One-Piece Instrumentation Ball Valves

One-Piece Instrumentation Ball s 40G Series and 40 Series On-off, switching, and crossover flow paths Working pressures up to 000 psig (206 bar) Temperatures from 6 to 00 F ( to 48 C) Environmental and heated-process applications /6 to /4 in. and to 2 mm end connections

One-Piece Instrumentation Ball s40g Series and 40 Series 77 Contents Swagelok Instrumentation Ball s... 77 Important Information About Swagelok Instrumentation Ball s... 77 Features... 78 Materials of Construction... 79 Pressure-Temperature Ratings... 80 Swagelok Instrumentation Ball s Swagelok one-piece instrumentation ball valves have been well accepted and widely used in a variety of industries for many years. Both the original Swagelok 40 series and the newer 40G series valves accommodate a wide range of actuator, flow path, and handle options, as well as offer ease of packing adjustment while inline. 40G Series and 40 Series Comparison On-Off (2-Way) s... 8 Series Switching (-Way) s... 8 Switching (-Way and 7-Way) s (40 Series)... 8 Crossover (4-Way and 6-Way) s (40 Series)... 86 Flow Data at 70 F (20 C)... 87 Testing... 87 Cleaning and Packaging... 87 Handle Options... 88 Vent Port and Stem Extension Options... 90 Accessories... 90 Pneumatic Actuators... 9 ISO 2-Compliant Pneumatic Actuators... 94 Options for Pneumatic Actuators... 96 Feature Body Materials Packing Materials Working Pressure psig (bar) Temperature Rating F ( C) Flow Coefficients (C v ) 4G, 42G, 4G 4, 42, 4 44, 4 Stainless steel Modified PTFE or UHMWPE Brass, alloy 400 PTFE, PFA➀, or UHMWPE➀ Stainless steel, brass, alloy 400 PTFE or PFA➀ Up to 000 (206), depending on valve size. See page 80. Modified PTFE packing 6 to 00 ( to 48) UHWMPE packing 6 to 0 ( to 6) PTFE packing: 0 to 0 (0 to 6) Live-loaded PFA or UHWMPE packing: 6 to 0 ( to 6) PTFE packing: 0 to 0 (0 to 6) Live-loaded PFA packing: 6 to 0 ( to 6) 0.08 to 2.4 0.0 to 2.4. to 2 Electric Actuators... 97 Process Options... 98 End Connection Sizes /6 to in.; to 8 mm to /4 in.; 8 to 2 mm Service Options... 98 Flow Path Options... 99 Ordering Multiple Options and Accessories... 40 Flow Patterns On-off (2-way); switching (-way) On-off (2-way); switching (-way, -way and 7-way); crossover (4-way and 6-way) On-off (2-way); switching (-way and -way); crossover (4-way) ➀ Live-loaded PFA and UHMWPE packing materials. See 40T and 40E Series for Low-Temperature Service, page 78. Important Information About Swagelok Instrumentation Ball s Swagelok ball valves are designed to be used in a fully or fully closed position. s that have not been cycled for a period of time may have a higher initial actuation torque. A packing adjustment may be required periodically to increase service life and to prevent leakage. Service instructions are shipped with each 40G series and 40 series valve. 40G and 40 series valves are factory tested with nitrogen at 000 psig (69 bar), or the rated pressure if lower than 000 psig (69 bar). 40 series valve packing must be readjusted for service at higher than test pressure. See page 87 for standard production tests and page 98 for optional production tests. Instrumentation ball valves exposed to dynamic temperature conditions before installation may lose their initial packing load. Packing adjustment may be needed. 4G and 42G series valves require an 8 mm deep-well socket and 4G series valves require a 9 mm deepwell socket to adjust the packing bolt. 4 and 42 series valves require a in. -ended wrench; 44 series valves require a /2 in. -ended wrench; and 4 series valves require a /8 in. -ended wrench to adjust the packing bolt. 4 series valves require an adapter to adjust the packing bolt. Ordering number: MS-WK-4

78 Ball s and Quarter-Turn Plug s Features 40G Series Swagelok 4G, 42G, and 4G series valves easily replace original stainless steel 4, 42, and 4 series valves. Equivalent dimensions Comparable materials of construction Couplings must be replaced on actuated valves. See pages 9 and 9. Swagelok 44 and 4 series valves remain available in stainless steel; the full range of 40 series sizes is available in brass and alloy 400. Directional handle with double-flat stem indicates position of orifice. Top-loaded, live-loaded design reduces need for packing adjustment allows adjustment with the valve in-line compensates for wear improves thermal cycle performance. Single-piece, patent-pending encapsulated packing is constructed of modified PTFE reduces potential leak points does not require system pressure to seal has virtually no dead space allows bidirectional flow is easily cleaned and purged. Balanced-trunnion, patent-pending design supports packing, reducing the need for packing adjustment reduces packing volume, minimizing thermal effects minimizes packing extrusion improves thermal cycle performance. One-piece ball stem ensures alignment of stem and orifice. 40 Series Directional handle indicates position of orifice. Top-loaded design allows adjustment with the valve in-line. One-piece ball stem ensures alignment of stem and orifice. SWAGELOK SWAGELOK Capsule seat packing is constructed of PTFE does not require system pressure to make a seal has virtually no dead space allows bidirectional flow is easily cleaned and purged. 40T and 40E Series for Low-Temperature Service Live-loading packing springs maintain load, resist thermal effects. One-piece ball stem ensures alignment of stem and orifice. SWAGELOK SWAGELOK Directional handle indicates position of orifice. Capsule seat packing is constructed PFA (all sizes) or UHMWPE (4, 42, and 4 series sizes) does not require system pressure to make a seal has virtually no dead space allows bidirectional flow is easily cleaned and purged.

One-Piece Instrumentation Ball s40g Series and 40 Series 79 Materials of Construction 40G Series 2 Component Stainless Steel Body Material Material Grade/ASTM Specification Handle Nylon with powdered metal 00 series SS insert 2 Set screw S7400/A64 Packing bolt Powdered metal 00 series SS 4 Springs➀ S7700/A69 Gland Powdered metal 00 series SS 6 Ball stem 6 SS/A276 7 Packing Modified PTFE/D70 type, Grade, Class B or UHMWPE/D4020 8 Side rings Powdered metal 9 Side discs 00 series SS/B78➁ 0 Panel nut Powdered metal 00 series SS/B78 Body➂ 6 SS/A276 and A479 Wetted lubricant Silicone-based Nonwetted lubricant Molybdenum disulfide with hydrocarbon binder coating Wetted components listed in italics. ➀ 4G and 42G series: 8 springs; 4G series: 6 springs. ➁ B78 specification not available on 4G and 42G series; standard on 4G series. ➂ Bodies with VCO end connections and modified PTFE packing have fluorocarbon FKM O-rings; bodies with with VCO end connections and UHMWPE packing have ethylene propylene O-rings. 8 9 4 6 9 8 7 0 40 Series 4, 42, 44, 4 series 9 0 4 8 4 series 6 7 0 9 2 2 Body Materials Stainless Steel Brass Alloy 400 Component Material Grade/ASTM Specification Handle Nylon with brass insert 2 Set screw S7400 SS/A64 Packing bolt Powdered metal 00 series SS or 6 SS/A276, A479 4 Upper gland 6 SS/A240 Brass CDA 60/B6 Alloy 400/B64 4, 42, 4 series: brass 260/B6; 4, 44 series: 6 SS/A240 Bushing PTFE/D70 Alloy 400/B27 6 Lower gland Powdered metal 00 series SS Brass CDA 60/B6 Alloy 400/B64 7 Upper packing PTFE/D70 8 Ball stem 6 SS/A276 Brass CDA 60/B6➀ Alloy 400/B64 9 Side rings Fluorocarbon-coated Fluorocarbon-coated 0 Side discs powdered metal brass 00 series SS/B78 powdered metal➀ Lower packing PTFE/D70 2 Panel nut Body➁ Powdered metal 00 series SS/B78 6 SS/ A276, A479 Brass CDA 60/B6 Brass CDA 6 or 60/B6 Fluorocarbon-coated alloy 400 powdered metal Powdered metal 00 series SS/B78 Alloy 400/B64 4, 42, 4 series: silicone-based; Wetted lubricant 44, 4 series: silicone- and fluorinated-based Nonwetted Molybdenum disulfide with hydrocarbon binder coating lubricant Wetted components listed in italics. ➀ 4-way, -way, 6-way, and 7-way valves contain stainless steel stem, rings, and discs. ➁ Bodies with VCO end connections have fluorocarbon FKM O-rings.

