REPAIR PARTS MANUAL MODEL NO. D5KH48 (960408504) LAWN TRACTOR 587 76 58-8 Rev. 5
HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - Tractor MODEL NUMBER - D5KH48 (960408504) Part Number Part Description TABLE OF CONTENTS SCHEMATIC... 3 ELECTRICAL...4-5 CHASSIS...6-7 DRIVE...8-9 ENGINE...0- STEERING...-3 MOWER DECK...4-5 MOWER LIFT... 6 SEAT... 7 DECALS... 8
SCHEMATIC SCH A AMMETER (OPTIONAL) RED FUSE BATTERY RED SOLENOID STARTER M WHITE PTO SWITCH (DISENGAGED) WHITE ELECTRIC CLUTCH S B M A G L A RED C A H D WHITE RED CLUTCH/BRAKE (PEDAL UP) GRAY B E REVERSE SWITCH (NOT IN REVERSE) 3 SEAT SWITCH (NOT OCCUPIED) 6 GRAY /WHITE JUNCTION CONNECTOR CHASSIS HARNESS SHORTING CONNECTOR C B A F E D H G BLUE IGNITION UNIT (OPTIONAL) HOUR METER SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) PTO SWITCH (MATING SIDE) BLUE FUEL LINE BLUE V POWER OUTLET (OPTIONAL) NOTES ORANGE FUEL SHUT-OFF SOLENOID (IF EQUIPPED) RED CHARGING SYSTEM OUTPUT 9-6AMPDC@3600 RPM REGULATOR STATOR 8 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED) BROWN LIGHT SWITCH HEADLIGHTS IGNITION SWITCH POSITION CIRCUIT MAKE OFF RUN/OVERRIDE RUN M+G+A B+A B+A L+A START B+S+A 3 CHASSIS HARNESS CONNECTOR (MATING SIDE) 6 5 4 6 5 4 3 DASH HARNESS CONNECTOR WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS 3
ELECTRICAL T5S 90 30 33 7 79 8 99 00 4 34 7 4 43 4 6 40 5 8 55 6 0 60 AMPS 60 45 9 7 0 46 V Outlet (If Equipped) Charge Indicator (If Equipped) 4 03 05 59 43 (+) (-) 4
ELECTRICAL 53 6 34-65 Battery 874 76 04- Bolt Hex Head /4-0 x 3/4 8 587 0 5-0 Box Battery 6 53 7 6-38 Switch Interlock Push-In 53 7 56-88 Harness Assembly Light 53 00 4-5 Bulb Light 4 585 55 56-0 Cable Battery 8" 5 585 55 55-0 Cable Starter 6 53 7 5-58 Fuse 7 873 5 04-00 Nut Keps Hex /4-0 unc 8 53 4 65-88 Cable, Ground 9 53 40 5-45 Switch, Seat 30 53 9 33-50 Switch, Ignition 33 53 4 9-33 Key/Chain 34 53 07- Switch Light/Reset 40 53 40-67 Harness Ignition Dash 4 87 7 04-08 Screw Thd Cut /4-0 x / 4 53 3 5-63 Cover, Terminal 43 53 9 5-07 Solenoid 45 53 43 46-34 Ammeter 46 53 43 46-35 Hourmeter 50 53 7 46-5 Switch PTO 55 87 06 05- Screw Thdrol 5/6-8 x 3/4 TYTT 7 53 9 4-76 Harness Ignition Chassis 79 53 7 5-4 Socket Asm Bulb Twistlock 90 53 43 53-95 Cover Terminal Battery 99 87 67 04- Screw Hexwsh Thdrol /4-0 x 3/4 00 89 09 4-6 Washer 9/3 x 7/8 x 6 Ga. 0 53 40 44-54 Harness Pigtail K46 05 53 40 75-68 Switch Reverse NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 5
CHASSIS 76 5 06 4 5 30 53 5 8 78 76 76 48 95 77 75 05 30 50 76 76 8 96 6 36 8 94 36 68 36 35 68 35 34 94 83 36 68 39 68 83 78 65 37 80 68 8 87 38 306 94 8 6 46 5 33 5 8 89 chassis-tex_stealth pl_7_r 33 89 6
