART NO. QTY DESCRIPTION 1 86409790 1 ROD, CORD HOLDER, PAINTED 2 864050 4 SCREW, KA50X20 TSLTD SS BLK ZNPLT 521780 1 HANDHOLD OPERATIONAL CONCEPT 4 8640090 1 POWER SUPPLY 5 8687520 1 ASSEMBLY, PCB, 120V, SERVICE 6 8624110 1 CORD SET,14/ SJTW-A X 50' YLW 7 8654810 1 GASKET, ROTARY SWITCH 8 8654560 1 BEZEL, ROTARY SWITCH 9 8649400 2 SCREW, M4-.7 X 20 FLHMS SS 10 86274570 8 SCREW, 4-40 X.25 PHPNHMS STL ZNPLT 11 86005700 2 NUT, 10-2 HEXSTRW LK STL ZNPLT 12 6682700 1 SWITCH, EASY OPERATION 1 8642570 1 PLATE SWITCH SPACER 14 862420 1 CORD ASM, 14/ X 22" YLW 15 86198440 CLAMP, 1/4 PLASTIC CABLE 16 86170 1 WASHER, M5 SS ISO709 17 86005670 1 NUT, 1/2-14 CONDUIT LK STL ZNPLT 18 86002010 1 BOOT, /8 CIRCUIT BREAKER 19 8600170 1 BREAKER, 18A 250VAC, 50VDC 20 610140 1 SPRING ELEMENT 21 6682710 1 SWITCH, EASY OPERATION THIS PART SHOULD ONLY BE REPLACED BY A CERTIFIED TECHNICIAN. SERIAL NO. FROM NOTES 15
Frame 7 1 2 5 6 4 16
Frame REF PART NO. QTY DESCRIPTION 1 864050 4 SCREW, KA50X20 TSLTD SS BLK ZNPLT 2 86400680 1 AXLE, 5/8" OD 86226050 2 WHEEL, 9.75" X 1.5" 4 86219480 2 HUBCAP, 9.75" WHEEL 5 8601070 4 WASHER, 5/8 X.64 X 1.188 SS 6 86001660 2 HUBCAP, 5/8" SHAFT 7 507090 2 FIXING AXLE SERIAL NO. FROM NOTES 17
Recovery 7 2 6 8 1 12 9 5 10 11 4 18
Recovery REF PART NO. QTY DESCRIPTION 1 8640410 2 GASKET, DOME,.25" THICK 2 864050 7 SCREW, KA50X20 TSLTD SS BLK ZNPLT 86402850 1 GASKET, LID, 27.75" 4 86402740 1 ARMADA RECOVERY TANK, TRIMMED 5 86402570 1 RECOVERY DRAIN HOSE, 12" LG 6 8697190 2 DOME, CLEAR, RECOVERY 7 8697140 1 LID, DOME, RECOVERY 8 8627890 1 SPACER, 1/2"ODX.219IDX1/2"NYLO 9 8627540 2 SCREW, 10-2 X.5 SCHCS SS 10 8621850 1 HANDLE, RECOVERY TANK 11 86177050 1 CLAMP, HOSE #20 12 860060 1 FLOAT SHUT-OFF SERIAL NO. FROM NOTES 19
Solution 14 29 9 6 17 28 14 18 22 16 16 15 16 9 21 1 1 20 25 26 27 2 7 5 9 19 2 8 4.05 10 LEAVE.05 GAP WHEN TIGHTENING 24 11 12 20
Solution REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES 1 8641280 1 SCREW, 8-2 X 2.25 PHPNHMS SS 2 86424140 1 PUMP ASSEMBLY FROM *(1) - 86405260 1 PUMP ASSEMBLY PRIOR TO *(1) 26451910 1 HOSE COUPLING ENTRY UNIVERSAL 4 86270850 1 NUT, 8-2 HEX NYLOCK SS 5 5072850 1 BEARING - BRUSH HEAD 6 864090 1 HOSE, /8" OD, 17" LENGTH 7 864080 1 HOSE, /8" OD, 27" LENGTH 8 86412820 1 WASHER,.18 X.60 FLT SS 9 864050 27 SCREW, KA50X20 TSLTD SS BLK ZNPLT 10 8640040 1 HOSE, 9/16"ID X /4"OD, 10.75" L 11 5515250 1 SEAL D4 12 6100040 1 HEXAGON NUT G 1/2 1 8697100 1 TANK, SOLUTION BASE 14 8667640 2 ELBOW, UNION, JG, /8 TUBE 15 866710 1 ELBOW, JG, /8 STEM X 1/4 TUBE 16 8667120 ELBOW, JG, /8 STEM X /8 TUBE 17 86417260 1 FIELD KIT, SOLUTION TANK LID ASSY 18 8641510 1 ASSEMBLY, SUCTION TUBE 19 8694080 1 WASHER,.500 X 1 X.188 NPRN 20 86264940 2 CABLE TIE, 11.8" UL/CSA 21 86198440 1 CLAMP, 1/4 PLASTIC CABLE 22 86409460 1 STRAINER, ASSEMBLY 2 6465010 1 CONNECTION /4 24 695160 1 ANGLE BUSHING G1-2 25 861160 - CAP, STRAINER SHORT 26 86005870 - O-RING SEAL FILTER SEAL RON-VIK 27 861580 - SCREEN, 60 MESH STRAINER SHORT 28 86405250 1 GASKET,.25 X.6 X 101 29 8660270 1 GASKET,.188 X.1 X 22.8 PART OF 86409460 PART OF 86409460 PART OF 86409460 PART OF 86417260 PART OF 86417260 WHEN INSTALLING 6465010 CONNECTION /4, DISCARD WASHER GASKET AND REPLACE WITH 8694080 WASHER GASKET. WHEN REMOVING SOLUTION TANK LID, DO NOT REUSE 86405250 GASKET. * SEE SERIAL NUMBER PAGE 21
Steering 11 1 7 2 6 9 5 4 10 8 22
Steering REF PART NO. QTY DESCRIPTION 1 86404710 1 LOWER STEERING PILLAR 2 864040 1 UPPER STEERING PILLAR 8640520 1 SWITCH, ROCKER, MARQUARDT 1661.0101 4 861700 1 WASHER, M8 FLT SS ISO7098 5 740140 1 LOCKING RING, 8 x0,8-fst-phr DIN 471 6 6211790 1 STAR GRIP 7 529810 1 PRESSURE SPRING 8 507180 1 BOLT STEERING PILLAR 9 4070040 1 BEARING SET 10 66484160 1 LOCKNUT BLACK M20 11 6625420 1 SWITCH, PUMP SERIAL NO. FROM NOTES 2
Tower 1 6 18 16 9 10 17 12 7 1 5 14 4 8 2 11 15 TO VACUUM SHOE 24
Tower REF PART NO. QTY DESCRIPTION 1 86404440 1 GROMMET, 5/16 ID X 1/8 GROOVE 2 864050 17 SCREW, KA50X20 TSLTD SS BLK ZNPLT 8640060 1 HOSE ASM, 1.5" X 16" LENGTH 4 8699970 2 GASKET, PUMP, W/ ADHESIVE 5 8698260 1 COVER, PUMP, SOLUTION 6 8697770 1 SEAL, RECOVERY LIP 7 8697760 1 TUBE, RECOVERY 8 8697120 1 TOWER, SOLUTION 9 8649400 2 SCREW, M4-.7 X 20 FLHMS SS 10 86279080 2 WASHER, M4 FLT STL DIN125A ZNPLT 11 86177050 1 CLAMP, HOSE #20 12 8617260 2 NUT, M4X.7 LK ISO7040 SS 1 700860 8 SCREW, 5 X 0-10.9-R2R (K-In6Rd) 14 5050590 1 COVER METERING, FRESH WATER 15 507490 2 HOSE HANGER 16 5072890 4 HALF SHELL BEARING OPERATING UNIT 17 8641200 1 SEAL, VAC TUBE 18 86426840 1 SCREW, KA40X20 T20 SS SERIAL NO. FROM NOTES 25
Vacuum 4 5 11 12 1 7 9 6 10 2 8 26
