Hours of Operation: Weekdays: 7:30 a.m. to 5:30 p.m. (Central Time)

Hours of Operation: Weekdays: 7:30 a.m. to 5:30 p.m. (Central Time) Orders... (800) 877-4857 Service and Trouble-Shooting Assistance...(715) 234-1617 24-Hour Fax Information and Orders...(715) 236-7032 We guarantee next-day delivery on all stock items anywhere in the contiguous USA when UPS Next Day Air is specified, and the order is placed prior to 4:00 p.m. CT. COURIER SERVICE: UPS Red Air freight guaranteed to be at most destinations the next business day (contiguous USA only). Canadian deliveries 1 to 3 days. Saturday delivery available to most destinations at an extra charge. UPS Blue Air freight guaranteed to be at most destinations in 2 business days (contiguous USA only). UPS Orange Delivery guaranteed to be at most destinations in 3 business days (contiguous USA only). UPS Ground Via truck. Delivery between 1 and 7 days (contiguous USA only; see map below). Federal Express Air freight guaranteed to be at most destinations the next business day (contiguous USA only). Northern Canada up to 2 days. Saturday delivery available to most destinations at an extra charge. Express Mail Air freight via U.S. Postal Service guaranteed to be at most destinations the next business day (contiguous USA only). Canadian deliveries 1-3 days. No Sunday deliveries. V.I.P. Counter-to-Counter This is a special small package (up to 100 lb) courier service we offer via commercial airlines for counter-to-counter delivery in the same business day (Monday through Saturday). INTERNATIONAL COURIER SERVICE: DHL, FedEx, UPS Overseas express air freight. Call for estimated delivery. FORWARDERS: We can provide service through a forwarder of your choice, or select one of our preferred forwarders. AIR FREIGHT: Burlington Air Express, Emery Worldwide OCEAN FREIGHT: Burlington Ocean Services, ABF, Roadway, Yellow Overseas ocean freight. Call for estimated delivery. TRUCK SERVICE: ABF, Yellow, Roadway, American Freightways, Mid- States (LTL). Estimated days for UPS ground delivery from our plant in Rice Lake, Wisconsin. 1 Day 2 Days 3 Days 4 Days 5 Days Only the finish is breathtaking.

CONDITIONS OF SALE Prices All prices are subject to change without notice. The prices quoted are subject to increase by the amount of any taxes due. Terms Net 30 days. Past due accounts are subject to a 1.5% monthly finance charge. Freight Prices are F.O.B. Rice Lake, WI. Sales orders in excess of $250 are eligible for a freight allowance, based on UPS ground rates, provided the invoice is paid within 30 days. Minimum Orders Minimum ordering requirements are $25 at net prices. A $10 service charge will be added to orders under $25. Return Policy Mattson reserves the right to inspect returned items. Only current items in unused, salable condition will be accepted for credit. After inspection, approved returns of current inventory will be accepted in either of the following ways: 1. A 15% restocking charge will be applied. Credit will be issued to your account against an outstanding balance or future purchases. 2. Return the items prepaid with an order of two times the value. No restocking charge will be applied. Return Procedure When returning equipment for repairs, warranty reimbursement or credit, these simple steps will help expedite your request: Call (715) 234-1617, and ask for customer service. You will be issued a Return Authorization Number to be included with the return merchandise. Please write the return authorization number on the outside of the package to help us speed your package through our receiving process. Return equipment, freight prepaid. Warranty All spray guns, parts and accessories sold, hereafter, Products by Mattson Spray Equipment, a Division of Rice Lake Weighing Systems, Inc., are warranted to be free from defects in title, materials and workmanship under normal use and service for a period of one (1) year from the date of shipment to the purchaser. Mattson Spray Equipment shall, as its sole and exclusive liability under this warranty, either repair or replace the nonconforming products within a reasonable time after the return of any products, that are determined by Mattson Spray Equipment to be nonconforming, provided the nonconforming product is returned to Mattson Spray Equipment, at the customer s expense, within the one year warranty period. This warranty is void if the products are misused, abused or altered in any way. Mattson Spray Equipment shall in no event be liable for incidental, consequential, special, punitive or other damages of any kind under this warranty. In no case shall the amount of Mattson Spray Equipment liability exceed the purchase price of the nonconforming product. EXCEPT AS EXPRESSLY STATED ABOVE, THERE ARE NO OTHER WARRANTIES OF ANY KIND, EXPRESSED OR IM- PLIED, ORAL OR WRITTEN, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. DIVISION OF RICE LAKE WEIGHING SYSTEMS, INC. i

TABLE OF CONTENTS Fluid Nozzle/Air Cap Information... 1-8 Fluid Nozzle Upgrade Information... 2 Air Cap CFM Rating & Spray Pattern Chart... 3 IQ TM /Power-Pack TM Performance Settings Chart... 4 IQ TM Top-Load Performance Settings Chart... 5 Paint Material & Fluid Tip Chart... 6 High to Low Pressure Conversion Chart... 7 Finishing & Adhesive Systems... 9-16 IQ TM A... 10 IQ TM B... 10 IQ TM Primer... 10 IQ TM Top-Load A... 11 IQ TM Top-Load B... 11 IQ TM Top-Load Primer... 11 IQ TM Power-Pack TM B... 12 IQ TM Deluxe B-Pack... 12 IQ TM -2Q... 12 IQ TM -2Q/IQ TM A... 13 IQ TM -CC... 13 CrossFire TM QS TM Non-Bleeder Automatic Head/Cartridge Assembly... 14 IQ TM Gun Handle/Cartridge Assembly... 13 CrossFire TM Handle/Cartridge/Hose Assembly... 14 CrossFire TM System A... 14 CrossFire TM System B... 15 CrossFire TM QS TM... 15 IQ TM Single Component Adhesive System... 15 Components... 17-28 IQ TM Gun Handle Assembly... 18 IQ TM Top-Load Gun Handle Assembly... 18 CrossFire TM Gun Handle Assembly... 18 QS TM Non-Bleeder Spray Head Body... 18 Breakaway Cartridge with Stainless Steel Fluid Passages... 19 Top-Load Cartridge with Stainless Steel Fluid Passages... 20 Selectable Cartridge with Stainless Steel Fluid Passages... 20 CrossFire TM Cartridges... 21 Air Caps & Fluid Tips... 21 CrossFire TM Air Caps... 21 Air Cap Upgrade Kits... 22 Needle & Fluid Tip Upgrade Kits... 22 IQ TM Aluminum One-Liter Pressure Cup & Cartridge with Stainless Steel Fluid Passages... 22 IQ TM Top-Load Aluminum Cup & Cartridge with Stainless Steel Fluid Passages... 22 IQ TM One-Liter Pressure Cup Assembly... 23 IQ TM Top-Load Pressure Cup Assembly... 23 IQ TM -2Q Two-Quart Pressure Cup Assembly... 23 IQ TM -CC ColorCan Paint Tank Assembly... 23 CrossFire TM 2-Gallon Stainless Steel Tank... 24 CrossFire TM 10-Gallon Stainless Steel Tank... 24 CrossFire TM 2.5 Gallon Tank... 24 CrossFire TM 5-Gallon Tank... 24 Gauges... 25 Calibration Kit... 25 Regulator Assembly... 26 Dual Regulator Assembly... 26 Air Cap Regulator... 26 CrossFire TM Air Cap Regulator... 26 Dual Regulator Assembly (0-100 & 0-60 PSI)... 26 Integral Filter Regulator... 26 Hose Assemblies... 27 CrossFire TM Supply Hose Assemblies... 27 Accessories... 29-34 Regulator Rebuild Kit (8093)... 30 Dual Regulator Rebuild Kit (8125)... 30 Regulator Rebuild Kit (8047 & 8045)... 30 IQ TM /CrossFire TM Handle/Cartridge Rebuild Kit... 30 LP-DC TM Rebuild Kit... 30 Air Inlet Tube & LiquidLock /Ball Check Retrofit Kit... 31 Cartridge Rebuild Kit... 31 LiquidLock /Ball Check Retrofit Kit... 31 IQ TM Air Inlet Tube 5-Pack (8126 & 9300)... 31 IQ TM Air Inlet Tube 5-Pack (8039)... 31 Air Inlet Tube 5-Pack (8005)... 31 IQ TM Top-Load Air Inlet Tube 5-Pack (8225, 8228 & 8500)... 31 LiquidLock /Ball Check Assembly 5-Pack... 32 Catch-All Filter 5-Pack... 32 Cup Gasket 5-Pack (8039, 8005, 8225)... 32 Cup Gasket 5-Pack (8126 & 8228)... 32 Blue Cup Gasket 5-Pack (9300 & 8500)... 32 DIVISION OF RICE LAKE WEIGHING SYSTEMS, INC. ii

TABLE OF CONTENTS Fan Control Slide 5-Pack... 32 Fluid Tip Seal 5-Pack... 32 Nozzle Seal 5-Pack... 32 Air Directing Seal 5-Pack... 33 Thumb Screw 5-Pack... 33 Needle Packing Seal 3-Pack... 33 Regulator Fuse 3-Pack... 33 SuperGlide TM... 33 8 oz. Jar SuperGlide TM... 33 ColorCan Rigid Plastic Liner... 33 ColorCan Disposable Liners (Box of 500)... 34 5-Gallon CrossFire TM Tank Liners (Box of 100)... 34 Cleaning Kit (Complete)... 34 Cleaning Clip... 34 Solvent Bottle... 34 IQ TM Operation Manual... 34 IQ TM Top-Load Operation Manual... 34 IQ TM -2Q Operation Manual... 34 IQ TM -CC Operation Manual... 34 QS TM Operation Manual... 34 CrossFire TM Operation Manual... 34 Unit s/s List... 35-60 QS TM Non-Bleeder Head... 36 IQ TM Spray Gun Handle... 37 IQ TM Top-Load Spray Gun Handle... 38 Standard Cartridge Assemblies... 39 Selectable Cartridge Assemblies... 40 IQ TM Top-Load Cartridge Assemblies... 41 Single Cup Pressure Regulator... 42 Dual Air Cap/Cup Pressure Regulator... 43 IQ TM One-Liter Cup Assembly... 44 IQ TM Top-Load Cup Assembly... 45 Two-Quart Pressure Cup Assembly... 46 Two-Quart Dual Regulator... 47 2.5 Gallon Paint Tank Assembly... 48 Paint Tank Dual Regulator... 49 Hose Assemblies... 50 Integral Filter Regulator... 51 CrossFire TM QS TM Automatic Spray Head Assembly... 52-53 CrossFire TM Gun Handle Assembly... 54 CrossFire TM Gun/Cartridge Assembly... 55 CrossFire TM Cartridge Assemblies... 56 CrossFire TM System A Adhesive Delivery Systems... 57 CrossFire TM System B Adhesive Delivery Systems... 58 CrossFire TM Supply Hose Assemblies... 59 Phase II AutoPilot TM Proportioning System... 61-62 AutoPilot TM... 62 AutoPilot TM Cart System... 62 AutoPilot TM Components... 63-68 AirLogic TM Control Box... 64 QuickFlush TM Static Mixer... 64 Stationary Static Mixer... 64 EZ Flush Valve Assembly... 64 AutoHeat TM Pneumatic Paint Heater... 65 AutoPilot TM Material Tank Assemblies... 65 Material Tank Assemblies without Air Agitators.. 65 Material Tank Assemblies with Air Agitators... 66 Hose Assemblies... 66 Nylon Tubing... 67 Teflon Tubing... 67 AutoPilot TM Operation Manual... 67 HotShot TM System A Operation Manual... 67 HotShot TM System B Operation Manual... 67 AutoPilot TM Rebuild Instruction Manual... 67 AutoPilot TM Accessories... 69-70 Phase I AutoPilot TM Rebuild Kit... 70 Phase II AutoPilot TM Rebuild Kit... 70 Complete Phase II AutoPilot TM Rebuild Kit... 70 O-Ring, EPDM Tank Gasket... 70 O-Ring, Teflon Encapsulated Tank Gasket... 70 Santoprene Tank Gasket... 70 Thiokol Tank Gasket... 70 Teflon Tank Gasket... 70 AutoPilot TM Unit s/s List... 71-102 AutoPilot TM Phase II with Square Center Connector... 72-73 AutoPilot TM Phase II with Flexible Center Connector... 74-75 AutoPilot TM Phase II Control Valve Assembly... 76 Teflon is a registered trademark of E.I. DuPont DIVISION OF RICE LAKE WEIGHING SYSTEMS, INC. iii

TABLE OF CONTENTS AutoPilot TM Phase II Liquid Pump Assemblies... 77-82 1:1 Ratio Right Hand Material Side... 77 1:1 Ratio Left Hand Activator Side... 78 2:1 Ratio Left Hand Activator Side... 79 3:1 Ratio Left Hand Activator Side... 80 4:1 Ratio Left Hand Activator Side... 81 5:1 Ratio Left Hand Activator Side... 82 AutoPilot TM AirLogic TM Control Box... 83-84 QuickFlush TM Static Mixer Assembly... 85 AutoPilot TM Wall Mount Static Mixer Assembly... 86 AutoPilot TM Paint/Flush Assembly... 87 2-Gallon Solvent Flush Stainless Steel Pot... 88 2-Gallon Solvent Flush Stainless Steel Top Feed Pot... 89 5-Gallon Solvent Flush Stainless Steel Top Feed Pot... 90 Material Tanks Stainless Steel Top Feed... 91-92 Material Tanks Stainless Steel Top Feed With Agitator and Fittings... 93-94 Material Tanks Stainless Steel Bottom Feed With Agitator and Fittings... 95-96 Activator Tanks Stainless Steel Bottom Feed With Fittings... 97-98 4-in-1 Proportioner Hose for QuickFlush TM Static Mixer... 99 Proportioner Hose for Stationary Static Mixer.. 100 Whip Hose Attachment... 101 Solvent Pot Assemblies... 108 QuickFlush TM Static Mixer... 108 Hose Assemblies... 108 HotShot TM Unit s/s List... 109-132 Self-Pumping Phase II Inline AutoPilot TM... 110-119 1:1 Ratio... 110-111 2:1 Ratio... 112-113 3:1 Ratio... 114-115 4:1 Ratio... 116-117 5:1 Ratio... 118-119 Regulator Assembly Rack System A... 120 Regulator Assembly Rack System B... 121 Wall-Mounted Double Needle Dispenser Assembly... 122-123 Dispenser System Flush Assembly System A.. 124 Spray System Flush Assembly System B... 125 Material Tank Assembly Rack System... 126 Activator Tank Assembly Rack System... 127 Solvent Tank Assembly Rack System... 128 Pressurized Solvent Tank Assembly Rack System... 129 QuickFlush TM Static Mixer Assembly... 130 4-in-1 Proportion Hose for QuickFlush TM Static Mixer... 131 HotShot TM Precision 2K Delivery System... 103-104 HotShot TM... 104 HotShot TM Rack System A... 104 HotShot TM Rack System B... 104 HotShot TM Components... 105-108 HotShot TM Rack System A Regulator Assembly... 106 HotShot TM Rack System B Regulator Assembly... 106 Dual-Needle Dispenser... 106 Flush Valve Assemblies... 107 Material Pot Assembly with Agitator... 107 Activator Pot Assembly... 107 DIVISION OF RICE LAKE WEIGHING SYSTEMS, INC. iv

FLUID NOZZLE INFORMATION Contents... 1-8 Fluid Nozzle Upgrade Chart... 2 Air Cap CFM Rating & Spray Pattern... 3 IQ TM /Power-Pack TM Performance Settings... 4 IQ TM Top-Load Performance Settings... 5 Paint Material & Fluid Tip Chart... 6 High Pressure to Low Pressure Conversion Chart... 7 1

FLUID NOZZLE INFORMATION Mattson Spray Equipment has made a revision to the fluid tips and needles. The modification to the application source was made to accommodate the industry s material changes. FLUID TIPS and NEEDLES MUST BE ORDERED TOGETHER. THE NEW FLUID TIPS and NEEDLES ARE NOT INTERCHANGEABLE WITH PREVIOUS FLUID TIPS and NEEDLES. NEW FLUID TIPS DO NOT USE FLUID TIP SEAL #40104. NEW NEEDLE HAS A BLACK BALL STUD. FLUID TIPS ONLY (NEW fluid tip does not need Fluid Tip Seal #40104) FLUID TIP SIZE PREVIOUS FLUID TIP PART # NEW FLUID TIP PART #.028" #81189.032".040".043".050".060".070".086" #30053 #30063 #81197 #30024 #30059 #30071 #40086 #81513 #81514 #82016 #82017 #82018 #82019 #82020 #7082 #7083 #7084 Kit includes 1-NEW fluid tip, 1-NEW needle assembly NEW UPGRADE KIT NEW UPGRADE KIT with HIGH PRESSURE SEAL #7075 #7076 #7077 #7078 #7079 #7080 #7081 NEEDLE ASSEMBLIES (NEW needle has a Black Ball Stud) NEEDLE ASSEMBLY for FLUID TIP SIZE PREVIOUS NEEDLE ASSEMBLY # NEW NEEDLE ASSEMBLY PART #.032".040".043".050".060".070".086" #81025 #70116 w/high pressure seal #81025 #70116 w/high pressure seal #81025 #70116 w/high pressure seal #81025 #70116 w/high pressure seal #70136 w/high pressure seal #70136 w/high pressure seal #70136 w/high pressure seal #82103 w/high pressure seal #82103 w/high pressure seal #82103 w/high pressure seal #82103 w/high pressure seal #82104 w/high pressure seal #82104 w/high pressure seal #82104 w/high pressure seal Kit includes 1-NEW fluid tip, 1-NEW needle assembly NEW UPGRADE KIT #7082 #7083 #7084 NEW UPGRADE KIT with HIGH PRESSURE SEAL #7075 #7076 #7077 #7078 #7079 #7080 #7081 NEEDLES ONLY (NEW needle has a Black Ball Stud) NEEDLE (ONLY) for FLUID TIP PREVIOUS NEEDLE (ONLY) PART # NEW NEEDLE (ONLY) PART #.032".040".043".050".060".070".086" #70000 #70000 #70000 #70000 #70001 #70001 #70001 #82105 #82105 #82105 #82105 #82106 #82106 #82106 Kit includes 1-NEW fluid tip, 1-NEW needle assembly NEW UPGRADE KIT #7082 #7083 #7084 NEW UPGRADE KIT with HIGH PRESSURE SEAL #7075 #7076 #7077 #7078 #7079 #7080 #7081 2