CHASSIS 5 53 4 8-76 Dash Upper 4 53 43 63-64 Hood 5 53 6 8-4 Lens LH 8 53 8 7-4 Grille 5 53 6 8-4 Lens RH 34 580 9 08-0 Plate Engine 36 87 06 05- Screw 5/6-8 x 3/4 37 53 43 63-66 Fender 68 87 49 05-08 Screw THDROL 5/6-8 x / 53 9 5- Screw 0-3 x 5/8 5 58 68 48-0 Clip Fuel Line 30 53 4 63-58 Screw #0 x 0.750 BOS Thread 38 53 40 97-30 Cupholder 39 53 7 8-73 Bolt Shoulder 5/6-8 46 58 85 79-0 Bolt 48 53 6 46-55 Bumper Extrusion 50 53 9 03-09 Duct Air 5 53 9 95-35 Shield Browning/Debris 53 53 43 46-04 Lightbox Assembly 6 53 4 0-7 Window Fuel 6 53 4 4-3 Screw Hex Wsh Hi-Lo /4 x / unc 65 53 9 68-6 Support Tank Rear 75 53 9 3-36 Crossmember 76 53 40 07-76 Screw 0-4 x 5/8 Wshd Qdrx 77 53 9 5-8 Bushing Steering 78 53 9 56-5 Cargo Asm. Net 80 53 9 54-57 Chassis 8 53 40 47-96 Bushing Mtg. Fender Crgo. 8 53 9 5-5 Dash Lower 83 874 5 05-0 Bolt 5/6-8 x -/4 89 87 00 05- Screw 5/6-8 x 3/4 94 873 90 05-00 Nut Lock Hex Flange 5/6-8 95 53 40 4-37 Plug Hole Dash Lower 96 53 4 45-79 Console Asm. Deck Lift 05 53 8 7- Skirt Hood Side RH 06 53 8 7- Skirt Hood Side LH 8 53 9 5-6 Stud Fastener 33 53 9 65-39 Shoulder Bolt 35 53 40 6-9 Spacer Fender 36 873 93 05-00 Nut Center Lock 5/6-8 unc 78 53 9 63-94 Bracket Hood 87 87 60 04-06 Screw Hex Washead /4-0 x 3/8 306 873 90 06-00 Nut Lock - - 53 43 3-7 Kit Bumper NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 7
DRIVE 3 07 9 06 5 6 56 09 60 6 43 7 6 84 97 96 4 64 35 67 5 70 7 5 80 5 5 49 59 85 86 89 87 88 60 6 5 63 6 53 5 08 5 4 0 90 50 5 9 5 66 5 5 33 05 drive-tex_k46_pedal_79_r3 5 30 59 7 53 83 6 5 6 83 05 73 33 99 73 30 8
DRIVE Transaxle, Tufftorq K46BT (460) (Order parts for transaxle manufacturer.) 53 35-83 Key 5 89 3 3-6 Washer 3/3 x 3/6 x 6 Ga. 7 53 4 36-78 Spring, Brake 6 53 9 96-79 Spring Return Cruise 9 53 40 38-06 Rod, Brake 33 8 00 00-0 Ring E 35 53 9 7-75 Rod, Brake, Park 4 53 48-7 Cover, Foot Pedal 49 87 06-4 Bolt 50 53 9 43-7 Pulley Idler Flat 5 873 90 06-00 Lock Nut 3/8-6 5 53 9 43-6 Idler V-Groove Offset 56 53 3 09-69 V-Belt, Drive 64 53 9 78-65 Shaft Asm. Pedal Brake Control 73 874 49 05-40 Bolt 80 53 44 06-9 Strap Torque 9 874 76 05-0 Bolt Fin Hex 5/6-8 unc x.5 99 53 4 57-4 Rod Spring Bypass 6 873 90 05-00 Nut Lock Hex Flange 5/6-8 5 87 00 05- Screw 5/6-8 x 3/4 43 87 49 05-08 Screw 5/6-8 x / 53 53 47-88 Retainer Spring 59 876 0 04- Pin Cotter /8 x 3/4 60 53 6 94-84 Retainer Clip 6 53 0 57-09 Spring, Return, Clutch 63 53 44 8-75 Rod Pedal Control 66 53 4 9-64 Nut Push.65 67 53 40 5-57 Latch Brake Parking 70 53 9 43- Keeper Belt Centerspan 