80 Ball s and Quarter-Turn Plug s Materials of Construction 40T and 40E Series for Low-Temperature Service 4, 42, 44, 4 series 8 9 4 series 4 6 7 9 0 2 2 8 Component Body Materials Stainless Steel Brass Alloy 400 Material Grade/ASTM Specification Handle Nylon with brass insert 2 Set screw S7400 SS/A64 Packing bolt Powdered metal 00 series SS or 6 SS/A276, A479 Brass CDA 60/B6 Alloy 400/B64 4 Springs➀ Molybdenum disulfide-coated S7700 SS/A69 Gland Powdered metal 00 series SS 6 Upper packing 40T: PFA/D07; 40E: UHMWPE/D4020 7 Ball stem 6 SS/A276 and A479 Alloy 400/B64 8 Side rings 40T: fluorocarbon-coated powdered metal 00 series SS/B78; 9 Side discs 40E: 00 series powdered metal SS/B78 0 Lower packing 40T: PFA/D07; 40E: UHMWPE/D4020 Panel nut Powdered metal 00 series SS/B78 Brass CDA 60/B6 Fluorocarbon-coated alloy 400 powdered metal Powdered metal 00 series SS/B78 2 Body➁ 6 SS/A276, A479 Brass CDA 60/B6 Alloy 400/B64 Wetted lubricant Nonwetted lubricant 40T: hydrocarbon- and silicone-based➂; 40E: hydrocarbon-based Molybdenum disulfide with hydrocarbon binder coating Wetted components listed in italics. ➀ 4 and 42 series8 springs; 4 series6 springs; 44 and 4 series4 springs. ➁ 40T body with VCO fittings has fluorocarbon FKM O-rings; 40E body with VCO fittings has ethylene propylene O-rings. ➂ 44T and 4Thydrocarbon-based and silicone- and fluorinated-based. Pressure-Temperature Ratings The 40G series valve is designed for thermal cycling in both environmental and heated-process applications. Ratings shown below apply to on-off (2-way) and switching (-way) valves. Ratings for switching (-way and 7-way) and crossover (4-way and 6-way) valves are shown on pages 8 and 86, respectively. Temperature ratings are limited to 0 F (6 C) max with UHMWPE packing. Series 40G 40 40T and 40E Packing Material Size (Configuration) Temperature F ( C) 6 ( ) to 0 (0) 0 (0) to 0 (6) 200 (9) 20 (2) 00 (48) Modified PTFE UHMWPE➀ 4G, 42G (Straight, Angle, -Way); 4G (Angle, -Way) 200 (72) 200 (72) 200 (72) 200 (72) 200 (72) 4G (Straight) 000 (206) 000 (206) 2800 (9) 260 (82) 200 (72) 4, 42 (Straight, Angle, -Way); 4 (Angle, -Way); 44, 4 (Straight) 200 (72) Pressure ratings for valves with Swagelok tube fitting ends may be lower due to the tubing pressure rating. See Swagelok Tubing Data (MS-0-07), page 224. ➀ Temperature ratings are linited to 0 F (6 C) max with UHMWPE packing. PTFE 4 (Straight) 44, 4 (Angle, -Way) Working Pressure, psig (bar) 000 (206) 00 (0) Live-Loaded PFA (40T Series) Live-Loaded UHMWPE (40E Series) 4, 42 (Straight, Angle, -Way); 4 (Angle, -Way); 44, 4 (Straight) 200 (72) 200 (72) 4 (Straight) 000 (206) 000 (206) 44, 4 (Angle, -Way) 00 (0) 00 (0)

One-Piece Instrumentation Ball s40g Series and 40 Series 8 On-Off (2-Way) s Flow Patterns Straight and Angle Patterns for On-Off Service Straight Pattern Ordering Information 40G Series s Select a 40G series ordering number from the 40G Series Complete Ordering Number column, shaded blue. Example: SS-4GS To order a valve with UHMWPE packing, insert E into the valve ordering number. Example: SS-4GES 40 Series s Add a body material designator to a 40 series basic ordering number from the 40 Series Basic Ordering Number column, shaded gray. Material Series Designator 6 SS 44, 4 SS Alloy 400 Brass 4, 42, 4, 44, 4 4, 42, 4, 44, 4 M B Examples: M-42S4 SS-44S6 40T and 40E Series s On Off Insert a seat packing material designator. Angle Pattern Material Series Designator PFA 4, 42, 4, 44, 4 T UHMWPE 4, 42, 4 E Examples: M-42ES4 SS-44TS6 On Off Angle-Pattern s Angle-pattern valves have the same options and accessories as straight-pattern valves; the pressure-temperature ratings (page 80), flow coefficients, and dimensions are different. To order an angle-pattern valve, add -A to ordering number of a valve with the C dimension listed. Examples: SS-4GS4-A SS-44S6-A Dimensions Dimensions are for reference only and are subject to change. Dimensions shown with Swagelok tube fitting nuts finger-tight. Straight Pattern Angle Pattern F H panel hole G➀ max panel thickness J D E A B C ➀ /8 in. (.2 mm) minimum panel thickness. W

82 Ball s and Quarter-Turn Plug s On-Off (2-Way) s 40G Series 40 Series End Complete Basic Dimensions Connections C v Ordering Ordering Orifice in. (mm) Inlet/Outlet Size Straight Angle Number Number in. (mm) A B C D E F G H J W Fractional Swagelok tube fittings Metric Swagelok tube fittings Female NPT Female ISO/BSP tapered Male NPT Male NPT/ Swagelok tube fitting VCO fittings Integral male VCR fittings /6 in. 0.0 SS-4GS -4S 0.02 (.2) /8 in. 0.20 0. SS-4GS2-4S2 0.09 (2.6) /4 in. 0.60 0. SS-42GS4-42S4 0.2 (.8).4 0.90 SS-4GS4-4S4 0.87 in.. 0.90 SS-4GS6-4S6 0.87 6.0 2.0-44S6 0.28 (7.4) /2 in. 2 4.6-4S8 0.406 (0.) /4 in. 6.4.8-4S2 0.406 (0.) mm 0.20 0. SS-4GSMM -4SMM 0.09 (2.6) 6 mm 0.60 0. SS-42GS6MM -42S6MM 0.2 (.8).4 0.90 SS-4GS6MM -4S6MM 0.87 8 mm. 0.90 SS-4GS8MM -4S8MM 0.87 0 mm 6.0 2.0-44S0MM 0.28 (7.4) 2 mm 2 4.6-4S2MM 0.406 (0.) /8 in. 0.0 0.0 SS-42GF2-42F2 0.2 (.8).2 0.70 SS-4GF2-4F2 0.87 /4 in. 0.90 0.7 SS-4GF4-4F4 0.87.0.7-44F4 0.28 (7.4) in. 2.6. -44F6 0.28 (7.4) /2 in. 6.. -4F8 0.406 (0.) /4 in. 0.90 SS-4GF4RT -4F4RT 0.87 in. 2.6-44F6RT 0.28 (7.4) /2 in. 6. -4F8RT 0.406 (0.) /4 in..2 0.7 SS-4GM4-4M4 0.87 /4 in..6 0.7 SS-4GM4-S4-4M4-S4 /4 in. /4 in. /2 in. ➀ Not recommended for panel mounting. 0.60 0. SS-42GVCO4-42VCO4 2.4 0.90 SS-4GVCO4-4VCO4 0.60 0. SS-42GVCR4-42VCR4 2.4 0.90 SS-4GVCR4-4VCR4 0.87 0.2 (.8) 0.87 0.2 0.28 6.0-44VCR8➀ (7.4) 0.406 2-4VCR8➀ (0.).68 (42.7) 2.0 (.) 2.2 (6.) 2.9 (60.7) 2.8 (6.).0 (77.).92 (99.6).92 (99.6) 2.0 (.) 2.2 (6.) 2.9 (60.7) 2.46 (62.).07 (78.0).92 (99.6).6 (4.4) 2.06 (2.) 2.0 (6.) 2.0 (6.).2 (79.2) 2.06 (2.) 2.0 (6.).2 (79.2) 2.20 (.9).7 (44.4).88 (47.8) (.8) 2. 0.87 (4.) 2.88 (7.2).2 (79.2) 0.84 (2.).0 (2.7).0 (27.9).20 (0.) 0.4 (8.6) 0.97 (24.6).07 (27.2).7 (29.7).29 (2.8).2 (8.6).96 (49.8).96 (49.8).0 (2.7).0 (27.9).20 (0.).2 (.2).96 (49.8).4 (6.).74 (44.2).74 (44.2) 0.97 (24.6).07 (27.2).7 (29.7).20 (0.).4 (6.).74 (44.2) 0.8 (20.6).00 (2.4).0 (26.2) 0.4 (8.6) 0.4 (8.6) 0.28 (7.) 0.28 (7.) 0.28 (7.) 0.8 0.8 0.6 (4.2) 0.69 (7.) 0.69 (7.) 0.4 (8.6) 0.4 (8.6) 0.28 (7.) 0.28 (7.) 0.8 0.8 0.6 (4.2) 0.69 (7.) 0.4 (8.6) 0.28 (7.) 0.8 0.8.2 (.8) 0.6 (4.2).2 (.8) 0.6 (4.2).6 (9.6) 0.69 (7.).0 (26.2).2 (.8).6 (9.6).00 (2.4).20 (0.) 0.88 (22.4).06 (26.9).44 (6.6).6 (9.6).0 (26.2).0 (26.2) 0.8 0.6 (4.2) 0.69 (7.) 0.94 (2.9) 0.94 (2.9).09 (27.7) 0.8 0.8 0.8 0.8.2.2.2.00 (76.2).00 (76.2).2.2.00 (76.2).2.00 (76.2).00 (76.2).2.2 /4 (6.4) /4 (6.4) /4 (6.4) (9.) (9.) (9.) /4 (6.4) /4 (6.4) (9.) (9.) /4 (6.4) (9.) (9.) (9.) (9.) (9.) /8 (.2) /8 (.2) 0.6 (4.2).00 (9.) 0.69 (7.) (76.2) 9/2 (.) 9/2 (.) 9/2 (.) /8 (28.6) /2 /2 9/2 (.) 9/2 (.) /8 (28.6) /2 9/2 (.) /8 (28.6) /8 (28.6) /2 /8 (28.6) /2 9/2 (.) 9/2 (.) /8 (28.6) /2.6 (4.).6 (4.).6 (4.).47.47 2.07 (2.6) 2.4 (6.7) 2.4 (6.7).6 (4.).6 (4.).47.47 2.07 (2.6) 2.4 (6.7).6 (4.).47.47 2.07 (2.6) 2.07 (2.6) 2.4 (6.7).47 2.07 (2.6) 2.4 (6.7).47.47 0.8 (4.7) 0.8 (4.7) 0.8 (4.7).2.0.0 0.8 (4.7) 0.8 (4.7).2.0 0.8 (4.7).2.2.0.2.0.6 (4.).47.6 (4.).47 2.07 (2.6).0 2.4 (6.7)

