TRANSMISSION PARTS BOOK

TRANSMISSION PARTS BOOK TH528C TH528C TURBO TH636C TH644C TH842C TH844C DATE: 3-7 -03 CLARK T2000 SERIES INTERMEDIATE DROP TEREX HANDLERS 455 N. Superior Ave., Baraga, MI 49908-0790 PH: (906) 353-6675; FAX: (906) 353-7543 INTERNET: http://www.sqshooter.com

INDEX DESCRIPTION CONVERTER HOUSING GROUP... Pl-244 2 TRANSMISSION CASE AND PLATE GROUP... Pl-245 3 TORQUE CONVERTER GROUP... Pl-265 4 GEAR GROUP... Pl-247 5 PUMP DRIVE GROUP... Pl-248 6 CHARGING PUMP GROUP... Pl-266 7 REVERSE IDLER GROUP... Pl-250 8 FORWARD AND REVERSE SHAFT GROUP... Pl-25 9 3rd SHAFT GROUP... Pl-252 0 FIRST AND SECOND SHAFT GROUP... Pl-253 OUTPUT SHAFT GROUP... Pl-254 2 ELECTRIC CONTROL GROUP... Pl-255 3 DRIVE PLATE GROUP / ALL EXC. TH528C TURBO... Pl-256 4 DRIVE PLATE GROUP / TH528C TURBO ONLy... Pl-79

r"s y" 6 ~~~i r"7 4 j 0 I I.,~... 0/ -.",J... " " '. ~ ~"j ;: -.:.. :''' CONVERTER HOUSING GROUP T2000 SERIES TRANSMISSION Pl-244

ITEM DESCRIPTION REQD 7-26-384 CONVERTER HOUSING 2 7-26-385 PLUG (INCLUDES ITEM 3) 4 3 7-26-386 O-RING 4 4 7-26-387 PLUG 5 7-26-385 PLUG (INCLUDES ITEM 6) 6 7-26-386 O-RING 7 7-26-04 PLUG 8 7-26-388 SCREW 6 9 7-26-389 SCREW 3 0 7-26-390 SCREW 7-26-39 LOCKWASHER 0 2 7-26-389 SCREW 3 3 7-26-39 LOCKWASHER 3 4 7-26-393 GASKET 5 7-26-392 PLUG CONVERTER HOUSING GROUP Pl-244 T2000 SERIES TRANSMISSION la

3 I 29 ~ I 30 «a I 'C... 0 7 @ '-... 5 I I I./ 2 TRANSMISSION CASE & PLATE GROUP T2000 SERIES TRANSMISSION Pl-245

ITEM DESCRIPTION REQD 2 3 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 20 2 22 23 24 25 26 27 28 29 30 3 32 33 34 35 36 37 7-26-394 7-26-05 7-26-395 7-26-358 7-26-33 7-26-396 7-26-357 7-26-359 7-26-397 7-26-398 7-26-399 7-26-400 7-26-40 7-26-402 7-26-403 7-26-387 7-26-385 7-26-386 7-26-387 7-26-388 7-26-39 7-26-392 7-26-265 7-26-387 7-26-04 7-26-393 7-26-270 7-26-67 7-26-404 7-26-356 7-26-405 7-26-406 7-26-407 7-26-408 7-26-407 7-26-409 7-26-40 TRANSMISSION CASE BREATHER PLUG (INCLUDES ITEM 4) a-ring PLUG / MAGNETIC DRAIN PIN GASKET RING CLIP SPACER SEAT SNAP RING POPPET SPRING WASHER PLUG PLUG (INCLUDES ITEM 8) a-ring SCREW SCREW LOCKWASHER TUBE AND SCREEN ASSEMBLY FILLER PLUG PLUG PLUG PLUG DIPSTICK TUBE DIPSTICK ASSEMBLY PLUG a-ring SCREW SCREW WASHER SCREW WASHER WASHER NUT 2 2 2 3 3 7 2 9 2 2 2 Pl-245 TRANSMISSION CASE & PLATE GROUP T2000 SERIES TRANSMISSION 2A