7 87 06-6 Bolt 3/8-6 unc x 83 53 3 70-57 Spacer Axle 84 53 4 4-8 Handle Parking Brake 85 87 06- Bolt 86 53 9 43- Spacer Retainer 87 89 3 3-0 Washer 88 53 9 43-3 Link Clutch Ground Drive 89 53 9 43-7 Bellcrank Ground Drive 90 53 9 43-8 Keeper Bellcrank Ground Drive 96 87 00 06-6 Screw 3/8-6 x 97 585 65 86-0 Link Clutch Anti-Rotation 05 53 7-48 Washer 5/3 x -5/8 x 6 Ga. 06 53 44 85-96 Bracket Mount Latch Cruise 07 53 9 78-68 Latch Control Cruise 08 53 9 78-69 Gear Sector Control Cruise 09 53 9 94-66 Rod Control Cruise 0 53 40 09-80 Rockr Asm. Pedal Control 53 0-83 Bearing Nylon 3 53 4 3-4 Knob control Cruise 4 53 4-63 Pad Pedal Forward 5 53 40 7-3 Pad Pedal Reverse 6 53 9 6-3 Bracket Pulley Idler 879 0-0 Washer /3 x -/4 0 Ga. 5 53 40 33-9 Keeper Belt Transaxle 6 53 40 5-64 Bracket Mount Torque 7 87 49 05- Screw Thdrol. 5/6-8 x 3/4 30 53 8 89-67 Washer Harden.793 x.637 x 060 NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 9
ENGINE 0 6 87 45 9 6 8 5 37 8 37 8 8 79 69 70 7 4 4 85 9 9 90 SPARK ARRESTER KIT engine-tex_kohl-cyl_9_r 0
ENGINE Engine Kohl Model No. KT740-304 (58544590) (Order parts from engine manufacturer.) 53 44 59-6 Muffl er 9 584 90 80-0 Keeper Belt Engine 587 4 6-0 Clutch Electric 53 40 50-97 Pulley Engine 5 53 43 80-80 Tank Fuel 8 53 43 0-4 Cap Fuel 0 53 4 6-84 Control Throttle 53 4 63-58 Screw #0 x 0.750 BOS Thread 53 9 5-96 Control Choke 8 53 4-58 Fuel Line 9 53 3 7-80 Spark Arrester Kit 37 53 34-87 Clamp Hose 4 53 6-97 Washer -/ x 5/3 x.50 4 80 04 07-00 Washer Lock 7/6 45 873 5 04-00 Nut Keps Hex /4-0 unc 6 53 43 40-7 Shield Heat Muffl er 69 Gasket (Order From Engine Mfgr.) 70 583 95 45-0 Pipe Exhaust LH 7 583 95 48-0 Pipe Exhaust RH 79 53 9 3-34 Screw Socket HD 5/6-8 x.75 8 53 4 84-56 Tube Drain Oil Easy 8 53 4 8-87 Valve Oil Drain 84 87 06-6 Screw 3/8-6 x 85 53 7 99-53 Bolt Hex 7/6-0 x 3.75 Gr 87 53 9 8-39 Bolt 5/6-8 unc x With Sems 90 87 00 06-6 Screw 3/8-6 x 6 539 3 6-4 Knob NOTE: All component dimensions given in U.S. inches inch = 5.4 mm
STEERING ASSEMBLY 6 50 45 0 6 64 7 8 8 63 75 76 60 57 63 9 59 9 66 8 7 67 35 58 6 9 8 7 4 67 6 6 4 5 6 5 69 4 5 53 8 68 70 3 steering-tex_stdsrs_ 3
STEERING ASSEMBLY 53 4 4-46 Wheel, Steering 53 9 59-68 Axle Asm., Front 4 53 40 30-87 Spindle Asm., LH 5 53 40 30-88 Spindle Asm., RH 6 53 49-3 Bearing, Race Thrust Harden 7 53 7-48 Washer 5/3 x -5/8 x 6 Ga. 8 8 00 00-9 Ring, Clip #T5304-75 9 53-3 Cap, Spindle 3 53 7-49 Washer 5/3 x -/4 x 6 Ga. 4 80 04 06-00 Washer, Lock Hvy Hlcl Spr 3/8 5 873 54 06-00 Nut, Crown Lock 3/8-4 unf 6 587 0 60-0 Steering Shaft 9 53 9 47-9 Plate Steering 0 53 4 