D4JL/D4JL-SK40 CSM_D4JL_D4JL-SK40_DS_E_10_2

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Guard Lock Safety-door Switch/Slide key D4JL/D4JL-SK40 CSM_D4JL_D4JL-SK40_DS_E_10_2 Holding Force of 3,000 N Two safety circuits and two monitor contacts provide an array of monitoring patterns. Standard gold-clad contacts enable use with ordinary loads and microloads. Models with trapped keys prevent workers from being locked in hazardous work areas. Models with rear release buttons allow people to unlock the Switch and escape if they are locked into hazardous areas. IP67 degree of protection Guard Lock Safety-door Switches e sure to read the Safety Precautions on page 23. Features Plastic Guard Lock Safety-door Switches Holding Force of 3,000 N Suitable for large, heavy doors. Slide Keys For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Wide variations to protect workers who enter hazardous areas. Models with Trapped Keys (mechanical lock models only) As long as a person has the trapped key when he enters a hazardous area, he does not have to worry about somebody locking the door and trapping him inside. The door can be opened only by supplying power to the solenoid and then turning the trapped key to unlock the D4JL. There are thirty different types of trapped keys available for use in applications with adjacent hazardous areas. Models with Rear Release uttons A rear release button allows the door to be unlocked from inside a hazardous area in an emergency. D4JL-@@@A-06 Rear release button D4JL-@@@A-@8-01-SJ Rear release button Special Slide Key A special Slide Key shortens the lead time for mounting design. The padlock that can be attached to the disable-prevention cover prevents other workers from restarting machines. (See page 5 for details.) 1

Model Number Structure Model Number Legend Switches (Standard type) D4JL-@@@@-@@-@@ 1 2 3 4 5 6 7 1. Conduit Outlet 2: G1/2 4: 2. uilt-in Switch N: 2NC/1NO + 2NC/1NO (slow-action contacts) P: 2NC/1NO + 3NC (slow-action contacts) Q: 3NC + 2NC/1NO (slow-action contacts) R: 3NC + 3NC (slow-action contacts) 3. Head Material F: Plastic 4. Door Lock and Release A: Mechanical lock/24 VDC solenoid release G: 24 VDC Solenoid lock/mechanical release 5. Indicator C: 24 VDC (green LED indicator) D: 24 VDC (orange LED indicator) 6. Release Key Type 5: Special release key *1 6: Special release key + rear release button *1 7: Trapped key 7. Trapped Key Type 01 to 30: 30 types *2 Note: A 24 VDC solenoid lock cannot be combined with a trapped key. A 24 VDC solenoid lock cannot be combined with a special release key and rear release button. *1. Release tool is included. *2. Thirty types of trapped keys can be manufactured. Specify the trapped key type in numerical order starting from 01 when ordering. D4JL/D4JL-SK40 Switches (Trapped key + Rear release buttons type) D4JL-@@@@-@@-@@-SJ 1 2 3 4 5 6 7 1. Conduit Outlet 2: G1/2 4: 2. uilt-in Switch N: 2NC/1NO + 2NC/1NO (slow-action contacts) P: 2NC/1NO + 3NC (slow-action contacts) Q: 3NC + 2NC/1NO (slow-action contacts) R: 3NC + 3NC (slow-action contacts) 3. Head Material F: Plastic 4. Door Lock and Release A: Mechanical lock/24 VDC solenoid release 5. Indicator C: 24 VDC (green LED indicator) D: 24 VDC (orange LED indicator) 6. Release Key Type 8: Trapped key + Rear release buttons 7. Trapped Key Type 01: 1 type Operation Keys D4JL-K@ 1 1. Operation Key Type 1: Horizontal mounting 2: Vertical mounting 3: Adjustable mounting (horizontal) Switches (Connector type) D4JL-2RFA-D5N-X 1 2 3 4 5 6 7 8 1. Conduit Outlet 2: G1/2 2. uilt-in Switch R: 3NC + 3NC (slow-action contacts) 3. Head Material F: Plastic 4. Door Lock and Release A: Mechanical lock/24 VDC solenoid release 5. Indicator C: 24 VDC (green LED indicator) D: 24 VDC (orange LED indicator) 6. Release Key Type 5: Standard release key 7. Connection Method N: Connector type 8. Cover Mounting Screws T: Standard screws X: Special screws Note: For more information about connector types, contact your OMRON sales representative. 2

Ordering Information Switches (Operation Keys are sold separately.) Consult with your OMRON representative when ordering any models that are not listed in this table. Standard Models Release key type Indicator Lock and release types Special release key Green Orange Mechanical lock Solenoid release Solenoid lock Mechanical release Mechanical lock Solenoid release Solenoid lock Mechanical release Contact configuration (door open/closed detection switch and lock monitor switch contacts) 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC D4JL/D4JL-SK40 Conduit outlet Model G1/2 D4JL-2NFA-C5 D4JL-4NFA-C5 G1/2 D4JL-2PFA-C5 D4JL-4PFA-C5 G1/2 D4JL-2QFA-C5 D4JL-4QFA-C5 G1/2 D4JL-2RFA-C5 D4JL-4RFA-C5 G1/2 D4JL-2NFG-C5 D4JL-4NFG-C5 G1/2 D4JL-2PFG-C5 D4JL-4PFG-C5 G1/2 D4JL-2QFG-C5 D4JL-4QFG-C5 G1/2 D4JL-2RFG-C5 D4JL-4RFG-C5 G1/2 D4JL-2NFA-D5 D4JL-4NFA-D5 G1/2 D4JL-2PFA-D5 D4JL-4PFA-D5 G1/2 D4JL-2QFA-D5 D4JL-4QFA-D5 G1/2 D4JL-2RFA-D5 D4JL-4RFA-D5 G1/2 D4JL-2NFG-D5 D4JL-4NFG-D5 G1/2 D4JL-2PFG-D5 D4JL-4PFG-D5 G1/2 D4JL-2QFG-D5 D4JL-4QFG-D5 G1/2 D4JL-2RFG-D5 D4JL-4RFG-D5 Models with Rear Release uttons Release key type Indicator Lock and release types Special release key Green Orange * Models with Korean S-mark certification. Mechanical lock Solenoid release Contact configuration (door open/closed detection switch and lock monitor switch contacts) 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC Conduit outlet Model G1/2 D4JL-2NFA-C6 D4JL-4NFA-C6 G1/2 D4JL-2PFA-C6 D4JL-4PFA-C6 G1/2 D4JL-2QFA-C6 D4JL-4QFA-C6 G1/2 D4JL-2RFA-C6 D4JL-4RFA-C6 G1/2 D4JL-2NFA-D6 * D4JL-4NFA-D6 * G1/2 D4JL-2PFA-D6 * D4JL-4PFA-D6 * G1/2 D4JL-2QFA-D6 * D4JL-4QFA-D6 * G1/2 D4JL-2RFA-D6 * D4JL-4RFA-D6 * 3

