RCT Troubleshooting Guide

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Transcription:

RCT Troubleshooting Guide

Welcome to the ElDorado National RCT Training Course In this manual, you will find the following information: How to troubleshoot the RCT Power Center. Who to contact when you need help. How to get more information for your units. Introduction The RCT Power Center is a product designed by RCTronics and additional documentation can be downloaded at www.rctronics.com or by calling 574-64-3857. We will refer to the RCTronics model numbers through this instruction guide.

Section : RCT-786 Power Center Dipswitch Settings 3

Factory Standard Settings. Your settings may vary from these standards depending on options supplied on the vehicle. Dipswitch Number On Off Function / Notes A These are required to be opposite. Must have a ground on Terminal. These settings are for Electric Entry Doors. Reverse for Manual Doors. A 3 4 These are required to be opposite. Must have a ground on Terminal. These settings are for Electric Entry Doors. Reverse for Manual Doors. B These will be on if you have floor heater B 3 4 These will be on if you have floor heaters C ADA does not require lift switch to be enabled to lock the vehicle in transmission park. If this is enabled, drivers cannot leave the lift switch on all the time. This is a backup for locking the vehicle in transmission park anytime the park break is set. D If this is in the off position, you can open your entry door while in drive (example: driving at 65 mph) 3 If this is in the on position, it will interlock the rear door. If this is in the on position, the interior dome lights will not work with the entry door open. E If this is in the on position, the output on terminal 8 will not alternate. "FLASHER" F 3 Pull cord will buzz only when the cord is pulled. Reversing dipswitches will make it buzz all the time until the entry door open. F 4 Pull cord will buzz only when the cord is pulled. Reversing dipswitches will make it buzz all the time until the lift door open. SW PO S This should always be in the Pos position for 403/404 lifts even if you have an Intermotive Interlock Module. SW NO Connects terminal 0 to terminal when Lift Door is open. Will also activate with Dipswitch C. SW3 NO Connects terminal 47 to terminal 48 when a ground is applied to terminal 46. 4

Section : RCT-786 Power Center LED Troubleshooting. Red LED = Fuse Blown. There is only red led that is not for a fuse and it is located center top of the power center. It is for system lock mode. This prevents the interlock from being shut down by turning off the ignition key on the chassis or the master switch in the driver console. When the lift door is open or the rear door is open (if the dipswitch D is on) the board will continue to work when you turn off the ignition key or dash master switch. Yellow LED = Ground Input. These show that the input wire beside the terminal or by the relay have an active input. Green LED = Relay is good. The only time you would not get a green LED and have a good relay but if a fuse is blown. Proper order of troubleshooting will start with red led, then yellow led, then green led. 5

You can determine if the failure is in the harness or the power center by following these steps: ) Check to see if you have any red led's illuminated next to the fuses. Replace the fuse as needed. The board requires +v on terminal 3 to operate. The dash master switch must be in the on position. To test this function, jump a wire from the center metal bus bar to terminal 3. ) Check to see if the input terminal is activated. Jump ground to the input terminal you are testing. If the light illuminates and the device functions then the failure point is in the harness. Important: You can only jump ground to a terminal on the outer edge of the board. You can only jump ground to a terminal that has a yellow led beside it. Not following either of these items will result in damage to the board. 3) Check to see if the relay is good. Green led means the relay is good. To troubleshoot the output, jump a wire from the center metal bus bar to any terminal that does NOT have a yellow led beside it. If the component works then you will need to contact RCTronics to determine final failure point. Important: You can only jump power to a terminal on the outer edge of the board. Do not jump from the center bus bar to any terminal that has a yellow led beside it. Not following this note will result in damage to the board. Warning: v test probes and static electricity can damage the printed circuit card. For a best practice, you should never test any component on the board other than fuse, relay or wiring at the outer edges. If you are unsure of what to test, contact RCTronics before any testing is done. 6

Section 8: Contacts & Information ElDorado National Warranty and Service Support Staff Bernie Regnier Product Support and Warranty Manager Garry Stover National Accounts, Parts and Warranty Representative Carl Whitesell Parts and Service Representative Dale Reed Product Support Electrical Engineer Tracy Duncan Operation, Service, As Built & Parts Manuals Please call your local dealer for parts, service information and to purchase parts. Please provide the last five (5) digits of the ElDorado National serial number (located on a decal on the driver s door frame) when calling for parts and service information. This number is used by dealers and the factory to locate parts information for your particular bus. ElDorado National will provide technical support, but cannot sell parts to the public. Please call your local dealer for parts purchases. Thank you. 7

Section 9: Disclaimer Disclaimer: ElDorado National or THOR Industries is not responsible for abuse of the information provided in this manual. This information is intended for repair purposes only by qualified service technicians. The bypass or modifications to circuits from the factory wiring is prohibited without specific consent. Failure to follow this disclaimer can resort in injury to anyone around or in the vehicle and all failures should be reported to a qualified service technician. 8