ELECTRIC WIRE ROPE HOIST SPARE PARTS CATALOGUE MAIN SPARE PARTS LIST WITH ITEM CODE Identification Code (*) Example: / B- / PAGE ITEM FIGURE www.misia.com
MISIA PARANCHI WIRE ROPE AND CHAIN electric hoists Misia Paranchi srl Via dei Lavoratori 9/ - 009 Cinisello Balsamo (Milano) Italia Tel. +9 0 69898 - Fax +9 0 6769 - www.misia.com - export@misia.com
CONTENTS Planetary gearbox Hoists body 6 Rope guide 7 Coupling & intermediate shaft 8 End lifting switch 9 Overload limiter 0 Conical lifting motor Cylindrical lifting motor Hook block two rope falls - S 6 Hook block four rope falls - S 7 Monorail trolley standard headroom (Type ) 8 Monorail trolley low headroom (Type 8) 0 Bi-rail trolley (Type ) Misia special tools for hoist maintenance End-trucks - Push button boxes 6 Spare parts order form 7 WARNING! Any spare parts requirement must indicate the hoist s S/N.
XM Hoists models 08 / / 6 / External gearbox Fig. A XM Hoists models 70 / 70 / 90 / 96 / 980 / 00 / Internal gearbox Fig. A
PLANETARY GEARBOX For XM hoists models 08 / / 6 / Complete lifting gearbox for hoists models: 08 / / 6 / (its position is on the external side of the hoists body) Gearbox fast shaft Fast shaft s seal ring External gearbox Slow shaft s seal ring Oil s cork 6 Vent valve Fig. B 6 Fig. B- For XM hoists models 70 / 70 / 90 / 96 / 980 / 00 / Complete lifting gearbox for hoists models: 70 / 70 / 90 / 96 / 980 / 00 / (its position is inside the hoist s body) Internal gearbox Geared coupling Fast shaft s seal ring Slow shaft s seal ring Fig. B-
HOIST S BODY The body of the hoist is composed by: Frame Drum Fixing rope plate Limit switch control bar Control bar fixed limiters 6 Wire rope 7 8 Return sheave with bearing (only x rope falls hoists) 9 Traverse with compensation pulley REMARK For x rope falls hoist only consider spares from to 6 (Fig. C). 9 7 8 Fig. C For x rope fall hoists pls. refer also to Fig. C 6 Fig. C 6
ROPE GUIDE For XM hoists models 08 / / 6 / / 70 / 70 Complete rope guide (full set including pad and spring) Rope guide spring Fig. D For XM hoists models 90 / 96 / 980 / 00 / Complete rope guide (full set including pad and spring) 7 Rope guide spring 7 Fig. D 7
COUPLING & INTERMEDIATE SHAFT For XM hoists models 08 / / 6 / Complete set (geared coupling with intermediate shaft) Geared coupling (motor side) Intemediate connecting shaft Geared coupling (gearbox side) Fig. E For XM hoists models 70/ 70 / 90 / 96 / 980 / 00 / Complete set of geared couplings 6 Geared coupling (gearbox side) 7 Geared coupling (motor side) 6 7 Fig. E 8
END LIFTING SWITCH (over-reeving limiter) For XM hoists models 08 / / 6 / / 70/ 70 / 90 / 96 / 980 / 00 / Complete set end-lifting switch with its cradle box and cable pass-by End-lifting switch Cradle box with cable pass-by Switch fork (connected with limit switch control bar, page 6 / Fig. C / ) Fig. F End lifting switch (external type) Fig. F Fig. F With conical motor: Switch fork (connected with limit switch control bar, page 6 / Fig. C / #) End-lifting switch 6 Wiring terminal block 6 INTERNAL TYPE The end-lifting switch is inside the header of the conical motor Fig. F 9
OVERLOAD LIMITER Electronic overload limiter with dynamo-metric pin and V AC/DC electronic chip Dynamo-metric pin Box with chip (PCB) Setting keypad Connector Stirrup with wedge for rope fastening Electro-mechanical overload limiter with cup-springs and micro-switches 6 Regulation screw 7 Fixing nut 8 Micro-switches 9 Cup-springs set 0 Plate 7 6 6 7 0 8 9 st threshold nd threshold Fig. G Fig. G Fig. G Overload limiter (Fig. G/ Pos. ) QUICK-SETTING guide Unless differently requested the OL chip-box Item Fig. G/ Pos. ) has been pre-set at two different thresholds: Level = 0% (SWL + 0%) Level = % (SWL + %) trim trim set set led green led green led red led red During commissioning fine tuning might be needed. In this case first hang a load whose weight is known ("known load": better if 00% matching the SWL), minimize swinging, and proceed as it follows: ) lift the load and check the correspondence of the intervention levels (Level and Level ); ) if the intervention levels mismatch: a) if the OL intervention OVERTAKES the desired level, turn the trimmer ( or, depending on the level you interfere with) in anti-clockwise direction, so as to reach the desired level; b) if the OL intervention ANTICIPATES the desired level, turn the trimmer ( or, depending on the level you interfere with) in clockwise direction, so as to establish the desired level; ) in both cases a) or b) JUST IGNORE the GREEN LED BLINKING (it only confirms that fine tuning is in progress); ) keep turning until the RED LED ( or, depending on the level you are interfering with) is OFF; ) keep the "SET" button (SET or SET, depending on the level you are interfering with) for " until the GREEN LED stops blinking; 6) drop the load and restart the procedure from point ), so as to check the new setting. 0