Models with Trapped Keys Release key type Indicator Lock and release types Trapped key *1 Green Orange Mechanical lock Solenoid release *1. Thirty types of trapped keys can be manufactured. Specify the trapped key type in numerical order starting from 01 when ordering. *2. Models with Korean S-mark certification. Trapped Key + Rear Release utton type Contact configuration (door open/closed detection switch and lock monitor switch contacts) 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC Conduit outlet Model G1/2 D4JL-2NFA-C7-01 D4JL-4NFA-C7-01 G1/2 D4JL-2PFA-C7-01 D4JL-4PFA-C7-01 G1/2 D4JL-2QFA-C7-01 D4JL-4QFA-C7-01 G1/2 D4JL-2RFA-C7-01 D4JL-4RFA-C7-01 G1/2 D4JL-2NFA-D7-01 *2 D4JL-4NFA-D7-01 *2 G1/2 D4JL-2PFA-D7-01 *2 D4JL-4PFA-D7-01 *2 G1/2 D4JL-2QFA-D7-01 *2 D4JL-4QFA-D7-01 *2 G1/2 D4JL-2RFA-D7-01 *2 D4JL-4RFA-D7-01 *2 Release key type Indicator Lock and release types Trapped key Green Orange * Models with Korean S-mark certification. Mechanical lock Solenoid release Contact configuration (door open/closed detection switch and lock monitor switch contacts) 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC Conduit outlet Model G1/2 D4JL-2NFA-C8-01-SJ * D4JL-4NFA-C8-01-SJ * G1/2 D4JL-2PFA-C8-01-SJ * D4JL-4PFA-C8-01-SJ * G1/2 D4JL-2QFA-C8-01-SJ * D4JL-4QFA-C8-01-SJ * G1/2 D4JL-2RFA-C8-01-SJ * D4JL-4RFA-C8-01-SJ * G1/2 D4JL-2NFA-D8-01-SJ * D4JL-4NFA-D8-01-SJ * G1/2 D4JL-2PFA-D8-01-SJ * D4JL-4PFA-D8-01-SJ * G1/2 D4JL-2QFA-D8-01-SJ * D4JL-4QFA-D8-01-SJ * G1/2 D4JL-2RFA-D8-01-SJ * D4JL-4RFA-D8-01-SJ * Release key position Front Front and rear release button Front Front and rear release button Release key type Special release key Special release key Trapped key Trapped key Front Rear Front Rear Switch appearance Operation Keys Type Model Type Model Horizontal mounting D4JL-K1 Adjustable mounting (horizontal) D4JL-K3 Vertical mounting D4JL-K2 4

Slide Keys Note: 1. The Door Switch is not included. Select the Door Switch depending on the necessary number of contacts and the conduit outlet. 2. Perform risk assessment for the equipment in question, configure relay units and other safety circuits, and use properly. 3. Ask your OMRON representative for information on the D4JL-SK30. D4JL-SK40 Configuration Appearance Specifications Contents Model Applicable Door Switch Weight: 3,400 g Mechanical durability: 20,000 operations min. Slide Key: 1 (Disable-prevention cover and Operation Key D4JL-K2 are already mounted on Slide Key) D4JL mounting tool: 1 Inner lever: 1 Inner lever mounting screws: 2 Door Switch mounting one-way screws: 3 Switch protective cover: 1 Switch protective cover screws: 4 D4JL-SK40 D4JL-@@F@-@6 D4JL-@@FA-@8-01-SJ rear release button type For safety measures on large doors that are potentially dangerous because their movement cannot be immediately stopped. D4JL-SK40 D4JL model with Trapped Key + Rear Release utton type Close door. Door inner side Press the rear release button to unlock the Guard Lock Safetydoor Switch. The handle-shaped fixture makes it easy to use the Door Switch. Door Opening to the Left Application is also possible on doors that open to the left. Open door. The door can be opened from inside the hazardous area by using the inner lever. Open door. A padlock can be attached to the disable-prevention cover to prevent an operator from disabling the open condition. Note: This example shows a D4JL Switch with a t rapped key and rear release button (D4JL- - - -SJ). 5

Specifications Standards and EC Directives Conforms to the following EC Directives: Machinery Directive EN ISO 14119 EN 60204-1 GS-ET-19 Certified Standards Certification body TÜV SÜD Standard EN 60947-5-1 (certified direct opening) *1. CSA C22.2 No. 14 was certified by UL. *2. Only certain models have been certified. File No. Consult your OMRON representative for details. UL *1 UL 508, CSA C22.2 No.14 E76675 CQC (CCC) KOSHA *2 G14048.5 EN60947-5-1 Consult your OMRON representative for details. Consult your OMRON representative for details. Solenoid Coil Characteristics Item Type 24 VDC Rated operating voltage (100% ED) Current consumption Insulation Class 24 VDC Indicator Characteristics D4JL/D4JL-SK40 +10% 15% Approx. 200 ma Class (130 C max.) Item Type LED Rated voltage 24 VDC 24 VDC Current consumption Approx. 1 ma Approx. 8 ma Color (LED) Orange Green Certified Standard Ratings TÜV (EN 60947-5-1) Item Utilization category AC-15 DC-13 Rated operating current (Ie) 3 A 0.27 A Rated operating voltage (Ue) 240 V 250 V Note: Use a 10 A fuse type gi or gg that conforms to IEC60269 as a short-circuit protection device. This fuse is not built into the Switch. UL/CSA (UL 508, CSA C22.2 No. 14) A300 (between terminals 12 and 41) Rated voltage A300 (between all other terminals) Q300 Carry current Current (A) 120 VAC 60 6 10 A 240 VAC 30 3 Rated voltage Carry current Volt-amperes (VA) Make reak Make reak Current (A) 7,200 720 Volt-amperes (VA) Make reak Make reak 240 VAC 3 A 30 3 7,200 720 Rated voltage Carry current Current (A) 125 VDC 0.55 0.55 2.5 A 250 VDC 0.27 0.27 Volt-amperes (VA) Make reak Make reak 69 69 6

