OEM Equipment MN800002EN Effective March 2016 Supersedes June 2015 Sectionalizing switch installation instructions OOPER POWER SERIES
DISLIMER OF WRRNTIES ND LIMITTION OF LIILITY The information, recommendations, descriptions and safety notations in this document are based on Eaton orporation s ( Eaton ) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser. THERE RE NO UNDERSTNDINGS, GREEMENTS, WRRNTIES, EXPRESSED OR IMPLIED, INLUDING WRRNTIES OF FITNESS FOR PRTIULR PURPOSE OR MERHNTILITY, OTHER THN THOSE SPEIFILLY SET OUT IN NY EXISTING ONTRT ETWEEN THE PRTIES. NY SUH ONTRT STTES THE ENTIRE OLIGTION OF ETON. THE ONTENTS OF THIS DOUMENT SHLL NOT EOME PRT OF OR MODIFY NY ONTRT ETWEEN THE PRTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein. The information contained in this manual is subject to change without notice. ii SETIONLIZING SWITH INSTLLTION INSTRUTIONS MN800002EN March 2016
ontents SFETY INFORMTION Safety information...iv PRODUT INFORMTION Introduction...1 cceptance and initial inspection...1 Handling and storage...1 Standards...1 ELETRIL RTINGS Ratings and characteristics table per IEEE Std 37.71-2001 standard...2 Ratings and characteristics table per IE 60265-1....2 Dimensional information....2 INSTLLTION PROEDURE olt-in assembly...4 Ring-Mount assembly...5 onnect internal leads...6 REOMMENDED LERNES Mechanical.....5 Dielectric (under-oil)...5 WIRING SHEMTIS Wiring schematics...6 LED TRINING Lead training....7 OPERTION Operation...8 SETIONLIZING SWITH INSTLLTION INSTRUTIONs MN800002EN March 2016 iii
! SFETY FOR LIFE Safety for life! SFETY FOR LIFE Eaton meets or exceeds all applicable industry standards relating to product safety in its ooper Power series products. We actively promote safe practices in the use and maintenance of our products through our service literature, instructional training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, and service. We strongly urge that you always follow all locally approved safety procedures and safety instructions when working around high voltage lines and equipment, and support our Safety For Life mission. Safety information The instructions in this manual are not intended as a substitute for proper training or adequate experience in the safe operation of the equipment described. Only competent technicians who are familiar with this equipment should install, operate, and service it. competent technician has these qualifications: Is thoroughly familiar with these instructions. Is trained in industry-accepted high and low-voltage safe operating practices and procedures. Is trained and authorized to energize, de-energize, clear, and ground power distribution equipment. Is trained in the care and use of protective equipment such as arc flash clothing, safety glasses, face shield, hard hat, rubber gloves, clampstick, hotstick, etc. Following is important safety information. For safe installation and operation of this equipment, be sure to read and understand all cautions and warnings. Hazard Statement Definitions This manual may contain four types of hazard statements: DNGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WRNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. UTION Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. UTION Indicates a potentially hazardous situation which, if not avoided, could result in equipment damage only. Safety instructions Following are general caution and warning statements that apply to this equipment. dditional statements, related to specific tasks and procedures, are located throughout the manual. DNGER Hazardous voltage. ontact with hazardous voltage will cause death or severe personal injury. Follow all locally approved safety procedures when working around highand low-voltage lines and equipment. G103.3 WRNING efore installing, operating, maintaining, or testing this equipment, carefully read and understand the contents of this manual. Improper