4-5 Boot, Steering 586 84 0-0 Adapter Wheel Steering 585 0 98-0 Bearing 6 53 4 46-9 Insert, Wheel Steering 7 89 6-6 Washer 8 87 00 06- Screw 3/8-6 x 3/4 35 53 9 47-3 Gear, Sector Plate 45 587 0 64-0 Washer 3/8 ID -3/8 OD Ga PLTD 50 873 90 06-00 Nut Lock Flg 3/8-6 unc 53 53 8 89-67 Washer Hardened.793 x.637 x.060 57 53 9 7-46 Bracket Upstop 58 53 9 47-47 Bolt Shoulder Sector Pivot CFM 59 53 9 47-48 Washer Thrust Sector Steering 60 873 97 0-00 Nut Flange Lock 5/8-6 53 9 47-40 Draglink, LH 6 53 9 47-4 Draglink, RH 63 87 00 05- Screw 5/6-8 x 3/4 64 53 9 98-49 Retainer Clip Spring Steering 66 87 0 07-48 Bolt Hex Fghd 7/6-4 x 3 Serr 67 53 9 47-37 Bushing PM Front Axle 68 873 90 07-00 Nut Lock Flange 7/6-4 Gr. 5 69 53 9 9-6 Washer.5 x.505 x.8 70 585 33 88-0 Bracket Deck Susp. Front 75 580 68 37-0 Pinion 76 580 68 36-0 Screw Head Sock 53 44 49-6 Cap Gear Sector NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 3
MOWER DECK 46 46 47 6 85 39 49 5 46 4 98 3 33 97 43 54 48 50 33 3 7 4 4 33 40 6 7 7 0 49 3 9 5 6 94 6 9 4 7 90 89 5 87 88 90 4 0 87 3 8 48_Deck_tex_56 36 4
MOWER DECK 53 43 63-70 Deck Weldment Mower 6 53 9 7-48 Cover Mandrel LH 7 587 45 4-0 Cover Mandrel RH 53 8 00-54 Blade High Lift 53 40 48-5 Rod Anti-Sway 3 587 5 64-0 Shaft Asm. 4 53 8 7-8 Housing, Mandrel 5 585 3 39-0 Bearing, Mandrel 6 89 3 3- Washer 3/3 x 3/6 x Ga. 7 87 05-05 Bolt 5/6-8 x 5/8 8 87 4 05-05 Bolt RdHd 5/6-8 unc x 5/8 9 53 9 4-08 Pin Cotter 5/6 Bow Tie Lock 0 53 7 43-78 Baffl e Vortex 873 68 05-00 Nut, Crownlock 5/6-8 unc 53 7 44-93 Stripper Mandrel 4 53 0 53-04 Cap Sleeve 5 53 7 8-0 Spring, Torsion 6 53 04-5 Nut, Push 7 53 8 7-07 Defl ector Shield 9 53 3 4-9 Rod, Hinge 3 53 5 35-3 Pulley, Mandrel 33 53 40 0-34 Nut, Flg. Top Lock 36 584 30 93-0 Screw Sems 7/6-0 x Hx Hd 39 53 9 73-80 Pulley, Idler, 4.50 Hub 40 584 95 39-0 Bolt Hex Wsh Hd.33-8 x.9 43 53 9 60-65 Arm, Idler 46 53 3 77-9 Screw, Thdroll. /4-0 x 5/8 47 53 9 7-4 Belt Deck Drive 48 53 9 73-79 Pulley Idler 4.50 RAW 49 873 90 06-00 Nut, Lock Flg. 3/8-6 unc 50 87 49 06-36 Screw TT 3/8-6 x -/4 5 53 9 3-97 Pulley Idler 48" Primary 54 87 06- Bolt Carr. Sh 3/8-6 x -/ Gr. 5 97 53 7 85-5 Washer Hardened 98 53 9 6-05 Spring Drive 3 87 05-08 Bolt Rdhd Sqnk 5/6-8 x 3/4 4 53 9 74-5 Rod Tension Relief 6 53 9 34-06 Bolt, Shoulder 7 53 7 48-73 Gauge Wheel 0 89 3 0- Washer 3/3 x -/4 x Ga. 53 8 75-57 Bushing Tension Relief 85 873 90 07-00 Nut Lock Flange 7/6-4 Gr. 5 87 53 9 5-6 Stud Fastener w/"d" Anti-Rotation 88 873 90 05-00 Nut Lock Hex Flange 89 53 9 5-85 Arm Susp. Mower Rear 90 53 9 65-39 Bolt Shoulder 94 874 49 07-36 Bolt Hex Washer Head 4 53 5 9-7 Screw TT #0-3.5 3/8 Flange 4 53 4 55-98 Port, Washout - - 587 54-0 Mandrel Assembly (Includes housing (key# 4), shaft assembly (key# 3), and bearing (key# 5) only - pulley/nut/washer and blade bolt/washers not included) - - 53 43 50-63 Replacement Mower,Complete NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 5