Characteristics Interlock type Type 2 (EN ISO 14119) Coding level Low level coded (EN ISO 14119) Degree of protection *1 Mechanical IP67 (EN60947-5-1) 1,000,000 operations min. Trapped key 10,000 operations min. Durability *2 Rear release D4JL-@@FA-@7-@: 3,000 operations min. button D4JL-@@FA-@8-01-SJ: 500 operations min. Electrical 500,000 operations min. (3 A resistive load at 250 VAC) *3 Operating speed 0.05 to 0.5 m/s Operating frequency 30 operations/minute max. Direct opening force *4 60 N min. (EN60947-5-1) Direct opening travel *4 15 mm min. (EN60947-5-1) Holding force (Fzh) *5 3,000 N min. Contact resistance 25 mω max. (per contact) Minimum applicable load *6 1 ma resistive load at 5 VDC (N-level reference value) Rated insulation voltage (Ui) 300 V (EN60947-5-1) Rated frequency 50/60 Hz Protection against electric shock Class II (double insulation) Pollution degree (operating environment) etween terminals of same polarity Impulse withstand voltage (Uimp) (EN60947-5-1) etween terminals of different polarity etween other terminals and non-current carrying metallic parts 3 (EN60947-5-1) 2.5 kv 4 kv 6 kv Insulation resistance 100 MΩ min. (at 500 VDC) Contact gap 2 2 mm min. Vibration resistance Malfunction 10 to 55 Hz, 0.75 mm single amplitude Shock Destruction 1,000 m/s 2 min. resistance Malfunction 80 m/s 2 min. Conditional short-circuit current 100 A (EN60947-5-1) *7 Conventional free air thermal current (Ith) 10 A (between terminals 12 and 41), 3 A (between all other terminals) (EN60947-5-1) Ambient operating temperature 10 to +55 C (with no icing) Ambient operating humidity 95% max. Weight Approx. 650 g (D4JL-4NFA-C7-01) Note: The above values are initial values. *1. The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that sealing properties are sufficient for the operating conditions and environment beforehand. Although the switch box is protected from dust or water penetration, do not use the D4JL in places where foreign material may enter through the key hole on the head, otherwise Switch damage or malfunctioning may occur. *2. The durability is for an ambient temperature of 5 to 35 C and an ambient humidity of 40% to 70%. For further conditions, consult your OMRON sales representative. *3. Do not pass a 3 A, 250 VAC load through more than two circuits. *4. These figures are minimum requirements for safe operation. *5. This figure is based on the GS-ET-19 evaluation method. *6. This value will vary with the switching frequency, environment, and reliability level. Confirm that correct operation is possible with the actual load beforehand. *7. Use a 10 A fuse type gi or gg that conforms to IEC 60269 as a short-circuit protection device. 7

Connections Internal Circuit Diagram Indicator D4JL/D4JL-SK40 24 VDC O1 (+) D R ZD LED O2 ( ) Solenoid 24 VDC E1 (+) E2 ( ) 8

Operation Method Operation Principles Mechanical Lock Models Operation Key removed. Solenoid Lock Models Operation Key removed. D4JL/D4JL-SK40 OFF OFF Cross-sectional view - Cross-sectional view - Operation Key inserted: Door locked. Operation Key inserted: Door unlocked. OFF OFF Cross-sectional view - Cross-sectional view - Solenoid ON: Door unlocked. Solenoid ON: Door locked. ON ON Cross-sectional view - Cross-sectional view - 9

Trapped Key Models (1) Operation Key removed, solenoid OFF, and trapped key removed. (4) Operation Key inserted, solenoid ON, and trapped key inserted. Status: Door locked and trapped key can be removed. OFF ON Cross-sectional view - Cross-sectional view - (2) Operation Key inserted, solenoid OFF, and trapped key removed. Status: Door unlocked. (5) Operation Key inserted, solenoid ON, and trapped key removed. Status: Door unlocked. OFF ON Cross-sectional view - Cross-sectional view - (3) Operation Key inserted, solenoid OFF, and trapped key inserted. Status: Door locked and trapped key cannot be removed. (6) Operation Key removed, solenoid ON, and trapped key removed. OFF ON Cross-sectional view - Cross-sectional view - 10

Structure and Nomenclature D4JL/D4JL-SK40 Structure (D4JL-@@@A-@5 and D4JL-@@@G-@5) Solenoid Terminal E1 (+) Terminal E2 ( ) Terminal 01 Terminal 02 Operation Key hole Operation Key hole Example for D4JL-@N@@-@5 Lock Monitor Switch Door Open/Closed Detection Switch LED indicator Terminal 41 Terminal 42 Terminal 51 Terminal 52 Terminal 61/63 Terminal 62/64 Conduit outlet Lock Monitor Switch Terminal 11 Terminal 12 Terminal 21 Terminal 22 Terminal 31/33 Terminal 32/34 Conduit outlet Door Open/Closed Detection Switch 41 42 51 52 63 64 11 12 21 22 33 34 Note: The Switch is shown with the key inserted and locked. Terminals 42 and 11 are internally connected, as are terminals 52 and 21. Model and Contact Configuration Indicates conditions where the Key is inserted and the lock is applied. Terminals 42-11 and terminals 52-21 are connected internally. Model D4JL-@NF@-@ D4JL-@PF@-@ D4JL-@QF@-@ D4JL-@RF@-@ Contact (door open/closed detection and lock monitor) 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC Lock monitor 51 52 63 64 Contact form Door open/ closed detection Lock monitor Door open/ closed detection 41 42 11 12 41 Lock monitor 51 52 61 62 21 22 33 34 Door open/ closed detection 42 11 12 21 22 33 34 Lock monitor Door open/ closed detection 41 42 11 12 51 52 63 64 21 22 31 32 Lock monitor Door open/ closed detection 41 42 11 12 51 52 61 62 21 31 22 32 41-12 51-22 33-34 63-64 Stroke Operation Key insertion completion position 41-12 51-22 33-34 61-62 Operating pattern Lock position Lock position Stroke Operation Key insertion completion position 41-12 51-22 31-32 63-64 Lock position Stroke Operation Key insertion completion position 41-12 51-22 31-32 61-62 Lock position Stroke Operation Key insertion completion position ON Extraction completion position ON Extraction completion position ON Extraction completion position ON Extraction completion position Remarks NC contacts 11-12 and 21-22 have a certified direct opening mechanism ( ). The terminals 41-12, 51-22, 33-34, and 63-64 can be used as unlike poles. NC contacts 11-12 and 21-22 have a certified direct opening mechanism ( ). The terminals 41-12, 51-22, 33-34, and 61-62 can be used as unlike poles. NC contacts 11-12, 21-22 and 31-32 have a certified direct opening mechanism ( ). The terminals 41-12, 51-22, 31-32, and 63-64 can be used as unlike poles. NC contacts 11-12, 21-22, and 31-32 have a certified direct opening mechanism ( ). The terminals 41-12, 51-22, 31-32, and 61-62 can be used as unlike poles. 11