Air Cap CFM Rating & Spray Pattern Chart FLUID NOZZLE INFORMATION Air Cap Material 3 5 Gun Approx. Type Number Type PSI PSI Distance Fan Size GuideRing Full Range 11 15 12" - 14" w/black Ring 7042 CFM CFM 6" - 8" 30-36 cm w/gold Ring 7043 306 L/min 417 L/min 15-20 cm w/silver Ring 7047 AIR-MISER Base & Clear-Coat 9 12 8" - 10" 8" - 10" w/blue Ring 7002 Low to Med. Solids CFM CFM 20-25 cm 20-25 cm 250 L/min 333 L/min SUPER AIR-MISER 10" - 12" Base & Clear-Coat 8 11 8" - 10" 25-30 cm w/blue Ring 7003 Low to Med. Solids CFM CFM 20-25 cm 222 L/min 306 L/min HO High Output Primer & Sealer 12 16 6" - 8" 9" - 11" w/red Ring 7008 Med. to High Solids CFM CFM 23-28 cm 333 L/min 444 L/min 15-20 cm 12" - 24" Round Pattern Full Range 3 5 4" - 8" w/silver Ring 7048 Special Applications CFM CFM 30-60 cm 83 L/min 139 L/min 10-20 cm Small Pattern AIR-MISER Full Range 8 11 6" - 8" 2" - 4" w/blue Ring 7090 Special Applications CFM CFM 15-20 cm 5-10 cm 222 L/min 306 L/min NOTE: Selectable Air Caps feature positive stop switching from vertical to round spray patterns with 1 4-turn of the air cap. Available in GuideRing TM, AIR-MISER TM and HO TM High Output. Refer to above chart for air cap spray patterns. 3

FLUID NOZZLE INFORMATION IQ TM /Power-Pack TM Performance Settings Chart Material Type* Fluid Tip Cup Air Cap PSI** (bar) (Ready-to-Spray) Size PSI (bar) AIR-MISER TM (blue) HO TM (red) UNDERCOATS Lacquer Primer Surfacer.032" (.8 mm) 5-6 (.34-.41) 3-4 (.2-.27) 3-4 (.2-.27).040" (1.0 mm).043" (1.1 mm) 2-Component Primer.032" (.8 mm) 5-9 (.34-.61) 4-5 (.27-.34) 3-4 (.2-.27) Surfacer.040" (1.0 mm).043" (1.1 mm) Primer Sealer.032" (.8 mm) 5-6 (.34-.41) 3-4 (.2-.27) 3-5 (.2-.34).040" (1.0 mm) 4-5 (.27-.34) COLOR SYSTEMS Acrylic Lacquer.032" (.8 mm) 5 (.34) 3-4 (.2-.27) 3-4 (.2-.27).040" (1.0 mm) Acrylic/Synthetic Enamels.032" (.8 mm) 5-8 (.34-.54) 6-9 (.41-.61) 6-9 (.41-.61).040" (1.0 mm) Acrylic Urethane.032" (.8 mm) 5 (.34) 3-4 (.2-.27) 3-4 (.2-.27).040" (1.0 mm) 6-7 (.41-.48) 3-5 (.2-.34) Base Coat.032" (.8 mm) 5 (.34) 3-4 (.2-.27) Not Recommended Polyurethane.032" (.8 mm) 5-6 (.34-.41) 3-5 (.2-.34) 3-5 (.2-.34).040" (1.0 mm) 6-7 (.41-.48) 4-6 (.27-.41) Low V.O.C..032" (.8 mm) 6-8 (.41-.54) 6-9 (.41-.61) 6-9 (.41-.61).040" (1.0 mm) Waterborne.032" (.8 mm) 4-5 (.27-.34) 4-5 (.27-.34) 5-6 (.34-.41) CLEAR COATS Acrylic Lacquer.032" (.8 mm) 5 (.34) 3-4 (.2-.27) 3-4 (.2-.27).040" (1.0 mm) Acrylic Urethane.032" (.8 mm) 5 (.34) 4-5 (.27-.34 5-6 (.34-.41).040" (1.0 mm) 5-7 (.34-.48) High-Solids Urethane.032" (.8 mm) 6-10 (.41-.68) 6-8 (.41-.54) 6-9 (.41-.61).040" (1.0 mm).043" (1.1 mm) * Always follow paint manufacturer s ratios for reduction and catalyzation. Use a viscosity cup when possible. ** Calibrate your shop air system s adjustable regulator with the Calibration Gauge included as part of the Power-Pack. Optional.040 and.043 fluid tips are available for use with high-solids material. We do not recommend the.040 fluid tip or HO air cap for application of base coats. TO ACHIEVE MAXIMUM FLOW-OUT WITHOUT ORANGE PEEL, USE THE NEXT SLOWER SOLVENT TEMPERATURE ESPECIALLY IN HIGH VOLUME PAINT BOOTHS AND HIGH TEMPERATURES. NOTE: CHANGING THE AIR CAP AFFECTS AIR CAP PSI. REMEMBER TO ADJUST THE PRESSURE WHEN SWITCHING THE AIR CAPS. 4

FLUID NOZZLE INFORMATION IQ TM Top-Load Performance Settings Chart Paint Material Type UNDERCOATS Fluid Tip Size & Air Cap PSI (bar).032".040".043".8 mm 1.0 mm 1.1 mm Lacquer Primer Surfacer 3-4 (.2-.27) 2-Component Primer Surfacer 3-5 (.2-.34) Primer Sealer 3-5 (.2-.34) 3-5 (.2-.34) Epoxy 3-5 (.2-.34) COLOR SYSTEMS Acrylic Lacquer 3-4 (.2-.27) Acrylic/Synthetic Enamels 6-7 (.41-.48) Acrylic Urethane 4-5 (.27-.34) 5-6 (.34-.41) Base Coat 3-5 (.2-.34) Polyurethane 4-6 (.27-.41) 6-7 (.41-.48) Low V.O.C. 6-7 (.41-.48) 7-8 (.48-.54) Waterborne 4-5 (.27-.34) 5-6 (.34-.41) CLEAR COATS Acrylic Lacquer 3-4 (.2-.27) 4-5 (.27-.34) Acrylic Urethane 4-5 (.27-.34) 5-6 (.34-.41) High Solids Urethane 6-7 (.41-.48) 7-8 (.48-.54) To achieve maximum flow-out without orange peel, use the next slower solvent temperature especially in high volume paint booths and in high temperatures. Apply clear coats and acrylic enamels in two full wet coats. Medium wet coats do not contain enough material for proper flow-out, giving an orange peel appearance. For the best possible atomization, start with a smaller fluid tip size. For increased fluid delivery and production speed, increase fluid tip size. As fluid tip size increases, atomizing air cap psi may need to be increased. Always follow the paint manufacturer s ratios for reduction and catalyzation. Use a viscosity cup whenever possible. IQ TM TOP-LOAD PERFORMANCE NOTES: 1. If the gun s air cap gauge does not maintain your pressure setting, your shop air system is not maintaining the air caps CFM requirements. 2. When changing air caps, the air cap pressure setting may require adjustment for best results. 3. For maximum fluid flow, the TotalFlow knob should always be set at the full open position. 4. To get maximum leveling and flow-out with heavy-bodied materials, use the full open fan setting, full open fluid knob position, and the lowest air cap pressure which gives good atomization. 5. For increased application rates with heavy-bodied materials, a separate cup pressure regulator is available to pressurize the cup independent of the air cap setting. Contact your Mattson distributor for information. 5

FLUID NOZZLE INFORMATION Paint Material & Fluid Tip Chart Air Cap Assembly Fluid Tip # & Fluid Tip Size Paint 81189 81513 81514 82016 82017 82018 82019 82020 Material.028.032".040".043".050".060".070".086" Type (.7mm) (.8mm) (1.0mm) (1.1mm) (1.3mm) (1.5mm) (1.8mm) (2.1mm) UNDERCOATS Lacquer Primer Surfacer 2-Component Primer Surfacer Primer Sealer Epoxy COLOR SYSTEMS Acrylic Lacquer Acrylic/Synthetic Enamels Acrylic Urethane Base Coat Polyurethane Low V.O.C. Waterborne Varnish SPECIAL APPLICATIONS High Solids Urethane Polyester/Gel Coat Contact Cement/Glue Teflon To achieve maximum flow-out and reduce orange peel, use the next slower solvent temperature especially in high volume paint booths and high temperatures. For best possible atomization, start with a smaller fluid tip size. For increased fluid delivery and production speed, increase fluid tip size. As fluid tip size increases, atomizing air cap PSI may need to be increased. Always follow paint manufacturer s ratios for reduction and catalyzation. Use a viscosity cup when possible. Teflon is a registered trademark of E.I. DuPont 6

High Pressure to Low Pressure Conversion Chart FLUID NOZZLE INFORMATION The following chart provides the necessary pressure (PSI) requirements at the regulator to obtain a desired air cap pressure. Conversions are provided for all Atom-miser air cap types. The results listed in the chart were obtained with a Mattson 5050 Filter Regulator, 2 Milton Quick Connect Couplers and 30 feet of 3/8" ID B.F. Goodrich air hose. The gun was adjusted to full fluid and full fan settings. Low Pressure MATTSON High Pressure Desired Required Air Inlet PSI (bar) Air Cap Round AIR-MISER TM High Output GuideRing TM 65 Offset PSI (bar) Air Cap Air Cap Air Cap Air Cap Air Cap 2 PSI (.14) 7 (.5) 18 (1.2) 25 (1.7) 32 (2.2) 18 (1.2) 3 PSI (.2) 11 (.8) 25 (1.7) 32 (2.2) 39 (2.6) 25 (1.7) 4 PSI (.27) 14 (1.0) 30 (2.0) 40 (2.7) 47 (3.2) 30 (2.0) 5 PSI (.34) 16 (1.1) 36 (2.4) 47 (3.2) 55 (3.7) 36 (2.4) 6 PSI (.41) 19 (1.3) 40 (2.7) 56 (3.8) 63 (4.3) 40 (2.7) 7 PSI (.48) 21 (1.4) 45 (3.1) 62 (4.2) 70 (4.8) 45 (3.1) 8 PSI (.54) 24 (1.6) 50 (3.4) 68 (4.6) 77 (5.2) 50 (3.4) 9 PSI (.61) 26 (1.8) 54 (3.7) 75 (5.1) 83 (5.6) 54 (3.7) 10 PSI (.7) 28 (1.9) 58 (3.9) 80 (5.4) 80 (5.4) 58 (3.9) NOTE: Use of a 5/16" ID hose, a hose longer than 30 feet, or additional quick connects will result in higher values at the 5050 Regulator to achieve the same air cap readings. The Pressure Calibration Gauge ( #81415) is the best way to determine exact regulator settings on your Mattson system. The Pressure Calibration Gauge actually reads the pressure at the air cap dynamically (as the spray gun is working) and accounts for all the variables present in your air delivery system. 7

COMPLETE FINISHING SYSTEMS CONTENTS... 9-16 Complete Finishing Systems IQ TM A... 10 IQ TM B... 10 IQ TM Primer... 10 IQ TM Top-Load A... 11 IQ TM Top-Load B... 11 IQ TM Top-Load Primer... 11 IQ TM Power-Pack TM B... 12 IQ TM Deluxe B-Pack... 12 IQ TM -2Q... 12 IQ TM -2Q/IQ TM A... 13 IQ TM -CC... 13 IQ TM Gun Handle/Cartridge Assembly... 13 Complete Finishing Systems/Adhesive Systems CrossFire TM QS TM Non-Bleeder Automatic Head/Cartridge Assembly... 14 CrossFire TM Handle/Cartridge/Hose Assembly... 14 CrossFire TM System A... 14 CrossFire TM System B... 15 CrossFire TM QS TM... 15 IQ TM Single Component Adhesive System... 15 9

COMPLETE FINISHING SYSTEMS IQ TM A Direct Connect with Stainless Steel Fluid Passages Power Pack A 8815 IQ TM A.032" (.8mm) Fluid Tip and GuideRing TM Air Cap... #8809 IQ TM A Dual.032" (.8mm) Fluid Tip and GuideRing TM Air Cap. #8809D IQ TM A.040" (1.0mm) Fluid Tip and GuideRing TM Air Cap... #8810 IQ TM A Dual.040" (1.0mm) Fluid Tip and GuideRing TM Cap... #8810D IQ TM A.040" (1.0mm) Fluid Tip and Air-Miser TM Air Cap... #8844 IQ TM A Dual.040" (1.0mm) Fluid Tip and Air-Miser TM Air Cap. #8844D IQ TM A.032" (.8mm) Fluid Tip and Air-Miser TM Air Cap... #8845 IQ TM A Dual.032" (.8mm) Fluid Tip and Air-Miser TM Air Cap... #8845D 1-IQ TM Spray Gun Handle 1-Cartridge Assembly with Stainless Steel Fluid Passages (Includes:.032" (.8mm) or.040" (1.0mm) Fluid Tip) 1-Regulator w/cup Pressure Gauge ( Dual has dual air cap/cup regulator) 1-Complete One-Liter Cup Assembly 1-System Cleaning Supplies 1 - IQ TM Manual IQ TM B Direct Connect with Stainless Steel Fluid Passages, Extra Cup and Cartridge IQ TM B GuideRing TM Air Caps... #8812 IQ TM B Dual GuideRing TM Air Caps... #8812D 1-IQ TM Spray Gun Handle 2-Cartridge Assemblies with Stainless Steel Fluid Passages (Includes:.032" (.8mm) &.040" (1.0mm) Fluid Tips) 1-Regulator w/cup Pressure Gauge ( Dual has dual air cap/cup regulator) 2-Complete One-Liter Cup Assemblies 1-System Cleaning Supplies 1-IQ TM Manual IQ TM Primer Direct Connect with Stainless Steel Fluid Passages IQ TM Primer GuideRing TM Air Cap... #8801 IQ TM Primer Dual GuideRing TM Air Cap... #8801D 1-IQ TM Spray Gun Handle 1-Cartridge Assembly with Stainless Steel Fluid Passages (Includes:.043" (1.1mm) Fluid Tip) 1-Regulator w/cup Pressure Gauge ( Dual has dual air cap/cup regulator) 1-Complete One-Liter Cup Assembly 1-System Cleaning Supplies 1-IQ TM Manual 10

COMPLETE FINISHING SYSTEMS IQ TM Top-Load A Direct Connect with Aluminum Cup and Stainless Steel Fluid Passages IQ TM Top-Load A.032" (.8mm) Fluid Tip and Air-Miser TM Air Cap... #8813 IQ TM Top-Load A.040" (1.0mm) Fluid Tip and Air-Miser TM Air Cap... #8814 1-IQ TM Top-Load Spray Gun Handle 1-Top-Load Cartridge Assembly (Includes:.032" (.8mm) or.040" (1.0mm) Fluid Tip) 1-Complete 20-fl oz (590ml) Aluminum Cup Assembly 1-Air Cap Regulator (not shown) 1-System Cleaning Supplies 1-Wall-mount Bracket 1-IQ TM Top-Load Manual IQ TM Top-Load B Direct Connect with Aluminum Cup, Stainless Steel Fluid Passages, and Extra Cup and Cartridge IQ TM Top-Load B Air-Miser TM and High Output Air Caps... #8817 IQ TM Top-Load B Air-Miser TM Air Caps... #8846 1-IQ TM Top-Load Spray Gun Handle 2-Top-Load Cartridge Assemblies (Includes:.032" (.8mm) &.040" (1.0mm) Fluid Tips) 2-Complete 20-fl oz (590ml) Aluminum Cup Assemblies 1-Air Cap Regulator (not shown) 1-System Cleaning Supplies 1-Wall-mount Bracket 1-IQ TM Top-Load Manual IQ TM Top-Load Primer Direct Connect with Aluminum Cup and Stainless Steel Fluid Passages IQ TM Top-Load Primer GuideRing TM Air Cap... #8816 1-IQ TM Top-Load Spray Gun Handle 1-Top-Load Cartridge Assembly (Includes:.043" (1.1mm) Fluid Tip) 1-Complete 20-fl oz (590ml) Aluminum Cup Assembly 1-Air Cap Regulator (not shown) 1-System Cleaning Supplies 1-Wall-mount Bracket 1-IQ TM Top-Load Manual 11

COMPLETE FINISHING SYSTEMS IQ TM Power-Pack TM B Direct Connect with Stainless Steel Fluid Passages, Extra Cup and Cartridge IQ TM Power-Pack B Air-Miser TM and High Output Air Caps... #8807 IQ TM Power-Pack B Dual Air-Miser TM and High Output Air Caps... #8807D IQ TM B Air-Miser TM Air Caps... #8857 IQ TM B Dual Air-Miser TM Air Caps... #8857D 1-IQ TM Spray Gun Handle 2-Cartridge Assemblies with Stainless Steel Fluid Passages (Includes:.032" (.8mm) &.040" (1.0mm) Fluid Tips) 1-Regulator w/cup Pressure Gauge ( Dual has dual air cap/cup regulator) 1-Pressure Calibration Gauge 2-Complete One-Liter Cup Assemblies 1-System Cleaning Supplies 1-IQ TM Manual IQ TM Deluxe B-Pack Direct Connect with Stainless Steel Fluid Passages, Extra Cup and Cartridge IQ TM Deluxe B-Pack GuideRing TM Air Caps... #8808 IQ TM Deluxe B-Pack Dual GuideRing TM Air Caps... #8808D 1-IQ TM Spray Gun Handle 2-Cartridge Assemblies with Stainless Steel Fluid Passages (Includes:.032" (.8mm) &.040" (1.0mm) Fluid Tips) 1-Blue AIR-MISER TM & Red HO TM High Output Air Caps 1-Regulator w/cup Pressure Gauge ( Dual has dual air cap/cup regulator) 1-Pressure Calibration Gauge 2-Complete One-Liter Cup Assemblies 1-System Cleaning Supplies 1-IQ TM Manual IQ TM -2Q Two-Quart System with Stainless Steel Fluid Passages IQ TM -2Q.032" (.8mm) Fluid Tip and GuideRing TM Air Cap... #9893 IQ TM -2Q.040" (1.0mm) Fluid Tip and GuideRing TM Air Cap... #9883 IQ TM -2Q.032" (0.8mm) Fluid Tip and Air-Miser TM Air Cap... #9878 IQ TM -2Q.043" (1.1mm) Fluid Tip and Air-Miser TM Air Cap... #9881 1-IQ TM Spray Gun Handle 1-Cartridge Assembly with Stainless Steel Fluid Passages (Includes:.032" (.8mm),.040" (1.0mm), or.043" (1.1mm) Fluid Tip) 1-IQ TM -2Q Two-Quart (1.89 L) Cup Assembly (Includes: Dual Regulator Assembly & 5 ft. Hose) 1-System Cleaning Supplies 1-IQ TM -2Q Manual 12