'. 3 TORQUE CONVERTER GROUP T2000 TRANSMISSION / TH528C SS-636C SS-644C SS-842C Pl-265

ITEM DESCRIPTION REQD 7-26-4 STATOR SUPPORT ASSY (INCL. ITEMS 2-3) 2 7-26-42 BUSHING 3 7-26-43 BEARING 4 7-26-44 STATOR SUPPORT PISTON RING 5 7-26-45 EXPANDER 6 7-26-46 SNAP RING 2 7 7-26-360 SEAL 8 7-26-58 TORQUE CONVERTER ASSEMBLY 9 7-26-234 TORQUE CONVERTER PLUG 0 7-26-233 O-RING 7-26-277 SNAP RING 2 7-26-47 IMPELLER HUB GEAR 3 7-26-48 SNAP RING 2 4 7-26-49 WASHER 5 7-26-420 BEARING 6 7-26-42 OIL DISTRIBUTOR RING TORQUE CONVERTER GROUP Pl-265 T2000 TRANSMISSION / TH528C SS-636C SS-644C SS-842C 3A

9 ~:"~'://;//'/,-~",, I (5().-// "" i.-/ f"'o/ i;'<~ ~~~:///.-~2///' -----2//... ~ -----" 4 7_~~' <".: ;;:.',;:,.:y: /~...,,;i.... ""... --.~.,...::." '/ ~# ". 4 GEAR GROUP T2000 SERIES TRANSMISSION Pl-247

ITEM DESCRIPTION REQD 7-26-422 REV CL. GEAR & BRNG ASSY (INCL. ITEMS 2-3) 2 7-26-423 BEARING 2 3 7-26-424 SPACER 4 7-26-425 FWD CL. GEAR & BRNG ASSY (INCL. ITEMS 5-6) 5 7-26-423 BEARING 2 6 7-26-424 SPACER 7 7-26-428 3rd CL. GEAR & BRNG ASSY (INCL. ITEM 8) 8 7-26-429 BEARING 2 9 7-26-430 st CL. GEAR & BRNG ASSY (INCL. ITEM 0) 0 7-26-423 BEARING 2 7-26-432 2nd CL. GEAR & BRNG ASSY (INCL. ITEM 2) 2 7-26-423 BEARING 2 3 7-26-427 3rd DRIVEN GEAR 4 7-26-426 OUTPUT SHAFT GEAR 5 7-26-43 REVERSE IDLER GEAR 6 7-26-433 FIRST DRIVEN GEAR GEAR GROUP Pl-247 T2000 SERIES TRANSMISSION 4A

8 5 PUMP DRIVE GROUP T2000 SERIES TRANSMISSION Pl-248

ITEM DESCRIPTION REQD 7-26-434 PUMP DRIVE IDLER GEAR 2 7-26-435 BEARING 3 7-26-436 PUMP DRIVE GEAR 4 7-26-437 PUMP DRIVE IDLER THRUST WASHER 2 5 7-26-438 PUMP DRIVE SHAFT & PIN ASSY (INeL. ITEM 6) 6 7-26-439 ROLL PIN 7 7-26-440 PUMP DRIVE GEAR BEARING 8 7-26-44 PUMP DRIVE GEAR BEARING PUMP DRIVE GROUP Pl-248 T2000 SERIES TRANSMISSION SA

20 8 3 I 5 5 / ::--,.- ~, 23~ 2 " /~a ". (:'II '... 2.," 6 "22 '''I 24 "\...\,,!S"'" 25,,; ".' : ~,J, '.:.:. '~ ~ 0 :,:;;::::.. <,5~ 0.0' 5 I 8 'tj. :::'-::, '.. ):... :-::,.,('... 6 ~,-,/ 9 ~f ~,,\.';..:>~.:;;.~'f~.. <;.:!;---... ' ~,,9"... -," ". -:\- '., ('.,' I~.,... : ".-;.,.. ".,... ~I I,,:)\n:: ::,:'.~:~;~ ~ ~:.~~\... J~" 4 ' )~M~::.~::'.' 'J~I,,', ',~.. ~::-~\~-~~::.. :; ~-... :,.' ':'" :;'...:'..!;... :.: ~. <:::::,,:,:: ~3>: 6 CHARGING PUMP GROUP T2000 TRANSMISSION I TH528C SS-636C SS-644C SS-842C Pl-266