One-Piece Instrumentation Ball s40g Series and 40 Series 8 Switching (-Way) s Flow Pattern On-Off Switching Service Center-Off Position Ordering Information 40GX Series s Select a 40GX series ordering number from the 40GX Series Complete Ordering Number column, shaded blue. Example: SS-4GXS To order a valve with UHMWPE packing, insert E into the valve ordering number. Example: SS-4GXES 40X Series s Add a body material designator to a 40X series basic ordering number from the 40X Series Basic Ordering Number column, shaded gray. Material Series Designator 6 SS 44X, 4X SS Alloy 400 Brass 4X, 42X, 4X, 44X, 4X 4X, 42X, 4X, 44X, 4X Examples: M-42XS4 SS-44XS6 M B 40XT and 40XE Series s Insert a seat packing material designator. Material Series Designator PFA 4, 42, 4, 44, 4 T UHMWPE 4, 42, 4 E On Off On Examples: M-42XES4 SS-44XTS6 Dimensions Dimensions are for reference only and are subject to change. Dimensions shown with Swagelok tube fitting nuts finger-tight. F H panel hole G➀ max panel thickness J Side D Side C C A Bottom B W ➀ /8 in. (.2 mm) minimum panel thickness.

84 Ball s and Quarter-Turn Plug s Switching (-Way) s 40GX Series 40X Series End Complete Basic Dimensions Connections Ordering Ordering Orifice in. (mm) Side/Bottom Size C v Number Number in. (mm) A B C D F G H J W Fractional Swagelok tube fittings Metric Swagelok tube fittings Female NPT Female ISO/BSP tapered Swagelok tube fittings/ Male NPT Integral male VCR fittings /6 in. 0.08 SS-4GXS -4XS /8 in. 0. SS-4GXS2-4XS2 /4 in. 0. SS-42GXS4-42XS4 0.90 SS-4GXS4-4XS4 in. 2.0-44XS6 /2 in. 4.6-4XS8 /4 in..8-4xs2 mm 0. SS-4GXSMM -4XSMM 6 mm 0. SS-42GXS6MM -42XS6MM 0.90 SS-4GXS6MM -4XS6MM 8 mm 0.80 SS-4GXS8MM -4XS8MM 0 mm 2.0-44XS0MM 2 mm 4.6-4XS2MM /8 in. 0.0 SS-42GXF2-42XF2 /4 in. 0.7 SS-4GXF4-4XF4.7-44XF4 in.. -44XF6 /2 in.. -4XF8 /4 in. 0.7 SS-4GXF4RT -4XF4RT in.. -44XF6RT /2 in.. -4XF8RT /4 in. 0.80 SS-4GXS4-S4-M4-4XS4-S4-M4 /4 in. 0. SS-42GXVCR4-42XVCR4 0.90 SS-4GXVCR4-4XVCR4 0.02 (.2) 0.09 (2.6) 0.2 (.8) 0.87 0.28 (7.4) 0.406 (0.) 0.406 (0.) 0.09 (2.6) 0.2 (.8) 0.87 0.87 0.28 (7.4) 0.406 (0.) 0.2 (.8) 0.87 0.28 (7.4) 0.28 (7.4) 0.406 (0.) 0.87 0.28 (7.4) 0.406 (0.) 0.87.68 (42.7) 2.0 (.) 2.2 (6.) 2.9 (60.7) 2.89 (7.4).48 (88.4).48 (88.4) 2.0 (.) 2.2 (6.) 2.9 (60.7) 2.46 (62.) 2.89 (7.4).48 (88.4).6 (4.4) 2.06 (2.) 2.0 (6.) 2.0 (6.). (79.) 2.06 (2.) 2.0 (6.). (79.) 2.9 (60.7) 0.2 (.8) 2. 0.87 (4.) 0.84 (2.).0 (2.7).0 (27.9).20 (0.).4 (6.8) 0.8 (20.6) 0.97 (24.6).07 (27.2).7 (29.7).4 (6.).74 (44.2).74 (44.2).0 (2.7).0 (27.9).20 (0.).2 (.2).4 (6.8) 0.97 (24.6).07 (27.2).7 (29.7).20 (0.).4 (6.).74 (44.2) 0.8 (20.6).0 (26.2).2 (.8).2 (.8).6 (9.6).0 (26.2).2 (.8).6 (9.6).20 (0.).06 (26.9).0 (26.2).09 (27.7) 0.4 (8.6) 0.4 (8.6) 0.4 (8.6) 0.6 (4.2) 0.69 (7.) 0.69 (7.) 0.4 (8.6) 0.4 (8.6) 0.6 (4.2) 0.69 (7.) 0.4 (8.6) 0.6 (4.2) 0.6 (4.2) 0.69 (7.) 0.6 (4.2) 0.69 (7.). (28.7). (28.7). (28.7).00 (76.2).00 (76.2). (28.7). (28.7).00 (76.2). (28.7).00 (76.2).00 (76.2). (28.7) /4 (6.4) /4 (6.4) /4 (6.4) /4 (6.4) /4 (6.4) /4 (6.4) /8 (.2) 9/2 (.) 9/2 (.) 9/2 (.) /8 (28.7) /2 /2 9/2 (.) 9/2 (.) /8 (28.7) /2 9/2 (.) /8 (28.7) /8 (28.7) /2 /8 (28.7) /2 9/2 (.).6 (4.).6 (4.).6 (4.).47 2.07 (2.6) 2.4 (6.7) 2.4 (6.7).6 (4.).6 (4.).47.47 2.07 (2.6) 2.4 (6.7).6 (4.).47 2.07 (2.6) 2.07 (2.6) 2.4 (6.7).47 2.07 (2.6) 2.4 (6.7).47 0.8 (4.7) 0.8 (4.7) 0.8 (4.7).2.0.0 0.8 (4.7) 0.8 (4.7).2.0 0.8 (4.7).2.2.0.2.0.6 (4.).47

Switching (-Way and 7-Way) s (40 Series) Features Capsule seat packing allows reliable switching. Flow can be switched from a single inlet to multiple outlets or from multiple inlets to a common outlet. 4Z and 4Z6 series valves have a spring-loaded detent for exact port positioning. Detent handle components: Handle: nylon with brass insert Set screw: S7400 stainless steel Pins, detent plate: nickel-plated steel Springs: steel/astm A228 Pressure-Temperature Ratings One-Piece Instrumentation Ball s40g Series and 40 Series 8 -Way 7-Way Series Temperature F ( C) Working Pressure psig (bar) 4Z (-way) PTFE packing: 0 to 0 (0 to 6) 200 (72) 4Z (-way) Live-loaded PFA or 00 (0) 4Z6 (7-way) UHWMPE packing: 6 to 0 ( to 6) 00 (4.4) Pressure ratings for valves with Swagelok tube fitting ends may be lower due to the tubing pressure rating. See Swagelok Tubing Data (MS-0-07), page 224. Ordering Information and Dimensions Dimensions are for reference only and are subject to change. Dimensions shown with Swagelok tube fitting nuts finger-tight. To order, add a body material designator to a 40 series basic ordering number. Material Designator 6 SS SS Alloy 400 M Brass B Example: SS-4ZFS2 40T and 40E Series s Insert a seat packing material designator. Material Series Designator PFA 4, 4 T UHMWPE 4 E Example: SS-4ZTFS2 H panel hole F -Way B A G max panel thickness➀ J D C H panel hole ➀ /8 in. (.2 mm) minimum panel thickness. F 7-Way B A G max panel thickness➀ J D C End Connections 40 Series Basic Ordering Number C v Orifice in. (mm) -Way s Dimensions in. (mm) Inlets/Outlets Size A B C D F G H J Female Swagelok tube fittings Female NPT Female Swagelok tube fittings /8 in. -4ZFS2➀ 0.07 /8 in. -4ZF2➀ 0.07 /2 in. -4ZF8-ND➁. /6 in. -4Z6FS 0.0 /8 in. -4Z6FS2 0.07 0.062 (.7) 0.062 (.7) 0.406 (0.) 0.02 (.2) 0.062 (.7).94 (49.). (9.4). (79.) 7-Way s.94 (49.).94 (49.) 0.97 (24.6) 0.88 (22.4).6 (9.6) 0.97 (24.6) 0.97 (24.6) ➀ Cross-port flow may occur during switching. If cross-port flow is unacceptable, specify a 0.049 in. ball orifice. Example: SS-4ZF2-049 ➁ Cross-port flow may occur during switching. If cross-port flow is unacceptable, specify a 0.09 in. ball orifice. Example: SS-4ZF8-ND-09 0.69 (7.).00 (76.2) /2 (4.) /2 (4.) /2 (4.) /2 (4.) 29/2 (2.) 29/2 (2.) /2 29/2 (2.) 29/2 (2.).69 (42.9).69 (42.9) 2.4 (6.7).69 (42.9).69 (42.9)