Operating Cycle D4JL/D4JL-SK40 Structure (D4JL-@@@A-@5 and D4JL-@@@G-@5) Solenoid Terminal E1 (+) Terminal E2 ( ) Terminal 01 Terminal 02 Operation Key hole Operation Key hole Example for D4JL-@N@@-@5 Lock Monitor Switch Door Open/Closed Detection Switch LED indicator Terminal 41 Terminal 42 Terminal 51 Terminal 52 Terminal 61/63 Terminal 62/64 Conduit outlet Lock Monitor Switch Terminal 11 Terminal 12 Terminal 21 Terminal 22 Terminal 31/33 Terminal 32/34 Conduit outlet Door Open/Closed Detection Switch 41 42 51 52 63 64 11 12 21 22 33 34 Note: The Switch is shown with the key inserted and locked. Terminals 42 and 11 are internally connected, as are terminals 52 and 21. Operating Cycle Examples (for Standard Models) D4JL-@@@A-@5 (Mechanical Lock Models with Special Release Keys) Door condition Condition 1 Condition 2 Condition 3 Turning the special release key Terminal No. and function Door open. The door will lock when the door closes. The door is locked. The door can be opened. Return to condition 1 No power is supplied to the solenoid. The door is unlocked manually. E1-E2 Solenoid ON 41-12 (NC) 51-22 (NC) 31-32 (NC) 33-34 (NO) Door open/closed detection and lock monitor contacts Door open/closed detection contact Door open/closed detection contact 61-62 (NC) Lock monitor contact 63-64 (NO) Lock monitor contact D4JL-@@@G-@5 (Solenoid Lock Models with Special Release Keys) Terminal No. and function Door condition Even when the door is closed, it does not lock until power is supplied to the solenoid. The door is locked. The door can be opened. E1-E2 Solenoid ON 41-12 (NC) 51-22 (NC) 31-32 (NC) 33-34 (NO) Door open/closed detection and lock monitor contacts Door open/closed detection contact Door open/closed detection contact 61-62 (NC) Lock monitor contact 63-64 (NO) Lock monitor contact The shaded areas indicate the contact is closed and power is supplied to the solenoid. Door open/closed detection and lock monitor contacts: Can be used in safety circuits because of the direct opening mechanisms. Door open/closed detection contact: Can be used to confirm whether the key is inserted and to monitor the open/closed status of a door. Lock monitor contact: Can be used to confirm whether power is supplied to the solenoid and to monitor whether or not a door can be opened or closed. Note: The door open/closed detection and lock monitor contact configuration depends on the model. 12

Structure (D4JL-@@@A-@6) Solenoid Terminal E1 (+) Terminal E2 ( ) Terminal 01 Terminal 02 Operation Key hole Operation Key hole Example for D4JL-@N@A-@6 Lock Monitor Switch Door Open/Closed Detection Switch LED indicator Terminal 41 Terminal 42 Terminal 51 Terminal 52 Terminal 61/63 Terminal 62/64 Conduit outlet Lock Monitor Switch Terminal 11 Terminal 12 Terminal 21 Terminal 22 Terminal 31/33 Terminal 32/34 Conduit outlet Door Open/Closed Detection Switch 41 42 51 52 63 64 11 12 21 22 33 34 Note: The Switch is shown with the key inserted and locked. Terminals 42 and 11 are internally connected, as are terminals 52 and 21. Operating Cycle Examples (for Models with Rear Release uttons) D4JL-@@@A-@6 (Mechanical Lock Models with Special Release Keys and Rear Release uttons) Door condition Condition 1 Condition 2 Condition 3 Turning the special release key Pressing the rear release button Terminal No. and function Door open. The door will lock when the door closes. The door is locked. The door can be opened. Return to condition 1 No power is supplied to the solenoid. The door is unlocked manually. No power is supplied to the solenoid. The door is unlocked manually. E1-E2 Solenoid ON 41-12 (NC) 51-22 (NC) Door open/ closed detection and lock monitor contacts 31-32 (NC) Door open/ closed detection contact 33-34 (NO) Door open/ closed detection contact 61-62 (NC) 63-64 (NO) Lock monitor contact Lock monitor contact The shaded areas indicate the contact is closed and power is supplied to the solenoid. Door open/closed detection and lock monitor contacts: Can be used in safety circuits because of the direct opening mechanisms. Door open/closed detection contact: Can be used to confirm whether the key is inserted and to monitor the open/closed status of a door. Lock monitor contact: Can be used to confirm whether power is supplied to the solenoid and to monitor whether or not a door can be opened or closed. Note: The door open/closed detection and lock monitor contact configuration depends on the model. 13

Structure (D4JL-@@@A-@7-@@) Solenoid Terminal E1 (+) Terminal E2 ( ) Terminal 01 Terminal 02 Operation Key hole Operation Key hole Example for D4JL-@N@A-@7-@@ Lock Monitor Switch Door Open/Closed Detection Switch LED indicator Terminal 41 Terminal 42 Terminal 51 Terminal 52 Terminal 61/63 Terminal 62/64 Conduit outlet Lock Monitor Switch Terminal 11 Terminal 12 Terminal 21 Terminal 22 Terminal 31/33 Terminal 32/34 Conduit outlet Door Open/Closed Detection Switch 41 42 51 52 63 64 11 12 21 22 33 34 Note: The Switch is shown with the key inserted and locked. Terminals 42 and 11 are internally connected, as are terminals 52 and 21. Operating Cycle Examples (for Models with Trapped Keys) D4JL-@@@A-@7-@@ (Models with Trapped Keys) Door condition Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6 Terminal No. and function Solenoid E1-E2 ON 41-12 (NC) 51-22 (NC) 31-32 (NC) 33-34 (NO) 61-62 (NC) 63-64 (NO) Door open/ closed detection and lock monitor contacts Door open/ closed detection contact Door open/ closed detection contact Lock monitor contact Lock monitor contact Door open. The Key is not inserted. The door will not lock when the door closes. The Key is not inserted. The door is not locked. The Key is inserted. The door is locked. The Key is inserted. The door remains locked. The shaded areas indicate the contact is closed and power is supplied to the solenoid. The Key is not inserted. The door can be opened. Door open. The Key is not inserted. The door will not lock when the door closes. Door open/closed detection and lock monitor contacts: Can be used in safety circuits because of the direct opening mechanisms. Door open/closed detection contact: Can be used to confirm whether the key is inserted and to monitor the open/closed status of a door. Lock monitor contact: Can be used to confirm whether power is supplied to the solenoid and to monitor whether or not a key can be removed. Note: 1. Door open/closed detection and lock monitor contact configuration depends on the model. 2. If power is supplied to the solenoid, the door cannot be unlocked until the Key is turned to the left and removed. The Key cannot be removed unless it is in the UNLOCK position. Return to condition 1 14