CONICAL LIFTING MOTOR Complete lifting motor Protection grid Brake regulation nut Brake fan Brake bell 6 Motor shaft with rotor 7 Stator/Rotor air-gap regulation nut 8 Wiring connector terminal block 9 Forced-ventilation kit 8 Fig. H Fig. H 6 9 Fig. H
CONICAL LIFTING MOTOR 6 0 8 9 7 0 Fig. I
CONICAL LIFTING MOTOR Roll bearing Axial ball bearing Frontal flange 6 Stator body 0 Spring Rotor and shaft Roll bearing WARNING! Any spare parts requirement must indicate the hoist s S/N. Identification Code (*) Example: / B- / PAGE ITEM FIGURE Rear flange 7 Brake fan with ferodo 8 Brake regulation nut 9 Brake bell 0 Protection grid Nut Complete motor Fig. J
CYLINDRICAL LIFTING MOTOR Cooling fan Electro-magnet coil Fig. L Motor main body Brake disc with ferodo/lining Mobile anchor 6a 6b Brake current rectifier 7 Protection cover 9 Complete motor 0 ( + + ) Complete brake Fig. L 6b 6a 9 Fig. L Fig. L
CYLINDRICAL LIFTING MOTOR Fig. L 0 Complete brake 7 Fig. L
HOOK BLOCK X ROPE FALLS - S (/ REEVINGS) 8 7 9 Fig. M External cover Sheave with bearings Upper profile Lower profile Hook 7 Axial bearing 8 Nut 9 Safety with springs 0 Elastic plug SWL and Fem class label Complete hook block Covers supplied as set with profile. Hook supplied with nut 8 and axial bearing 7. 6 0 8 9 Fig. M Fig. M
HOOK BLOCK X ROPE FALLS - S (/ REEVINGS) 8 7 9 Fig. N External case Sheave with bearings Upper profile Lower profile Hook 7 Axial bearing 8 Nut 9 Load safety plate with springs 0 Plate Load capacity and Fem class label Elastic plug Complete hook block Fig. N Up to 0 t SWL 9 Fig. N Higher than, t SWL 0 Fig. N 7
MONORAIL STANDARD TROLLEY (TYPE ) Drive trolley Idle trolley Travel motor Gearbox Drive wheel with bearings 6 Idle wheel with bearings 8 Hoist/Trolley shaft WARNING! Any spare parts requirement must indicate the hoist s S/N. Identification Code (*) Example: / B- / PAGE ITEM FIGURE 8 6 Fig. O 8
MONORAIL STANDARD HEADROOM (TYPE ) TRAVEL MOTOR Complete travel motor Brake current rectifier Fig. P 8 Motor header Brake fan with ferodo Electro-magnet 6 Protection cover 7 Mobile anchor 8 Brake complete set 6 7 Fig. P 9
MONORAIL LOW HEADROOM TROLLEY (TYPE 8) Travel motor Complete gearbox Drive wheel with bearings Idle wheel with bearings 6 Drive wheel control shaft 7 Return traverse (for x rope falls hoists only) 8 Return sheave with bearings (for x rope falls hoists only) Fig. Q 6 (exploded) 7 8 Fig. Q 0
MONORAIL TROLLEY LOW HEADROOM (TYPE 8) TRAVEL MOTOR Complete travel motor Brake current rectifier Electro-magnet Brake fan with ferodo Protection cover 6 Motor header 7 Mobile anchor 8 Brake complete set Fig. R 8 6 7 Fig. R
BI-RAIL TROLLEY (TYPE ) Travel motor Gearbox Drive wheel Complete bi-rail trolley Idle wheel 6 Travel motor and its gearbox (complete set) Fig. S 6 Fig. S
BI-RAIL TROLLEY (TYPE ) TRAVEL MOTOR 6 Complete brake 7 Brake current rectifier 8 Electro-magnet 9 Brake fan with ferodo 0 Cover protection Motor header Mobile anchor Fig. T 6 7 8 9 0 Fig. T
MISIA SPECIAL TOOLS FOR HOIST MAINTENANCE LX 00 KG Manual mini hoist for maintenance LX 00 KG - CU Bag Fig. KT- Fig. KT
HTFT 0 Ropeguide pliers HTFT 0 Rope guide spring puller set Fig. UT- Fig. UT- HTFT 0 Wheel brake wrench conical motor HTFT 0 Wheel brake extractor conical motor Fig. UT- Fig. UT-
END-TRUCKS - PUSH BUTTON BOXES Motorized gearbox Motorized gearbox 90 Motorized gearbox Fig. V Wireless remote control complete of cable and plug socket Pendant push button complete of cable and plug socket Fig. Z 6
SPARE PARTS ORDER FORM WARNING! Any spare parts requirement must indicate the hoist s S/N. Identification Code (*) Example: / B- / PAGE ITEM FIGURE Hoist s S/N: Hoist type: Manufacturing year: ITEM (*): / / Units ITEM (*): / / Units ITEM (*): / / Units Remarks: 7
MISIA ORIGINAL Misia Paranchi srl Via dei Lavoratori 9/ 009 Cinisello Balsamo (Milano) Italy Tel. +9 0 69898 - Fax +9 0 6769 www.misia.com - spare@misia.com 6/0/6