86 Ball s and Quarter-Turn Plug s Crossover (4-Way and 6-Way) s (40 Series) Features Capsule packing allows crossover of two or three streams. Machined stops provide positive port positioning. Stop plate material: aluminum/astm B209 or B2. Pressure-Temperature Ratings 4-Way Series Temperature F ( C) Working Pressure psig (bar) 4Y (4-way) PTFE packing: 0 to 0 (0 to 6) 200 (72) 4Y (4-way) Live-loaded PFA or 00 (0) 4Y6 (6-way) UHWMPE packing: 6 to 0 ( to 6) 00 (4.4) Pressure ratings for valves with Swagelok tube fitting ends may be lower due to the tubing pressure rating. See Swagelok Tubing Data (MS-0-07), page 224. 6-Way Ordering Information and Dimensions Dimensions are for reference only and are subject to change. Dimensions shown with Swagelok tube fitting nuts finger-tight. To order, add a body material designator to a 40 series basic ordering number. Material Designator 6 SS SS Alloy 400 M Brass B Example: SS-4YFS 40T and 40E Series s Insert a seat packing material designator. Material Series Designator PFA 4, 4 T UHMWPE 4 E Example: SS-4YTFS H panel hole 4-Way F B A G max panel thickness➀ J D D H panel hole 6-Way ➀ /8 in. (.2 mm) minimum panel thickness. F B A G max panel thickness➀ J D D End Connections 40 Series Basic Ordering Number C v Orifice in. (mm) 4-Way s Dimensions in. (mm) Inlets/Outlets Size A B D F G H J Female Swagelok tube fittings Female NPT Female Swagelok tube fittings /6 in. -4YFS➀ 0.06 /8 in. -4YFS2➀ 0.08 /8 in. -4YF2➀ 0.08 /2 in. -4YF8➁.6 /6 in. -4Y6FS 0.06 /8 in. -4Y6FS2 0.08 0.02 (.2) 0.062 (.7) 0.062 (.7) 0.28 (7.4) ➀ Cross-port flow may occur during switching. If cross-port flow is unacceptable, specify a 0.049 in. ball orifice. Example: SS-4YFS2-049 ➁ Cross-port flow may occur during switching. If cross-port flow is unacceptable, specify a 0.09 in. ball orifice. Example: SS-4YF8-09. (9.4).94 (49.). (9.4). (79.) 6-Way s 0.02 (.2) 0.062 (.7).94 (49.).94 (49.) 0.97 (24.6).6 (9.6) 0.97 (24.6) 0.97 (24.6) 0.69 (7.).00 (76.2) 29/2 (2.) 29/2 (2.) 29/2 (2.) /2 29/2 (2.) 29/2 (2.).68 (42.7).68 (42.7).69 (42.9) 2.4 (6.7).68 (42.7).68 (42.7)

One-Piece Instrumentation Ball s40g Series and 40 Series 87 Flow Data at 70 F (20 C) Flow Coefficient (C v ) Pressure Drop to Atmosphere ( p), psi (bar) 0 (0.68) 0 (.4) 00 (6.8) 0 (0.68) 0 (.4) 00 (6.8) Air Flow std ft /min (std L/min) Water Flow U. S. gal/min (std L/min) 0.0 0.6 (6). (42) 2.6 (7) 0. (0.) 0. (.) 0. (.8) 0.06 0.7 (9).8 (0).2 (90) 0.2 (0.7) 0.4 (.) 0.6 (2.2) 0.07 0.8 (22) 2. (9).7 (00) 0.2 (0.7) 0. (.8) 0.7 (2.6) 0.08 0.9 (2) 2.4 (67) 4. (20) 0. (.) 0.6 (2.2) 0.8 (.0) 0.0. ().0 (84). (0) 0. (.) 0.7 (2.6).0 (.7) 0..7 (48) 4. (20) 8.0 (220) 0.4 (.).0 (.7). (.6) 0.20 2. (6) 6.0 (60) (0) 0.6 (2.2).4 (.2) 2.0 (7.) 0.0.4 (96) 9.0 (20) 6 (40) 0.9 (.4) 2. (7.9).0 () 0. 4.0 (0) 0 (280) 9 (0). (4.) 2.4 (9.0). () 0.0.6 (0) (420) 27 (760).6 (6.0). ().0 (8) 0.60 6.8 (90) 8 (00) 2 (900).9 (7.) 4.2 () 6.0 (22) 0.70 7.9 (220) 2 (90) 7 (000) 2.2 (8.) 4.9 (8) 7.0 (26) 0.7 8. (240) 22 (620) 40 (00) 2. (8.7). (20) 7. (28) 0.80 9.0 (20) 24 (670) 42 (00) 2. (9.4).6 (2) 8.0 (0) 0.90 0 (280) 27 (760) 48 (00) 2.8 (0) 6.4 (24) 9.0 (4).2 4 (90) 6 (000) 64 (800).8 (4) 8. (2) 2 (4).4 6 (40) 42 (00) 74 (2000) 4.4 (6) 9.9 (7) 4 (2). 7 (480) 4 (200) 80 (2200) 4.7 (7) (4) (6).6 8 (00) 48 (00) 8 (2400).0 (8) (4) 6 (60).7 9 (0) (400) 90 (200). (20) 2 (4) 7 (64) 2.0 22 (620) 60 (600) 00 (2800) 6. (2) 4 (2) 20 (7) 2.4 27 (760) 72 (2000) 20 (00) 7.6 (28) 7 (64) 24 (90) 2.6 29 (820) 78 (2200) 40 (900) 8.2 () 8 (68) 26 (98).0 4 (960) 90 (200) 60 (400) 9. () 2 (79) 0 (0). 9 (00) 00 (2800) 80 (000) (4) 2 (94) (0).8 4 (200) 0 (00) 200 (600) 2 (4) 27 (00) 8 (40) 4.6 2 (400) 40 (900) 240 (6700) (6) (20) 46 (70) 6.0 68 (900) 80 (000) 20 (9000) 9 (7) 42 (0) 60 (220) 6. 7 (2000) 90 (00) 0 (900) 20 (7) 4 (70) 6 (20) 6.4 72 (2000) 90 (00) 40 (9600) 20 (7) 4 (70) 64 (240) 2 0 (600) 60 (0 000) 640 (8 000) 8 (40) 8 (20) 20 (40) Testing Every 40G series and 40 series ball valve is factory tested with nitrogen at 000 psig (69 bar) or at its maximum rated pressure if less than 000 psig (69 bar). Seat tests have a maximum allowable leak rate of 0. std cm /min. Cleaning and Packaging All 40G series and 40 series valves are cleaned in accordance with Swagelok Standard Cleaning and Packaging (SC-0) (MS-06-62), page 74. Special cleaning and packaging in accordance with Swagelok Special Cleaning and Packaging (SC-) (MS-06-6), page 7, to ensure compliance with product cleanliness requirements stated in ASTM G9 Level C, is available as an option. See Process Options, page 98.