operation, handling or maintenance can result in death, severe personal injury, and equipment damage. G101.0 WRNING This equipment is not intended to protect human life. Follow all locally approved procedures and safety practices when installing or operating this equipment. Failure to comply can result in death, severe personal injury and equipment damage. G102.1 WRNING Power distribution and transmission equipment must be properly selected for the intended application. It must be installed and serviced by competent personnel who have been trained and understand proper safety procedures. These instructions are written for such personnel and are not a substitute for adequate training and experience in safety procedures. Failure to properly select, install or maintain power distribution and transmission equipment can result in death, severe personal injury, and equipment damage. G122.3 iv SETIONLIZING SWITH INSTLLTION INSTRUTIONS MN800002EN March 2016
Product information Introduction Eaton's ooper Power series four-position sectionalizing loadbreak switch is designed for use in transformer oil, Envirotemp FR3 fluid, or an approved equivalent-filled pad-mounted transformers or distribution switchgear. The switches meet the full requirements of the latest revision of both IEEE and IE standards. Sectionalizing switches can be used on single- and threephase grounded wye or delta systems. They are used in underground residential applications with loop feed, and in three-phase commercial industrial installations where the ability to use an alternative source of power is necessary. They can also be used to switch on and off a primary cable tap on a transformer. The under-oil switch can be installed near the transformer core/coil assembly, thus minimizing cable capacitance. With cable capacitance minimized and all three phases switched simultaneously, the like li hood of ferroresonance is greatly reduced. ll switches are hotstick operable (with recommended leverage base) and available in several different blade configurations (Refer to Table 8). Sectionalizing loadbreak switches rotate 360 in either direction for alternate source selection. n externally installed limiting plate prevents ro ta tion to positions other than the one desired. spring-loaded activating mechanism ensures quick loadbreak action and positive contact engagement through all positions. The Make-efore-reak (M) switches provide uninterrupted power during switching. cceptance and initial inspection Each sectionalizing switch is inspected and tested at the factory. It is in good condition when accepted by the carrier for shipment. Upon receipt of a sectionalizing switch, inspect it thoroughly for damage and loss of parts incurred during shipment. If damage or loss is discovered, file a claim with the carrier immediately. Handling and storage If the sectionalizing switch is to be stored for an appreciable time before installation, provide a clean, dry storage area. Quality standards ISO 9001 ertified Quality Management System TNK WLL OPERTING HNDLE SWITH Read this manual first Read and understand the contents of this manual and follow all locally approved procedures and safety practices before installing or operating this equipment. dditional information These instructions cannot cover all details or variations in the equipment, procedures, or process described nor provide directions for meeting every possible contingency during installation, operation, or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for the user s purpose, please contact your Eaton representative. Figure 1. Line illustration of sectionalizing switch with Ring-Mount System. SETIONLIZING SWITH INSTLLTION INSTRUTIONS MN800002EN March 2016 1