Structure (D4JL-@@@A-@8-01-SJ) Solenoid Terminal E1 (+) Terminal E2 ( ) Terminal 01 Terminal 02 Operation Key hole Operation Key hole Example for D4JL-@N@A-@8-01-SJ Lock Monitor Switch Door Open/Closed Detection Switch LED indicator Terminal 41 Terminal 42 Terminal 51 Terminal 52 Terminal 61/63 Terminal 62/64 Conduit outlet Lock Monitor Switch Terminal 11 Terminal 12 Terminal 21 Terminal 22 Terminal 31/33 Terminal 32/34 Conduit outlet Door Open/Closed Detection Switch 41 42 51 52 63 64 11 12 21 22 33 34 Note: The Switch is shown with the key inserted and locked. Terminals 42 and 11 are internally connected, as are terminals 52 and 21. Operating Cycle Examples (for Models with Trapped Keys + Rear Release uttons) D4JL-@@@A-@8-01-SJ (Models with Trapped Keys + Rear Release uttons) Door condition Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6 Pressing the rear release button Terminal No. and function Solenoid E1-E2 ON 41-12 (NC) 51-22 (NC) 31-32 (NC) 33-34 (NO) 61-62 (NC) 63-64 (NO) Door open/ closed detection and lock monitor contacts Door open/ closed detection contact Door open/ closed detection contact Lock monitor contact Lock monitor contact Door open. The Key is not inserted. The door will not lock when the door closes. The Key is not inserted. The door is not locked. The Key is inserted. The door is locked. The Key is inserted. The door remains locked. The Key is not inserted. The door can be opened. Door open. The Key is not inserted. The door will not lock when the door closes. Return to condition 1 No power is supplied to the solenoid. The door is unlocked manually. The shaded areas indicate the contact is closed and power is supplied to the solenoid. Door open/closed detection and lock monitor contacts: Can be used in safety circuits because of the direct opening mechanisms. Door open/closed detection contact: Can be used to confirm whether the key is inserted and to monitor the open/closed status of a door. Lock monitor contact: Can be used to confirm whether power is supplied to the solenoid and to monitor whether or not a key can be removed. Note: 1. Door open/closed detection and lock monitor contact configuration depends on the model. 2. If power is supplied to the solenoid, the door cannot be unlocked until the Key is turned to the left and removed. The Key cannot be removed unless it is in the UNLOCK position. 15

Dimensions (Unit: mm) Dimensions and Operating Characteristics Switches D4JL-@@F@-C5 D4JL-@@F@-D5 10 Head cap 7.5 0.8 (Thickness of the auxiliary mounting tool) lack Red Operation Key Auxiliary mounting tool Operation Key 3.3 Set zone 0.5 A Six, Cover mounting screws Four, 5.4-dia. holes 50±0.3 23.6 21 36.5 10 49.5 43.5±0.3 (12.6) Indicator 5 2±0.3 40 51 23.5 ±0.3 81.9 26±0.3 76.5 (5.8) Release key 10.0±0.3 (132.9) (56) 10 29 35.5 Cross-sectional view A-A A Two, Conduit outlets (42.5) (46.1) (78.7) 89±0.3 105 (114) Conduit cap 5 9 (3) (15.3) (1) Cap screw (15.3) Cross-sectional view - Operating Model characteristics Key insertion force Key extraction force Pre-travel distance Movement before being locked D4JL-@@F@-C5 D4JL-@@F@-D5 20 N max. Approx. 6 N 14 mm max. 3.3 mm min. D4JL-@@FA-C6 D4JL-@@FA-D6 12.4 (When the rear release button is pressed) Rear release button lack Red 17 (When the rear release button is pulled out) 10 Operation Key Auxiliary mounting tool Operation Key 7.5 0.8 (Thickness of the auxiliary mounting tool) 3.3 Set zone A Six, Cover mounting screws Four, 5.4-dia. holes 50±0.3 23.6 21 36.5 10 44.2 49.5 43.5±0.3 (12.6) Indicator 5 2±0.3 40 51 19 dia. 23.5 ±0.3 81.9 26±0.3 76.5 (5.8) Release key 10.0±0.3 (132.9) (56) 18.5 10 29 35.5 Cross-sectional view A-A A (42.5) (1) Cap screw (46.1) (15.3) (78.7) 89±0.3 105 5 9 Cross-sectional view - (114) (3) Operating Model Two, Conduit outlets Conduit cap characteristics Key insertion force Key extraction force (15.3) Pre-travel distance Movement before being locked D4JL-@@FA-C6 D4JL-@@FA-D6 20 N max. Approx. 6 N 14 mm max. 3.3 mm min. 16

D4JL-@@FA-C7 D4JL-@@FA-D7 lack Red 10 42 (74) A Six, Cover mounting screws Head cap 7.5 Operation Key Operation Key Four, 50±0.3 Auxiliary mounting tool 5.4-dia. 23.6 holes 21 0.8 (Thickness of the auxiliary mounting tool) 3.3 Set zone 36.5 10 49.5 43.5±0.3 (13) Indicator 5 2±0.3 40 51 25 23.5 ±0.3 81.9 26±0.3 76.5 (5.8) 10.0±0.3 (132.9) (56) 10 29 35.5 Cross-sectional view A-A Manual release screw A Two, Conduit outlets (42.5) (46.1) (1) (78.7) Trapped key 89±0.3 105 5 9 (114) (3) Conduit cap (15.3) Cap screw (15.3) Cross-sectional view - Operating Model characteristics Key insertion force Key extraction force Pre-travel distance Movement before being locked D4JL-@@FA-C7 D4JL-@@FA-D7 20 N max. Approx. 6 N 14 mm max. 3.3 mm min. D4JL-2NFA-@8-01-SJ Rear Release utton lack Red Head cap 7.5 (54) PULL LOCK Position (42) PUSH UNLOCK Position 10 Six, Cover mounting screws (79) 47 A Four, 5.4-dia. holes 3.3 Set zone Operation Key Operation Key Auxiliary mounting tool 50±0.3 23.6 21 0.8 (Thickness of the auxiliary mounting tool) 36.5 10 44.2 (25) 49.5 43.5±0.3 13 Indicator 5 2±0.3 51 40 40-dia. 16.5-dia. 21.4 21.4 23.5 ±0.3 81.9 26±0.3 76.5 5.8 10.0±0.3 132.9 56 18.5 10 29 35.5 Cross-sectional view A-A Manual release screw A 42.5 46.1 78.7 89±0.3 105 114 1 Trapped key 5 9.2 3 Cap screw 15.3 Cross-sectional view - Operating characteristics Model D4JL-2NFA-@8-01-SJ Two, Conduit outlets Conduit cap 15.3 Key insertion force Key extraction force Pre-travel distance Movement before being locked 20 N max. Approx. 6 N 14 mm max. 3.3 mm min. 17