88 Ball s and Quarter-Turn Plug s Handle Options Factory-Assembled Handles Nylon Directional Metal Aluminum Bar (40 Series) Black is standard. For other colors, add a handle color designator to the valve ordering number. Examples: SS-4GS4-BL B-4S4-BL Nylon Oval Add -K to the valve ordering number. Examples: SS-4GS4-K B-4S4-K Handle Color Blue Green Orange Red Yellow Designator -BL -GR -OG -RD -YW Ideal for continuous elevated ambient temperatures Stainless Steel Directional (40G Series) Add -SHD to the valve ordering number. Example: SS-4GS4-SHD 6 Stainless Steel Bar (40 Series) Add -SH to the valve ordering number. Examples: SS-44S6-SH B-4S4-SH Add -BKB to the valve ordering number. Examples: SS-44S6-BKB B-4S4-BKB No Handle Add -NH to the valve ordering number. Example: SS-4GS4-NH B-4S4-NH See page 96 for 40G series valves with no handle and no handle stop, typically specified for valves to be field assembled to pneumatic actuators. Handle Kits for Field Assembly Kits include handle and set screw. Series➀ Nylon Directional➁ Nylon Oval➂ Stainless Steel Directional Stainless Steel Bar Aluminum Bar 4G, 4GX➃, 42G, 42GX➃ NY-K-42G-BK NY-K-42GK-BK SS-K-42GPM 4G, 4GX➃ NY-K-4G-BK NY-K-4GK-BK SS-K-4GPM 4, 4X➄, 42, 42X➄ BZ-K-42-BK SS-K-42B A-K-42B-BK 4, 4X➄, 4Y BZ-K-4-BK SS-K-4B A-K-4B-BK 4Z BZ-K-4Z-BK 44, 44X➄ BZ-K-44-BK SS-K-44B A-K-44B-BK 4, 4X➄, 4Y BZ-K-4-BK SS-K-4B A-K-4B-BK ➀ X designates switching (-way) valve; Y designates crossover (4-way) valve; Z designates switching (-way) valve. ➁ Ordering number specifies a black handle. For another color, replace -BK with a handle color designator from the table above. Example: BZ-K-42-BL ➂ Nylon oval handles are only available factory assembled on 40 series valves. ➃ Handle kits for 40GX series -way valves with L or H flow paths also require a powdered metal 00 series SS stop insert, which can be ordered separately. Use ordering numbers: SS-SI-42G for 4GX and 42GX series valves; and SS-SI-4G for 4GX series valves. ➄ To order handle kits for 40X series -way valves with L or H flow paths, contact your authorized Swagelok sales and service representative. Locking Brackets (4G/4, 42G/42, and 4G/4 Series) Allows lockout of 2-way, straightpattern valves with directional handles in the or closed position with a standard lock. Additional small-diameter hole can be used to tether locking mechanism to bracket or attach ID tag. Available on 4G/4 series valves with Swagelok end connection sizes up to in. and 0 mm. Brackets cannot be used on valves with integral VCO and VCR fitting end connections or with panel mounting. To order the locking bracket factoryassembled on a valve, add -LH to the valve ordering number. Example: SS-42GS4-LH To order the locking bracket for field assembly, use kit ordering numbers: SS-K-4G-LH for 4G/4 and 42G/42 series valves; SS-K-4G-LH for 4G/4 series valves

One-Piece Instrumentation Ball s40g Series and 40 Series 89 Handle Options Latch-Lock Handles (4G Series; 4, 44, 4 Series) Lock on-off valves and closed or closed only Lock switching valves at each port, (including center-off position on -way model) Lock crossover valves in both positions Confirm handle position with positive detent Assist compliance with lockout/ tagout programs Fit padlocks with to /6 in. (4.8 to 7.9 mm) shackle diameters. Caution: These handles are designed to prevent unintentional valve operation. They are not tamper resistant and can be removed, even when locked. 4G/4 series directional handle shown; 44 and 4 series handles are oval. Materials of Construction Component Handle Locking mechanism Detent base, handle base, handle pin stop Spring Set screw Lubricant Material Reinforced nylon 04 SS Powdered metal 00 series SS S7700 SS S7400 SS Hydrocarbon-based Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. Series 4G 4GX 4 4X 4Z 4Y 4Y6 4Z6 44 44X 4 4X 4Y B 0.4 (8.6) Type On-off (2-way) Switching (-way) On-off (2-way) Switching (-way Switching (-way) Crossover (4-way) Crossover (6-way) Switching (7-way) On-off (2-way) Switching (-way) On-off (2-way) Switching (-way) Crossover (4-way) A Dimensions in. (mm) A B 2.27 (7.7) 2.0 (8.4) 2.6 (66.9) 2.8 (72.4).02 (76.7).02 (76.7).96 (0).96 (0) Ordering Information Factory Assembled. Select a 4G, 4, 44, or 4 series valve ordering number. Example: SS-4GS4 2. To order a valve with a black latchlock handle, add a handle designator. Example: SS-4GS4-LL. To order a handle color other than black, add a handle color designator to the valve ordering number, keeping the handle and color designators in alphabetical order. Examples: SS-4GS4-BL-LL SS-4GS4-LL-RD Kits for Field Assembly. Tor order a black handle kit, select a handle kit basic ordering number. Example: NY-K-4GLL-BK 2. For another handle color, replace BK with a handle color designator from the table at right. Example: NY-K-4GLL-BL Factory Assembly Handle Designators Handle Color Designator Blue BL Green GR Orange OG Red RD Yellow YW Field Assembly Handle Kit Basic Ordering Numbers Series Type Open/ Closed Closed Only Open/ Closed Closed Only 4G On-off (2-way) -LLC NY-K-4GLL-BK NY-K-4GLLC-BK -LL 4GX Switching (-way) NY-K-4GXLL-BK 4 On-off (2-way) -LLC NY-K-4LL-BK NY-K-4LLC-BK 4X Switching (-way) NY-K-4XLL-BK 4Y Crossover (4-way) NY-K-4YLL-BK 4Y6 Crossover (6-way) NY-K-4Y6LL-BK 4Z Switching (-way) NY-K-4ZLL-BK 4Z6 Switching (7-way) -LL NY-K-4Z6LL-BK 44 On-off (2-way) -LLC NY-K-44LL-BK NY-K-44LLC-BK 44X Switching (-way) NY-K-44XLL-BK 4 On-off (2-way) -LLC NY-K-4LL-BK NY-K-4LLC-BK 4X Switching (-way) NY-K-4XLL-BK 4Y Crossover (4-way) NY-K-4LL-BK

90 Ball s and Quarter-Turn Plug s Vent Port and Stem Extension Options Vented s Pressure rating for vented valves is 00 psig (4.4 bar). 2-Way, Straight-Pattern s When the valve is closed, the downstream port vents to atmosphere through a vent hole in the side of the valve body. 2-Way, Angle-Pattern and -Way s When the valve is closed, the bottom port vents to atmosphere through a vent hole in the side of the valve body. Ordering Information To order a vented valve, insert V into the valve ordering number. Example: SS-4GVS4 B-4VS4 Warning: Cross-vent flow may occur in vented valves. To eliminate cross-vent flow, specify a smaller ball orifice. Add a designator from the table below to the valve ordering number. Series 4G, 4GX, 4, 4X, 42G, 42GX, 42, 42X 4G, 4GX, 4, 4X, 44, 44X, 4, 4X Examples: SS-4GVS-040 B-42VS4-040 Welded Vent Port Connections Stainless steel vented valves are available with a Swagelok tube fitting or a tube stub welded to the vent port. See the table below. 40G Series Ordering Information To order a 40G series vented valve with a welded vent port connection, add the connection designator to the vented valve ordering number. Vent Port Connection Size Designator Fractional Swagelok tube fitting Metric Swagelok tube fitting Fractional tube stub Metric tube stub Orifice in. (mm) /8 in. -WVS2 /4 in. -WVS4 in. -WVS6➀ mm -WVSM 6 mm -WVS6M 8 mm -WVS8M➀ /4 0.049, 2 in. long 6.0, 0 mm long ➀ Available for 4G series valves only. Designator 0.040 (.02) -040 0.049 (.24) -049 4, 4X 0.09 (2.6) -09 -WV4T49-2 -WV6MT0-0M Swagelok Tube Fitting Connection Welded to Vent Port Stem Extensions (Manual s) Standard lengths are 2, 4, and 6 in. Factory Assembled To order a factory-assembled stem extension, add the stem extension designator to the valve ordering number Stem Extension Length, in. (mm) Examples: SS-4GS4-SE2 SS-44S6-SE4 Kits for Field Assembly To order a stem extension kit for field assembly, add a dash and the stem extension length (2, 4, 6) in inches to the kit basic ordering number. Series Examples: MS-SE-42G-2" MS-SE-44-4" Stem Extension Designator 2 -SE2 4 (02) -SE4 6 (2) -SE6 Stem Extension Kit Basic Ordering Number 4G, 42G MS-SE-42G 4G MS-SE-4G 4, 42 MS-SE-42 4 MS-SE-4 44 MS-SE-44 4 MS-SE-4 Accessories Directional Name Plates Indicate the direction of flow. Available for all 40G series and 40 series valves. Matte surface accepts ink or labels. To order, add -WN (blank nameplate) or -WN2 (marked nameplate) to the valve ordering number. Examples: SS-4GS4-WN B-42VS4-WN2 Directional name plate kits are also available. Contact your authorized Swagelok representative. Example: SS-4GVS4-WVS4 40 Series Ordering Information To order a 40 series vented valve with welded vent port connection, contact your authorized Swagelok representative.