ITEM DESCRIPTION REQD 7-26-350 CHARGING PUMP ASSEMBLY 2 7-26-349 HYDRAULIC SPIN FILTER ASSEMBLY 3 7-26-442 REGULATOR VALVE SLEEVE 4 7-26-443 REGULATOR VALVE PISTON 5 7-26-444 REGULATOR VALVE SPRING 6 7-26-445 PIN 7 7-26-446 BALL CHECK VALVE ASSY (INCL. ITEMS 7-) 8 7-26-447 BALL 9 7-26-448 CHECK VALVE SPRING 0 7-26-449 CHECK VALVE PIN 7-26-36 O-RING 2 7-26-362 CHARGING PUMP GASKET 2 3 7-26-450 PUMP MOUNTING SCREW 4 4 7-26-45 PUMP MOUNTING STUD 5 7-26-452 LOCKWASHER 5 6 7-26-453 PUMP MOUNTING STUD 7 7-26-39 LOCKWASHER 8 7-26-454 NUT 9 7-26-40 NUT 20 7-26-522 PUMP DRIVE ADAPTOR 2 7-26-455 PUMP ADAPTOR 22 7-26-52 SPACER PLATE 23 7-26-520 O-RING 24 7-26-59 SCREW 2 25 7-26-25 LOCKWASHER 2 26 7-26-456 REGULATOR VALVE ASSY (INCL. ITEMS 3-6) CHARGING PUMP GROUP Pl-266 T2000 TRANSMISSION / TH528C SS-636C SS-644C SS-842C 6A

ITEM DESCRIPTION REQD 2 3 4 5 6 7 8 9 7-26-457 7-26-458 7-26-459 7-26-460 7-26-46 7-26-462 7-26-463 7-26-464 7-26-43 IDLER & PILOT SHAFT IDLER SHAFT SNAP RING REVERSE IDLER GEAR BEARING THRUST WASHER END PLATE CAPSCREW WASHER ROLL PIN REVERSE IDLER GEAR. 7 REVERSE IDLER GROUP T2000 TRANSMISSION Pl-2S0

NOTES 7A

8 FORWARD & T2000 S~~ERSE SHAF~T ~G~ROOUP:--"G;;;:;:;;::=---- TRANSMISSION UP Pl-2S

ITEM DESCRIPTION REQD 7-26-465 TURBINE SHAFT DRUM & PLUG ASSY 2 7-26-466 OIL DISTRIBUTOR SLEEVE 3 7-26-467 RETAINER SCREW 4 7-26-468 PISTON RING 3 5 7-26-469 PISTON & SEALS ASSY (INCL. ITEMS 6-7) 2 6 7-26-470 OUTER CLUTCH PISTON SEAL 2 7 7-26-47 INNER CLUTCH PISTON SEAL 2 8 7-26-472 END PLATE 2 9 7-26-473 SNAP RING 2 0 7-26-474 CLUTCH PISTON WEAR PLATE 2 7-26-475 DISC SPRING ASSEMBLY 2 2 7-26-476 SNAP RING RETAINER 2 3 7-26-477 SNAP RING 2 4 7-26-478 OUTER DISC (6 FORWARD / 6 REVERSE) 2 5 7-26-479 INNER DISC (6 FORWARD / 6 REVERSE) 2 6 7-26-480 CLUTCH GEAR THRUST BEARING 4 7 7-26-48 WASHER 8 8 7-26-482 REAR TURBINE SHAFT BEARING 9 CL. GEAR BRNG (SEE GEAR GROUP) 4 20 CL. GEAR BRNG SPACER (SEE GEAR GROUP) 2 2 REV CLUTCH GEAR (SEE GEAR GROUP) 22 FWD CLUTCH GEAR (SEE GEAR GROUP) FORWARD & REVERSE SHAFT GROUP Pl-25 T2000 SERIES TRANSMISSION 8A