Operation Keys D4JL-K1 D4JL-K2 3 3 33.5 28 18.5 33.5 11.5 21 11.5 22 22 40 22 40 22 D4JL-K3 Two, 5.4 dia. 33.5 36.5 28 Two, 5.4 dia. 40 22 40 16.2 3 30 17 (24) (43.6) Two, 5.3 dia. mounting holes 30±0.15 34.6 Note: Unless otherwise specified, a tolerance of ±0.8 mm applies to all Switch dimensions and a tolerance of ±0.4 mm applies to Operation Key dimensions. 18

Slide Keys D4JL-SK40 Open Door (15.3) (160) (24) Disable-prevention cover Four, 6.5 19 long holes (237) Trademark (108) 96 (87) Rear release button hole @25.4 Two, M4 66 56.5 (21.5) (193) 23.2 (168) 72 (60) (85) Sliding 56.5 66 (35.3) Guard Lock Safety Switch D4JL (sold separately) Guard Lock Safety Switch D4JL (sold separately) Three, 6.5 19 long holes 77 90 rand Name / Model / Guide Lot No. / Country of Origin 17.5 17.5 20 (32) (70) Shot bolt (117) Lever unit (76) (15.3) (56.5) 4 (75.5) 8 dia. (70) 4 (114.5) Switch part Handle part 25 dia. Closed Door (159) (R186) (78) (19) (4) 8 dia. 48.5 (72) 25 dia. 19

With Operation Key Inserted D4JL + D4JL-K1 (with Front-inserted Operation Key) D4JL + D4JL-K1 (with Top-inserted Operation Key) lack Red lack Red Operation key insertion position (55.8 min., 59.1 max.) (36.5) Horizontal insertion radius: R 270 * 22 Center tolerance of key hole: ±0.8 Operation key insertion position (55.8 min., 59.1 max.) (36.5) Vertical insertion radius: R 270 * Horizontal insertion radius: R 270 * 22 Center tolerance of key hole: ±0.8 Operation Key Mounting Position (70.3 min., (51) 73.6 max.) Vertical insertion radius: R 270 * Center tolerance (7.5) of key hole: ±0.8 Operation Key Mounting Position (70.3 min., 73.6 max.) (40) Center tolerance of key hole: ±0.8 D4JL + D4JL-K2 (with Front-inserted Operation Key) D4JL + D4JL-K2 (with Top-inserted Operation Key) lack Red lack Red Operation key insertion position (48.8 min., 52.1 max.) (36.5) Horizontal insertion radius: R 270 * 22 Center tolerance of key hole: ±0.8 Operation key insertion position (48.8 min., 52.1 max.) (36.5) (10) Vertical insertion radius: R 270 * Horizontal insertion radius: R 270 * 22 Center tolerance of key hole: ±0.8 Operation Key Mounting Position (51) (63.3 min., 66.6 max.) Vertical insertion radius: R 270 * (10) Center tolerance (7.5) of key hole: ±0.8 Operation Key Mounting Position (63.3 min., 66.6 max.) (40) Center tolerance of key hole: ±0.8 * Insertion radii apply when the rotational center of the Operation Key is in line with a line extending from the front or top Head surface. 20

D4JL + D4JL-K3 (with Front-inserted Operation key) D4JL + D4JL-K3 (with Top-inserted Operation key) lack Red Operation key insertion position (73.8 min., 77.1 max.) Horizontal insertion radius: R 160 * lack Red 30 Operation key insertion position (73.8 min., 77.1 max.) Vertical insertion radius: R 270 * Horizontal insertion radius: R 160 * Vertical insertion radius: 30 R 270 * (7.5) Operation Key Mounting Position (88.3 min., 91.6 max.) (51) Operation Key Mounting Position (88.3 min., 91.6 max.) (40) * Insertion radii apply when the rotational center of the Operation Key is in line with a line extending from the front or top Head surface. 21

Application Examples D4JL/D4JL-SK40 Highest achievable PL/ safety category PLe/4 equivalent Guard Lock Safety-door Switch D4JL-@RFA-@@ (Mechanical Lock Type) Safety Limit Switch D4N/D4F/D4-N Emergency Stop Switch A22E/A165E Flexible Safety Unit G9SX-C202 Model Stop category Reset 0 Manual Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming the usage conditions. Application Overview After the opening of the guard is permitted by turning ON of the lock release enable signal, the guard is opened by operating the lock release switch S4. The guard status is monitored by the Safety Limit Switch S1 and Guard Lock Safety-door Switch S2, and a state in which the power supply to the motor M is turned OFF must be maintained while the guard is open. When the guard is closed, lock status is ensured, and the reset switch S3 is pressed, the power supply to the motor M is permitted. Lock release enable signal S4 E1 E2 41 51 61 S2 S1: Safety Limit Switch with direct opening mechanism S2: Guard Lock Safety-door Switch S3: Reset switch S4: Lock release switch KM1 and KM2: Magnetic contactor M: Motor 42 11 52 21 31 62 12 22 32 Guard Condition monitoring of Safety-door Switch S1 Feedback loop open KM1 KM2 Timing Chart Guard opens Guard closes S3 +24V Safety Limit Switch S1 open A1 T11 T12 T21 T22 T31 T32 T33 Y1 Guard Lock Safety-door Switch S2 Door open/closed monitor contact +24V G9SX-C202 Control circuit A2 S14 S24 L1 L2 X1 X2 KM1 KM2 M Guard Lock Safety-door Switch S2 Lock monitor contact Lock release enable signal Lock release switch S4 Reset switch S3 Guard can be opened KM1 KM2 PLC etc. KM1 and KM2 (NO) Motor M rotation Note: The lock release enable signal must be configured so that it should turn ON after dangerous movement is stopped and safety is ensured for the door to open. 22