One-Piece Instrumentation Ball s40g Series and 40 Series 9 Pneumatic Actuators Pressure-Temperature Ratings Actuator Service Actuator Service Designator Standard High temperature Low temperature Nonfluorocarbon HT LT NF Temperature Range F ( C) 20 to 200 ( 28 to 9) 0 to 400 ( 7 to 204) 40 to 200 ( 40 to 9) 20 to 200 ( 28 to 9) Maximum Actuator Pressure, psig (bar) At 00 F (7 C) 200 (.7) At Maximum Temperature 6 (.) 00 (6.8) 6 (.) 6 (.) Swagelok rack and pinion pneumatic actuators are compact, lightweight, and easily mountable. The actuators are available in spring-return and doubleacting modes. Straight, angle-pattern, 4-way, and -way valves with H and L flow paths require 90 actuation; all other -way valves require 80 actuation. For technical data, including materials of construction, air displacement, and weight, see the Swagelok Ball Actuation Options catalog (MS-02-4), page 468. Caution: Actuated assemblies must be properly aligned and supported. Improper alignment or inadequate support of the actuated assembly may result in leakage or premature valve failure. Actuator Pressure at Maximum System Pressure Based on valve performance using pressurized air or nitrogen. 40G Series and 40 Series Series➀ 4G, 42G, 4, 42 4GX, 42GX, 4X, 42X 4G, 4, 4Y 4GX, 4X 40T and 40E Series for Low-Temperature Service Series➀ Actuator Model Actuator Model Designator Actuation Modes Spring Return Double Acting Single Dual Single Dual Minimum Actuator Pressure, psig (bar) 4, 42 (90 ) - 6 (4.) 80 (.6) 2 (.8) 4 (.2) 4X, 42X (80 ) - 6 (4.) 2 (.8) 4 (.2) 4, 4Y Actuator Model Actuator Model Designator Actuation Modes Spring Return Double Acting Single Dual Single Dual Minimum Actuator Pressure, psig (bar) (90 ) - 60 (4.2) 70 (4.9) 2 (.8) (2.) (80 ) - 60 (4.2) 70 (4.9) 2 (.8) (2.) (90 ) - 80 (.6) 0 (.) 80 (.6) (90 ) - 6 (4.) 7 (.2) 20 (.4) (2.) (80 ) - 70 (4.9) 0 (.) 80 (.6) (80 ) - 6 (4.) 70 (4.9) 20 (.4) (2.) 44 (90 ) - 70 (4.9) 90 (6.) 2 (.8) 0 (.) 44X (80 ) - 70 (4.9) 80 (.6) 2 (.8) 0 (.) 4, 4Y (90 ) - 90 (6.) 60 (4.2) 00 (6.9) 4X (80 ) - 8 (.9) 60 (4.2) 00 (6.9) (90 ) - 60 (4.2) 00 (6.9) (90 ) - 70 (4.9) 8 (.9) 2 (.8) 40 (2.8) 4X (80 ) - 60 (4.2) 00 (6.9) (80 ) - 6 (4.) 7 (.2) 2 (.8) 40 (2.8) 44 (90 ) - 80 (.6) 40 (2.8) 7 (.2) 44X (80 ) - 7 (.2) 40 (2.8) 7 (.2) 4, 4Y (90 ) - 6 (4.) 4X (80 ) - 6 (4.) ➀ X designates switching (-way) valve; Y designates crossover (4-way) valve.

92 Ball s and Quarter-Turn Plug s Pneumatic Actuators Dimensions Dimensions, in inches (millimeters), are for reference only and subject to change. A (spring return) B (double acting) 2 C mounting holes 0.4 (8.6) dia D /8 in. NPT E /8 in. NPT 2 mounting holes 0.4 (8.6) dia G F H J Series➀ 4G, 42G, 4, 42, 4GX, 42GX, 4X, 42X 4G, 4, 4GX, 4X, 4Y 44, 44X 4, 4X, 4Y Actuator Model (90 ) (80 ) (90 ) (80 ) (90 ) (80 ) (90 ) (80 ) (90 ) (80 ) Dimensions, in. (mm) A B C D E F G H J 4.9 (2) 4.9 (2) 7.86 (200) 7.86 (200) 7.86 (200) 4.09 (04) 4.09 (04).89 (0).89 (0).89 (0) 0.6 (6.0) 0.6 (6.0) 0.88 (22.4) 0.88 (22.4) 0.88 (22.4). (29.2). (29.2).7 (4.9).7 (4.9).7 (4.9) ➀ X designates switching (-way) valve; Y designates crossover (4-way) valve.. (90.2). (90.2) 4.6 (7) 4.88 (24) 4.88 (24).02 (2.9). (28.2).7 (29.7).6 (9.6).69 (42.9) 2.9 (.6). (.). (.).7 (44.4).7 (44.4).7 (44.4).04 (77.2).04 (77.2) 4.07 (0) 4.07 (0) 4.07 (0) Ordering Information Factory-Assembled s with Actuators Typical Ordering Number A B C D SS - 4GS4 - D HT A B Ordering Number Actuator Model Based on valve series, select actuator designator. See Actuator Pressure at Maximum System Pressure table, page 9. - = 90 actuation - = 90 actuation - = 80 actuation - = 80 actuation C Actuation Mode C = Spring return, normally closed D = Double acting O = Spring return, normally S = Spring return, -way and 4-way valves For dual-mounted assemblies (two valves mounted to one actuator), add DM to the ordering number. Example: SS-4GS4-DDM D Actuator Service HT = High temperature LT = Low temperature NF = Nonfluorocarbon None = Standard

Pneumatic Actuators Ordering Information Kits for Field Assembly Order one actuator kit and one mounting bracket kit for each valve. Actuator Kit Typical Ordering Number A B C MS- - DA -HT One-Piece Instrumentation Ball s40g Series and 40 Series 9 A Actuator Model Based on valve series, select actuator model. See Dimensions table, page 92. = 90 actuation = 90 actuation = 80 actuation = 80 actuation B Actuation Mode DA = Double acting SR = Spring return C Actuator Service -HT = High temperature -LT = Low temperature -NF = Nonfluorocarbon None = Standard Mounting Bracket Kits Mounting bracket kits contain: 6 stainless steel mounting bracket 420 stainless steel actuator roll pin Coupling 40G series04 stainless steel 40 seriescarbon steel Coupling pin 40G seriess7400 stainless steel 40 seriescarbon steel Lock nut 40G series8-8 stainless steel 40 seriescarbon steel Four 8-8 stainless steel socket head cap screws (kit SS-MS-4G for 4G, 42G, 4GX, and 42GX series only) instructions. Series➀ Actuator Model Mounting Bracket Kit Ordering Number 4G, 42G (90 ) SS-MB-4G➁ 4GX, 42GX (80 ) SS-MB-4G➁ 4G (90 ) SS-MB-4G (90 ) SS-MB-4G- 4GX (80 ) SS-MB-4G (80 ) SS-MB-4G- 4, 42 (90 ) MS-MB-4➁ 4X, 42X (80 ) MS-MB-4➁ 4 4X (90 ) MS-MB-4 (90 ) MS-MB-4- (80 ) MS-MB-4 (80 ) MS-MB-4-4Y (90 ) MS-MB-4Y (90 ) MS-MB-4Y- 44 (90 ) MS-MB-44➂ 44X (80 ) MS-MB-44➂ 4 (90 ) MS-MB-4 4X (80 ) MS-MB-4 4Y (90 ) MS-MB-4Y Coupling Kits Coupling kits enable replacement of 4, 42, or 4 series valves mounted to Swagelok pneumatic actuators with equivalent 4G, 42G, or 4G series valves. Coupling kits contain: 04 stainless steel coupling S7400 stainless steel coupling pin 8-8 stainless steel lock nut instructions. Series➀ Actuator Model Coupling Kit Ordering Number 4G, 42G (90 ) 04-K-4G- 4GX, 42GX (80 ) 04-K-4G- 4G 4GX (90 ) 04-K-4G- (90 ) 04-K-4G- (80 ) 04-K-4G- (80 ) 04-K-4G- ➀ X designates switching (-way) valve; Y designates crossover (4-way) valve. ➀ X designates switching (-way) valve; Y designates crossover (4-way) valve. ➁ 42G series and 42 series valves with VCO or VCR end connections mounted to a Swagelok pneumatic actuator are only available factory assembled. ➂ 44 series valves with VCR end connections require kit MS-MB-44-VCR.