24 2 4.J ~,,:. 3 I.,;;:., /l)~./" 0 I /~ )~..-/ : " :~ "... \ ~"...... r... %.-- 2.--.,,/,:' 5 ~~(~r / 6 I L~ ~rd / " ~ ~0 / /.-- 2 f. ~..-"- 9 ~I ~J~ //' 9 J20 b,~'i : I ~.Qi /' 2 0 ~/~ ~,. '" i C)/,'~ rt@~b ///']3 22 //i,,.' "",roc""".'-'" '..- "./ :".;",:~:::tj \~.~...:;;::. #./ 9 I F :.':'~.'... ~~?-{..-..-"- 20 I,~~;.~..:.:...\~..". ",,' 20~'./...,.?'.-.~...- "..-"- 2 I (~.,;:~;~:;):i~~ "..--"./ 4 (i>'\ ~~ '-:::.;. :ji,/.. 0:....' : Y ejl (\,Q),:~:<~>:'::>:;~C ~.~ ;;'(ii~2\:.:... ;. ~, ', """','"..- "......,. ::y.' ",... ":""'~ :.,.."..._..:-!"..' ~. '...,.:.;::"', ~',..'........<...,.,...,... ',.......'.' 9 3rd SHAFT T2000 SERIES TRANSMISSION GROUP Pl-252

------------------------------------------~.- ITEM DESCRIPTION REQD 7-26-483 3rd SHAFT, DRUM, & PLUG ASSY 2 7-26-484 ROLLER BEARING 3 7-26-485 BEARING & SEAL ASSY 4 7-26-486 BEARING SUPPORT WASHER 5 7-26-487 OIL DISTRffiUTOR SLEEVE 6 7-26-488 SCREW 7 7-26-468 PISTON RING 2 8 7-26-489 PISTON & SEALS ASSY (INCLUDES ITEMS 9-0) 9 7-26-470 OUTER CLUTCH PISTON SEAL 0 7-26-47 INNER CLUTCH PISTON SEAL 7-26-478 OUTER DISC 5 2 7-26-479 INNER DISC 5 3 7-26-472 END PLATE 4 7-26-473 SNAP RING 5 7-26-474 CLUTCH PISTON WEAR PLATE 6 7-26-475 DISC SPRING ASSY (INCL. 5 WASHERS) 7 7-26-476 SNAP RING RETAINER 8 7-26-477 SNAP RING 9 7-26-490 NEEDLE ROLLER THRUST BEARING 2 20 7-26-49 THRUST WASHER 4 2 7-26-492 SNAP RING 3 22 7-26-429 3rd CLUTCH GEAR BEARING (SEE GEAR GROUP) 2 23 3rd CLUTCH GEAR (SEE GEAR GROUP) 24 FIRST DRIVE GEAR (SEE GEAR GROUP) 3rd SHAFT GROUP Pl-252 T2000 SERIES TRANSMISSION 9A

0 -==L_-FIRST T2000 AND SE~~~HAFT~G~RO~U;;P SMISSION --TDi~::;:---- Pl-2S3

ITEM DESCRIPTION REQD 7-26-493 st & 2nd SHAFT, DRUM, PLUG, & SEAT ASSY 2 7-26-494 ROLLER BEARING 3 7-26-485 BEARING & SEAL ASSY 4 7-26-468 PISTON RING 2 5 7-26-495 PISTON & SEALS ASSY (INCL. ITEMS 6 & 7) 2 6 7-26-470 OUTER CLUTCH PISTON SEAL 2 7 7-26-47 INNER CLUTCH PISTON SEAL 2 8 7-26-472 END PLATE 2 9 7-26-473 SNAP RING 2 0 7-26-474 CLUTCH PISTON WEAR PLATE 2 7-26-475 2nd DISC SPRING ASSY (INCL. 5 WASHERS) 2 7-26-496 st DISC SPRING ASSY (INCL. 7 WASHERS) 3 7-26-476 SNAP RING RETAINER 2 4 7-26-477 SNAP RING 2 5 7-26-480 CLUTCH GEAR THRUST BEARING 4 6 7-26-48 CLUTCH GEAR THRUST WASHER 8 7 7-26-497 SNAP RING 2 8 7-26-498 OIL DISTRIBUTOR SLEEVE 9 7-26-499 SLEEVE RETAINING SCREW 20 7-26-478 OUTER DISC (st) 0 2 7-26-479 INNER DISC (st) 0 22 7-26-478 OUTER DISC (2nd) 5 23 7-26-479 INNER DISC (2nd) 5 24 7-26-423 CLUTCH GEAR BEARING (SEE GEAR GROUP) 4 25 st CLUTCH GEAR (SEE GEAR GROUP) 26 2nd CLUTCH GEAR (SEE GEAR GROUP) 27 3rd DRIVEN GEAR (SEE GEAR GROUP) FIRST AND SECOND SHAFT GROUP PI-253 T2000 SERIES TRANSMISSION loa

