ACME An Intelligent Power House of Performance DC Power House The smart alternative to conventional AC Diesel Generator ACME Tele Power Ltd. (ATPL) provides comprehensive passive infrastructure solutions to wireless telecom players, both in India as well as overseas. With a strong focus on R&D, ATPL has developed products that provide cost-effective, energy-efficient, integrated solutions to telecom companies. Unlike most competitors, we provide end-to-end solutions. The ACME DC Power House is a result of ATPL s pioneering R&D endeavours. It is designed to meet the changing power demands. It addresses this need by producing the DC current required to meet the exact power and speed requirement and ensures the intended load power supply even as the battery is getting charged. Technology talking to the environment
WHY DC POWER HOUSE? Energy-saving is being increasingly concerned around the world. Leading through innovations.. ACME is known in the industry for innovating new technologies and ideas and translating those into assured and big benefits for the actual users. Development of DC Power House is one more great effort of ACME in this direction. ACME has specially launched this solution for green energy - serving emergency power supply. With intelligent use of this innovative product of high efficiency, energy saving and environmental friendly, the running cost is greatly reduced. At Telecom site, when there is no utility power, the DC output of DCPH not only ensures the telecom grade power supply for the load but at the same time charges the battery and thereby meets the constant power demand for telecommunications devices. In the pursuit of excellence, this product has been conceptualized and engineered to address not only the optimum consumption of fuel (diesel) at varying loads but also in the process helps bridging the ever widening gap that exists between electrical power supply and demand in developing countries. Relative saving in fuel burning as compared to the conventional AC Diesel Genset results into considerable reduction in CO2 emission. With intelligent use of DC Power House, ACME also achieves its corporate mission Technology talking to the environment and also earns Carbon Credits. Concept and Technology of DC Diesel Generator has evolved out of following facts: >> Offers the cheapest and most efficient of all Back-Up-Power solutions >> Specially designed variable speed engine consumes fuel with varying load conditions unlike conventional AC Diesel Gensets >> AC DGs waste fuel while operating at partial loads as engine runs at fixed speed only >> Most conventional AC Diesel Gensets are heavy, spaceconsuming, noisy machines. Run at constant RPM irrespective of load applied, they consume higher amounts of fuel resulting in poor fuel efficiency. >> In a conventional AC generator, SMPS is required to convert AC to DC. This results in conversion losses of 10-15 percent. It provides 48V DC that can be directly used by telecom loads such as BTS and battery, thereby removing any loss in conversion. >> MTBF & operational reliability of DC Diesel Gensets better than ACDG s >> For telecom network penetration into rural areas having little or no-grid availability, initial investment for other back-up power solutions like Solar, Wind, etc. too high >> Has brought to limelight several benefits over ACDG s (refer table at other page) >> AC Gensets runs at 20-25 percent of their rated capacity during the initial years, leading to more consumption and emissions. This is a drain on the operational expenditure of the operator, and is also energy-inefficient and unfriendly to the environment. >> Shift of power from AC to DC results into considerable saving on CAPEX & OPEX >> DCPH has provision to integrate with Network Monitoring System (GEMC) designed and installed at ACME HQ (Gurgaon, India). Unique features offered include: remote real-time access, monitoring and control of various parameters (load, alarms, fuel consumption, break down action taken report/closure, MTTR, MTBF, Billing, tracking of Preventive maintenance schedule, spares tracking, DCPH auto start /stop, etc