94 Ball s and Quarter-Turn Plug s ISO 2-Compliant Pneumatic Actuators Pressure-Temperature Ratings Maximum actuator pressure is 6 psig (8.0 bar). See Minimum Actuator Pressure table below for minimum actuator pressures. Actuator Service Actuator Service Designator Temperature Range F ( C) Standard 40 to 76 ( 40 to 80) High temperature HT to 02 ( to 0) Minimum Actuator Pressure 40G Series and 40 Series These Swagelok rack and pinion pneumatic actuators are ISO 2 compliant and are suitable for general applications. They are available in spring-return and double-acting modes. Straight, angle-pattern, and -way valves with H and L flow paths require 90 actuation; all other -way valves require 80 actuation. For technical data, including actuator materials of construction and weight, see the Swagelok Ball Actuation Options catalog (MS-02-4), page 468. For additional information on selecting and sizing ISO 2-compliant actuators, see the Actuated Ball Selection GuideISO 2-Compliant Actuator Mounting Bracket Kits (MS-02-6), page 484. Certifications Factory-assembled valve assemblies with ISO 2-compliant actuators are available with ATEX conformity on request at the time of order quotation. ATEX certification is not available for field assemblies. Caution: Actuated assemblies must be properly aligned and supported. Improper alignment or inadequate support of the actuated assembly may result in leakage or premature valve failure. Series➀ 4G, 42G, 4, 42 4GX, 42GX, 4X, 42X 4G, 4 40T and 40E Series for Low-Temperature Service Series➀ 4, 42 4X, 42X 4 4X Actuator Model Packing Material PFA, UHMWPE PFA, UHMWPE PFA UHMWPE PFA, UHMWPE Actuator Model Designators Spring Return Normally Open Actuator Model Normally Closed ➀ X designates switching (-way) valve. ➁ -way valves with H and L flow paths: -AS ➂ -way valves with H and L flow paths: -A0S4 Actuator Model Designators Spring Return Normally Open Double Acting Normally Closed Double Acting Actuation Modes Spring Return Actuation Modes Spring Return Double Acting Minimum Actuator Pressure psig (bar) A0 (90 ) -A0O4 -A0C4 -A0D 0 (.) 6 (2.) A (90 ) -AO -AC -AD 6 (2.) 6 (2.) A (80 ) -AXD 6 (2.) A0 (90 ) -A0D 4 (.0) A (90 ) -AO -AC -AD 4 (.0) 6 (2.) 4GX, 4X A (80 ) ➁ ➁ -AXD 6 (2.) 44 A0 (90 ) -A0D 0 (.) A (90 ) -AO4 -AC4 -AD 0 (.) 6 (2.) 44X A (80 ) ➁ ➁ -AXD 6 (2.) 4 A0 (90 ) -A0O4 -A0C4 -A0D 6 (4.) 6 (2.) 4X A0 (80 ) ➂ ➂ -A0XD 6 (2.) Double Acting Minimum Actuator Pressure, psig (bar) A0 (90 ) -A0O4 -A0C4 -A0D 0 (.) 6 (2.) A (90 ) -AO -AC -AD 6 (2.) 6 (2.) A (80 ) ➁ ➁ -AXD 6 (2.) A0 (90 ) -A0D 4 (.0) A (90 ) -AO -AC -AD 4 (.0) 6 (2.) A0 (90 ) -A0D 4 (.0) A (90 ) -AO -AC -AD 6 (2.) 6 (2.) A (80 ) ➁ ➁ -AXD 6 (2.) 44 PFA A0 (90 ) -A0O -A0C -A0D 0 (.) 6 (2.) 44X PFA A (80 ) ➁ ➁ -AXD 4 (.0) 4 PFA A60 (90 ) -A60O4 -A60C4 -A0D 0 (.) 6 (2.) 4X PFA A0 (80 ) ➂ ➂ -A0XD 6 (2.)

ISO 2-Compliant Pneumatic Actuators Ordering Information Factory-Assembled s with Actuators Typical Ordering Number One-Piece Instrumentation Ball s40g Series and 40 Series 9 A B C SS-4GS4 -AD HT A Ordering Number B Actuator Model Based on valve series, actuation mode, and packing material, select actuator designator. See Minimum Actuator Pressure table, page 94. C Actuator Service HT = High temperature None = Standard Kits for Field Assembly Order one actuator kit and one mounting bracket kit for each valve. Actuator Kit Typical Ordering Number A B C D MS - A - DA - DIN -HT A Actuator Model Based on valve series and packing material, select actuator designator. See Minimum Actuator Pressure table, page 94. A0 = A0 A = A A0 = A0 A60 = A60 B Actuation Mode DA = Double acting (2-way valves) XDA = Double acting (-way valves) = Spring return (4G, 42G, 4G, 4, 42, 4 series 2-way valves with A and A0 actuators) 4 = Spring return (4G, 4 series 2-way valves with A0 actuator; 44, 4 series 2-way valves) C Coupling Drive Type DIN D Actuator Service -HT = High temperature None = Standard For field assembly to ISO 2-compliant actuators, 40G series and 40 series valves must contain a two-flat, K-style stem. K-style stems are standard for all 40G series valves and for many 44 and 4 series valves, but are optional for 4, 42, and 4 series valves. For more information, contact your Swagelok sales and service representative. To order a valve with a two-flat, K-style stem and without a handle, if they are not standard, add -K-NH to the valve ordering number. Example: B-4S4-K-NH Mounting Bracket Kits Swagelok ISO 2 mounting bracket kits contain: 6 stainless steel mounting bracket Four A4 stainless steel socket head cap screws (A4 is approximately equivalent to 6 SS) Coupling 40G seriespowdered metal 00 series stainless steel 40 series6 stainless steel A4 stainless steel set screw Instructions Series➀ Mounting Bracket Kit Ordering Number 4G, 4GX, 42G, 42GX SS-MB-4G-F04-DIN-M ➁ 4G, 4GX SS-MB-4G-F04-DIN-M 4, 4X, 42, 42X SS-MB-4-F04-DIN-M➁ 4, 4X SS-MB-4-F04-DIN-M 44, 44X SS-MB-44-F04-DIN-M 4, 4X SS-MB-4-F0-4DIN-M ➀ X designates switching (-way) valve. ➁ 42G series and 42 series valves with VCO or VCR end connections mounted to a Swagelok ISO 2-compliant pneumatic actuator are only available factory assembled. Couplings and Set Screws Replacement of 4, 42, or 4 series valves mounted to ISO 2-compliant pneumatic actuators with equivalent 4G, 42G, or 4G series valves requires new couplings and set screws. To order, contact your authorized Swagelok representative.

96 Ball s and Quarter-Turn Plug s ISO 2-Compliant Pneumatic Actuators Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. A.7 (9.9) C 2 mounting holes 0.4 (8.6) dia D B E F Series➀ 4G, 42G, 4, 42 4GX, 42GX, 4X, 42X 4G, 4 Actuator Model Dimensions, in. (mm) A B C D E F A0 (90 ) 4.6 (8) 4.06 (0).02 (2.9).44 (6.6) 2.84 (72.) A (90 ). () 4.8 (06).02 (2.9).44 (6.6).09 (78.) A (80 ) 7. (92) 4.8 (06).02 (2.9).44 (6.6).09 (78.) A0 (90 ) 4.6 (8) 4.0 (0).0 (27.9).44 (6.6) 2.84 (72.) A (90 ). () 4.6 (06).0 (27.9).44 (6.6).09 (78.) 4GX, 4X A (80 ) 7. (92) 4.6 (06).0 (27.9).44 (6.6).09 (78.) 44 A0 (90 ) 4.6 (8) 4.2 (07).8 (.).44 (6.6) 2.84 (72.) A (90 ). () 4.2 (0).8 (.).44 (6.6).09 (78.) 44X A (80 ) 7. (92) 4.2 (0).8 (.).44 (6.6).09 (78.) 4 A0 (90 ) 6.04 () 2.9 (.6).0 (28).6 (40.9).72 (4.7).6 (92.2) A60 (90 ) 8.0 (20) 2.9 (.6).7 (46).6 (40.9).72 (4.7).7 (94.2) 4X A0 (80 ) 8.0 (26) 2.9 (.6).0 (28).6 (40.9).72 (4.7).6 (92.2) ➀ X designates switching (-way) valve. Options for ISO 2-Compliant and Swagelok Pneumatic Actuators Swagelok offers a range of accessories to enhance instrumentation and process ball valve performance and control, including solenoid valves, limit switches, and position sensors. Factory assemblies and kits for field assembly are available. For more information, see the Swagelok Ball Actuation Options catalog (MS-02-4), page 468. with No Handle Stop and No Handle (40G Series) provides increased accessibility to packing bolt. To order, add -NHS to the valve ordering number. Example: SS-4GS4-NHS For more information on actuator options, contact your authorized Swagelok representative.