MOWER LIFT 87 7 87 90 98 3 0 88 97 6 9 97 9 87 89 lift-tex_55 89 87 53 4 0-7 Shaft Asm., Lift 3 53 9 5-3 Lever Asm., Lift RH 7 580 96 3-0 Grip, Lever 0 53 9 63-4 Spring Torsion 87 53 9 4-09 Pin Cotter 7/6 Bow Tie Lock 88 53 4 07-0 Spring Lift Assist 89 89 9 9- Washer Clear Zinc 90 53 9 4-08 Pin Cotter 5/6 Bow Tie Lock 9 53 9 5-8 Link Asm. Lift Rear 97 87 00 06- Screw 3/8-6 x.75 Smgml Tap/R.Z 98 53 9 5-64 Link Lift Susp. Front Mower 6 89 5 5-6 Washer 5/3 x 5/6 x 6 Ga. NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 6
SEAT ASSEMBLY 8 7 8 4 8 7 40 8 0 6 37 44 43 37 3 seat-tex_6.5sl_ 53 40 66-5 Seat 53 8 0-66 Bracket Pivot Fender 3 53 4 06-75 Strap, Asm Fender 6 873 80 06-00 Nut, Lock w/ins. 3/8-6 unc 7 53 4-8 Spring, Seat Cprsn 8 53 7 8-77 Bolt 5/6-8 unc x 3/4 w/sems 0 53 9 69-77 Pan, Seat 53 7 8-5 Bolt, Shoulder 5/6-8 37 873 80 05-00 Nut, Lock 5/6-8 unc 40 53 9 76-6 Handle Slide Seat 4 53 9 8-00 Spring Latch Seat 43 874 76 06- Bolt Fin Hex 3/8-6 unc x 3/4 44 89 3 38- Washer 3/3 x -3/8 x Ga. NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 7
DECALS 3 3 8 4 9 5 4 7 5 6 4 5 97 7-0 Decal, Hood RH/LH 58 57 97-0 Decal 3 53 43 45-83 Decal, Side Panel 4 58 57 96-0 Decal, Chassis Hot Muffl er 5 58 57 8-0 Decal, Warning Symbols 6 58 7 40-0 Decal, Brake/Clutch Symbol 7 58 57 80-0 Decal, Saddle Brake Parking 8 584 90 46-0 Decal, Deck/Defl ector Warning 9 53 4 50-05 Decal, Battery Dnge/Poi 3 53 43 45-78 Decal, Steering Wheel 4 58 58 00-0 Decal, Mower Schematic 5 58 57 9-0 Decal, Defl ector Warning - - 58 7 46-0 Decal, Drawbar Load Limit - - 58 7 48-0 Decal, Bypass - - 53 40 95-07 Pad, Footrest Control - - 53 40 95-05 Pad, Footrest, LH - - 5 69 67-6 Manual, Operator's (English) - - 587 76 58-8 Manual, Parts (English) WHEELS AND TIRES 3 7 6 4 0 5 9 8 53 05 9-9 Cap, Valve, Tire 53 06 5-39 Stem, Valve 3 53 3 83-36 Rim Assembly, Front 4 53 05 99-04 Tube, Front 5 53 0 6- Tire, Front 5 x 6-6 6 53 49-57 Fitting, Grease 7 53 49-59 Bearing, Flange 8 53 7 50-39 Cap, Axle 9 53 3 84-68 Tire, Rear 0 x 8-8 0 53 49-6 Tube, Rear 53 3 83-37 Rim Assembly, Rear - - 53 4 43-34 Sealant, Tire (0 oz. Tube) NOTE: All component dimensions given in U.S. inches inch = 5.4 mm wheel_art_-vgt 8
SERVICE NOTES 9
.0.5 BD/TH Printed in the U.S.A.