Technical Specifications for 6.5KW and 5.5KW** CONTROLS, MONITORING AND SAFETIES MECHANICAL ENGINE GENERAL Parameters Unit 6.5 KW DC POWER HOUSE 5.5 KW DC POWER HOUSE Continuous Power Range* KW 6.5 5.5 Nominal Voltage V DC 48 V DC (44-57) 48 V DC (44-57) Voltage Regulation % <1.5 <1.5 Start Battery V DC 12/60Ah 12/40Ah Operating Temp. Range Deg C _ 5 to +50 _ 5 to +50 Ripple (Pk - Pk) mv 300 without Battery & 100 with Battery 300 without Battery & 100 with Battery Psophometric Noise mv 4 4 Operating Speed Variable Variable No. of Cylinders 2 2 Cooling Liquid Cooled Liquid Cooled Fuel Tank Capacity (Inbuilt) Ltrs. 270± 2 270± 2 Muffler Integrated Muffler Integrated Muffler Periodic Maintenance Hrs 500 500 Net Weight (Without Fuel) Kg 400 approx. 385 approx. Dimensions mm 1050 x 1000 x 1355 (WxDxH) 1050 x 1000 x 1355 (WxDxH) Emission Tier 2 Certified Tier 2 Certified Acoustic Enclosure Type Suitable for Outdoor Application Suitable for Outdoor Application Noise dba <67 @ 1Mtr (CPCB Approved) <72.6 @ 1Mtr (CPCB Approved) Alternator Permanent Megnet/ Brushless/ No Rotating Exciter Permanent Megnet/ Brushless/ No Rotating Exciter Features LCD Display LCD Display Variable Speed matches RPM with load profile Variable Speed matches RPM with load profile Remote Start/ Stop - Starts When Battery Voltage < set value, Stop - When Battery is fully Charged. Remote Start/ Stop - Starts When Battery Voltage < set value, Stop - When Battery is fully Charged. Microprocessor based Inbuilt Controller Microprocessor based Inbuilt Controller Compact Size & Weight Compact Size & Weight BTS Current & O/P Voltage BTS Current & O/P Voltage Battery Current & Voltage Battery Current & Voltage Cumulative KWH Cumulative KWH Cumulative Running Hrs Cumulative Running Hrs Fuel Level Monitoring Fuel level Monitoring Operating Mode Auto Start/ Stop Start/ Stop Manual Start/ Stop Start/ Stop Fuel Level Monitoring Inbuilt Fuel Level Sensor (Fuel Level Can be monitored remotely thru NMS & also displayed on LCD) Inbuilt Fuel Level Sensor (Fuel Level Can be monitored remotely thru NMS & also displayed on LCD) User Settable Parameters Battery Charging Current Limit Battery Charging Current Limit O/P Voltage O/P Voltage Max. Current Limit Max. Current Limit Com Port Potential Free Alarms RS485 (Information Available - Fuel Level/ KWH Counter/ Run Hrs/ Service Interval Alert/ Alarms Status/ Voltage & Current) DG ON/ DG Fail to Start/ DG Fail to Stop/ DG Fault/ High Cylinder Temp/ LLOP/ Low Fuel Level) Additional Safties Emergency Stop Emergency Stop Short Circuit Short Circuit Under Speed/ Over Speed Under Speed/ Over Speed RS485 (Information Available - Fuel Level/ KWH Counter/ Run Hrs/ Service Interval Alert/ Alarms Status/ Voltage & Current) DG ON/ DG Fail to Start/ DG Fail to Stop/ DG Fault/ High Cylinder Temp/ LLOP/ Low Fuel Level) * Engine Power - Standard Derating - 1% per 100 mtr above sea level, 1% per 5 every 5 Deg C change above 25Deg C in amb. ** For other ratings please write to us. Load Vs Fuel Consumption Curve DCPH6.5 KW/48VDC 3 Total 2.5 2 LPH 1.5 1 0.5 0 0.85 1.45 2.5 3 3.5 4 5 6 6.5 Load In KW
Features, Advantages and Benefits 1 Fuel saving ACME DC Power House can reduce fuel consumption by 30-40 percent compared to a conventional AC Diesel Generator. A conventional AC generator is 5 Compact and lightweight Compared to a conventional AC Diesel Generator, ACME designed to run at fixed RPM and gives best fuel DC Power House is almost efficiency when loaded at 80 percent or more, half in weight and size, and whereas ACME DC Power House runs at variable so needs much less space. It speeds to match the load, thus consuming less fuel at is truly a little wonder. part loads. Fuel saved is money earned. 2 Battery charging current Limit ACME DC Power House allows the user to set the battery charging current limit. This ensures enhanced life of Battery. The charging process 6 Zero conversion losses With a conventional AC generator, SMPS is required to complies with the technical requirements convert AC to DC. This results and test methods of the VRLA battery for in conversion losses of 10- telecommunication applications. Smart charging 15 percent. ACME DC Power means smart energy management. House provides 48V DC that can be directly used by telecom 3 loads such as BTS and battery, Telecom grade DC Power so there is no conversion loss. Ripple & Psophometric Noise are very important Power saved is power earned. & Critical parameters for SMPS or any other DC Source used for Telecom Load & Battery. ACME DCPH offers very low ripple (i.e. <300mv Pk PK without Battery and <100 mv Pk-Pk with Battery) & Psophometric Noise (<4mv) and it complies with TEC specifications. 7 High-efficiency alternator The ACME DC Power House uses a proprietary alternator design that uses a permanent 4 Remote fuel Level Monitoring ACME DC Power house has electronic fuel level sensor which monitors fuel level continuously. It is highly accurate ( 2-3%)Fuel level data is available on LCD as well as on RS485 comport for remote monitoring, which helps in controlling fuel theft. magnet and no rotating parts that wear out. There are no bearings, couplings, brushes, slip-rings or rotating fields. The alternator efficiency is as high as 91% as compared to 75-80% in the case of conventional AC generators.