COMPLETE FINISHING SYSTEMS IQ TM -2Q/IQ TM A Two-Quart System with Stainless Steel Fluid Passages and One-Liter Cup Assembly IQ TM -2Q/IQ TM A.032" (.8mm) Combination System... #9890 1-IQ TM -2Q Two-Quart (1.89 L) Cup Assembly 1-IQ TM Spray Gun Handle 1-Cartridge Assembly with Stainless Steel Fluid Passages Includes:.032" (.8mm) Fluid Tip & GuideRing TM Air Cap) 1-Regulator w/cup Pressure Gauge 1-Complete One-Liter Cup Assembly 1-System Cleaning Supplies 1-IQ TM Manual 1-IQ TM -2Q Manual IQ TM -CC 2.5 Gallon ColorCan with Stainless Steel Fluid Passages and Dual Hose Assembly IQ TM -CC.032" (.8mm) Fluid Tip & 25' (7.62m) hose... #9896 IQ TM -CC.032" (.8mm) Fluid Tip & 35' (10.67m) hose... #9876 IQ TM -CC.040" (1.0mm) Fluid Tip & 25' (7.62m) hose... #9886 IQ TM -CC.040" (1.0mm) Fluid Tip & 35' (10.67m) hose... #9877 1-IQ TM Spray Gun Handle 1-Cartridge Assembly with Stainless Steel Fluid Passages (Includes:.032" (.8mm) or.040" (1.0mm) Fluid Tip & GuideRing TM Air Cap) 1-IQ TM -CC Double Hose Assembly (Select 25 ft. or 35 ft. hose) 1-IQ TM -CC 2.5 Gallon (9.46 L) ColorCan (With Dual Regulator Assembly) 1-System Supplies 1-IQ TM -CC Manual IQ TM Gun Handle/Cartridge Assembly Direct Connect with Stainless Steel Fluid Passages IQ TM Gun Handle & Cartridge.040" (1.0mm) AIR-MISER TM Air Cap... #8800 IQ TM Gun Handle & Cartridge.032" (.8mm) AIR-MISER TM Air Cap... #8802 IQ TM Gun Handle & Cartridge.043" (1.1mm) AIR-MISER TM Air Cap... #8803 IQ TM Gun Handle & Cartridge.032" (.8mm) GuideRing TM Air Cap... #8804 IQ TM Gun Handle & Cartridge.040" (1.0mm) GuideRing TM Air Cap... #8805 IQ TM Gun Handle & Cartridge.043" (1.1mm) GuideRing TM Air Cap... #8806 1-IQ TM Gun Handle Assembly 1-Cartridge Assembly with Stainless Steel Fluid Passages Includes: Specified Fluid Tip & Air Cap) 1-System Cleaning Supplies 1 - IQ TM Manual 13

COMPLETE FINISHING SYSTEMS/ADHESIVE SYSTEMS QS TM Non-Bleeder Automatic Head/ Cartridge Assembly Lower Mount Pressure Gauge Shown QS TM.032" (.8mm) Fluid Tip, Black GuideRing TM Air Cap... #9930 QS TM.032" (.8mm) Fluid Tip, Blue AIR-MISER TM Air Cap... #9931 QS TM.040" (1.0mm) Fluid Tip, Gold GuideRing TM Air Cap... #9940 QS TM.040" (1.0mm) Fluid Tip, Blue AIR-MISER TM Air Cap... #9941 QS TM.040" (1.0mm) Fluid Tip, Red HO TM High Output Air Cap... #9942 1 - QS TM Non-Bleeder Spray Head 1 - Cartridge Assembly with Stainless Steel Fluid Passages (Includes: Specified Fluid Tip & Air Cap) 1 - Allen Wrench (5/32") 1 - System Cleaning Supplies 1 - QS TM Operation Manual NOTE: QS Non-Bleeder Spray Heads are also available with Center Back Mount Pressure Gauge and selection of cartridges. Please specify at time of order. CrossFire TM Handle/Cartridge/Hose Assembly CrossFire TM Handle/Cartridge Assembly 15' (4.6m) hose... #4012 CrossFire TM Handle/Cartridge Assembly 20' (6.1m) hose... #4011 CrossFire TM Handle/Cartridge Assembly 25' (7.6m) hose... #4017 CrossFire TM Handle/Cartridge Assembly 50' (15.2m) hose... #4019 1-CrossFire TM Gun Handle 1-CrossFire TM Teflon Coated Cartridge Assembly (.070" (1.8mm) Fluid Tip) 1-CrossFire TM Hose Assembly (15', 20', 25' or 50' Hose) 1-Air Cap Regulator 1-System Cleaning Supplies 1-CrossFire TM Operation Manual CrossFire TM System A Cart with 10-Gallon Adhesive and 2-Gallon Activator Pots CrossFire TM System A 20' (6.1m) hose... #4000 CrossFire TM System A 25' (7.6m) hose... #4021 CrossFire TM System A 50' (15.2m) hose... #4022 1-CrossFire TM Gun Handle 1-CrossFire TM Teflon Coated Cartridge Assembly (.070" (1.8mm) Fluid Tip) 1-Air Cap Regulator 1-Cart Assembly 1-10-Gallon (38L) Capacity ASME-Approved Stainless Steel Pressure Pot for Adhesive 1-2-Gallon (7.6L) Capacity ASME-Approved Stainless Steel Pressure Pot for Activator 1-20', 25' or 50' (6.1, 7.6, or 15.2m) 3-in-1 Supply Hose 1-System Cleaning Supplies 1-CrossFire TM Operation Manual Teflon is a registered trademark of E.I. DuPont 14

COMPLETE ADHESIVE SYSTEMS CrossFire TM System B Cart with 5-Gallon Adhesive and 2.5-Gallon Activator Pots CrossFire TM System B... #4013 1-CrossFire TM Gun Handle 1-CrossFire TM Teflon Coated Cartridge Assembly (.070" (1.8mm) Fluid Tip) 1-Air Cap Regulator 1-Cart Assembly 1-5-Gallon (19L) Capacity Non-ASME-Approved Pressure Pot with Plastic Liner for Adhesive 1-2.5-Gallon (9.46L) Capacity Non-ASME-Approved Pressure Pot with Plastic Liner for Activator 1-15-foot (4.6m) 3-in-1 Supply Hose 1-System Cleaning Supplies 1-CrossFire TM Operation Manual CrossFire TM QS TM Automatic Non-Bleeder Head/Cartridge Assembly QS TM CrossFire TM Gun & Cartridge Assembly.043" (1.1mm) Fluid Tip & Small Pattern Air Cap... #9011 QS TM CrossFire TM Gun & Cartridge Assembly.043" (1.1mm) Fluid Tip & Standard Air Cap... #9012 QS TM CrossFire TM Gun & Cartridge Assembly.070" (1.8mm) Fluid Tip & Standard Air Cap... #9015 1-QS TM CrossFire TM Non-Bleeder Spray Head 1-CrossFire TM Teflon Coated Cartridge Assembly 1-System Cleaning Supplies 1-QS TM Operation Manual 1-CrossFire TM Operation Manual IQ TM Spray System Single Component Adhesive System IQ TM Spray System (15' hose assembly)... #4030 IQ TM Spray System (40' hose assembly)... #4035 1-IQ TM Spray Gun Handle 1-Teflon -Coated Cartridge Assembly (Includes:.040 (1.0mm) Stainless Steel Cartridge Assembly) 1-Single Component Fluid/Air Hose Assembly 1-System Cleaning Supplies 1-IQ TM Manual Teflon is a registered trademark of E.I. DuPont 15

COMPONENTS CONTENTS... 17-28 Finishing Systems Handle Assemblies... 18 Automatic Spray Bodies... 18 Breakaway Cartridges... 19 Top-Load Cartridges... 20 Selectable Cartridges... 20 CrossFire TM Cartridges... 21 Air Caps & Fluid Tips... 21 Air Cap Upgrade Kits... 22 Needle & Fluid Tip Upgrade Kits... 22 Cartridge/Cup Assemblies... 22 Material Cups/ColorCan... 23 CrossFire TM Material Tanks... 24 Gauges... 25 Calibration Kit... 25 Regulator Assemblies... 26 Integral Filter Regulator... 26 Hose Assemblies... 27 Adhesive Systems CrossFire TM Gun Handle... 18 CrossFire TM Cartridges... 21 CrossFire TM Air Caps... 21 CrossFire TM Material Tanks... 24 CrossFire TM Air Cap Regulator... 26 CrossFire TM Supply Hose Assemblies... 27 17

COMPONENTS Handle Assemblies IQ TM Gun Handle Assembly... #8036 For Use With: All IQ TM Systems Except IQ TM Top-Load All Mattson Cartridge Assemblies Except IQ TM Top-Load IQ TM Top-Load Gun Handle Assembly... #8220 For Use With: All Mattson Systems All Mattson Cartridge Assemblies CrossFire TM Gun Handle CrossFire TM Gun Handle... #4006 For Use With: Mattson CrossFire TM Systems Automatic Spray Head Bodies QS TM Non-Bleeder Spray Head Body... #9004 With Lower Mount Pressure Gauge QS TM Non-Bleeder Spray Head Body... #9005 With Center Back Mount Pressure Gauge 18

COMPONENTS Breakaway Cartridge with Stainless Steel Fluid Passages For Use With: All Mattson Spray Heads and Gun Handles except CrossFire TM. Black, Gold, Green or Silver Ring GuideRing TM Air Cap.032" (.8mm) Cartridge with Black GuideRing TM Air Cap... #8037.040" (1.0mm) Cartridge with Gold GuideRing TM Air Cap... #8038.043" (1.1mm) Cartridge with Green GuideRing TM Air Cap... #8210.050" (1.3mm) Cartridge with Black GuideRing TM Air Cap... #8105.060" (1.5mm) Cartridge with Silver GuideRing TM Air Cap... #8106.070" (1.8mm) Cartridge with Black GuideRing TM Air Cap... #8107.086" (2.2mm) Cartridge with Black GuideRing TM Air Cap... #8108 Blue Ring AIR-MISER TM Air Cap.028" (.7mm) Cartridge... #8091.032" (.8mm) Cartridge... #8088.032" (.8mm) Cartridge with Small Pattern AIR-MISER TM Air Cap... #8129.040" (1.0mm) Cartridge... #8211.043" (1.1mm) Cartridge... #8212.050" (1.3mm) Cartridge... #8133.060" (1.5mm) Cartridge... #8134.070" (1.8mm) Cartridge... #8135.086" (2.2mm) Cartridge... #8136 Red Ring HO TM High Output Air Cap.032" (.8mm) Cartridge... #8072.040" (1.0mm) Cartridge... #8089.043" (1.1mm) Cartridge... #8139.050" (1.3mm) Cartridge... #8140.060" (1.5mm) Cartridge... #8141.070" (1.8mm) Cartridge... #8142.086" (2.2mm) Cartridge... #8143 Silver Ring Round Air Cap.032" (.8mm) Cartridge... #8144.040" (1.0mm) Cartridge... #8145.043" (1.1mm) Cartridge... #8146.050" (1.3mm) Cartridge... #8147.060" (1.5mm) Cartridge... #8148.070" (1.8mm) Cartridge... #8149.086" (2.2mm) Cartridge... #8150 19

COMPONENTS Top-Load Cartridge with Stainless Steel Fluid Passages For Use With: IQ TM Top-Load Systems.032" (.8mm) Cartridge with AIR-MISER TM Air Cap... #8230.032" (.8mm) Cartridge with Black GuideRing TM Air Cap... #8231.040" (1.0mm) Cartridge with AIR-MISER TM Air Cap... #8240.040" (1.0mm) Cartridge with HO TM High Output Air Cap... #8241.040" (1.0mm) Cartridge with Gold GuideRing TM Air Cap... #8242.043" (1.1mm) Cartridge with Green GuideRing TM Air Cap... #8260 Selectable Cartridge with Stainless Steel Fluid Passages For Use With: All Mattson Spray Heads & Gun Handles except CrossFire TM. Positive stop selection for switching from vertical to round spray patterns with 1/4-turn of air cap. Black, Gold, Green or Silver Ring GuideRing TM Air Cap.032" (.8mm) Cartridge with Black Ring... #8111.040" (1.0mm) Cartridge with Gold Ring... #8112.043" (1.1mm) Cartridge with Green Ring... #8113.050" (1.3mm) Cartridge with Black Ring... #8114.060" (1.5mm) Cartridge with Silver Ring... #8115.070" (1.8mm) Cartridge with Black Ring... #8116.086" (2.2mm) Cartridge with Black Ring... #8117 Blue Ring AIR-MISER TM Air Cap.032" (.8mm) Cartridge... #8073.040" (1.0mm) Cartridge... #8074.043" (1.1mm) Cartridge... #8094.050" (1.3mm) Cartridge... #8095.060" (1.5mm) Cartridge... #8096.070" (1.8mm) Cartridge... #8097.086" (2.2mm) Cartridge... #8098 Red Ring HO TM High Output Air Cap.032" (.8mm) Cartridge... #8118.040" (1.0mm) Cartridge... #8119.043" (1.1mm) Cartridge... #8120.050" (1.3mm) Cartridge... #8121.060" (1.5mm) Cartridge... #8122.070" (1.8mm) Cartridge... #8123.086" (2.2mm) Cartridge... #8124 20

COMPONENTS CrossFire TM Cartridges CrossFire TM Cartridge.070" (1.8mm) Cartridge with CrossFire TM Non-GuideRing TM Air Cap... #4007 CrossFire TM Cartridge.043" (1.1mm) Cartridge with CrossFire TM Non-GuideRing TM Air Cap... #4020 CrossFire TM Cartridge.043" (1.1mm) Cartridge with CrossFire TM Small Pattern Air Cap... #4023 Air Caps & Fluid Tips Standard GuideRing TM Air Cap with Black Ring... #7042 Standard GuideRing TM Air Cap with Gold Ring... #7043 Standard GuideRing TM Air Cap with Green Ring... #7045 Standard GuideRing TM Air Cap with Silver Ring... #7047 Standard AIR-MISER TM Air Cap with Blue Ring... #7002 Standard Super AIR-MISER TM Air Cap with Blue Ring... #7003 Standard HO TM High Output Air Cap with Red Ring... #7008 Standard Round Air Cap with Silver Ring... #7048 Selectable GuideRing TM Air Cap with Black Ring... #7062 Selectable GuideRing TM Air Cap with Gold Ring... #7064 Selectable GuideRing TM Air Cap with Silver Ring... #7065 Selectable GuideRing TM Air Cap with Green Ring... #7068 Selectable AIR-MISER TM Air Cap with Blue Ring... #7061 Selectable HO TM High Output Air Cap with Red Ring... #7069 Teflon -Coated Small Pattern AIR-MISER TM Air Cap with Blue Ring #7090 Teflon -Coated AIR-MISER TM Air Cap with Blue Ring... #7091 Teflon -Coated GuideRing TM Air Cap and Ring... #7092 Teflon -Coated Small Pattern AIR-MISER TM Air Cap with Green Ring... #7097.028" (.7mm) Fluid Tip... #81189.032" (.8mm) Fluid Tip... #81513.040" (1.0mm) Fluid Tip... #81514.043" (1.1mm) Fluid Tip... #82016.050" (1.3mm) Fluid Tip... #82017.060" (1.5mm) Fluid Tip... #82018.070" (1.8mm) Fluid Tip... #82019.086" (2.2mm) Fluid Tip... #82020 CrossFire TM Air Caps CrossFire TM Air Cap Non-GuideRing TM... #8275 CrossFire TM Air Cap Small Pattern Non-GuideRing TM... #8271 Teflon is a registered trademark of E.I. DuPont 21

COMPONENTS Air Cap Upgrade Kits with Needle & Fluid Tip Needle & Fluid Tip Upgrade Kits Cartridge/Cup Assemblies Upgrade Kit.032" (.8mm) Fluid Tip, GuideRing TM Air Cap w/35 Degree Needle Assembly... #7053 Upgrade Kit.060" (1.5mm) Fluid Tip, GuideRing TM Air Cap w/35 Degree Angle High Pressure Needle Assembly... #7059 Upgrade Kit.040" (1.5mm) Fluid Tip, GuideRing TM Air Cap w/35 Degree Needle Assembly... #7063 Upgrade Kit.032" (.8mm) Needle Assembly w/high Pressure Seal & 35 Degree Fluid Tip... #7075 Upgrade Kit.040" (1.0mm) Needle Assembly w/high Pressure Seal & 35 Degree Fluid Tip... #7076 Upgrade Kit.043" (1.1mm) Needle Assembly w/high Pressure Seal & 35 Degree Fluid Tip... #7077 Upgrade Kit.050" (1.3mm) Needle Assembly w/high Pressure Seal & 35 Degree Fluid Tip... #7078 Upgrade Kit.060" (1.5mm) Needle Assembly w/high Pressure Seal & 35 Degree Fluid Tip... #7079 Upgrade Kit.070" (1.8mm) Needle Assembly w/high Pressure Seal & 35 Degree Fluid Tip... #7080 Upgrade Kit.086" (2.2mm) Needle Assembly w/high Pressure Seal & 35 Degree Fluid Tip... #7081 IQ TM Aluminum One-Liter Pressure Cup and Cartridge with Stainless Steel Fluid Passages: For Use With All Mattson Systems.032" (.8mm) Cartridge & Cup... #8841 Includes:.032" Cartridge, One-Liter Cup Assembly.040" (1.0mm) Cartridge & Cup... #8842 Includes:.040" Cartridge, One-Liter Cup Assembly.043" (1.1mm) Cartridge & Cup... #8843 Includes:.043" Cartridge, One-Liter Cup Assembly IQ TM Top-Load Aluminum Cup and Cartridge with Stainless Steel Fluid Passages: For Use With IQ TM Top-Load Systems.032" (.8mm) (AM) Cartridge & Cup... #8830 Includes:.032" Cartridge, 20-fl oz (590ml) Cup Assembly.040" (1.0mm) (AM) Cartridge & Cup... #8831 Includes:.040" Cartridge, 20-fl oz (590ml) Cup Assembly.040" (1.0mm) (HO TM ) Cartridge & Cup... #8832 Includes:.040" Cartridge, 20-fl oz (590ml) Cup Assembly.043" (1.1mm) Primer Cartridge & Cup... #8833 Includes:.043" Cartridge, 20-fl oz (590ml) Cup Assembly 22

COMPONENTS Material Cups/ColorCan IQ TM One-Liter Pressure Cup Assembly... #9300 With Swivel Tubing Connector For Use With: All Mattson systems except IQ TM Top-Load and Crossfire TM. IQ TM Top-Load (20-fl oz (590ml) Aluminum) Pressure Cup Assembly... #8500 With Blue Gasket For Use With: IQ TM Top-Load Systems IQ TM -2Q Two-Quart Pressure Cup Assembly... #8075 Includes: Dual Regulator Assemblies and Gauges Double 5 ft. (1.5m) Fluid/Air Hose #7128 (Not Shown) IQ TM -CC ColorCan Paint Tank Assembly... #8040 Includes: 2.5 Gallon Paint Tank Dual Regulators and Gauges 23

COMPONENTS CrossFire TM Material Tanks CrossFire TM 2-Gallon (7.6 L) Stainless Steel Tank... #7206 For Use With: CrossFire TM System A CrossFire TM 10-Gallon (38 L) Stainless Steel Tank... #7207 For Use With: CrossFire TM System A CrossFire TM 2.5-Gallon (9.5 L) Tank... #7205 For Use With: CrossFire TM System B CrossFire TM 5-Gallon (19 L) Tank... #7210 For Use With: CrossFire TM System B 24

COMPONENTS Gauges Gauge (0-60 PSI)... #40226 - Lower Mount - 2", 1/4" NPT Gauge (0-100 PSI)... #40303 - Lower Mount - 2", 1/4" NPT Gauge (0-15 PSI)... #40198 - Center Back Mount - 1.5", 1/8" NPT Gauge (0-15 PSI)... #40320 - Lower Mount - 1.5", 1/8" NPT Gauge (0-60 PSI)... #40268 - Lower Mount - 1.5", 1/8" NPT Gauge (0-100 PSI)... #40306 - Lower Mount - 1.5", 1/8" NPT Calibration Kit Pressure Calibration Kit (0-15 PSI)... #81415 Includes: Fluid Adjustment Knob Gauge 0-15 PSI For Use With: All Mattson Hand-Held Systems to Quickly Determine Air Cap Pressure Replacement Gauge Lens... # 82202 25