Vacuum REF PART NO. QTY DESCRIPTION 1 86414120 1 ASSEMBLY, VACUUM 120V 2 8640510 1 HOSE, 2" ID X 14" LENGTH 8640500 1 HOSE, 2" ID X 11" LENGTH 4 8640480 1 SCREW, M6X1.00X90 HHCS DIN 91 ZNPLT 5 8640470 4 SCREW, M6 X 1.00 X 25 HHCS DIN 9 ZNPLT 6 864050 6 SCREW, KA50X20 TSLTD SS BLK ZNPLT 7 8697770 1 SEAL, RECOVERY LIP 8 869770 1 VAC HOUSING, LOWER 9 8600280 2 CLAMP, 2.25" WORM GEAR 10 8660270 1 GASKET,.188 X.1 X 22.8 11 861710 5 WASHER, M6 SPL SS DIN127B 12 8601850 5 WASHER, M6 FNDR SS ISO709 SERIAL NO. FROM NOTES 27
Vacuum Shoe 1 9 5 4 7 8 6 6 2 28
Vacuum Shoe REF PART NO. QTY DESCRIPTION 1 869720 1 LINKAGE, VACUUM SHOE 2 86275080 2 SCREW, 10-2 X.75 SCHCS SS 8697210 1 COVER, VACUUM SHOE 4 86270990 2 NUT, 10-2 HEX NYLOCK SS 5 8671770 1 O-RING, /16 DIA X 9.5 DIA FOAM 6 86170 8 WASHER, M5 SS ISO709 7 8640850 2 CLIP, DEBRIS TRAY SPRING 8 86412470 1 ASSEMBLY, VACUUM SHOE, BRC 40/22 9 86417270 1 VAC SHOE BRACKET FIELD REPAIR KIT SERIAL NO. FROM NOTES 29
Flow Diagram (8667120) () (864080 BLACK) STRAINER PUMP (8667640) (864090 YELLOW) (8679880) (2) (8640640) (86005580) (8667640) SOLUTION PLATE FLOW DIRECTION (864060) (864080 BLACK) (866710) (8640160 BLACK) (8667170) () (8640180 YELLOW) (8640190 BLUE) (867610) (8640170 GREEN) SOLENOID (2) (8640110) () (8640150 RED) (8640200 GREY) (8640200 GREY) (86002480) () (86004570) () (86012550) (86412780) (2) 0
Notes 1
Wiring 1 ROTARY PWR 2 4 1 2
Wiring 1 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES 1 86424120 1 HARNESS, MAIN *(1) 2 86267400 1 WIRE, 22" GRN/18 76011 X 76011 86405680 1 HARNESS, MOTOR *(1) 4 86267090 1 WIRE, 11" GRN/18 76008 X 76014 *(1) IF REPLACING IN SERIAL NUMBER PRIOR TO SERIAL NUMBER *(1) ALSO ORDER: 8.641-70.0, 2X 8.642-41.0, & 8.642-414.0 * SEE SERIAL NUMBER PAGE
Wiring 2 2 1 4
Wiring 2 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES 1 8641700 1 HARNESS, DECK *(1) 2 86405190 1 HARNESS, THERMISTER, 12" IF REPLACING IN SERIAL NUMBER PRIOR TO SERIAL NUMBER *(1) ALSO ORDER: 8.642-412.0, 2X 8.642-41.0, & 8.642-414.0 * SEE SERIAL NUMBER PAGE 5
Wiring 6
Wiring REF A0 A1 A10 M2 M4 M6 Y4 Y5 S2 S S4 S5 T1 H1 H2 H H4 H5 U1 F1 DESCRIPTION CPU MODULE TCU POWER SUPPLY BRUSH MOTOR VACUUM MOTOR PUMP MOTOR SOLENOID SOLENOID ROTARY SWITCH FWR/REV SWITCH WATER SWITCH TRIGGER TEMP MONITOR LED GN POWER LED GN/RT VAC LED GN/RT BRUSH LED GN/RT WATER LED BL ECO MAINS CONNECTION, 120V / 60HZ/15A IN-LINE FUSE 7
Serial Number REF. NO. 1 1008006000110 2 RESERVED MODEL: SERIAL # 8
9