8 High automation with com port ACME DC Power House is equipped with RS 485 communication port 11 Tamper-proof meters Telecom operators suffer losses due to the malfunction or tampering of the hour and KWh meters. Keeping this in mind, ACME DC Power House is equipped with tamper-proof electronic hour and that provides connectivity for open KWh meters. No one can penetrate this fortress. protocol. The data from this port can be sent to the NOC through the server, which helps in the realtime site monitoring of various parameters. ACME also provides this facility at its state-of-the-art GEMC 12 Easy installation ACME DC Power House can be installed very easily, especially compared to a conventional AC Diesel Generator. For instance, there are no lengthy wires or complicated connections to be done with the PIU. (Global Energy Monitoring Centre) located at Gurgaon, India. Real-time monitoring helps you stay proactive. 9 Environment adaptability ACME DC Power House 13 Quiet operation Compared with a conventional AC Diesel Generator, ACME DC Power House operates at a far lower noise level of 67 db at 1 meter. It is truly a silent performer. withstands a variety of adverse situations like rain, temperature variations, damp heat, salty atmosphere and vibration. An all weather friendly product. 10 14 Scalability with convenient paralleling Two or more ACME DC Power House can be connected in parallel together, irrespective of the model. The appropriate power capacity and number Intelligent controller of paralleling units can be selected to meet disparate loads. A truly scalable machine. ACME DC Power House comes with an in-built intelligent controller, which requires no ATS/AMF panel. The intelligent controller has various functions, like auto start and stop, engine safety 15 No power theft At a telecom site powered by a conventional AC Diesel Generator, it is common for power to be stolen for domestic use. Since ACME DC Power House delivers features, in-built kilo-watt- output as DC, which can t be used for any domestic hour (KWh) and run-hour applications, there is no chance of power theft. meter, amongst others.