COMPONENTS Regulator Assemblies Regulator Assembly... #8093 Includes: Gauge 0-15 psi For Use With: -All Mattson Hand-Held Systems to Regulate Cup Pressure Note: To upgrade existing systems with quick disconnect style cup assemblies, order #81259 black swivel connector and #81799 air inlet tube to retrofit the one-liter cups. Dual Regulator Assembly... #8125 Includes: Gauge 0-15 psi For Use With: All Mattson Hand-Held Systems to Regulate Cup/Air Cap Pressures Note: To upgrade existing systems with quick disconnect style cup assemblies, order #81259 black swivel connector and #81799 air inlet tube to retrofit the one-liter cups. Air Cap Regulator... #8061 For Use With: All Mattson Hand-Held Systems to Regulate Air Cap Pressure Maximum Inlet: 250 PSI (17 bar) Flow Rate: 20 CFM (555 L/min) CrossFire TM Air Cap Regulator... #7066 For Use With: All Mattson CrossFire TM Hand-Held Systems to Regulate Air Cap Pressure Dual Regulator Assembly (0-100 & 0-60 PSI)... #7041 For Use With: IQ TM -CC System Integral Filter Regulator Integral Filter Regulator... #5050 Designed to Deliver the Complete Range of CFM Requirements for Conventional and HVLP Spray Equipment Modular Design for Quick Installation and Easy Servicing 1/2" (12.7mm) Inlet Pipe Delivers 80 CFM (2,222 L/min) Unique Baffle Design Removes Solid and Liquid Contaminants 5-Micron Filter Provides Superior Filtration, Long Life, and Minimal Pressure Variance Rugged Zinc-Alloy Bowl Pressure Gauge Indicates Adjustable Pressure from 0 to 160 PSI (0 to 10.8 bar) 200 PSI (13.6 bar) Maximum Supply Pressure Manual Drain Easily Removes Water Locking Feature on Regulator Knob Locks On Desired Air Pressure 26

COMPONENTS Hose Assemblies 15 Ft. Single Hose Only... # 4032 Included With: IQ TM Single Component Adhesive System 40 Ft. Single Hose Only... # 4040 Included With: IQ TM Single Component Adhesive System 5 Ft. (1.5m) Double Fluid/Air Hose Assembly... #7128 Included With: IQ TM -2Q Complete System 25 Ft. (7.6m) Double Fluid/Air Hose Assembly... #8025 Included With: -Q TM -CC Complete System 35 Ft. (10.7m) Double Fluid/Air Hose Assembly... #8035 Included With: IQ TM -CC Complete System CrossFire TM Supply Hose Assemblies CrossFire TM 3-in-1 Supply Hoses 15 Ft. (4.6m) Supply Hose... #4015 20 Ft. (6.1m) Supply Hose... #4004 25 Ft. (7.6m) Supply Hose... #4014 50 Ft. (15.2m) Supply Hose... #4018 27

ACCESSORIES Contents... 29-34 Repair Kits... 30-31 Multi-Pack Kits... 31-33 Maintenance Items... 33-34 Gun Cleaning... 34 Operation Manuals... 34 29

ACCESSORIES Repair Kits SAE SAE PBT30 SAE PBT30 PBT30 Regulator Rebuild Kit (8093)... #7085 Includes: 1-Valve Assembly #81662 1-Diaphragm Assembly #81663 1-Thrust Washer #81803 1-Slip Ring #81806 1-Valve Seat #81808 1-Gasket #81809 1-Valve Spring #81811 Dual Regulator Rebuild Kit (8125)... #7086 Includes: 2-Valve Assembly #81662 2-Diaphragm Assembly #81663 2-Thrust Washer #81803 2-Slip Ring #81806 2-Valve Seat #81808 2-Gasket #81809 2-Valve Spring #81811 Regulator Rebuild Kit (8047 & 8045)... #7071 Includes: 1-Valve Seat Gasket #40127 1-Regulator Push Pin #40128 1-Regulator Piston O-Ring #40133 1-Foam Quick-Connect Washer #40230 1-Regulator Valve #40244 1-3-Pack Regulator Fuses #70045 IQ TM /CrossFire TM Handle/Cartridge Rebuild Kit... #7072 Includes: 1-Fan Control Slide #20008 1-Thumb Screw #70028 1-IQ TM Gun Spool Spring #81007 1-Trigger Pin/Valve Assembly #81059 1-IQ TM Gun Valve Gasket #81203 1-Cartridge Rebuild Kit #7148 Note: High Pressure Seal #81057 Sold Separately For use with: IQ TM /IQ TM Top Load/CrossFire TM Gun Handle Assemblies LP-DC TM Rebuild Kit... #7149 Includes: 1-Air Valve Spring #40146 1-Catch-All Filter #80009 1-Trigger Spring #40000 1-Air Inlet Tube #81055 1-LiquidLock /Ball Check Assembly #81054 1-3-Pack Regulator Fuses #70045 1-Fan Control Slide #20008 1-Thumb Screw #70028 1-Cartridge Rebuild Kit #7148 Continued on next page 30

ACCESSORIES Repair Kits (continued) Air Inlet Tube & LiquidLock /Ball Check Retrofit Kit... #81165 To Convert: All Mattson Systems Includes: 1-Air Inlet Tube #81055 1-LiquidLock /Ball Check #81054 1-Assembly Procedures Cartridge Rebuild Kit... #7148 Includes: 1-Nozzle Seal #40015 1-Fluid Tip Seal #40104 1-Air Seal #40059 1-Needle Spring #40008 1- E -Ring #40007 2-Seals #40006 Note: High Pressure Seal #81057 Sold Separately For use with: All Mattson Cartridge Assemblies Multi-Pack Kits LiquidLock /Ball Check Retrofit Kit... #81162 To Convert: All Mattson Systems Includes: 1-Air Inlet Tube Adapter #81166 1-LiquidLock /Ball Check #81054 1-Assembly Procedures IQ TM Air Inlet Tube 5-Pack... #7093 For Use With: IQ TM One-Liter Pressure Cup #8126 or #9300 Includes: Air Inlet Tube #81799 IQ TM Air Inlet Tube 5-Pack... #7152 For Use With: IQ TM One-Liter Pressure Cup #8039 Includes: Air Inlet Tube Assembly #81036 Air Inlet Tube 5-Pack... #7124 For Use With: PC-10 One-Liter Pressure Cup #8005 Includes: Air Inlet Tube Assembly #81055 IQ TM Top-Load Air Inlet Tube 5-Pack... #7154 For Use With: IQ TM Top-Load Pressure Cup #8225, #8228 or #8500 Includes: Air Inlet Tube Assembly #81251 Continued on next page 31

ACCESSORIES Multi-Pack Kits (continued) LiquidLock /Ball Check Assembly 5-Pack... #7144 For Use With: All Mattson Cup Assemblies Includes: LiquidLock /Ball Check #81054 Catch-All Filter 5-Pack... #7123 For Use With: All Mattson IQ TM Cups & Tank Assemblies (Except IQ TM Top-Load) Includes: Catch-All Filter #80009 Cup Gasket 5-Pack... #7122 For Use With: One-Liter Pressure Cup #8039, #8005 and IQ TM Top-Load Aluminum Cup #8225 Includes: Cup Gasket #40073 Cup Gasket 5-Pack... #7153 For Use With: One-Liter Pressure Cup #8126 and IQ TM Top-Load Aluminum Cup #8228 Includes: Cup Gasket #81853 Blue Cup Gasket 5-Pack... #9393 For Use With: One-Liter Pressure Cup #9300 and IQ TM Top-Load Aluminum Cup #8500 Includes: Cup Gasket #65161 Fan Control Slide 5-Pack... #7125 For Use With: All Mattson Spray Gun Handles Includes: Fan Control Slides #20008 Fluid Tip Seal 5-Pack... #7142 For Use With: All Cartridge Assemblies Includes: Fluid Tip Seals #40104 Nozzle Seal 5-Pack... #7143 For Use With: All Cartridge Assemblies Includes: Nozzle Seals #40015 32

ACCESSORIES Multi-Pack Kits (continued) Air Directing Seal 5-Pack... #7141 For Use With: All Cartridge Assemblies Includes: Air Directing Seals #40059 Thumbscrew 5-Pack... #7119 For Use With: All Mattson Spray Gun Handles Includes: Thumbscrews #70028 Needle Packing Seal 3-Pack... #7102 For Use With: All Cartridge Assemblies Includes: Needle Packing Seals #40006 Regulator Fuse 3-Pack... #70045 For Use With: Regulators #8045 & #8047 Includes: Regulator Fuses #30016 Maintenance Items SuperGlide TM (24 tubes per box)... #5001 Use For: Gel-Type Lubricant for all Spray Equipment 24 of Single Tube #4129 8 oz. Jar of SuperGlide TM... #5002 Use For: Gel-Type Lubricant for all Spray Equipment ColorCan Rigid Plastic Liner... #40211 For Use With: Mattson 2.5-Gallon ColorCan Use For: Easy Cleaning to Keep the Can Like New Continued on next page 33

ACCESSORIES Maintenance Items (continued) ColorCan Disposable Liners (Box of 500)... #4252 For Use With: Mattson 2.5-Gallon ColorCan; Must be Used with 2.5-Gallon Metal Liner #4284 Use For: Eliminating Extensive Cleaning Material Containment Ease 5-Gallon CrossFire TM Tank Liners (Box of 100)... #4321 For Use With: Mattson 5-Gallon ColorCan Use For: Eliminating Extensive Cleaning Material Containment Ease Gun Cleaning Complete Cleaning Kit... #7006 Use For: Cleaning all Spray Gun Assemblies Cleaning Clip... #4173 Use For: Locking the Cartridge in Open Position for Cleaning Procedures Solvent Bottle... #4161 Use For: Holding 500 ml/16 oz of Solvent Quick and Easy Cleaning Operation Manuals IQ TM Operation Manual... #81103 Includes: Information on IQ TM A, B & Primer Systems IQ TM Top-Load Operation Manual... #81253 Includes: Information on IQ TM Top-Load A, B & Primer Systems IQ TM -2Q Operation Manual... #40291 IQ TM -CC Operation Manual... #40315 QS TM Operation Manual... #40316 CrossFire TM Operation Manual... #81467 34

UNIT DIAGRAMS/PARTS DIAGRAM/PARTS LIST CONTENTS... 35-60 Finishing Systems Automatic Spray Head Bodies... 36 Spray Gun Handle Assemblies... 37-38 Cartridge Assemblies... 39-41 Material Cups/Tanks/Regulators... 42-49 Hose Assemblies... 50 Integral Filter Regulator... 51 Adhesive Systems CrossFire TM QS TM Automatic Spray Head... 52-53 CrossFire TM Gun Handles... 54-55 CrossFire TM Cartridge Assembly... 56 CrossFire TM Adhesive Delivery Systems... 57-58 CrossFire TM Supply Hose Assemblies... 59 35

UNIT DIAGRAMS/PARTS LIST Automatic Spray Head Bodies QS TM Non-Bleeder Head... #9004, 9005 2 3 4 5 6 SIDE VIEW 7 26 FRONT VIEW 1 CYL 21 8 19 18 17 16 15 14 13 12 11 10 9 25 20 24 23 22 1... Fan Control Slide... 20008... Fan Control Slide 5-Pack... 7125 2... QS TM Gun Body... 81622 3... Center Back Mount Pressure Gauge 0-15 PSI (for #9005)... 40198 4... Lower Mount Pressure Gauge 0-15 PSI (for #9004)... 40320 5... Large O-Ring... 40030 6... Needle Retainer Assembly... 81204 7... Air Activating Cylinder... 81090 8... Brass Inlet Fitting... 40292 9... Fluid Adjusting Knob... 81088 10... Fluid Adjusting Knob Seal... 40001 11... Non-Bleeder Trigger Spring... 81256 12... Non-Bleeder Spring... 81092 13... Socket Head Cap Screws (10-24 x 2 1/4")... 40611 14... End Cap... 81621 15... Retaining Washer... 40027 16... E-Ring Auto Gun... 40033 17... Air Activating Piston... 81089 18... U Cup Seal... 40031 19... O-Ring... 81094 20... TotalFlow Fan Control Knob... 70016 21... Hex Head Screw... 14955 22... Detent... 30034 23... Detent Spring... 40057 24... Fan Control Cap... 40012 25... Thumb Nut Assembly... 70027 26... Cartridge Retainer Thumb Screw Assembly... 70028... Cartridge Retainer Thumb Screw Assembly 5-Pack... 7119 36

UNIT DIAGRAMS/PARTS LIST Spray Gun Handle Assemblies IQ TM Spray Gun Handle (Aluminum)... #8036 12 10 11 1 2 3 4 19 FLUID 18 9 17 14 13 8 7 6 20 5 15 16 15 1... Needle Retainer Assembly... 70006 2... Trigger Spring... 40000 3... Fluid Adjusting Knob Seal... 40001 4... Fluid Adjusting Knob... 20001 5... Air Inlet Fitting... 30092 6... Air Valve Spring... 81007 7... Air Valve Spool Assembly... 81059 8... Air Valve Sleeve... 81009 9... Fluid Trigger Pin... 30014 10... Fan Control Slide... 20008... Fan Control Slide 5-Pack... 7125 11... Aluminum Gun Handle ONLY... 81000 12... TotalFlow Fan Control Knob... 70016 13... Detent... 30034 14... Detent Spring... 40057 15... Trigger Retaining Screw... 81012 16... Trigger... 81011 17... Fan Control Cap... 40012 18... Thumb Nut Assembly... 70027 19... Thumb Screw Assembly... 70028... Thumb Screw Assembly 5-Pack... 7119 20... Air Valve Sleeve Seal... 81203 Not Shown... IQ TM /IQ TM -Top Load Gun Handle and Cartridge Rebuild Kit... 7072 37

UNIT DIAGRAMS/PARTS LIST Spray Gun Handle Assemblies IQ TM Top-Load Spray Gun Handle (Aluminum)... #8220 1 2 3 4 20 21 13 FLUID 12 19 18 15 14 6 5 11 10 9 8 7 16 17 16 1... Air Inlet Tube Quick-Connect Fitting... 81245 2... Needle Retainer Assembly... 70006 3... Trigger Spring... 40000 4... Fluid Adjusting Knob Seal... 40001 5... 0-15 PSI Gauge & Fluid Adjusting Knob Assembly... 81415 6... Aluminum Gun Handle ONLY... 81246 7... Air Inlet Fitting... 30092 8... Air Valve Sleeve Seal... 81203 9... Air Valve Spring... 81007 10... Air Valve Spool Assembly... 81059 11... Air Valve Sleeve... 81009 12... Fluid Trigger Pin... 30014 13... Fan Control Slide... 20008... Fan Control Slide 5-Pack... 7125 14... Detent... 30034 15... Detent Spring... 40057 16... Trigger Retaining Screw... 81012 17... Trigger... 81011 18... Fan Control Cap... 40012 19... Thumb Nut Assembly... 70027 20... Thumb Screw Assembly... 70028... Thumb Screw Assembly 5-Pack... 7119 21... TotalFlow Fan Control Knob... 70016 Not Shown... IQ TM /IQ TM Top-Load Gun Handle and Cartridge Rebuild Kit... 7072 Not Shown... IQ TM Top-Load Gun Hook... 4016 38

UNIT DIAGRAMS/PARTS LIST Standard Cartridge Assemblies Standard Cartridge Assembly (Breakaway) 4A 4B 6 7 8 9 10 1 2 3 4C 4 5 11 Note: For complete cartridge assemblies see pages 17-18. 1... AIR-MISER TM Air Cap with Blue Ring... 7002 1... Super AIR-MISER TM Air Cap with Blue Ring... 7003 1... HO TM High Output Air Cap with Red Ring... 7008 1... GuideRing TM Air Cap with Green Ring... 7045 1... GuideRing TM Air Cap with Black Ring... 7042 1... GuideRing TM Air Cap with Gold Ring... 7043 1... GuideRing TM Air Cap with Silver Ring... 7047 1... Small Pattern AIR-MISER TM with Blue Ring... 7090 2... Fluid Tip,.028", 35 Angle... 81189 2... Fluid Tip,.032", 35 Angle... 81513 2... Fluid Tip,.040", 35 Angle... 81514 2... Fluid Tip,.043", 35 Angle... 82016 2... Fluid Tip,.050", 35 Angle... 82017 2... Fluid Tip,.060", 35 Angle... 82018 2... Fluid Tip,.070", 35 Angle... 82019 2... Fluid Tip,.086", 35 Angle... 82020 3... Nozzle Seal... 40015... Nozzle Seal 5-Pack... 7143 4... IQ TM Breakaway Cartridge Body Assembly, Stainless Steel Fluid Passages...81202 4A... Sleeve... 81074 4B... Insert... 81201 4C... Paint Flow Fitting... 81200 5... Air Directing Seal... 40059... Air Directing Seal 5-Pack... 7141 6... High Pressure Needle Seal Assembly... 81057 7... E-Ring... 40007 8... Needle Spring... 40008 9... Air Directing Plug Assembly... 70030 10... Needle Assembly for.028",.032",.040",.043" &.050"... 82105 10... Needle Assembly for.060",.070" &.086"... 82106 11... Needle Packing Seal... 40006... Needle Packing Seal 3-Pack... 7102 5-11... Complete Needle Assembly for.028",.032",.040",.043" &.050"... 82103 5-11... Complete Needle Assembly for.060",.070" &.086"... 82104 * Teflon Cartridge Assembly... 81618 Teflon is a registered trademark of E.I. DuPont 39

UNIT DIAGRAMS/PARTS LIST Selectable Cartridge Assemblies Selectable Cartridge Assembly (Breakaway) 7A 7B 9 10 11 12 13 1 2 3 4 5 7 6 Note: For complete cartridge assemblies see page 17-18. 1... Positive Stop AIR-MISER TM Air Cap with Blue Ring... 7061 1... Positive Stop GuideRing TM Air Cap with Black Ring... 7062 1... Positive Stop GuideRing TM Air Cap with Gold Ring... 7064 1... Positive Stop GuideRing TM Air Cap with Green Ring... 7068 1... Positive Stop GuideRing TM Air Cap with Silver Ring... 7065 1... Positive Stop HO TM High Output Air Cap with Red Ring... 7069 2... Fan Detent Plate... 30084 3... Spring Fluid Tip,.028", 35 Angle... 40213 4... Fluid Tip,.032", 35 Angle... 81513 4... Fluid Tip,.040", 35 Angle... 81514 4... Fluid Tip,.043", 35 Angle... 82016 4... Fluid Tip,.050", 35 Angle... 82017 4... Fluid Tip,.060", 35 Angle... 82018 4... Fluid Tip,.070", 35 Angle... 82019 4... Fluid Tip,.086", 35 Angle... 82020 5... Nozzle Seal... 40015 5... Nozzle Seal 5-Pack... 7143 6... White O Ring... 40215 7... IQ TM Selectable Cartridge Body Assembly with Stainless Steel Fluid Passages... 81240 7A... Sleeve... 81239 7B... Insert... 81201 7C... Paint Flow Fitting... 81200 8... Air Directing Seal... 40059 8... Air Directing Seal 5-Pack... 7141 9... High Pressure Needle Seal Assembly... 81057 10... E-Ring... 40007 11... Needle Spring... 40008 12... Air Directing Plug Assembly... 70030 13... Needle Assembly,.032",.040",.043" &.050"... 82105 13... Needle Assembly,.060",.070" &.086"... 82106 14... Needle Packing Seal... 40006 14... Needle Packing Seal 3-Pack... 7102 8-14... Complete Needle Assembly,.032",.040",.043" &.050"... 82103 8-14... Complete Needle Assembly,.060",.070" &.086"... 82104 7C 8 14 40