OUTPUT SHAFT GROUP T2000 SERIES TRANSMISSION Pl-254

ITEM DESCRIPTION REQD 7-26-500 OUTPUT SHAFT 2 7-26-307 OUTPUT SHAFT BEARING 2 3 7-26-368 OIL SEAL SLEEVE 2 4 7-26-366 O-RING 2 5 7-26-367 OUTPUT SHAFT OIL SEAL 2 6 7-26-365 SNAP RING 4 7 7-26-369 SNAP RING 2 8 7-26-364 OUTPUT FLANGE & PLUG ASSY (INeL. ITEM 9) 9 7-26-363 FLANGE PLUG 0 7-26-426 OUTPUT SHAFT GEAR (SEE GEAR GROUP) OUTPUT SHAFT GROUP Pl-254 T2000 SERIES TRANSMISSION lla

4u 5 I ""0 2 ""~ I 7"i I 2 ELECTRIC CONTROL GROUP T2000 SERIES TRANSMISSION PI-255

ITEM DESCRIPTION REQD 7-26-382 SOLENOID ASSEMBLY (INCLUDES ITEMS 2-0) 4 2 7-26-380 4-WAY VALVE CARTRIDGE (INCL. ITEMS 3-6) 4 3 7-26-376 O-RING 4 4 7-26-377 O-RING 4 5 7-26-378 O-RING 4 6 7-26-379 O-RING 4 7 7-26-374 O-RING 4 8 7-26-375 SOLENOID COIL (2V) 4 9 7-26-374 O-RING 4 0 7-26-373 NUT 4 7-26-50 PROTECTIVE COVER 2 7-26-502 SCREW 2 3 7-26-503 LOCKWASHER 2 4 7-26-504 MODULATOR VALVE HOUSING 2 5 7-26-37 O-RING 2 6 7-26-505 INNER SPRING 2 7 7-26-506 MIDDLE SPRING 2 8 7-26-507 OUTER SPRING 2 9 7-26-508 MODULATION VALVE SLEEVE 2 20 7-26-372 O-RING 2 2 7-26-63 PIN 2 22 7-26-509 ACCUMULATOR SPOOL 2 23 7-26-50 REGULATOR SPOOL 2 24 7-26-5 MODULATOR VALVE SPOOL 2 25 7-26-52 SPRING RETAINER 2 26 7-26-53 SPRING SPACER 2 27 7-26-54 UPPER PIN 2 28 7-26-55 LOWER PIN 2 29 7-26-38 SOLENOID BORE PLUG 30 7-26-379 O-RING 3 7-26-378 O-RING 32 7-26-376 O-RING ELECTRIC CONTROL GROUP Pl-255 T2000 SERIES TRANSMISSION 2A

ITEM 2 3 4 5 6 DESCRIPTION REQD N.S.S. DRIVE PLATE wi WELD NUTS N.S.S. DRIVE PLATE 2 7-26-60 DRIVE PLATE BACKING RING 7-26-56 SCREW 6 7-26-54 LOCKWASHER 6 7-26-383 DRIVE PLATE KIT (INCLUDES ITEMS -5) N.S.S. = NOT SOLD SEPARATELY 3 DRNE PLATE GROUP I T2000 TRANSMISSION TH528C NON-TURBO-TH636C-TH644C-TH842C-TH844C Pl-256

ITEM DESCRIPTION REQD 2 3 4 5 N.S.S. 7-26-60 7-26-56 7-26-54 7-26-692 DRIVE PLATE DRIVE PLATE BACKING RING SCREW LOCKWASHER DRIVE PLATE KIT (INCLUDES ITEMS -4) 3 6 6 N.S.S. NOT SOLD SEPARATELY Pl-79 DRIVE PLATE GROUP I T2000 TRANSMISSION TH528C wi TURBO ENGINE ONLY 4