Safety Precautions D4JL/D4JL-SK40 e sure to read the precautions for All Safety Door Switches in the website at:http://www.ia.omron.com/. Indication and Meaning for Safe Use Precautions for Safe Use DANGER CAUTION Precautions for Safe Use Precautions for Correct Use Indicates an imminently hazardous situation which, if not avoided, is likely to result in serious injury or may result in death. Additionally there may be severe property damage. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage. Supplementary comments on what to do or avoid doing, to use the product safely. Supplementary comments on what to do or avoid doing, to prevent failure to operate, or undesirable effect on product performance. <Guard Lock Safety-door Switch D4JL> DANGER Injury may occasionally occur. Always check to make sure that the safety functions operate correctly before using the machine. The safety functions may not operate correctly because of wiring mistakes, setting mistakes, or Switch malfunction, causing some machines to continue operating in situations where they should be stopped. Injury may occasionally occur. If the machine is used with the release key in the UNLOCK position, the electromagnetic lock may not operate, causing some machines to continue operating in situations where they should be stopped. e sure to put the release key in the LOCK position before using the machine. Also, check the condition of the lock and safety circuits. Injury may occasionally occur. When the electromagnetic lock function or Switch function is damaged, some machines may continue operating in situations where they should be stopped. Do not use the electromagnetic lock function of the Switch in place of a door lock. Always provide a lock separate from the Switch, attach a warning seal to prevent people from using excessive force to open the door when it is locked, or provide an indicator lamp to show the locked/ unlocked status of the door. Installation Environment Do not use the Switch submersed in oil or water or in locations continuously subject to splashes of oil or water. Doing so may result in oil or water entering the Switch. (The IP67 degree of protection of the Switch specifies the amount of water penetration after the Switch is submerged in water for a certain period of time.) Wiring Do not switch circuits for two or more standard loads (250 VAC, 3 A) at the same time. Doing so may adversely affect insulation performance. Keep the electrical load below the rated value. For metal cable glands, use a cable gland with the screw length of 9 mm or less. Otherwise it may result in electric shock. Do not use metal conduits. Damage to the conduit outlet may result in an improper seal or electric shock. Always attach the cover after completing wiring and before using the Switch. Do not supply power when the cover is not attached. Electric shock may occur if the Switch is used without the cover attached. Installation e careful not to drop the switch, or the switch will not fully exhibit its ability. Make sure the Switch is mounted securely to prevent it from falling off. Otherwise injury may result. Do not use the Switch as a stopper. e sure to install a stopper as shown in the following illustration when mounting the Switch and adjust the stopper so that the Operation Key is within the setting zone. Do not subject the Switch to a shock that exceeds the Switch's shock resistance of 1,000 m/s 2. Operation Key Switch Stopper.!CAUTION Electric shock may occasionally occur. Do not use metal connectors or metal conduits. Correct Incorrect Do not dismount the operation key from the door intentionally and insert it to the switch with the door open. Machine may start operating and injury or death may be caused. 23

Operation Key Use only the designated Operation Key. The Head has been designed so that operation is not possible with a screwdriver or other tools. Using anything other than the designated Operation Key may damage the Switch or affect machine safety. Do not operate the Switch with anything other than the special OMRON Operation Key, otherwise the Switch may break or the safety of the system may not be maintained. Do not impose excessive force on the Operation Key while the Key is inserted into the Switch or drop the Switch with the Operation Key inserted. Doing either of these may deform the Key or break the Switch. Weight applied Precautions for Correct Use Incorrect Incorrect Rear Release utton The rear release button is used for emergency escapes when someone locks a worker in the work area (hazardous area). The door can be unlocked by pressing the rear release button. After the rear release button is used to Unlock unlock the door, pull the button out to restore it to its original state. If the button is left pressed in, the door will not lock when the door is closed and power will not be supplied to the equipment. Mount the Switch so that the rear release button can be operated by a worker inside the work area (hazardous area). For the D4JL-@@@A-@8-01-SJ, attach the enclosed rear release button with the rear release button attachment screw. When you attach the rear release button, use a wrench to hold it in the specified position and tighten the screw to the applicable torque. Dropped Switch Contacts The Switch contacts can be used with either standard loads or microloads. Once the contacts have been used to switch a load, however, they cannot be used to switch smaller loads. The contact surfaces will become rough once they have been used and contact reliability for smaller loads may be reduced. Release Key The release key is used to unlock the Switch in case of emergency or if the power supply to the Switch stops. If the release key setting is changed from LOCK to UNLOCK using the enclosed release key, the lock will be released and the safety door can be opened (mechanical lock models only). When a Switch with a solenoid lock is in a locked state (i.e., when the solenoid is ON), do not change the release key from the LOCK to the UNLOCK position. Internal parts may be damaged. After setting the release key to UNLOCK to, for example, change the head direction or perform maintenance, be sure to return it to the LOCK setting before resuming operation. The release key is set in the unlock position at the factory for the D4JL-@@@A-@5, D4JL-@@@A-@6, D4JL-@@@A-@7-@@ and D4JL-@@@A-@8-01-SJ and in the lock position for the D4JL-@@@G-@5. If the release key is set to UNLOCK when the Switch is used for the door of a machine room to ensure the safety of people performing adjustment work inside, the door will not be locked when the door is closed and no power will be supplied to the equipment. Do not use the release key to start or stop machines. The auxiliary lock must be released using the release key only by authorized personnel. Do not impose a force exceeding 1 N m on the release key screws. The release key may be damaged and may not operate properly. To prevent the release key from being used by unauthorized personnel, set it to LOCK and seal it with sealing wax. Trapped Key The trapped key is released when power is supplied to the solenoid. Turn the trapped key to the UNLOCK position and remove the key to unlock the door. The door cannot be unlocked solely by supplying power to the solenoid. A : Holding position with a wrench (width across flat : 9mm) Rear release button Rear release button clamping screw Manual release screw Trapped Key As long as a worker has the trapped key with him when he enters the work area (hazardous area), he cannot be locked inside by another worker. Do not impose a force exceeding 1 N m when operating the key. Otherwise, the Switch may be damaged and may not operate properly. Attaching a Cover Make sure the release key is set to the LOCK position before covering the D4JL. When attaching a cover, be sure that the seal rubber is in place and that there is no foreign material present. If the cover is attached with the seal rubber out of place or if foreign material is stuck to the rubber, a proper seal will not be obtained. Do not use any screws to connect the cover other than the specified ones. The seal characteristics may be reduced. Use one of the following methods when covering a Trapped Key Switch. When the Operation Key is removed (door open): Cover with the trapped key removed (UNLOCK). When the Operation Key is inserted (door closed): Cover with the trapped key inserted (LOCK). 24