UNIT DIAGRAMS/PARTS LIST IQ TM Top-Load Cartridge Assemblies Top-Load Cartridge Assembly (Breakaway).032" Top-Load Cartridge w/air-miser TM Air Cap... #8230.032" Top-Load Cartridge w/black GuideRing TM Air Cap... #8231.040" Top-Load Cartridge w/air-miser TM Air Cap... #8240.040" Top-Load Cartridge w/ho TM High Output Air Cap... #8241.040" Top-Load Cartridge w/gold GuideRing TM Air Cap... #8242.043" Top-Load Primer Cartridge w/green GuideRing TM Air Cap... #8260 11 1 2 3 4 5 6 7 8 9 10 1... AIR-MISER TM Air Cap with Blue Ring... 7002 1... HO TM High Output Air Cap with Red Ring... 7008 1... GuideRing TM Air Cap with Black Ring... 7042 1... GuideRing TM Air Cap with Gold Ring... 7043 1... GuideRing TM Air Cap with Green Ring... 7045 2... Fluid Tip,.028", 35 Angle... 81189 2... Fluid Tip,.032", 35 Angle... 81513 2... Fluid Tip,.040", 35 Angle... 81514 2... Fluid Tip,.043", 35 Angle... 82016 2... Fluid Tip,.050", 35 Angle... 82017 2... Fluid Tip,.060", 35 Angle... 82018 2... Fluid Tip,.070", 35 Angle... 82019 2... Fluid Tip,.086", 35 Angle... 82020 3... Nozzle Seal... 40015... Nozzle Seal 5-Pack... 7143 4... Cartridge Body Assembly With Stainless Steel Fluid Passages... 81252 5... Air Directing Seal... 40059... Air Directing Seal 5-Pack... 7141 6... High Pressure Needle Seal Assembly... 81057 7... E-Ring... 40007 8... Needle Spring... 40008 9... Air Directing Plug Assembly... 70030 10... Needle Assembly.028",.032",.040",.043" &.050"... 82105 10... Needle Assembly.060",.070" &.086"... 82106 11... Needle Packing Seal... 40006... Needle Packing Seal 3-Pack... 7102 5-11... Complete Needle Assembly.028".032",.040",.043" &.050"... 82103 5-11... Complete Needle Assembly.060",.070", &.086"... 82104 3, 5, 7, 8, 11... Cartridge Rebuild Kit... 7148 41

UNIT DIAGRAMS/PARTS LIST Cup Pressure Regulator Single Cup Pressure Regulator... #8093 1 7 9 1A 12 2 6 3 4 5 8 10 11 SAE PBT30 1... Adjusting Knob... 81665 1A... Locking Ring... 81801 2... Regulator Bonnet... 81802 3... Thrust Washer... 81803 4... Adjusting Stem Assembly... 81816 5... Adjusting Spring... 81664 6... Slip Ring... 81806 7... Diaphragm Assembly... 81663 8... Valve Seat (torque to 7 inch-pounds)... 81808 9... Gasket... 81809 10... Main Valve Assembly... 81662 11... Valve Spring... 81811 12... Single Regulator Body... 81812 3, 6, 7, 8, 9, 10, 11... Single Regulator Rebuild Kit... 7085 Not Shown... 1/4" NPT Male Pipe Nipple... 40063 Not Shown... Gauge, 0-15 PSI... 40198 Not Shown... Swivel Fitting, 1/4" Tubing Connector... 81794 Not Shown... Swivel Fitting, 1/4" NPTF... 81798 Not Shown... Replacement Glass Gauge Lens... 82202 42

SAE PBT30 SAE PBT30 UNIT DIAGRAMS/PARTS LIST Air Cap/Cup Pressure Regulator Dual Air Cap/Cup Pressure Regulator... Order #8125 1 2 3 4 5A 6 7 8 9 10 11 AIR CAP CUP DIRECTION OF AIR FLOW 1 2 3 4 5 7 6 8 9 10 11 12 1... Adjusting Knob... 81665 2... Regulator Bonnet... 81802 3... Thrust Washer... 81803 4... Adjusting Stem Assembly... 81816 5... Adjusting Spring... 81664 5A... Adjusting Spring... 81805 6... Slip Ring... 81806 7... Diaphragm Assembly... 81663 8... Valve Seat (torque to 7 inch-pounds)... 81808 9... Gasket... 81809 10... Main Valve Assembly... 81662 11... Valve Spring... 81811 12... Dual Regulator Body... 81817 3, 6, 7, 8, 9, 10, 11... Dual Regulator Rebuild Kit (two of each part)... 7086 Not Shown... Male 1/4" Tubing Connector... 81333 Not Shown... O-Ring, Dual Regulator... 81491 Not Shown... Gauge, 0-15 PSI... 40198 Not Shown... Replacement Glass Gauge Lens... 82202 43

UNIT DIAGRAMS/PARTS LIST One-Liter Pressure Cup Assembly IQ TM Cup With Cover, Black Swivel Air Inlet... Order #9300 3 4 2 5 6 1 1... One-Liter Paint Cup... 65162 2... Catch-All Filter... 80009 Catch-All Filter 5 Pack... 7123 3... Swivel Connector, Air Inlet Tube... 81259 4... Cup Gasket Seal, Blue... 65161 Cup Gasket Seal, Blue, 5 Pack... 9393 5... LiquidLock /Ball Check Assembly... 81054 LiquidLock /Ball Check Assembly 5 Pack... 7144 6... Air Inlet Tube Assembly, 1/4" OD... 81799 Air Inlet Tube Assembly, 1/4" OD 5 Pack... 7093 44

UNIT DIAGRAMS/PARTS LIST Top-Load Cup Assembly IQ TM Top-Load Cup With Cover... #8500 3 2 6 5 4 1 1... 20 fl. oz Aluminum Paint Cup with 1/4" Swivel Connector... 65893 2... Top-Load Air Inlet Tube Assembly... 81251... Top-Load Air Inlet Tube Assembly 5 Pack... 7154 3... Swivel Connector, Air Inlet Tube... 81259 4... LiquidLock /Ball Check Assembly... 81054... LiquidLock /Ball Check Assembly 5 Pack... 7144 5... Cup Gasket Seal... 65161... Cup Gasket Seal 5 Pack... 9393 6... Cover Assembly... 65892 Not Shown... Cup Regulator Air Inlet Tube (for use with 8093 or 8125 Regulator)... 81820 45

UNIT DIAGRAMS/PARTS LIST Two-Quart Pressure Cup Assemblies Two-Quart Pressure Cup with 5 Ft. Hose... Order #8075 21 1 2 8 9 20 19 18 10 17 3 7 22 16 23 24 25 13 15 14 5 4 26 6. 12 11 1-3... Complete Double 5 Ft. Hose... 7128 1... 4 1/2 Ft. Air Hose... 40294 2... 5 Ft. Paint Hose... 40295 3... Hose T-Clip...40289 4... Swivel Nut Assembly... 40300 5... Cup Regulator Assembly... 70135 6... Air Cap Regulator Assembly... 70127 7... Brass Inlet Fitting... 40292 8... Air Pressure Gauge (0-100 PSI)... 40306 9... Air Pressure Gauge (0-60 PSI)... 40268 10... Quick-Connect Assembly... 70126 11... Two-Quart Pressure Cup... 82097 12... Catch-All Filter...80009... Catch-All Filter 5-Pack... 7123 13... Material Tube... 82098 14... Two-Quart Cup Gasket... 40275 *15... Two-Quart Cup Cover (stamped with Pressure Not to Exceed 50 LBS )... 82099 16... Air Release Screw... 40278 17... Swivel Nut Assembly... 40300 18... Elbow, 3/8" NPS... 82100 19... Jam Nut, Size 5/16"-24 UNF... 82101 20... Handle...82102 21... Two-Quart Air Inlet Tube Assembly (Includes Male Quick-Connect)... 81055... Two-Quart Air Inlet Tube Assembly 5-Pack... 7124 22... Jam Nut, Size 5/16"-24... 40075 23... Spacer...40262 24... Cup Pressure Connector... 30049 25... LiquidLock /Ball Check Assembly... 81054... LiquidLock /Ball Check Assembly 5-Pack... 7144 26... Screw...40285 * Two-quart cup cover #82099 must be used with pressure cup #82097. 46

UNIT DIAGRAMS/PARTS LIST Regulator Assembly Two-Quart Dual Regulator 5 6 4 7 2 1 3 1... Swivel Nut Assembly... 40300 2... Cup Regulator Assembly... 70135 3... Air Cap Regulator Assembly... 70127 4... Brass Inlet Fitting... 40292 5... Air Pressure Gauge (0-100 PSI)... 40306 6... Air Pressure Gauge (0-60 PSI)... 40268 7... Quick-Connect Assembly... 70126 47

UNIT DIAGRAMS/PARTS LIST 2.5-Gallon ColorCan Assembly 2.5-Gallon Paint Tank Assembly... #8040 17 1 16 3 2 15 4 5 14 13 SIDE VIEW OF REGULATOR 12 11 10 8 9 7 6 1... Handle... 40118 2... Gauge, 0-60 PSI... 40226 3... Regulator Only... 70040 4... 1/4" NPT x 3/8" Swivel Nut... 40300 5... Safety Release Valve... 40121 6... Material Tank Liner... 40211 6... Disposable Tank Liners (Box of 500)... 4252 7... Catch-All Filter... 80009... Catch-All Filter 5-Pack... 7123 8... Material Tank... 40114 9... Stand Pipe Tube... 40117 10... Gasket, Thiokol (For White Polyethylene Gasket, #82162)... 40115 11... Material Tank Cover... 40116 12... Material Tank Thumb Nut... 40125 13... Stand Pipe Connector (Nut 82072)... 40221 13... Replacement Ferrule for Stand Pipe Connector... 40120 14... Paint Exit Connector... 40124 15... Brass Inlet Fitting... 40292 16... Gauge, 0-100 PSI... 40303 17... 1/4" NPT Fitting... 40063 Not Shown... Complete Regulator Assembly... 7041 48

UNIT DIAGRAMS/PARTS LIST Regulator Assembly Paint Tank Dual Regulator... #7041 3 11 10 9 6 2 2 5 7 5 8 1 1... Swivel Nut Assembly, Regulator... 40300 2... Regulator, R73G 5-60 PSI... 49561 3... Pipe Nipple, 1/4" NPT Male... 40063 5... Connector, Quick Regulator... 49559 6... Label, Inlet Pressure... 40171 7... Center Connector, R73G... 49560 8... Regulator Fitting, Male... 30026 9... Gauge, Standard Tank... 40226 10... Inlet fitting, Male Brass... 40292 11... Gauge, 2" 0-100 PSI... 40303 Not Shown... Screw, R08 Adjusting Rod... 40217 49

T 15 UNIT DIAGRAMS/PARTS LIST Hose Assemblies 25 Ft. Double Fluid/Air Hose Assembly... #8025 35 Ft. Double Fluid/Air Hose Assembly... #8035 2 1 15 T 3 1... 3/8" Black Air Hose 1/4" NPS, 24 Ft. 8 in.... 70031 1... 3/8" Black Air Hose 1/4" NPS, 34 Ft. 8 in.... 70038 2... 3/8" Black Paint Hose 3/8" NPS, 25 Ft. 4 in.... 70032 2... 3/8" Black Paint Hose 3/8" NPS, 35 Ft. 4 in.... 70039 3... Hose T-Clip... 40140 50

UNIT DIAGRAMS/PARTS LIST Integral Filter Regulator Integral Filter Regulator... #5050 1 2 3 4 5 6 7 1... Adjusting Knob Assembly... 81287 2... Adjusting Stem Assembly... 81288 3... Regulating Spring... 81289 4... Diaphragm Assembly... 81290 5... Bowl O-Ring... 81291 6... Valve Stem Kit with O-Rings and Spring... 81292 7... Filter Element (includes gasket)... 81230 8... Insert Retainer and Petcock Assembly... 81293 Not Shown... Gauge 0-160 PSI (0-11 bar)... 81221 Not Shown... 1/4" NPT Outlet End Block... 81294 Not Shown... 1/2" NPT Inlet End Block... 81295 Not Shown... O-Rings for End Blocks (10-Pack)... 81520 8 51

6 7 8 9 5 10 4 11 3 12 2 13 1 14 0 15 UNIT DIAGRAMS/PARTS LIST QS TM Automatic CrossFire TM Spray Head Assembly.043" QS TM CrossFire TM Cartridge Assembly w/small Pattern Air Cap... #9011.043" QS TM CrossFire TM Cartridge Assembly w/guidering TM Air Cap... #9012.070" QS TM CrossFire TM Cartridge Assembly w/guidering TM Air Cap... #9015 1 2 12 13 14 15 16 17 18 19 20 21 22 23 10 3 11 9 4 24 44 8 7 5 6 38 39 40 41 42 43 25 37 36 35 34 33 32 31 30 29 28 27 26 1... Tube Assembly... 81496 2... Union... 81281 3... Tube Barb... 81267 4... TotalFlow Fan Control Knob... 70016 5... Detent... 30034 6... Detent Spring... 40057 7... Fan Control Cap... 40012 8... Fan Control Thumb Nut... 70027 9... Thumb Screw... 70028 Thumb Screw 5-Pack... 7119 10... 2-Way Auto Valve Body... 81476 11... Cartridge Assembly,.070" Non-GuideRing TM Teflon -Coated... 4007 11... Cartridge Assembly,.043" Non-GuideRing TM Teflon -Coated... 4020 11 Cartridge Assembly,.043" Small Pattern Non-GuideRing TM Teflon -Coated... 4023 12... 2-Way Auto Valve Body Plug... 81265 13... Cap Screw, 5-40 UNC x 3/4" Hex Socket Head... 81489 14... Compression Spring... 81269 15... Hex Socket 1/8" NPT Plug... 40152 16... O-Ring... 81268 17... 2-Way Auto Valve Body Spool... 81482 18... O-Ring... 81488 19... 2-Way Auto Valve Body Cap... 81477 20... Cap Screw, 5-40 UNC x 5/8" Hex Socket Head... 81487 21... 1/4" O.D. Tubing Connector x 1/4" NPTF... 81383 Continued on next page Teflon is a registered trademark of E.I. DuPont 52

6 7 8 9 5 10 4 11 3 12 2 13 1 14 0 15 UNIT DIAGRAMS/PARTS LIST QS TM Automatic CrossFire TM (continued).043" QS TM CrossFire TM Cartridge Assembly w/small Pattern Air Cap... #9011.043" QS TM CrossFire TM Cartridge Assembly w/guidering TM Air Cap... #9012.070" QS TM CrossFire TM Cartridge Assembly w/guidering TM Air Cap... #9015 1 2 12 13 14 15 16 17 18 19 20 21 22 23 10 3 11 9 4 24 44 8 7 5 6 38 39 40 41 42 43 25 37 36 35 34 33 32 31 30 29 28 27 26 22... Non-Bleeder Air Cylinder... 81090 23... 1/4" O.D. Tubing (specify length in feet)... 12347 24... Male Run T 1/4" OD Swivel... 81492 25... Male Elbow 90 Street 1/4" NPTF... 81494 26... Non-Bleeder Adjusting Knob... 81088 27... Fluid Adjusting Knob Seal... 40001 28... Non-Bleeder Trigger Spring... 81256 29... Non-Bleeder Spring... 81092 30... Cap Screw, 10-24 UNC x 2 1/4"... 40611 31... End Cap... 81621 32... Retaining Washer... 40027 33... Auto Gun E-Ring... 40033 34... Piston... 81089 35... U-Cup Piston Seal... 40031 36... O-Ring... 81094 37... Swivel Connector, Fluid Inlet 1/4"... 81282... 3/8 OD Tube x 3/8 NPS... 81928 38... Fan Control Slide... 20008 Fan Control Slide 5-Pack... 7125 39... QS TM CrossFire TM Automatic Gun Body... 81483 40... Hex Head Screw, 1/4-20 UNC... 14955 41... Gauge, 0-15 PSI... 40198 42... O-Ring, Auto Gun Cylinder... 40030 43... Needle Retainer Assembly... 81204 44... Swivel Fitting... 81345 53

UNIT DIAGRAMS/PARTS LIST CrossFire TM Gun Handle Assembly CrossFire TM Gun Handle (Aluminum)... #4006 13 11 12 1 2 3 4 20 FLUID 19 10 21 22 18 15 14 9 8 7 6 5 16 17 16 23 24 1... Needle Retainer Assembly... 70006 2... Trigger Spring... 40000 3... Fluid Adjusting Knob Seal... 40001 4... Fluid Adjusting Knob w/gauge... 81415 5... Air Inlet Fitting... 30092 6... Air Valve Spool Seal... 81203 7... Air Valve Spring... 81007 8... Air Valve Spool Assembly... 81059 9... Air Valve Sleeve... 81009 10... Fluid Trigger Pin... 30014 11... Fan Control Slide... 20008... Fan Control Slide 5-Pack... 7125 12... Gun Body, CrossFire TM... 81278 13... TotalFlow Fan Control Knob... 70016 14... Detent... 30034 15... Detent Spring... 40057 16... Trigger Retaining Screw... 81012 17... Trigger... 81011 18... Fan Control Cap... 40012 19... Thumb Nut Assembly... 70027 20... Thumb Screw Assembly... 70028... Thumb Screw Assembly 5-Pack... 7119 21... 2-Way Valve Body Assembly... 81263 22... Compression Spring... 81269 23... O-Ring... 81268 24... 2-Way Valve Spool Assembly with O-Rings... 81328 54

UNIT DIAGRAMS/PARTS LIST CrossFire TM Cartridge/Gun Handle CrossFire TM Gun/Cartridge Assembly... #4002 1 2 3 7 4 6 5 MATTSON 1... Complete Cartridge Assembly... 4007 2... Complete Handle Assembly... 4006 3... Tube Assembly, CrossFire TM Gun... 81274 4... Hex Cap Screw... 81279... Lock Washer... 81280 5... Air Cap Regulator Assembly... 7066 6... Union... 81281 7... Swivel Connector Assembly... 81282 55