One-Piece Instrumentation Ball s40g Series and 40 Series 97 Electric Actuators Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change..6 (90.4) 4 series, 4.2 (0); 42 series,.2 () Swagelok electric actuators can be used to control the position of Swagelok instrumentation ball valves; alternatingand direct-current models are available. An electrical signal is used to change valve position from remote locations. Integral limit switches provide an output signal of the valve position, even between positions. The drive shaft of these actuators rotates in one direction. 0.47 (.9) 0.6 (9.) 2.4 (9.4) 4.78 (2) 0.7 (4.) See the Swagelok Electric Actuators catalog, MS-0-, for features, testing, materials of construction, technical data, and dimensions. 0.20 (.).26 (2.0) 0.96 (24.4) /8 hex 0.6 (4.2) Electric actuators are not available on angle-pattern valves and vented valves. DO NOT USE THESE ACTUATORS ON VENTED VALVES. THE DRIVE SHAFT OF THESE ACTUATORS ROTATES IN ONE DIRECTION. Not CE marked. Ordering Information Factory-Assembled and Actuator. Choose the actuator series that corresponds with the selected valve series. Series➀ Actuator Series 4G, 4GX, 42G, 42GX, 4 4, 4X, 42, 42X 4G, 4GX, 4, 4X, 44, 44X 42 ➀ X designates switching (-way) valve. Example: A 4G series valve requires a 4 series actuator. 2. See the Actuator Specifications table in the Swagelok Electric Actuators catalog, MS-0-. Based on the actuator series, select the preferred voltage/frequency/ conduit connection for the required actuator. Example: 20 V (ac)/60 Hz//2 in. NPT. Identify the valve flow path. Example: 2-way 4. Add the actuator designator to the valve ordering number. Example: SS-4GS2-4AC Actuator Kits for Field Assembly Order one actuator kit and one mounting bracket kit for each valve.. Identify the valve series. 2. Follow steps through in the Factory-Assembled and Actuator ordering information.. Replace the dash in the actuator designator with MS-. Example: MS-4AC 4. Select the mounting bracket kit ordering number from the table below. Kits include mounting brackets, cap screws, coupling, and instructions. Series➀ 4G, 4GX, 42G, 42GX Mounting Bracket Kit Ordering Number SS-MB-4G➁ 4G, 4GX SS-MB-4G 4, 4X, MS-MB-4➁ 42, 42X 4, 4X MS-MB-4 44, 44X MS-MB-44- ➀ X designates switching (-way) valve. ➁ 42G series and 42 series valves with VCO or VCR end connections mounted to a Swagelok electric actuator are only available factory assembled.

98 Ball s and Quarter-Turn Plug s Process Options Production Tests To specify an optional production test in place of the standard testing, add a designator from the table at right to the valve ordering number. Examples: SS-4GS4-PT B-4S4-PT Test Designator -PT -W20 -W Production Test Description s are tested with nitrogen at a customerspecified pressure. Test pressure must not exceed the rated pressure of the valve. Maximum allowable leak rate depends on test pressure. 40G seriesvalves are hydrostatically tested with deionized water at. times the rated pressure of the valve. No visible leakage is permitted. 40 seriesvalves are hydrostatically tested with deionized water at the rated pressure of the valve. No visible leakage is permitted. s are helium leak tested at a pressure of 0 4 Torr. The maximum allowable leak rate is 4 0 9 std cm /s. Special Cleaning and Packaging (SC-) 40G series and 40 series valves are available with optional cleaning and packaging in accordance with Swagelok Special Cleaning and Packaging (SC-) (MS-06-6), page 7, to ensure compliance with product cleanliness requirements stated in ASTM G9 Level C. 40G Series Special cleaning of 40G series valves changes the lowtemperature rating from 6 F ( C) to 0ºF ( 4ºC). 40 Series Special cleaning of 40 series valves does not affect the temperature rating. Ordering Information To order, add -SC to the valve ordering number. Examples: SS-4GS4-SC B-4S4-SC s Assembled Without Lubrication 40G series and 40 series ball valves assembled without lubrication are cleaned and packaged in accordance with Swagelok Special Cleaning and Packaging (SC-) (MS-06-6), page 7, 40G Series 40G series valves assembled without lubrication have a pressure rating of 00 psig (4.4 bar). 40 Series 40 series valves assembled without lubrication have a pressure rating of 200 psig (.7 bar). Brass valves are assembled with stainless steel rings, discs, and ball stem. Ordering Information To order, add -466 to the valve ordering number. Examples: SS-4GS4-466 B-4S4-466 Oxygen Service Hazards For more information about hazards and risks of oxygenenriched systems, see the Swagelok Oxygen System Safety technical report (MS-06-), page 84. 44 and 4 series valves assembled without lubrication have a significantly higher actuation torque than valves assembled with lubrication. Service Options Sour Gas Service 40G series and 40 series valves for sour gas service are available. Materials are selected in accordance with NACE MR07/ISO 6. To order, add -SG to the valve ordering number. Examples: SS-42GF2-SG SS-44F4-SG

One-Piece Instrumentation Ball s40g Series and 40 Series 99 Flow Path Options Two-Port Paths Three-Port Paths 2 2 L Flow Path Angle porting can transfer a sample from port to port 2. 2 2 Offtrap sample from port Turn 90 Switchtransfer sample to port 2 L Flow Path Angle porting allows switching of port to port 2 or port to port when the handle is rotated 90. THERE IS NO OFF POSITION. Turn 90 2 2 Series Orifice in. (mm) Approx Ball Volume in. (cm ) 4G, 4 0.040 (.02) 0.0004 (0.007) 42G, 42 0.047 (.9) 0.000 (0.008) 4G 0.062 (.7) 0.002 (0.020) 4 0.062 (.7) 0.00 (0.02) 44 0.2 (.8) 0.007 (0.20) 4 0.28 (7.4) 0.047 (0.77) Pressure Rating psig (bar) 200 (72) 00 (0) Flow Path Designator L H Flow Path Tee porting with a leg to the bottom port (port ) allows ports, 2, and to be or closed at the same time. 2 Port to port 2 Port to port Turn 90 2 HL Flow Path Tee porting is used for inline, on-off service when fluid must not be trapped in the stem cavity. System fluid can be evacuated through port 2 when the valve is in the off position. Series Orifice in. (mm) 4G, 4 0.09 (2.6) 42G, 42 0.2 (.8) 4G, 4 0.87 44 0.28 (7.4) 4 0.406 (0.) 2 2 On Pressure Rating psig (bar) 200 (72) 00 (0) Turn 90 Flow Path Designator HL Off HL Flow Path Ports and 2 Series Orifice in. (mm) All ports Turn 90 Turn 90 2 2 Ports, 2, and Pressure Rating psig (bar) Flow Path Designator All ports closed 2 Ports and Tee porting with a leg to the bottom port (port ) enables selection of ports and 2; and ; or, 2, and. THERE IS NO OFF POSITION. Warning: Cross-port flow may occur in two- and three-port valves with L and HL flow paths and orifices larger than 0.049 in. (.24 mm). To eliminate cross-port flow, specify a smaller orifice. See Ordering Information, page 402. 4GX, 4X 0.09 (2.6) 42GX, 42X 0.2 (.8) 4GX, 4X 0.87 44X 0.28 (7.4) 4X 0.406 (0.) 200 (72) 00 (0) L = Angle H = Tee (all ports or closed) HL = Tee (no off position)

400 Ball s and Quarter-Turn Plug s Flow Path Options (40 Series) Four-Port Paths 2 4 L Flow Path Angle porting provided with four ports and 60 handle rotation; two adjacent ports are connected and the other two are closed. H Flow Path Straight-pattern porting can switch two streams on and off alternately or transfer a sample from ports and to ports 2 and 4. Turn 90 2 2 4 4 Ports and 2 Ports 2 and Turn 90 2 2 4 4 Ports and Ports 2 and 4 HL Flow Path 2 2 4 4 Ports, 2, and Turn 90 Turn 90 Ports 2,, and 4 4 Ports,, and 4 Tee porting provided with four ports and 60 rotation of the handle; three adjacent ports can be connected at the same time and the remaining port is off. HH Flow Path 2 Crossover ports allow continuous flow through ports and Turn 90 and continuous flow through ports 2 2 2 and 4. 4 4 Ports and Ports 2 and 4 Series Orifice in. (mm) Pressure Rating psig (bar) 4Y 0.062 (.7) 200 (72) 4Y L, H, HL: 0.28 (7.4) HH: 0.6 (4.09) 00 (0) Flow Path Designator L = Angle H = Straight HL = Tee HH = Crossover Warning: Cross-port flow may occur in four-port valves. To eliminate cross-port flow, specify a smaller orifice. See Ordering Information, page 402.

One-Piece Instrumentation Ball s40g Series and 40 Series 40 Flow Path Options (40 Series) Five-Port Paths 4 2 L Flow Path Angle porting with a leg to the bottom port (port ) allows two adjacent side ports to be and the remaining two side ports to be closed. Switching can be done in 90 increments with 60 handle rotation. 4 2 Ports, 2, and Turn 90 4 2 Ports,, and 4 HL Flow Path Tee porting in the ball with a leg to the bottom port (port ) permits three side ports to be while the fourth side port is closed. Switching can be done in 90 increments with 60 handle rotation. 4 2 Ports, 2,, and Turn 90 4 2 Ports, 2,, and 4 Turn 90 Turn 90 Turn 90 Turn 90 4 2 4 2 4 2 4 2 Ports, 4, and Ports, 2, and Ports,, 4, and Ports, 2, 4, and H Flow Path Tee porting in the ball with a leg to the bottom port (port ) allows selection of ports 2 and 4 or and with 60 handle rotation. Turn 90 4 2 4 2 Series Orifice in. (mm) Pressure Rating psig (bar) Flow Path Designator 4Z 0.062 (.7) 200 (72) L = Angle H = Tee ( 2 ports close) 4Z 0.28 (7.4) 00 (0) HL = Tee ( port closes) Ports, 2 and 4 Ports., and Warning: Cross-port flow may occur in five-port valves. To eliminate cross-port flow, specify a smaller orifice. See Ordering Information, page 402.