Manual Release Manual release is used to unlock the Switch when power cannot be supplied to the solenoid, such as when power is interrupted or the equipment is being repaired. 1. Use a Phillips screwdriver to remove the manual release screw. Use a precision screwdriver to press down the lever inside the Switch far enough to release the trapped key. 2. The door is unlocked when the trapped key is turned to the UNLOCK position and removed. Do not use manual release to stop machines. After the Switch has been manually released, re-install the specified screw on the Switch with the appropriate torque. Precision screwdriver Switch and Operation Key Mounting Mount the Switch and Operation Key securely to the applicable tightening torque with M5 screws and flat or spring washers. To ensure safety, use screws that cannot be easily removed or another means to prevent the Switch and Operation Key from easily being removed. Mounting Holes for Switches 50±0.1 Rear release button hole 43.5±0.1 reference (50 dia.) 44.2±0.1 Three, M5 23.5±0.1 18.5±0.1 Mounting Holes for Operation Keys 22±0.1 Two, M5 Hinged Doors If the Switch is mounted too close to the hinge, the force imposed on the lock will be much larger than for locations far from the hinge and the lock may be damaged. Mount the Switch close to the handle. Solenoid Lock Models The solenoid lock locks the door only when power is supplied to the solenoid. The door will be unlocked if the power supply to the solenoid stops. Therefore, do not use the solenoid lock models for machines that may be operating and dangerous even after the machine stops operating. Mounting Methods Appropriate Tightening Torque e sure to tighten each screw of the Switch properly. Loose screws may result in malfunction. Type Terminal screw Cover mounting screw Manual release screw Operation Key mounting screw Switch mounting screw Cable gland Cap screw Rear release button clamping screw (1) (2) Appropriate tightening torque 0.6 to 0.8 N m 0.7 to 0.9 N m 0.6 to 0.8 N m 2.4 to 2.8 N m 3.2 to 3.8 N m 1.8 to 2.2 N m 1.3 to 1.7 N m 1.1 to 1.3 N m 89±0.1 Do not operate the Switch with anything other than the special OMRON Operation Key. Otherwise, the Switch may be damaged and the safety of the system may not be maintained. Ensure that the alignment offset between the Operation Key and the key hole does not exceed ±0.8 mm. If the Operation Key is offset or at an angle, accelerated wear or damage to the Switch may result. When inserting the Operation Key, install the provided mounting auxiliary tool in the key hole and use the tool to position the key in the key hole center and set zone. Remove the mounting auxiliary tool from the Switch after the Operation Key is properly inserted. Observe the specified insertion radius for the Operation Key and insert it in a direction perpendicular to the key hole. 0.8 (Auxiliary mounting tool) Operation Key Set zone (3.3 mm) Auxiliary mounting tool Do not impose excessive force on the Operation Key while the Key is inserted into the Switch or drop the Switch with the Operation Key inserted. Doing either of these may deform the Key or break the Switch. Attach the enclosed cap head to any Operation Key hole that is not used. Securing Doors When the door is closed (with the Operation Key inserted), the Operation Key may exceed the set zone because of, for example, the door's own weight, machine vibration, or the door cushion rubber. Then, when an attempt is made to open the door, it may result in damage or malfunction. Also, it may not be possible to unlock the Switch if there is weight placed on the Operation Key. Do not rely on the Switch to substitute for a door locking device. Secure the door with a stopper so that the Operation Key remains within the set zone. 25

Wiring Do not wire the Switch while power is being supplied. Doing so may result in electric shock. Do not let particles, such as small pieces of lead wire, enter the switch body when wiring. Make sure that the wiring does not hide the LED indicator when wiring E1/E2 or O1/O2. When connecting to the terminals via insulating tube and M3.5 crimp terminals, arrange the crimp terminals so that they do not rise up onto the case or the cover. Applicable lead wire size: AWG22 to AWG18 (0.3 to 0.75 mm 2 ). Use lead wires of an appropriate length. Not doing so may result in excess length causing the cover to rise and not fit properly. Do not pull on the lead wires with excessive force. Doing so may disconnect them. Do not push crimp terminals into gaps in the case interior. Doing so may cause damage or deformation of the case. [Reference] Crimp Terminals Manufacturer J.S.T. Mfg Co. Model FN1.25-M4 (F Type) N1.25-M4 (Straight Type) t: 0.8 mm dz dia: 4.3 mm D dia: 4.0 mm : 6.6 mm L: 18.6 mm F: 6.3 mm I: 9.0 mm D dia. l L F Correct Terminal screw dz dia. Incorrect Crimp terminal Processing the Conduit Outlet Use a recommended cable gland and tighten it with the appropriate tightening torque. The case may be damaged if an excessive tightening torque is applied. Use a cable conforming to the diameter of the cable gland to be used. Attach a conduit cap to the unused conduit outlet when wiring and tighten it to a suitable torque. The conduit cap is provided with the Switch. Cable Gland Use a commercially available cable gland. Use a cable gland with a screw section not exceeding 9 mm to prevent interference with the built-in switch. Other Precautions The solenoid will heat when it carries current. Do not touch it. 26

<Slide Keys D4JL-SK40>!CAUTION Incorrect operation may cause injury. Also, the product is designed to be mounted so that it slides horizontally. Do not mount the product in a vertically sliding configuration. (excluding the D4NS-SK01) Precautions for Safe Use Do not drop the Switch. Doing so may prevent the Switch from functioning to full capacity. Mount the Switch securely to prevent it from falling. Otherwise, injuries may occur. Do not attempt to disassemble or modify the Switch. Doing so may cause the Switch to malfunction. Make sure that the gap between the short bolt and guide is (±3 mm. Otherwise, excessive wear or damage may cause malfunction. To ensure safety, do not operate the Switch with anything other than a Slide Key. e careful to avoid pinching your hand when operating the Switch. e sure to mount the Switch protective cover. Otherwise, your hand may be injured by being pinched between the shot bolt and Switch when closing the door with your hand on the Switch. When opening the door, be sure to lower the disable-prevention cover into position, attach a padlock, or take other steps to prevent other people from operating the Switch. The durability of the Switch is greatly influenced by the switching conditions. Always test the Switch under actual working conditions before application and use it in a switching circuit for which there are no problems with performance. The user must not maintain or repair equipment incorporating the Switch. Contact the manufacturer of the equipment for any maintenance or repairs required. Do not shut the door while the shot bolt is extended. The Switch may be damaged, preventing proper operation. Do not apply excessive force in the direction of the slide. This may damage the product and cause it to malfunction. Insert the slide handle until the red operation indicator is completely displayed in the operation display window. Loose screws may result in malfunction. Use washers and tighten the screws to the specified torques. Also, when mounting the Switch to a door for disable-prevention purposes, purchase and use tamper-resistant screws. Tightening Torque Precautions for Correct Use Slide Key mounting screw (M6) Switch mounting screw (included with product) Switch protective cover mounting screw (included with product) Lever mounting screw (included with product) Technical Specifications Ambient operating temperature Ambient operating humidity Mechanical durability Weight Normal Insufficient insertion Operation display window 6.0 to 7.0 N m 3.2 to 3.8 N m 1.2 to 1.4 N m 1.2 to 1.4 N m D4JL-SK40 10 to 55 C (with no icing) 95% max. 20,000 operations min. Approx. 3.4 kg (not including D4JL Guard Lock Safety-door Switch) Do not store the Switch where corrosive gases (e.g., H 2 S, SO 2, NH 3, HNO 3, or CL 2 ) or dust are present, or in locations subject to high temperature or humidity. Perform maintenance inspections periodically. This product is for use only with OMRON Safety-door Switches. Do not use it with door switches made by other manufacturers. 27