Electrical ratings Table 1. Ratings and haracteristics per IEEE Std 37.71-2001 standard Units 12.5 k Rated Switches To IEEE Std 37.71-2001 standard Rated Voltage Maximum rating phase-to-phase kv 15.5 27.8 38 Maximum rating phase-to-ground kv 9 17.2 21.9 Power Frequency Hz 60 60 60 urrent Rating (ontinuous) 630 300 200 Loadbreak apability @ 0.75 Power Factor Factor 630 300 200 First peak min. kv 4 7.6 13 Time-to-peak max. µs 180 290 424 Magnetizing 22 10.5 7 able harging 10 25 40 Fault Withstand urrent (Momentary) 10 cycle symmetric rms k 12.5 12.5 12.5 10 cycle asymmetric rms k 18.6 18.6 18.6 10 cycle peak k 32.5 32.5 32.5 Fault Withstand (Short-time) 1s rms k 12.5 12.5 12.5 2s rms k 12.5 12.5 12.5 Fault lose and Latch 10 cycle symmetric rms k 12.5 12.5 12.5 10 cycle asymmetric rms k 18.6 18.6 18.6 10 cycle peak k 32.5 32.5 32.5 Impulse Withstand Voltage (1.2/50µs) To ground and between phases kv 95 125 150 cross open contacts kv 95 125 150 Power Frequency (1 minute) To ground and between phases kv 35 60 70 cross open contacts kv 35 60 70 D Withstand (15 minutes) To ground and between phases kv 53 78 103 cross open contacts kv 53 78 103 orona (Extinction) kv 26 26 26 Temperature Maximum at 630 75 75 75 Temp. Rise bove mbient ir at 630 (Max.) K 35 35 35 Mechanical Life (Minimum Operations): 5,000 5,000 5,000 Table 3. Dimensional Information for Figures 2 and 3 (inches/mm) D E F No. of Decks/ kv Ratings Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Phases & lade Type Mount Mount Mount Mount Mount Mount Mount 1 ll 2 ll 3 3 12 k T lade 12 & 16 k Selector, Straight, & V lade 8.05" 204 mm 12.14" 308 mm 16.23" 412 mm 16 k T lade Only 16.63" 422 mm 13.30" 338 mm 17.39" 442 mm 21.48" 546 mm 7.16" 182 mm 4.09" 104 4.09" 104 mm 4.09" 104 mm 7.16" 182 mm 4.09" 104 mm 4.09" 104 mm Table 2. Ratings and haracteristics per IE 60265-1 1998 Units 16 k Rated Switches To IE 60265-1 - 1998 Switch Rating kv 15 24 36 Rating Voltage Maximum rating phase-to-phase kv 15.5 24.9 38 Maximum rating phase-to-earth kv 9 14.4 21.9 Power Frequency Hz 50/60 50/60 50/60 urrent Rating (ontinuous) 630 400 200 Mainly ctive Load reaking urrent 630 400 200 First peak min. kv 25.7 41 65.1 Time-to-peak max. µs 72 88 108 losed Loop reaking urrent 630 400 200 No-Load Transformer reaking urrent 6.3 4 2 Line harging urrent 1 1.5 2 able harging urrent 10 17 25 Earth Fault Switching urrent 1 10 8 able and Line harging Under Earth Fault 17.5 17 26 Short-time Withstand urrent 1s rms k 20 20 20 2s rms k 16 16 16 3s rms k 13 13 13 Short-circuit Making urrent 12 cycle symmetric rms (min.) k 16 16 16 12 cycle asymmetric rms (min.) k 24.8 24.8 24.8 12 cycle max. peak (min.) k 41.6 41.6 41.6 Impulse Withstand Voltage (1.2/50µs) To earth and between phases kv 170 170 170 cross open contacts (isolating distance) kv 195 195 195 Power Frequency (1 minute) To earth and between phases kv 70 70 70 cross open contacts kv 80 80 80 (isolating distance) orona (Extinction) kv 26 26 26 Temperature Maximum at 630 90 90 90 Temp. Rise bove mbient ir at 630 (Max.) K 50 50 50 Mechanical Life (Minimum Operations): 5,000 5,000 5,000 7.16" 182 mm 7.56" 192 mm 12.41" 315 mm 12.41" 315 mm 12.41" 315 mm 0.75" 19 mm 0.75" 19 mm 0.75" 19 mm 0.75" 19 mm 6.00" 152 mm 6.00" 152 mm 6.00" 152 mm 8.46" 215 mm 12.46" 316 mm 16.46" 418 mm 16.86" 428 mm Vertical Mount 13.71" 348 mm 17.71" 450 mm 21.71" 551 mm 2 SETIONLIZING SWITH INSTLLTION INSTRUTIONS MN800002EN March 2016
Dimensional information.89" (23 mm) D Ø.44" (11 mm) MTG. HOLES TNK WLL 5.15" (131 mm) TYP 8.32" (211 mm) 8.35" (212 mm) 4.38" (111 mm) F TNK SELING GLND FURNISHED WITH SWITH SEE NOTES 2 and 3 R RRIER Ø.39" HOLE (10 mm) LL LINE ONNETIONS Figure 2. Line illustration with dimensions of sectionalizing switch with olt-in System. E 5.40" (137 mm) 2.75" (70 mm) Notes: 1. Dimensions given in Figure 2 and Table 3 are for reference only. 2. Handle can be used on 14 gauge.075 inch (1.9 mm) to.25 inch (6.4 mm) thick frontplate. 14 gauge shown. 3. Optional padlock handle is available. See catalog section 800005EN, Table 6 and Figure 6. 