UNIT DIAGRAMS/PARTS LIST CrossFire TM Cartridge Assembly (Non-GuideRing TM Air Cap).070" CrossFire TM Cartridge Assembly with Non-GuideRing TM Air Cap... #4007.043" CrossFire TM Cartridge Assembly with Non-GuideRing TM Air Cap... #4020.043" CrossFire TM Cartridge Assembly w/small Pattern Air Cap... #4023 4A 4B 6 7 8 9 10 1 2 3 4C 4 5 11 1... CrossFire TM Non-GuideRing TM Air Cap Assembly... 8275 CrossFire TM Non-GuideRing TM Small Pattern Air Cap Assembly... 8271 2... Fluid Tip,.043", 35 Angle... 82016 Fluid Tip,.070", 35 Angle... 82019 3... Nozzle Seal... 40015 Nozzle Seal 5-Pack... 7143 4... Teflon -Coated Cartridge Body Assembly with Steel Fluid Passages... 81618 4A... Teflon -Coated Sleeve... 81619 4B... Insert... 81201 4C... Paint Flow Fitting... 81200 5... Air Directing Seal... 40059 Air Directing Seal 5-Pack... 7141 6... High Pressure Seal Assembly... 81057 7... E-Ring... 40007 8... Needle Spring... 40008 9... Air Directing Plug Assembly... 70030 10... Needle Assembly.028",.032",.040",.043" &.050"... 82105 10... Needle Assembly.060",.070" &.086"... 82106 11... Needle Packing Seal... 40006 Needle Packing Seal 3-Pack... 7102 5 11... Complete Needle Assembly.028",.032",.040",.043" &.050"... 82103 5 11... Complete Needle Assembly.060",.070" &.086"... 82104 Teflon is a registered trademark of E.I. DuPont 56

MATTSON CrossFire TM Adhesive Delivery Systems UNIT DIAGRAMS/PARTS LIST CrossFire TM System A with 20 Ft. Supply Hose Assembly... #4000 CrossFire TM System A with 25 Ft. Supply Hose Assembly... #4021 CrossFire TM System A with 50 Ft. Supply Hose Assembly... #4022 12 13 14 15 1 2 3 4 5 6 7 8 9 10 A D H E S I V E S Y S T E M TM 16 11 1... Ball Valve... 81351 2... 1/4" OD Air Inlet Tube... 81434 3... Swivel Elbow (1/4" x 1/4")... 81345 4... Plastic Elbow... 81354 5... 10-Gallon P-Strip... 81432 6... 10-Gallon ASME-approved Stainless Steel Tank Assembly... 7207 7... Hook... 81435 8... Swivel Elbow (5/32" x 1/4")... 81344 9... 2-Gallon P-Strip... 81433 10... 2-Gallon ASME-approved Stainless Steel Tank Assembly... 7206 11... Safety Valve... 81321 12... Gauge, 0 60 PSI... 40226 13... Dual Regulator Assembly with Gauges... 81443 14... Gauge, 0 100 PSI... 40303 15... Plastic Connector... 81353 16... Gun/Hose Assembly 15 Ft.... 4012... Gun/Hose Assembly 20 Ft.... 4011... Gun/Hose Assembly 25 Ft.... 4017... Gun/Hose Assembly 50 Ft.... 4019 Not Shown... Lid Gasket, EDPM... 81363 Not Shown... Lid Gasket, Teflon... 81938 Not Shown... Wash Bottle... 4161 Not Shown... Cleaning Clip... 4173 Not Shown... SuperGlide TM, Single Tube... 4129 Teflon is a registered trademark of E.I. DuPont 57

. MATTSON MATTSON UNIT DIAGRAMS/PARTS LIST CrossFire TM Adhesive Delivery Systems CrossFire TM System B with 15 Ft. Supply Hose Assembly... #4013 1 2 3 4 5 10 11 12 9 8 7 6 13 1... Ball Valve... 81351 2... Dual Regulator Assembly (Regulators Only)... 81446 3... Swivel Elbow (1/4" x 1/4")... 81345 4... 1/4" OD Air Inlet Tube... 81434 5... Hook... 81435 6... 5-Gallon non-asme-approved Tank with fittings... 7210 5-Gallon Tank Liners (Box of 100)... 4321 7... Plastic Elbow... 81354 8... 2.5-Gallon non-asme-approved Tank with fittings... 7205 2.5-Gallon Tank Liners (Box of 500)... 4252 2.5-Gallon Tank Liner, Rigid Plastic... 40211 9... Swivel Elbow (5/32" x 1/4")... 81344 10... Stand Pipe Tube Connector... 81338 11... Gauge, 0 60 PSI... 40226 12... Cover Hanger... 81447 13... Gun/Hose Assembly, 15 Ft.... 4012 Gun/Hose Assembly, 20 Ft.... 4011 Gun/Hose Assembly, 25 Ft.... 4017 Gun/Hose Assembly, 50 Ft.... 4019 Not Shown... 2.5 Gallon Pickup Tube... 40117 Not Shown... 5-Gallon Pickup Tube... 81466 Not Shown... Safety Valve... 81465 Not Shown... Gasket for Tank... 40115 Not Shown... Wash Bottle... 4161 Not Shown... Cleaning Clip... 4173 Not Shown... SuperGlide TM, Single Tube... 4129 58

UNIT DIAGRAMS/PARTS LIST CrossFire TM Supply Hose Assemblies 15 Ft. CrossFire TM 3-in-1 Supply Hose Assembly... #4015 20 Ft. CrossFire TM 3-in-1 Supply Hose Assembly... #4004 25 Ft. CrossFire TM 3-in-1 Supply Hose Assembly... #4014 50 Ft. CrossFire TM 3-in-1 Supply Hose Assembly... #4018 1 2 3 4 5 6 7 8 1 3... Swivel Assembly... 81468 1... Adapter... 40149 2... Swivel Nut... 81257 3... Reducer... 81331 4... 5/32" Diameter Straight Connector... 81335 5... 5/32" OD Tubing... 81337 6... 1/4" Diameter Straight Connector... 81332 7... 1/4" OD Tubing... 81334 8... Fitting, Tri-Hose Connector... 81319 59

PHASE II AUTOPILOT TM PROPORTIONING SYSTEM CONTENTS... 61-62 AutoPilot TM... 62 AutoPilot TM Cart System... 62 61

PHASE II AUTOPILOT TM PROPORTIONING SYSTEM AutoPilot TM Dual Component, Fixed Ratio Proportioner AutoPilot TM Proportioner 1:1 Ratio... #9711 2:1 Ratio... #9721 3:1 Ratio... #9731 4:1 Ratio... #9741 5:1 Ratio... #9751 AutoPilot TM Cart System Portable, Self-Contained Complete Dual-Component Proportioning System All Systems Contain the Following: 1 - AutoPilot TM Proportioner* Reference page 62 for AutoPilot TM Number 1 - AirLogic TM Controller... #9200 1 - EZ Flush Valve Assy... #9143 1 - QuickFlush TM Static Mixer... #9145 1-2 Gallon Stainless Steel Flush Pot... #81945 1-24x48 Steel Cart Assy... #9170 1-4-in-1 Supply Hose Assy* Reference page 66 for Number 1 - Material Pot w/inline Strainer* Reference page 65 for Number 1 - Activator Pot Assy w/inline Strainer* Reference page 65 for Number 1 - AutoHeat TM, Pneumatic Paint Heater (opt)... #9151 *AutoPilot TM Ratio, Supply Hose Length and Material/Activator Pots must be specified. 62

AUTOPILOT TM COMPONENTS CONTENTS... 63-68 AirLogic TM Control Box... 64 Static Mixers... 64 EZ Flush Valve Assembly... 64 AutoHeat TM Pneumatic Paint Heater... 65 AutoPilot TM Material Tank Assemblies... 65 Material Tank Assemblies... 65-66 Hose Assemblies... 66 Tubing... 67 Operation Manuals... 67 63

AUTOPILOT TM COMPONENTS AirLogic TM Control Box AirLogic TM Control Box... #9200 For use with: All AutoPilot TM Proportioning Systems to Regulate and Control All Air Functions of a Complete System. Static Mixers QuickFlush TM Static Mixer... #9145 For use with: 4-in-1 AutoPilot TM Supply Hose Assembly to Combine Two-Component Materials. Stationary Static Mixer... #9141 For use with: Wall-Mounted AutoPilot TM Proportioning System. EZ Flush Valve Assembly EZ Flush Valve Assembly... #9143 For use with: All AutoPilot TM Proportioning Systems to Aid in Weekly Maintenance. 64

AUTOPILOT TM COMPONENTS AutoHeat TM Pneumatic Paint Heater AutoHeat TM Pneumatic Paint Heater... #9151 For use with: All AutoPilot TM Proportioning Systems where heated material is required. Material Tank Assemblies AutoPilot TM Solvent Flush Tank Assemblies 2-Gallon Flush Solvent Pot SST (Flip Top Lid).... #81945 2-Gallon Galvanized Top Feed... #5428 5-Gallon Galvanized Top Feed... #5458 2-Gallon Stainless Steel Top Feed... #5604 5-Gallon Stainless Steel Top Feed... #5609 Material Tank Assemblies (Without Air Agitators) AutoPilot TM Paint Material/Activator Tank Assemblies 2-Gallon Stainless Steel Bottom Feed... #5602 5-Gallon Stainless Steel Bottom Feed... #5605 10-Gallon Stainless Steel Bottom Feed... #5610 15-Gallon Stainless Steel Bottom Feed... #5615 2-Gallon Stainless Steel Top Feed... #5603 5-Gallon Stainless Steel Top Feed... #5607 10-Gallon Stainless Steel Top Feed... #5612 15-Gallon Stainless Steel Top Feed... #5617 65

AUTOPILOT TM COMPONENTS Material Tank Assemblies (With Air Agitators) 5-Gallon Stainless Steel Bottom Feed... #5606 10-Gallon Stainless Steel Bottom Feed... #5611 15-Gallon Stainless Steel Bottom Feed... #5616 5-Gallon Stainless Steel Top Feed... #5608 10-Gallon Stainless Steel Top Feed... #5613 15-Gallon Stainless Steel Top Feed... #5618 Hose Assemblies 4-In-1 Proportioner Hose for QuickFlush TM Static Mixer 15 Ft. Hose Assembly... #7817 20 Ft. Hose Assembly... #7822 25 Ft. Hose Assembly... #7827 30 Ft. Hose Assembly... #7832 35 Ft. Hose Assembly... #7837 40 Ft. Hose Assemlby... #7842 50 Ft. Hose Assembly... #7852 70 Ft. Hose Assembly... #7872 100 Ft. Hose Assembly... #7902 Proportioner Hose for Stationary Static Mixer 20 Ft. Hose Assembly... #7920 30 Ft. Hose Assembly... #7930 50 Ft. Hose Assembly... #7950 Whip Hose Attachment 4 Ft. Whip Hose Assembly... #9147 66

AUTOPILOT TM COMPONENTS Tubing Nylon Yellow Nylon Tubing, 1/4" OD... #69039 Clear Nylon Tubing, 3/4" OD... #81334 Clear Nylon Tubing, 3/8" OD... #81911 Clear Nylon Tubing, 1/2" OD... #82114 Clear Nylon Tubing, 5/32" OD... #81337 Teflon Blue Teflon Tubing, 1/4" O.D. x 3/16" ID... #82070 Clear Teflon Tubing, 3/8" O.D. x 1/4" ID... #82069 Operation Manuals AutoPilot TM Operation Manual... #81890 HotShot TM System A Operation Manual... #51726 HotShot TM System B Operation Manual... #52889 AutoPilot TM Rebuild Instruction Manual... #66645 Teflon is a registered trademark of E.I. DuPont 67

AUTOPILOT TM ACCESSORIES CONTENTS... 69-70 Repair Kits... 70 Tank Gaskets... 70 69

AUTOPILOT TM ACCESSORIES Repair Kits Phase I AutoPilot TM Rebuild Kit... #9375 For use with: Phase I AutoPilot TM numbers: 9301, 9302, 9303, 9304, 9305 Includes: 2-Washers, Pump Seal #81369 2-O-Rings, Teflon Dash No. 010 #81394 2-Variseals, Dash No. 1151 #81408 1-Tool, Variseal Insertion #82023 Phase II AutoPilot TM Rebuild Kit... #9376 For use with: Phase II AutoPilot TM numbers: 9711, 9721, 9731, 9741, 9751 Includes: 4-O-Rings, Teflon Dash No. 010 #81394 4-Variseals, Dash No. 1151 #81408 1-Tool, Variseal Insertion #82023 Complete Phase II AutoPilot TM Rebuild Kit For use with: Phase II AutoPilot TM numbers: 9711, 9721, 9731, 9741, 9751 1:1 Ratio... #9711-RK 2:1 Ratio... #9721-RK 3:1 Ratio... #9731-RK 4:1 Ratio... #9741-RK 5:1 Ratio... #9751-RK Tank Gaskets EPDM O-Ring... #81363 Teflon Encapsulated O-Ring... #81938 For use with: 2-Gallon Solvent Pot #81945 Santoprene Tank Gasket... #82049 For use with: 5, 10, & 15 Gallon Galvanized Pressure Pots Thiokol Tank Gasket... #82195 Teflon Tank Gasket... #64918 For use with: 5, 10, & 15 Gallon Stainless Steel Pressure Pots Teflon is a registered trademark of E.I. DuPont 70

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST CONTENTS... 71-102 AutoPilot TM Phase II with Square Center Connector... 72-73 AutoPilot TM Phase II with Flexible Center Connector... 74-75 AutoPilot TM Phase II Control Valve Assembly... 76 AutoPilot TM Phase II Liquid Pump Assembly.. 77-82 AutoPilot TM Airlogic TM Control Box... 83-84 QuickFlush TM Static Mixer Assembly... 85 AutoPilot TM Wall-Mount Static Mixer Assembly... 86 AutoPilot TM Paint/Flush Assembly... 87 2-Gallon Solvent Flush SS Pot... 88 2-Gallon Solvent Flush SS Top Feed Pot... 89 5-Gallon Solvent Flush SS Top Feed Pot... 90 Material Tanks SS Top Feed... 91-94 Material Tanks SS Bottom Feed... 95-98 Proportioner Hoses... 99-100 Whip Hose Attachment... 101 71

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST AutoPilot TM Phase II with Square Center Connector 1 2 3 4 5 6 7 8 9 10 11 12 13 36 14 15 16 17 18 19 21 35 34 33 32 31 30 29 28 27 26 25 24 23 22 20 1... 1/4" Nut/Sleeve Assembly, Brass... 82071 2... 1/4" Tube Fitting, Male, Elbow... 81823 3... Valve Assembly, Left Hand... 41641 4... Screw, Socket Head Cap... 81407 5... Clevis Pin...40754 6... Clip, Hairpin, 0.035 Wire... 40742 7... Connector, Flexible Joint... 50244 8... Bracket, Air Cylinder... 41698 9... Connector, Elbow, Male, Swivel... 41944 10... Air Cylinder, 7/8" Bore... 51727 11... Tubing... 40893 12... 5/32" Tube, Connector, Male, Straight... 81800 13... Tubing... 40892 14... Valve Assembly, Right Hand... 41644 15... 3/8" Tube Fitting, Male Elbow... 81824 16... 3/8" Nut/Sleeve Assembly, Brass... 82072 17... Cover Inline, AutoPilot TM... 40818 18... Base Plate... 41679 19... Gasket, Valve Block... 41680 20... Thumbscrew, Knurled Head... 40727 21... Liquid Pump Assembly, Inline, 1:1... 41673 22... Striker Plate... 40756 23... Connecting Bar... 41694 Continued on next page 72

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST AutoPilot TM Phase II with Square Center Connector (continued) 1 2 3 4 5 6 7 8 9 10 11 12 13 36 14 15 16 17 18 19 21 35 34 33 32 31 30 29 28 27 26 25 24 23 22 20 24... Arm, Connecting, Trip Air... 40761 25... Valve Mounting Bracket, Right Side... 40758 26... Pin, Spring, 3/16" x 1/2"... 15245 27... Pin, Spring, 1/8" Dia. x 1"... 21980 28... Spool Valve, 4-Way... 40740 29... Connector, Elbow, Male Swivel... 40744 30... Washer, Lock, No. 10... 81379 31... Valve Mounting Bracket, Left Side... 40759 32... Connecting Arm... 41696 33... Screw, Cap, 8-32NC x 1/2"... 40745 34... Liquid Pump Assembly, 1:1 Inline... 41647 34... Liquid Pump Assembly, 2:1 Inline... 41640 34... Liquid Pump Assembly, 3:1 Inline... 41671 34... Liquid Pump Assembly, 4:1 Inline... 41672 34... Liquid Pump Assembly, 5:1 Inline... 41946 35... Label, Lubrication Warning... 49353 36... Jam Nut... 81430 Not Shown... AutoPilot TM Repair Kit Phase II 1:1... 9711-RK Not Shown... AutoPilot TM Repair Kit Phase II 2:1... 9721-RK Not Shown... AutoPilot TM Repair Kit Phase II 3:1... 9731-RK Not Shown... AutoPilot TM Repair Kit Phase II 4:1... 9741-RK Not Shown... AutoPilot TM Repair Kit Phase II 5:1... 9751-RK 73

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST AutoPilot TM Phase II with Flexible Center Connector 2 1 3 4 7 5 6 8 9 29 10 27 11 12 13 36 14 15 16 17 18 19 21 35 34 33 32 31 30 23 28 26 25 24 37 38 22 20 1... 1/4" Tube Fitting, Male Elbow... 81823 2... 1/4" Nut/Sleeve Assembly, Brass... 82071 3... Valve Assembly, Left Hand... 41641 4... Screw, Socket Head Cap... 81407 5... Clip, Hairpin,.035" Wire... 40742 6... Connector, Flexible Joint... 50244 7... Clevis Pin... 40654 8... Bracket, Air Cylinder... 41698 9... Connector, Elbow, Male, Swivel... 41944 10... Air Cylinder, 7/8" Bore... 51727 11... Tubing... 40893 12... 5/32" Tube, Connector, Male, Straight... 81800 13... Tubing... 40892 14... Valve Assembly, Right Hand... 41644 15... 3/8" Tube Fitting, Male Elbow... 81824 16... 3/8" Nut/Sleeve Assembly, Brass... 82072 17... Cover Inline, AutoPilot TM... 40818 18... Base Plate... 41679 19... Gasket, Valve Block... 41680 20... Thumbscrew, Knurled Head... 40727 21... Liquid Pump Assembly, Inline 1:1... 41673 22... Striker Plate... 40756 23... Connecting Bar... 41694 24... Arm, Connecting, Trip Air... 40761 Continued on next page 74