Product Solution For Telecom Indoor and Outdoor Applications Conventional ACDG at OD Site ACME DCPH at OD site Grid Power BTS1 Grid Power BTS1 AC Suplly: 230 V-1 Ph/ 440 V-3 Ph ACDG PIU SMPS Battery 48V DC BTS2 BTS3 AC Suplly: 230 V-1 Ph/ 440 V-3 Ph DCPH PIU SMPS Battery 48V DC BTS2 BTS3 Conventional ACDG at ID Site ACME DCPH at ID Site 2 Aircon DC Drive 2 Aircon Grid Power BTS1 Grid Power BTS1 AC Suplly: 230 V-1 Ph/ 440 V-3 Ph ACDG PIU SMPS Battery 48V DC BTS2 BTS3 AC Suplly: 230 V-1 Ph/ 440 V-3 Ph DCPH PIU SMPS Battery 48V DC BTS2 BTS3 ACME DC Power House Versus Conventional AC Diesel Generator Parameters ACME DCPH ACDG O/P Voltage 48V DC (44 57VDC) 230V AC/ 50Hz Engine RPM Variable Speed Fixed Speed Fuel Consumption Low (by 30-40%) High KWH Meter Inbuilt & Temper proof Not Available Run Hours Counter Inbuilt & Temper proof Separate Counter AMF Not Required Required Dimension 1050 x 1000 x 1355 (WxDxH) Big- 2200L x 900W x 1375H mm Weight 400KGs 800Kgs Vibration Low High Noise < 67dBA at 1 Meter 75dBA at 1 Meter Event Logging Up to 500 Events Not available Installation Easy & Faster Complicated & takes long time Soft start ACME DC Power House is capable of handling transient loads. Current rises gradually after it is started to avoid the impact on communication loads and batteries. The maximum current can be adjusted without steps and covers wide domain. Scalability Two or More units can be connected in parallel Require Additional Hardware NMS Interface/ PFC Provided No Provision Power Theft Direct 48V DC, can t be used for domestic purposes Frequently Practiced
Vision About ACME Being the global benchmark for At ACME, our philosophy is to envision and develop technologies green energy solutions. that not only make great economic sense in terms of acceptability, efficiencies and return on investment, but also have a lasting Mission impact on social well-being. We firmly believe, that any technology Making the Green Approach profitable. we develop has to be socially rewarding, through augmenting and enriching the environment. Our principal idea is to make the green approach financially rewarding. *ACME Rudrapur, India factory An intelligent way of lowering Carbon Footprints and Earning Carbon Credits A Diesel Generator when run for around 8 hrs at a tower site, results in the consumption of around 16 litres of Diesel per day and 6,000 litres a year. This would mean a CO2 emission of 15 tons per year for a single tower. For 330,000 existing towers in India, CO2 emmissions per year stand at 5 Million tonnes. By using DCPH in Place of ACDG, carbon emissions can be reduced by 30% i.e. to 3.5 Million tonnes per year. This means added benefits in terms of carbon credit and its earnings. Overall, ACME DC Power House reduce fuel bills, helps earn carbon credits and contributes to a green environment.
ACME Offices & Customer Care Centers INDIA Adhra Pradesh Mobile: +91 9867560601 Bihar/Jharkhand Mobile: +91 9934049870 Delhi Mobile: +91 9911449966 Gujarat Mobile: +91 9724344545 Haryana Mobile: +91 9872788997 Himachal Pradesh Mobile: +91 9872788997 Jammu & Kashmir Mobile: +91 9419217045 Karnataka Mobile: +91 9900033079 Kerala Mobile: +91 9895708350 Madhya Pradesh Mobile: +91 9630088988 Maharashtra Mobile: +91 9867560601 Mumbai Mobile: +91 9930077431 North East/ASM Mobile: +91 9706046001 Orissa Mobile: +91 9937040103 Punjab Mobile: +91 9872788997 Rajasthan Mobile: +91 7665330000 Tamil Nadu/Chennai Mobile: +91 9500199968 Uttar Pradesh(East) Mobile: +91 9795660066 Uttar Pradesh(West) Mobile: +91 9690020100 West Bengal/Kolkatta Mobile: +91 9748779644 INTERNATIONAL OFFICES Africa Kenya Reime Kenya Limited (Corporate Office) Tel: +254 (0) 20 4440079/81 Email: info@reimenis.com Ghana Reime West Africa Limited Uganda Reime Uganda Limited Tanzania Reime Tanzania Limited Cote D Ivoire Reime Cote D Ivoire Also present in: Zambia Madagascar Republic of Congo Democratic Republic of the Congo Malawi Bangladesh Green Energy Management Services Tel: 0088 01722586726 Email : info@gemsbg.com Srilanka info@acme.in USA info@acme.in Corporate & Registered Office ACME Tele Power Limited Plot No.2, Sector 34, E.H.T.P, Gurgaon -122001, Haryana, India Tel: + 91-124-4817000, 4817777, Fax: + 91-124-4817111 ACME Rudrapur Plant, India Plot 3-8, 29-34, Sector - 5, Integrated Industrial Estate Sidcul, Rudrapur, Udham Singh Nagar Uttaranchal, India www.acmetelepower.com, www.acme.in ACME TELE POWER LIMITED info@acme.in