4. See catalog section 800005EN for switch types, number of phases, and catalog numbers..89" (23 mm) D E TNK WLL 8.32" (211 mm) 8.35" (212 mm) 4.38" (111 mm) 5.15" (131 mm) TYP SEE NOTES 2 and 3 R RRIER! F NUT & LOKING NUT RETINER FURNISHED WITH SWITH 5.40" (137 mm) Ø.39" HOLE (10 mm) LL LINE ONNETIONS 2.75" (70 mm) Figure 3. Line illustration with dimensions of sectionalizing switch with Ring-Mount System. Notes: 1. Dimensions given in Figure 3 and Table 3 are for reference only. 2. Handle can be used on 14 gauge.075 inch (1.9 mm) to.25 inch (6.4 mm) thick frontplate. 14 gauge shown. 3. Optional padlock handle is available. See catalog section 800005EN, Table 6 and Figure 6. 4. See catalog section 800005EN for switch types, number of phases, and catalog numbers. SETIONLIZING SWITH INSTLLTION INSTRUTIONS MN800002EN March 2016 3
Installation procedure ll parts should be inspected for damage before using. If there is evidence of physical damage, the unit should not be installed unless approved by your Eaton representative. UTION The areas around the mechanisms and contacts do not contain user adjustable parts and should not be altered during installation. olt-in assembly Note: The tank wall should have a 1.325 (34 mm) diameter hole with an anti-rotation key, (refer to Figure 8). Switch should be located to ensure recommended clearances in Figure 6 are maintained. 1. Switch should be mounted to four (4) couplings on the inside of the tank wall (refer to Figure 6 for coupling pattern) using 3/8" x.75" (10M x 19 mm, if metric couplings are being used) long bolts with lock washers, (not supplied). 2. Install the gasket over the switch shaft sealing gland and insert the switch assembly through the tank hole. Position the switch with the open sides of the switch block facing down and to a side. 3. lign the switch mounting plate holes with welded bosses and install the 3/8" x.75" (10M x 19 mm) long bolts with lock washers. Tighten bolts to the recommended torque, (refer to Table 4). 4. Install Plastic Mounting Nut over the externally protruding threaded sealing gland and tighten plastic mounting nut (refer to Table 5). (Sealing is accomplished with O-rings on the operating shaft and gasketed sealing gland secured on the outside of the tank with locking nut). 5. (Optional) install spring (small end toward end of shaft) and limit plate over the shaft. 6. Install handle onto the switch shaft with the stainless steel hex socket cap screw and lock washer supplied and tighten to recommended torque in Table 4. Table 4. Recommended Torque (OLT-IN) Part Torque Level Mounting olts 60-100 in-lbs (7-11 Nm) [3/8" Dia.(10 mm)] Plastic Mounting Nut 60-120 in-lbs (7-14 Nm) Switch Handle olt 40-60 in-lbs (5-7 Nm) LIMIT PLTE LOKWSHER TNK WLL TNK SELING GLND ND GSKET HEX SOKET P SREW HNDLE SPRING PLSTI MOUNTING NUT 4 WELD PINS SEE FIGURE 10 (NOT FURNISHED) 4 WELD OUPLINGS SEE FIGURE 10 (NOT FURNISHED) SWITH ODY (4 SPRING SHOWN) Figure 4. Four-Position olt-mount loadbreak switch (top/side view). UTION olt-in ssembly switches are dependent on proper location and use of couplings welded to the inside of tank. reliable system of fixturing and gauging is essential to successful mounting of switch. 4 SETIONLIZING SWITH INSTLLTION INSTRUTIONS MN800002EN March 2016
Ring-mount assembly (LS4R--- and LS4E---) Note: The tank wall should have a 1.325" (34 mm) diameter hole with an anti-rotation key (refer to Figure 8). Switch should be located to ensure recommended clearances in Figure 6 are maintained. Note: Recommended socket for securing the locking nut is a 6 point, 1 3 /4" socket with a minimum socket depth of 1 1 /2" (38 mm). 1. Install the gasket over the threaded switch boss (with integral sealing gland) and insert through the tank hole. (Note: make sure gasket s sealing surface is clean and the gasket properly seated.) 2. Position the switch with the open sides of the switch block on the bottom and on the side. 3. ssemble and tighten furnished locking hex nut to the recommended torque in Table 7. 