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST AutoPilot TM Phase II with Flexible Center Connector (continued) 2 1 3 4 7 5 6 8 9 29 10 27 11 12 13 36 14 15 16 17 18 19 21 35 34 33 32 31 30 23 28 26 25 24 37 38 22 20 25... Valve Mounting Bracket, Right Side... 40758 26... Pin, Spring, 3/16" x 1/2"... 15245 27... Pin, Spring, 1/8" Dia. x 1"... 21980 28... Spool Valve, 4-Way... 40740 29... Connector, Elbow, Male Swivel... 40744 30... Washer, Lock, No. 10... 81379 31... Valve Mounting Bracket, Left Side... 40759 32... Connecting Arm... 41696 33... Screw, Cap, 8-32 NC x 1/2"... 40745 34... Liquid Pump Assembly, 1:1 Inline... 41647 34... Liquid Pump Assembly, 2:1 Inline... 41640 34... Liquid Pump Assembly, 3:1 Inline... 41671 34... Liquid Pump Assembly, 4:1 Inline... 41672 34... Liquid Pump Assembly, 5:1 Inline... 41946 35... Label, Lubrication Warning... 49353 36... Jam Nut... 81430 37... Washer, Flexible Joint... 66227 38... Connector, Flexible Joint.... 66192 Not Shown... AutoPilot TM Repair Kit Phase II 1:1... 9711-RK Not Shown... AutoPilot TM Repair Kit Phase II 2:1... 9721-RK Not Shown... AutoPilot TM Repair Kit Phase II 3:1... 9731-RK Not Shown... AutoPilot TM Repair Kit Phase II 4:1... 9741-RK Not Shown... AutoPilot TM Repair Kit Phase II 5:1... 9751-RK 75

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST AutoPilot TM Phase II Control Valve Assembly Left Hand Liquid Control Valve Assembly... Order #41641 Right Hand Liquid Control Valve Assembly... Order #41644 1 2 3 4 5 4 7 8 9 10 11 12 13 14 15 16 17 18 19 INLET 6 1... Screw, 10-24 UNC x 3/4", SST, Socket Head... 81380 2... Lockwasher, #10, SST... 81379 3... Liquid Control Valve End Cap... 41688 4... Upper End Cap Gasket... 41681 5... Valve Body Assembly... 41926 6... Pin, Spring 1/8" x 1/2"... 15231 7... Retainer... 81121 8... Liquid Control Valve Spool... 81119 9... Liquid Control Valve Shaft... 41697 10... Liquid Control Valve Seal Cap... 41689 11... Variseal... 81408 12... Elbow, Oil Hole Cover... 41945 13... Left Hand Lube Cap... 41685 13... Right Hand Lube Cap... 41686 14... Bearing Insert... 41699 15... Screw, 10-24 NC x 1", Socket Head... 14940 16... O-Ring, Teflon, 1/4" x 3/8" x 1/16"... 81394 17... Wiper Cap... 41687 18... Screw, 5-40 NC x 1/2", Socket Head... 14910 19... Nut, 10-24... 81430 Note: All block end cap screws should be torked to 60 In. lbs. Upper to lower block assembly mounting screws should be tightened in a diagonal pattern and torked to 55 In. lbs. Teflon is a registered trademark of E.I. DuPont 76

AutoPilot TM Phase II Liquid Pump Assembly AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Liquid Pump Assembly (1:1 Ratio) Right Hand Material Side... Order #41673 1 2 3 4 5 17 6 7 8 9 10 11 12 13 10 14 15 14 16 17 4 MATERIAL 4 17 17 4 1... Screw, 5 x 40 NCX x 1/2", Socket Head... 14910 2... Wiper Cap... 41687 3... O-Ring, Teflon, 1/4" x 3/8" x 1/16"... 81394 4... Screw, 10-24 UNC x 3/4", SST, Socket Head... 81380 5... Bearing Insert... 41699 6... Right Hand Lube Cap... 41686 7... Elbow, Oil Hole Cover... 41945 8... Variseal... 81408 9... Lower Variseal End Cap... 41693 10... Variseal... 81393 11... Liquid Pump Connecting Rod w/1/16" Dia. Hole for #81391... 81130 11... Liquid Pump Connecting Rod w/1/8" Dia. Hole for #53505... 53503 12... Liquid Pump Piston w/1/16" Dia. Hole for #81391... 81131 12... Liquid Pump Piston w/1/8" Dia. Hole for #53505... 53498 13... Dowel Pin, 1/16" Dia.... 81391 13... Dowel Pin, 1/8" Dia.... 53505 14... Lower End Cap Gasket... 41682 15... Liquid Body Block... 41677 16... Lower End Cap... 41690 17... Lockwasher, #10, SST... 81379 Note: All block end cap screws should be torked to 60 In. lbs. Upper to lower block assembly mounting screws should be tightened in a diagonal pattern and torked to 55 In. lbs. Teflon is a registered trademark of E.I. DuPont 77

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST AutoPilot TM Phase II Liquid Pump Assembly Liquid Pump Assembly (1:1 Ratio) Left Hand Activator Side... Order #41647 1 2 4 3 4 8 5 6 7 8 9 10 11 12 13 14 15 16 17 ACTIVATOR 14 1 14 1... Lockwasher, #10, 18-8, SST... 81379 2... Lower End Cap... 41690 3... Liquid Body Block... 41674 4... Lower End Cap Gasket... 41682 5... Dowel Pin, 1/16" Dia... 81391 5... Dowel Pin, 1/8" Dia.... 53505 6... Liquid Pump Piston w/1/16" Dia. Hole for #81391... 81131 6... Liquid Pump Piston w/1/8" Dia. Hole for #53505... 53498 7... Liquid Pump Connecting Rod w/1/16" Dia. Hole for #81391... 81130 7... Liquid Pump Connecting Rod w/1/8" Dia. Hole for #53505... 53503 8... Variseal... 81393 9... Lower Variseal End Cap... 41693 10... Variseal... 81408 11... Elbow, Oil Hole Cover... 41945 12... Left Hand Lube Cap... 41685 13... Bearing Insert... 41699 14... Screw, 10-24 UNC x 3/4", SST, Socket Head... 81380 15... O-Ring, Teflon, 1/4" x 3/8" x 1/16"... 81394 16... Wiper Cap... 41687 17... Screw, 5-40 NC x 1/2", Socket Head... 14910 Note: All block end cap screws should be torked to 60 In. lbs. Upper to lower block assembly mounting screws should be tightened in a diagonal pattern and torked to 55 In. lbs. Teflon is a registered trademark of E.I. DuPont 78

AutoPilot TM Phase II Liquid Pump Assembly AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Liquid Pump Assembly (2:1 Ratio) Left Hand Activator Side... Order #41640 1 2 4 3 4 8 5 6 7 8 9 10 11 12 13 14 15 16 17 ACTIVATOR 14 1 14 1... Lockwasher, #10, 18-8, SST... 81379 2... Lower End Cap... 41949 3... Liquid Body Block... 41947 4... Lower End Cap Gasket... 41953 5... Dowel Pin, 1/16" Dia.... 81391 5... Dowel Pin, 1/8" Dia.... 53505 6... Liquid Pump Piston w/1/16" Dia. Hole for #81391... 81151 6... Liquid Pump Piston w/1/8" Dia. Hole for #53505... 53499 7... Liquid Pump Connecting Rod w/1/16" Dia. Hole for #81391... 81130 7... Liquid Pump Connecting Rod w/1/8" Dia.Hole for #53505... 53503 8... Variseal... 82113 9... Lower Variseal End Cap... 41952 10... Variseal... 81408 11... Elbow, Oil Hole Cover... 41945 12... Left Hand Lube Cap... 41685 13... Bearing Insert... 41699 14... Screw, 10-24 UNC x 3/4", SST, Socket Head... 81380 15... O-Ring, Teflon, 1/4" x 3/8" x 1/16"... 81394 16... Wiper Cap... 41687 17... Screw, 5-40 NC x 1/2", Socket Head... 14910 Note: All block end cap screws should be torked to 60 In. lbs. Upper to lower block assembly mounting screws should be tightened in a diagonal pattern and torked to 55 In. lbs. Teflon is a registered trademark of E.I. DuPont 79

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST AutoPilot TM Phase II Liquid Pump Assembly Liquid Pump Assembly (3:1 Ratio) Left Hand Activator Side... Order #41671 1 2 4 3 4 8 5 6 7 8 9 10 11 12 13 14 15 16 17 ACTIVATOR 14 1 14 1... Lockwasher, #10, 18-8, SST... 81379 2... Lower End Cap... 41691 3... Liquid Body Block, 3:1 Ratio... 41675 4... Lower End Cap Gasket... 41683 5... Dowel Pin, 1/16" Dia... 81391 5... Dowel Pin, 1/8" Dia... 53505 6... Liquid Pump Piston w/1/16" Dia. Hole for #81391... 81132 6... Liquid Pump Piston w/1/8" Dia. Hole for #53505... 53500 7... Liquid Pump Connecting Rod w/1/16" Dia. Hole for #81391... 81130 7... Liquid Pump Connecting Rod w/1/8" Dia. Hole for #53505... 53503 8... Variseal... 81397 9... Lower Variseal End Cap... 41736 10... Variseal... 81408 11... Elbow, Oil Hole Cover... 41945 12... Left Hand Lube Cap... 41685 13... Bearing Insert... 41699 14... Screw, 10-24 UNC x 3/4" SST Socket Head... 81380 15... O-Ring, Teflon, 1/4" x 3/8" x 1/16"... 81394 16... Wiper Cap... 41687 17... Screw, 5-40 NC x 1/2, Socket Head... 14910 Note: All block end cap screws should be torked to 60 In. lbs. Upper to lower block assembly mounting screws should be tightened in a diagonal pattern and torked to 55 In. lbs. Teflon is a registered trademark of E.I. DuPont 80

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST AutoPilot TM Phase II Liquid Pump Assembly Liquid Pump Assembly (4:1 Ratio) Left Hand Activator Side... Order #41672 1 2 4 3 4 8 5 6 7 8 9 10 11 12 13 14 15 16 17 ACTIVATOR 14 1 14 1... Lockwasher, #10, 18-8, SST... 81379 2... Lower End Cap... 41692 3... Liquid Body Block, 4:1 Ratio... 41676 4... Lower End Cap Gasket... 41684 5... Dowel Pin, 1/16" Dia.... 81391 5... Dowel Pin, 1/8" Dia.... 53505 6... Liquid Pump Piston w/1/16" Dia. Hole for #81391... 81154 6... Liquid Pump Piston w/1/8" Dia. Hole for #53505... 53501 7... Liquid Pump Connecting Rod w/1/16" Dia. Hole for #81391... 81130 7... Liquid Pump Connecting Rod w/1/8" Dia. Hole for #53505... 53503 8... Variseal... 81495 9... Lower Variseal End Cap... 41737 10... Variseal... 81408 11... Elbow, Oil Hole Cover... 41945 12... Left Hand Lube Cap... 41685 13... Bearing Insert... 41699 14... Screw, 10-24 UNC x 3/4", SST, Socket Head... 81380 15... O-Ring, Teflon, 1/4" x 3/8" x 1/16"... 81394 16... Wiper Cap... 41687 17... Screw, 5-40 NC x 1/2", Socket Head... 14910 Note: All block end cap screws should be torked to 60 In. lbs. Upper to lower block assembly mounting screws should be tightened in a diagonal pattern and torked to 55 In. lbs. Teflon is a registered trademark of E.I. DuPont 81

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST AutoPilot TM Phase II Liquid Pump Assembly Liquid Pump Assembly (5:1 Ratio) Left Hand Activator Side... Order #41946 1 2 4 3 4 8 5 6 7 8 9 10 11 12 13 14 15 16 17 ACTIVATOR 14 1 14 1... Lockwasher, #10, 18-8, SST... 81379 2... Lower End Cap... 41950 3... Liquid Body Block... 41948 4... Lower End Cap Gasket... 41954 5... Dowel Pin, 1/16" Dia... 82214 5... Dowel Pin, 1/8" Dia.... 53506 6... Liquid Pump Piston w/1/16" Dia. Hole for #82214... 82209 6... Liquid Pump Piston w/1/8" Hole for #53506... 53502 7... Liquid Pump Connecting Rod w/1/16" Dia. Hole for #82214... 81130 7... Liquid Pump Connecting Rod w/1/8" Dia. Hole for #53506... 53503 8... Variseal... 82210 9... Lower Variseal End Cap... 41951 10... Variseal... 81408 11... Elbow, Oil Hole Cover... 41945 12... Left Hand Lube Cap... 41685 13... Bearing Insert... 41699 14... Screw, 10-24 UNC x 3/4", SST, Socket Head... 81380 15... O-ring, Teflon, 1/4" x 3/8" x 1/16"... 81394 16... Wiper Cap... 41687 17... Screw, 5-40 NC x 1/2", Socket Head... 14910 Note: All block end cap screws should be torked to 60 In. lbs. Upper to lower block assembly mounting screws should be tightened in a diagonal pattern and torked to 55 In. lbs. Teflon is a registered trademark of E.I. DuPont 82

AutoPilot TM AirLogic TM Control Box AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST AutoPilot TM AirLogic TM Control Box... Order #9200 19 35 50 7 21 41 42 1 4 5 39 28 29 18 37 25 27 9 30 17 24 40 38 10 8 31 20 12 11 33 16 2 6 36 23 32 34 45 46 15 14 43 22 49 44 13 47 48 51 3 1... Enclosure AirLogic TM... 81906 2... Back Panel, AirLogic TM... 81937 3... Air Filter, Regulator... 5050 4... Gauge, Panel Mount 2"... 81888 5... Ring, Bracket Retaining.... 40110 6... Extension, Ball Valve Stem... 81886 7... Center Connector, R73G... 49560 8... Elbow, 90 Degree Street... 81889 9... Nipple, 1/2" NPT x 1-1/2" Brass.... 81876 10... Elbow, 1/2" NPT Female Brass... 81877 11... Ball Valve, 1/2" NPT Female... 81885 12... Fitting, Tee 1/2" NPT Brass... 81875 13... Bushing, Hex 3/8" NPT x 1/4" NPT... 81927 14... Tube Fitting, Bulkhead.... 81884 15... Tube Fitting, Bulkhead.... 81882 16... Tube Fitting, Male Connector... 81881 17... Bushing,1/2" NPT Male x 1/4"... 81880 18... Nut/Sleeve Assembly, Brass 1/4" OD Tube... 82071 19... Elbow, 1/8" NPT Female Brass... 81874 20... Nipple, 1/2" NPT x Close Brass... 81879 21... Tube Fitting, Male Elbow.... 81654 22... Tube Fitting, Bulkhead.... 81883 23... Tubing, Rigid Copper 1/2"... 81887 24... Tubing, 3/8" OD Nylon 11... 81911 25... Tubing, 1/4" OD x.035" Wall... 81334 Teflon is a registered trademark of E.I. DuPont 83

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST SelfPumping AutoPilot TM AirLogic Phase TM 2 Control Inline AutoPilot Box (continued) tm Cont- AutoPilot TM AirLogic TM Control Box... Order #9200 19 35 50 7 21 41 42 1 4 5 39 28 29 18 37 25 27 9 30 17 24 40 38 10 8 31 20 12 11 33 16 2 6 36 23 32 34 45 46 15 14 43 22 49 44 13 47 48 51 3 27... Tube Fitting, Male Connector... 40221 28... Tube Fitting, Male Connector... 81832 29... Tube Fitting, Male Connector... 81831 30... Screw, 1/4"-20 NC x 1/2"... 40097 31... Nut, Kep 1/4"-20 Hex... 34711 32... Screw, Flat Head Phillips... 81878 33... End Block, Inlet 1/2" NPT... 81295 34... Tube Fitting, Union Tee... 82110 35... Regulator, R73G 5-60 PSI... 49561 36... Label, Inlet/Outlet Ports... 81870 37... Label, Solvent Pressure... 81869 38... Label, System Pressure... 81867 39... Label, AirLogic TM... 81865 40... Label, Material/Activator Pressure... 81866 41... Coupler, 1/4" NPT 304 SST... 7370 42... Check Valve, 1/4" NPT Male... 81653 43... Connector, Male 1/4" Dia.... 81383 44... Connector, Male Straight... 82139 45... Nut/Sleeve... 82072 46... Nipple, Close Pipe 1/4" NPT... 81194 47... Gauge, 1-1/2" in 0-120 PSI... 40306 48... Connector, Male 5/32" Dia.... 81800 49... Regulator, R46... 40286 50... Connector, Quick Regulator... 49559 51... Decal, Mattson Logo... 81193 84

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST QuickFlush TM Static Mixer Assembly QuickFlush TM Static Mixer Assembly... Order #9145 1 2 3 4 5 6 7 8 9 10 11 12 17 18 13 14 15 16 19 20 1-20... QuickFlush TM Static Mixer Assembly... 9145 1... Mixer Element, 12 Segment... 81659 Mixer Element, 10-Pack... 7095 2... Mixer Bushing... 81814 3... Cap Screw, 10-24 NC x 1/2" Hex... 14935 4... Mixer Top Assembly... 40844 5... Check Valve Assembly... 81756 6... O-Ring, Teflon Encapsulated... 40848 7... Mixer, Chamber Base Assembly... 40846 8... Valve Gasket... 82232 9... Detent... 81754 10... Detent Spring... 40057 11... Gasket, Mixer Base... 82233 12... Base Assembly... 40849 13... Thrust Bearing Assembly... 82235 14... Thrust Needle Bearing... 82236 15... Bearing, Thrust Plate... 82237 16... Cap Screw, 1/4"-20 NC x 1" Hex... 14969 17... Tube Fitting, Male Connector 1/4" OD Tubing x 1/8" NPT... 81831 18... Nut/Sleeve Assembly, Brass 1/4" OD Tube... 82071 19... Tube Fitting, Male Connector 3/8" OD Tubing x 1/8" NPT... 81822 20... Nut/Sleeve Assembly, Brass 3/8" OD Tube... 82072 Not Shown... Check Valve Removal Tool... 81897 Teflon is a trademark of E.I. DuPont 85

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST AutoPilot TM Wall Mount Static Mixer Assembly AutoPilot TM Wall Mount Static Mixer Assembly... Order #9141 4 5 6 7 10 11 12 FLUSH FLUSH 3 1 9 8 14 13 1-14... AutoPilot TM Wall Mount Static Mixer Assembly... 9141 1... Tee Fitting, 1/4" NPT, Plated... 81658 2... Static Mixer Wall Mount... 81625 3... Handle Screw... 81745 4... Handle Assembly, Female... 81708 5... 3-Way Ball Valve, 1/4" NPTF, SS... 81652 6... Check Valve, 1/4" NPT Male, SS... 45425 7... Handle Assembly, Male... 81709 8... 3/8" OD Tube Fitting, Plated Union... 81657 9... 3/8" OD Tube Fitting, Plated Male Elbow, 1/4" NPT... 81654 Replacement Nut with Sleeve Assembly, 3/8" OD... 82072 10... 1/4" OD Nylon Tubing, (Specify Length in Feet)... 81334 11... 1/4" OD Tube Fitting, Plated Union Tee... 81656 12... 1/4" OD Tube Fitting, Plated Male Elbow, 1/4" NPT... 81655 Replacement Nut with Sleeve Assembly, 1/4" OD... 82071 13... Mixer Element, 12-Segment... 81659 Mixer Element, 10-Pack... 7095 14... Mixer Assembly (3/8" OD Tubing, Mixer Element, and End Fittings)... 81871 86