4. (Optional) install spring (small end out) and index (limit) plate over the shaft. 5. Install handle onto the switch shaft with the stainless steel hex socket cap screw and lock washer supplied and tighten to recommended torque in Table 5. Table 5. Recommended Torque (Ring-Mount) Part Torque Level Locking Nut 40-60 ft-lbs (54-82 Nm) Switch Handle Screw 40-60 in-lbs (5-7 Nm) LIMIT PLTE LOKWSHER TNK WLL HEX SOKET P SREW HNDLE SPRING HEX NUT 4 WELD PINS SEE FIGURE 10 (NOT FURNISHED) TNK SELING GLND ND GSKET MOUNTING RING SWITH ODY (2 SPRING SHOWN) onnect internal leads 1. onnect internal leads to the switch contacts with 3/8" or (10 mm) hardware, (not supplied). (Max. cable connections 500 MM or 240 mm 2 ). Use torque values recommended by fastener manufacturers. pply torque to the fasteners, not to the switch terminals. See Table 6 for recommended wiring schematics. WRNING ll leads, connections and contact blades must remain under oil. Failure to do so could cause arcing which may result in component failure, property damage or possible severe personal injury. Recommended clearances Mechanical External handle must be clear of obstruction. learances are also required for hook-stick operation. Dielectric (under-oil) It is not recommended that other components be located above the switch, since clouds of gas rise during switch operation. If such an arrangement cannot be avoided, the components should, at a minimum, be located outside the arc clearance zone and have an insulated barrier between them and the switch. This barrier will deflect any gas bubbles generated by the switch operation. The outline drawing shown in Figure 6 describes the switch and its application to oil-filled apparatus. This information should be used only by trained personnel familiar with the design requirements for oil-filled apparatus. This information is not intended as a substitute for adequate training and experience in such design. Should clarification or further information be required for the user s purposes, contact your Eaton representative. ll energized parts of the switch must be under oil and spaced away from other energized parts or ground with sufficient distance to withstand all operating and test voltages. In order for proper switch operation to occur, an arc clearance zone is required around the switch. This zone should be under oil and free of all foreign materials. See Figure 6. WRNING Recommended (minimum) under-oil clearances must be followed to avoid internal arcing which could result in component failure, property damage or possible severe personal injury. Figure 5. Four-Position Ring-Mount loadbreak switch (top/side view). SETIONLIZING SWITH INSTLLTION INSTRUTIONS MN800002EN March 2016 5
Table 6. Wiring Schematics SWITH TYPE TYPIL DEL STENIL LYOUT VIEW OF ONTTS FROM FRONT (HNDLE) END OF SWITH POSITION 1 FRONT SHEMTI S SHIPPED ND S SHOWN T LEFT POSITION 2 POSITION 3 POSITION 4 SHEMTI SHEMTI SHEMTI SWITH HNDLE SWITH HNDLE SWITH HNDLE ROTTED ROTTED ROTTED 90 LOKWISE 90 LOKWISE 90 LOKWISE FROM POSITION 1 FROM POSITION 2 FROM POSITION 3 STRIGHT LDE LOSE OPEN OPEN LOSE (OIL) LOSE OPEN LOSE OPEN SELETOR LDE ON-OFF LOSE OPEN OPEN OPEN (OIL) LOSE OPEN OPEN OPEN SELETOR LDE 1 LDE SIDE LINE TO OPEN LINE TO OPEN (OIL) - - OPEN OPEN SELETOR LDE 1 LDE ENTER LINE TO OPEN OPEN LINE TO (OIL) - OPEN - OPEN V-LDE REK EFORE MKE LINES & TO LINE ONLY LINE ONLY TO TO OPEN (LL) V-LDE MKE EFORE REK LINES & TO LINE ONLY LINE ONLY TO TO (OIL) - - OPEN - OPEN (LL) (OIL) - - OPEN - T-LDE REK EFORE MKE LINES & TO (OIL) LINE ONLY LINE ONLY TO TO LINES TO OPEN - - - - T-LDE MKE EFORE REK LINES & TO (OIL) LINE ONLY LINE ONLY TO TO LINES TO OPEN - - - - Note: NOTE: 1. Switch center 1. SWITH is pivot ENTER point. lack IS PIVOT segments POINT. of LK blade rotate. SEGMENTS OF 2. LDE Other ROTTE. position sequences available - consult factory for details. White outlined WHITE segments OUTLINED are stationary. SEGMENTS RE STTIONRY. 6 2. OTHER POSITION SEQUENES VILLE ONSULT FTORY FOR DETILS. SETIONLIZING SWITH INSTLLTION INSTRUTIONS MN800002EN March 2016
3.50" (89 mm) MINIMUM 1.75" (45 mm) MINIMUM R LERNE ZONE Figure 6. rc clearance zone. R LERNE ZONE 7.0" (178 mm) RDIUS LL ROUND (FRONT VIEW) LINES & WELD PINS (4) (FOR POSITIONING LIMIT PLTE) Lead training UTION This illustrated decal in Figure 7 is typical of some V-blade switches only. See Table 6 for other switch layouts and schematics. LINE ONLY OPEN LINE ONLY Figure 7. View of tank front with optional limit plate positioned over pin. Note: With limit plate positioned securely as shown, switch can be operated only counterclockwise to line only position and no further. antilever Strength of ssembly: Sufficient to support one 500 MM or 240 mm 2 u lead per contact. Switch contacts are pre-gauged at factory and will have some rotation in same plane as switch blade. Leads attached to switch contacts must not restrict this rotation. The nuts holding the contacts should not be tightened. Leads can be bolted to rear of contact and care should be taken to minimize mechanical stress on the contacts. Standard dielectric dimensions for lead separation should be followed. Tight lead training may cause excess cantilever force and difficulty in switch operation. SETIONLIZING SWITH INSTLLTION INSTRUTIONS MN800002EN March 2016 7
1.320" +0.030-0.000 (33.5 mm +0.8 ) - 0.0 DI. HOLE 2.750" (70 mm).140" (4 mm) RDIUS 2.187" (56 mm) TYPIL UTION Enclosed decal (P/N 1109699) should be displayed at or near operating handle of switch as a warning to service personnel. Failure to do so will constitute a waiver of all warranty and indemnity obligations which may be attributable to Eaton's ooper Power Systems Division. WRNING Enclosed Warning decal (P/N 113959602) must be displayed at or near operating handle of switch as a warning to service personnel. Failure to do so will constitute a waiver of all warranty and indemnity obligations which may be attributable to Eaton's ooper Power Systems Division. WRNING The misapplication of the switch constitutes a potential hazard to life and property. ccordingly, the user must exercise due care in utilizing these instructions to assure that the switch is properly applied. 1.5" (38.1 mm) TYPIL 1.375" (35 mm) TYPIL.662" (17 mm) 1.5" (38.1 mm) TYPIL 4.375" (111 mm) ON OUTSIDE WLL:.315" DIMETER x.630" LONG (8 mm) (16 mm) ON INSIDE WLL: WELD PIN OUPLING WITH INTERNL TPPED THRED 3 /8 16 x.75 LONG OR 10M x 19 mm LONG Operation The operating torque is less than 35 ft-ibs (47 Nm). During transformer assembly, it is recommended to operate the switch one complete cycle (in each direction), after fluid fill. Sectionalizing loadbreak switches rotate 360 in either direction for alternate source selection. n externallyinstalled index plate prevents rotation to positions other than the one desired. The switch cannot be switched more than one position without resetting the index plate. spring-loaded activating mechanism ensures quick loadbreak action and positive contact engagement trough all positions. Switching can be accomplished in less than one cycle, and should be performed with a hotstick. Using a clampstick leverage tool (P/N S125UFLTOOL) with an Eaton's ooper Power series Fit-On head clampstick provides operators with increased level of mechanical advantage when performing switching operations. When switching (with hotstick) from one position to the next, (for example: in Figure 7 line & to position line only ), the limit plate should be located on the pin between the origin and the destination. Turn hotstick handle, in a rapid motion, until switch has fully indexed into the next position. If for any reason, the switching operation cannot be completed with a single motion, it is acceptable to relax, regrip the hotstick and complete the operation by moving the switch handle in the same direction as the