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST AutoPilot TM Paint/Flush Assembly QuickFlush TM Paint/Flush Assembly... Order #9143 2 1 FLUSH FLUSH 12 8 9 10 7165F4B 500 PSI 507 7165F4B 500 PSI 507 4 11 3 7 6 5 1-12... AutoPilot TM Paint/Flush Assembly... 9143 1... Handle Assembly, Female... 81708 2... Handle Assembly, Male... 81709 3... Handle Screw... 81745 4... Mixer Mount... 81625 5... Base Plate... 82079 6... Screw, Cap Hex Head 1/4-20... 14955 7... Lockwasher, 1/4"... 81986 8... Check Valve, 1/4" NPT Male, Brass... 81653 9... 3-Way Ball Valve, 1/4" NPTF, SS... 81652 10... Elbow, 90 Degree, 1/4" NPT Plated... 81350 11... 3/8" OD Tube Fitting, Plated Male Elbow, 1/4" NPT... 81654 12... 1/4" OD Tube Fitting, Plated Male Straight, 1/4" NPT... 81832 Not Shown... Replacement Nut with Sleeve assembly, 3/8" OD... 82072 Not Shown... Replacement Nut with Sleeve assembly, 1/4" OD... 82071 Not Shown... 1/4" OD Yellow Nylon Tubing (Specify Length in Feet)... 69039 Not Shown... Y Connector for 1/4" OD Tubing... 81924 Not Shown... Retaining Sleeves (3 pieces required)... 69025 87

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Solvent Tank with Fitting 2-Gallon Solvent Flush Pot, Stainless Steel... Order #81945 7 8 6 5 4 9 10 3 2 1 1... Tank Assembly, 2 Gallon 9 in ID... 81297 2... Nipple, Close 1/4" NPT x Close... 7367 3... Ball Valve, 1/4" NPT Male... 82040 4... Connector, Male 1/4" Dia.... 81383 5... Hex Plug, 1/4" NPT Male SST... 81327 6... Safety Valve, 1/4" NPT Male... 81321 7... Tube Fitting, Female Connector... 81840 8... Nut/Sleeve Assembly, Brass... 82071 9... Ball Valve, Vented 1/4" NPT... 81843 10... Elbow, 90 Degree Street... 47136 88

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Top Feed Solvent Tank Assembly 2-Gallon Top Feed Solvent Flush Tank, Stainless Steel... Order #5604 2 3 9 4 5 10 5 12 6 7 8 11 13 1 14 17 16 15 20 19 18 1... Fitting, Drain Cock 1/4" NPT... 82178 2... Tube Fitting, Male Connector... 81833 3... Nut/Sleeve Assembly, Brass... 82071 4... Gasket, Chlororene & Cork... 82176 5... Filler Cap... 82175 6... Elbow, 90 Degree Street... 7372 7... Nipple, Close 3/8" NPT x Close... 7366 8... Ball Valve, 3/8" NPT Female... 41308 9... Plug, Tank Lid SST... 82182 10... O-Ring, Teflon... 82186 11... Male Reducer, 3/8" NPT x 1/4"... 82190 12... Safety Valve, 1/4" NPT Male... 81321 13... Female Cross, 1/4" NPT... 82174 14... Ball Valve, Vented 1/4" NPT... 81843 15... Connector, Male 1/4" Dia.... 81383 16... Nipple, Close 1/4" NPT x Close... 7367 17... Plug, Square Head 3/8" NPT... 82119 18... Nut, Jam 1-1/2"-12 UNF-2B... 82180 19... Pickup Tube, 2-Gallon Tank... 82185 20... Tank, 2-Gallon SST w/lid... 82166 Teflon is a trademark of E.I. DuPont 89

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Top Feed Solvent Tank Assembly 5-Gallon Top Feed Solvent Flush Tank, Stainless Steel... Order #5609 2 3 9 4 5 10 5 12 6 7 8 11 13 1 14 17 16 15 20 19 18 1... Fitting, Drain Cock 1/4" NPT... 82178 2... Tube Fitting, Male Connector... 81833 3... Nut/Sleeve Assembly, Brass... 82071 4... Gasket, Chlororene & Cork... 82176 5... Filler Cap... 82175 6... Elbow, 90 Degree Street... 7372 7... Nipple, Close 3/8" NPT x Close... 7366 8... Ball Valve, 3/8" NPT Female... 41308 9... Plug, Tank Lid SST... 82182 10... O-Ring, Viton... 82181 11... Male Reducer, 3/8" NPT x 1/4" NPT... 82190 12... Safety Valve, 1/4" NPT Male... 81321 13... Female Cross, 1/4" NPT... 82174 14... Ball Valve, Vented 1/4" NPT... 81843 15... Connector, Male 1/4" Dia.... 81383 16... Nipple, Close 1/4" NPT x Close... 7367 17... Plug, Square Head 3/8" NPT... 82119 18... Nut, Jam 1-1/2"-12 UNF-2B... 82180 19... Pickup Tube, 5-Gallon Tank... 82183 20... Tank, 5-Gallon SST w/lid... 82167 90

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Top Feed Material Tank Assembly 2-Gallon Top Feed Material Tank, Stainless Steel... #5603 5-Gallon Top Feed Material Tank, Stainless Steel... #5607 10-Gallon Top Feed Material Tank, Stainless Steel... #5612 15-Gallon Top Feed Material Tank, Stainless Steel... #5617 1 2 3 4 5 6 9 8 7 10 11 12 20 19 16 15 14 13 21 18 17 1... Filler Cap (not included in 2-Gallon Tank)... 82175 2... Fitting, Drain Cock 1/4" NPT... 82178 3... Nipple, Close 1/4" NPT x Close... 7367 4... Ball Valve, Vented 1/4" NPT... 81843 5... Connector, Male Straight... 82139 6... Gasket, Chlororene & Cork (not included in 2-Gallon Tank)... 82176 7... Plug, Tank Lid SST... 82182 8... Safety Valve, 1/4" NPT Male... 81321 9... Female Cross, 1/4" NPT... 82174 10... Nipple, Close 3/8" NPT x Close... 7366 11... Ball Valve, 3/8" NPT Female... 41308 12... O-Ring, Teflon (for 2-Gallon Tank)... 82186 12... O-Ring, Teflon (for 5-, 10-, 15-Gallon Tank)... 82181 13... Nut/Sleeve Assembly, Brass... 82072 Teflon is a trademark of E.I. DuPont Continued on next page 91

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Top Feed Material Tank Assembly (continued) 2-Gallon Top Feed Material Tank, Stainless Steel... #5603 5-Gallon Top Feed Material Tank, Stainless Steel... #5607 10-Gallon Top Feed Material Tank, Stainless Steel... #5612 15-Gallon Top Feed Material Tank, Stainless Steel... #5617 1 2 3 4 5 6 9 8 7 10 11 12 20 19 16 15 14 13 21 18 17 14... Tube Fitting, Male Connector... 81835 15... Strainer, In-Line 3/8" NPT... 41306 16... Elbow, 90 Degree Street... 7372 17... Pickup Tube, 2-Gallon Tank... 82185 17... Pickup Tube, 5-Gallon Tank... 82183 17... Pickup Tube, 10-Gallon Tank... 82184 17... Pickup Tube, 15-Gallon Tank... 82197 18... Nut, Jam 1-1/2"-12 UNF-2B... 82180 19... Plug, Square Head 3/8" NPT... 82119 20... Male Reducer, 3/8" NPT x 1/4"... 82190 21... Tank, 2-Gallon SST w/lid... 82166 21... Tank, 5-Gallon SST w/lid... 82167 21... Tank, 10-Gallon SST w/lid... 82168 21... Tank, 15-Gallon SST w/lid... 82169 92

UNIT DIAGRAMS/PARTS AUTOPILOT LIST TM UNIT DIAGRAMS/PARTS LIST Top Feed Material Tank Assembly with Agitator and Fittings 5-Gallon Top Feed Material Tank, Stainless Steel... #5608 10-Gallon Top Feed Material Tank, Stainless Steel... #5613 15-Gallon Top Feed Material Tank, Stainless Steel... #5618 1 2 3 8 17 6 5 4 9 10 11 12 15 19 18 16 14 13 20 17 1... Agitator, 5-Gallon SST... 82171 1... Agitator, 10-Gallon SST... 82172 1... Agitator, 15-Gallon SST... 82173 2... Filler Cap... 82175 3... Gasket, Chlororene & Cork... 82176 4... Connector, Male Straight... 82139 5... Ball Valve, Vented 1/4" NPT... 81843 6... Nipple, Close 1/4" NPT x Close... 7367 7... Fitting, Drain Cock 1/4" NPT... 82178 8... Connector, Male Straight... 82177 9... Safety Valve, 1/4" NPT Male... 81321 10... Female Cross, 1/4" NPT... 82174 11... Nipple, Close 3/8" NPT x Close... 7366 Continued on next page 93

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Top Feed Material Tank Assembly w/agitator and Fittings (cont.) 5-Gallon Top Feed Material Tank, Stainless Steel... #5608 10-Gallon Top Feed Material Tank, Stainless Steel... #5613 15-Gallon Top Feed Material Tank, Stainless Steel... #5618 1 2 3 8 17 6 5 4 9 10 11 12 15 19 18 16 14 13 20 17 12... Ball Valve, 3/8" NPT Female... 41308 13... Nut/Sleeve Assembly, Brass... 82072 14... Tube Fitting, Male Conn... 81835 15... Strainer, In-Line 3/8" NPT... 41306 16... Elbow, 90 Degree Street... 7372 17... Pickup Tube, 5-Gallon Tank... 82183 17... Pickup Tube, 10-Gallon Tank... 82184 17... Pickup Tube, 15-Gallon Tank... 82197 18... Plug, Square Head 3/8" NPT... 82119 19... Male Reducer, 3/8" NPT x 1/4" NPT... 82190 20... Tank, 5-Gallon SST w/lid... 82167 20... Tank, 10-Gallon SST w/lid... 82168 20... Tank, 15-Gallon SST w/lid... 82169 94

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Bottom Feed Material Tank Assembly with Agitator and Fittings 5-Gallon Bottom Feed Material Tank, Stainless Steel... #5606 10-Gallon Bottom Feed Material Tank, Stainless Steel... #5611 15-Gallon Bottom Feed Material Tank, Stainless Steel... #5616 11 12 7 8 1 2 3 4 5 6 10 13 14 10 15 16 17 18 19 1 22 21 20 9 1... Tank, 5-Gallon SST w/lid... 82167 1... Tank, 10-Gallon SST w/lid... 82168 1... Tank, 15-Gallon SST w/lid... 82169 2... Nipple, 1/2" NPT x 8" Brass... 82118 3... Elbow, 90 Degree Street... 82117 4... Ball Valve, 1/2" NPT Female... 46435 5... Reducer, 1/2" NPT x 3/8" NPT... 41305 6... Strainer, In-Line 3/8" NPT... 41306 7... Tube Fitting, Male Connector... 81835 8... Nut/Sleeve Assembly, Brass... 82072 9... Hex Bushing, 3/4" NPT x 1/2"... 82179 10... Gasket, Chlororene & Cork... 82176 11... Agitator, 5-Gallon SST... 82171 11... Agitator, 10-Gallon SST... 82172 Continued on next page 95

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Bottom Feed Material Tank Assembly w/agitator and Fittings (cont.) 5-Gallon Bottom Feed Material Tank, Stainless Steel... #5606 10-Gallon Bottom Feed Material Tank, Stainless Steel... #5611 15-Gallon Bottom Feed Material Tank, Stainless Steel... #5616 11 12 7 8 1 2 3 4 5 6 10 13 14 10 15 16 17 18 19 1 22 21 20 9 11... Agitator, 15-Gallon SST... 82173 12... Filler Cap...82175 13... Connector, Male Straight... 82177 14... Fitting, Drain Cock 1/4" NPT... 82178 15... Nipple, Close 1/4" NPT x Close... 7367 16... Ball Valve, Vented 1/4" NPT... 81843 17... Connector, Male Straight... 82139 18... Safety Valve, 1/4" NPT Male... 81321 19... Female Cross, 1/4" NPT... 82174 20... Pickup Tube, 5-Gallon Tank... 82183 20... Pickup Tube, 10-Gallon Tank... 82184 20... Pickup Tube, 15-Gallon Tank... 82197 21... Plug, Square Head 3/8" NPT...82119 22... Male Reducer, 3/8" NPT x 1/4" NPT... 82190 96

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Bottom Feed Activator Tank Assembly with Fittings 2-Gallon Bottom Feed Activator Tank, Stainless Steel... #5602 5-Gallon Bottom Feed Activator Tank, Stainless Steel... #5605 10-Gallon Bottom Feed Activator Tank, Stainless Steel... #5610 15-Gallon Bottom Feed Activator Tank, Stainless Steel... #5615 19 13 7 8 10 12 14 1 11 2 3 4 5 6 17 22 21 15 20 18 16 1 9 1... Tank, 2-Gallon SST w/lid... 82166 1... Tank, 5-Gallon SST w/lid... 82167 1... Tank, 10-Gallon SST w/lid... 82168 1... Tank, 15-Gallon SST w/lid... 82169 2... Nipple, 1/2" NPT x 8" Brass... 82118 3... Elbow, 90 Degree Street... 82117 4... Ball Valve, 1/2" NPT Female... 46435 5... Reducer, 1/2" NPT x 3/8" NPT... 41305 6... Strainer, In-Line 3/8" NPT... 41306 7... Tube Fitting, Male Connector... 81835 8... Nut/Sleeve Assembly, Brass... 82072 9... Hex Bushing, 3/4" NPT x 1/2"... 82179 10... Filler Cap (not included in 2-Gallon)... 82175 Continued on next page 97

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Bottom Feed Activator Tank Assembly with Fittings (continued) 2-Gallon Bottom Feed Activator Tank, Stainless Steel... #5602 5-Gallon Bottom Feed Activator Tank, Stainless Steel... #5605 10-Gallon Bottom Feed Activator Tank, Stainless Steel... #5610 15-Gallon Bottom Feed Activator Tank, Stainless Steel... #5615 19 13 7 8 10 12 14 1 11 2 3 4 5 6 17 22 21 15 20 18 16 1 9 11... Fitting, Drain Cock 1/4" NPT... 82178 12... Ball Valve, Vented 1/4" NPT... 81843 13... Connector, Male Straight... 82139 14... Safety Valve, 1/4" NPT Male... 81321 15... Female Cross, 1/4" NPT... 82174 16... Plug, Square Head 3/8" NPT... 82119 17... Gasket, Chlororene & Cork (not included in 2-Gallon)... 82176 18... Nut, Jam 1-1/2"-12 UNF-2B... 82180 19... Nipple, Close 1/4" NPT x Close... 7367 20... Male Reducer, 3/8" NPT x 1/4" NPT... 82190 21... Plug, Tank Lid SST... 82182 22... O-Ring, Viton... 82181 98

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST 4-In-1 Proportioner Hose for QuickFlush TM Static Mixer 5 4 3 2 6 1 7 1-7... 15 Ft. Hose Assembly... 7817 1-7... 20 Ft. Hose Assembly... 7822 1-7... 25 Ft. Hose Assembly... 7827 1-7... 30 Ft. Hose Assembly... 7832 1-7... 35 Ft. Hose Assembly... 7837 1-7... 40 Ft. Hose Assembly... 7842 1-7... 50 Ft. Hose Assembly... 7852 1-7... 70 Ft. Hose Assembly... 7872 1-7... 100 Ft. Hose Assembly... 7902 1... Air Cap Regulator Assembly... 8060 2... 1/4" OD Teflon Activator Tubing (Specify Length in Feet)... 82070 3... 1/4" OD Yellow Nylon Solvent Tubing (Specify Length in Feet)... 69039 4... Retaining Sleeves (3 Pieces Required)... 69025 5... Y Connector for 1/4" OD Tubing... 81924 6... Nylon Expandable Webbing (Specify Length in Feet)... 81719 7... 3/8" OD Clear Nylon Tubing (Specify Length in Feet)... 81911 Not Shown... 3/8" OD Replacement Nut with Brass Sleeve Assembly... 82072 Not Shown... 1/4" OD Replacement Nut with Brass Sleeve Assembly... 82071 Teflon is a trademark of E.I. DuPont 99

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Proportioner Hose for Stationary Static Mixer 20 Ft. Hose Assembly... Order #7920 30 Ft. Hose Assembly... Order #7930 50 Ft. Hose Assembly... Order #7950 2 3 1 1... Air Cap Regulator Assembly... 8061 2... 3/8" OD Clear Nylon Tubing (Specify Length in Feet)... 81911 3... Fluid Inlet Swivel Connector... 81928 Not Shown... 3/8" OD Replacement Nut with Brass Sleeve Assembly... 82072 100

AUTOPILOT TM UNIT DIAGRAMS/PARTS LIST Whip Hose Attachment Whip Hose Attachment... Order 9147 4 3 2 1 6 5 1-3... Whip Hose Attachment... 9147 1... Hose, Air/Fluid Assembly... 63721 2... Handle Assembly... 63722 3... Coupler, 1/4" NPT Brass... 82129 4... Air Cap Regulator Assembly... 8060 5... QuickFlush TM, Static Mixer... 9145 6... 15 Ft. Proportioner Hose Assembly... 7817 6... 20 Ft. Proportioner Hose Assembly... 7822 6... 25 Ft. Proportioner Hose Assembly... 7827 6... 30 Ft. Proportioner Hose Assembly... 7832 6... 35 Ft. Proportioner Hose Assembly... 7837 6... 40 Ft. Proportioner Hose Assembly... 7842 6... 50 Ft. Proportioner Hose Assembly... 7852 6... 70 Ft. Proportioner Hose Assembly... 7872 6... 100 Ft. Proportioner Hose Assembly... 7902 101

HOTSHOT TM PRECISION 2K DELIVERY SYSTEM CONTENTS... 103-104 HotShot TM... 104 HotShot TM Rack System A... 104 HotShot TM Rack System B... 104 103

HOTSHOT TM PRECISION 2K DELIVERY SYSTEM HotShot TM Self-Pumping, Fixed Ratio Proportioner 1:1 Ratio... #9715 2:1 Ratio... #9725 3:1 Ratio... #9735 4:1 Ratio... #9745 5:1 Ratio... #9755 HotShot TM Rack System A Complete Metered Dispensing System 1:1 Ratio... #9915 2:1 Ratio... #9925 3:1 Ratio... #9935 4:1 Ratio... #9945 5:1 Ratio... #9955 HotShot TM Rack System B Complete Metered Spray System 1:1 Ratio... #9919 2:1 Ratio... #9929 3:1 Ratio... #9939 4:1 Ratio... #9949 5:1 Ratio... #9959 104

HOTSHOT TM COMPONENTS CONTENTS... 105-108 Rack System A Regulator Assembly... 106 Rack System B Regulator Assembly... 106 Dual-Needle Dispenser... 106 Flush Valve Assemblies... 107 Material Pot with Agitator Assembly... 107 Activator Pot Assembly... 107 Solvent Pot Assemblies... 108 QuickFlush TM Static Mixer... 108 Hose Assemblies... 108 105

HOTSHOT TM COMPONENTS HotShot TM Regulator Assembly Regulator Assembly Rack System A... #49825 HotShot TM Regulator Assembly Regulator Assembly Rack System B... #52890 Dual-Needle Dispenser Dual-Needle Dispenser... #42746 For use with: HotShot TM System A 106