original effort. Note: Do not reverse the direction of the switching operation before completing the rotation to the next position. Reversing direction prior to completing the rotation to the next position could jam the mechanism, making the switch inoperable. If the handle stops (jams) in a position between the designated (marked) positions, stop switching operation and consult the factory prior to reattempting operation of the switch. Figure 8. Hole and coupling placement detail (required for olt-in design). Notes: Hole and coupling placement detail. ouplings not included with switch. Pre-Welded coupling plates available. Order P/N 203742402M. ll couplings and pins to be welded flat within an angularity tolerance of ± one half degree. Weld pins should not be used with optional pad-lockable handle. 8 SETIONLIZING SWITH INSTLLTION INSTRUTIONS MN800002EN March 2016
DIMETER 2.00" (51 mm)* 1.320" +0.030-0.000 (33.5 mm - +0.8 0.0 ) DI. HOLE 3.00" (76 mm) TYPIL 1.50" (38 mm) TYPIL DIMETER 6.25" (159 mm)** RDIUS.140" (4 mm) 3.00" (76 mm) TYPIL 1.50" (38 mm) TYPIL.662" (17 mm) ON EXTERIOR WLL:.312" DIMETER X 625" LONG (8 mm) (16 mm) (4) WELD PINS Figure 9. Hole and weld pin placement detail (Ring- Mount design only). Notes: Pre-fabricated conversion plates available. Order P/N 203742404M. Weld pins should not be used with optional pad-lockable handle. * Exterior mounting surface must be flat within.010" (0.25 mm) over entire area. ** Interior mounting surface must be clear of obstructions. Hazardous voltage. WRNING Do not operate loadbreak equipment if a fault condition is suspected. Doing so can cause an explosion or fire. Use a hotstick to operate transformer loadbreak equipment. fter operating transformer loadbreak equipment, check that voltages at transformer terminals are the expected values. hecking voltages verifies that loadbreak equipment operated properly and the electrical circuit conditions are as expected. efore servicing transformer secondary connected equipment, verify that all transformer secondary terminals have zero voltage and ground the transformer secondary terminals following industry accepted safe grounding practices. Grounding secondary terminals protects against situations such as a standby generator energizing transformer from the secondary circuit. Follow industry accepted safety practices. Utilize protective clothing and equipment when working with loadbreak equipment. These recommendations are in addition to any utility, end user, federal, state, local, or municipal regulations which may apply. Failure to follow this warning could result in component failure, property damage, severe injury, or death. WRNING Transformers use conventional transformer oil or Envirotemp FR3 fluid for an insulating liquid. When the insulating liquid temperature is less than -20 (-4 F) for conventional transformer oil or less than -10 (14 F) for Envirotemp FR3 fluid, the increase in fluid viscosity may reduce make and break capabilities of loadbreak devices. elow these temperatures, under-oil loadbreak accessories should not be used to make or break a load. Instead, de-energize transformer from a remote upstream source before operating under-oil loadbreak devices. Failure to follow this warning could result in equipment damage, severe injury, or death. SETIONLIZING SWITH INSTLLTION INSTRUTIONS MN800002EN March 2016 9
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! SFETY FOR LIFE Eaton 1000 Eaton oulevard leveland, OH 44122 United States Eaton.com Eaton's ooper Power Systems Division 2300 adger Drive Waukesha, WI 53188 United States Eaton.com/cooperpowerseries 2016 Eaton ll Rights Reserved Printed in US Publication No. MN800002EN Rev 01 (Supersedes MN800002EN Rev 00) Eaton is a registered trademark. ll trademarks are property of their respective owners. For Eaton's ooper Power series product information call 1-877-277-4636 or visit: www.eaton.com/cooperpowerseries.