WATER-COOLED LIQUID CHILLERS HERMETIC SCROLL Renewal parts Supercedes: 20.26-RP (20) Form: 20.26-RP (9) MODELS YCWL0056, 0064, 0074, 0084, 0094, 0096, 004, 08, 026, 032, 056, 077, 098, 0200, 0230, 0240, 0260, 0290, 0300, 0345, 0385, 0395, 0425, 0445, 0530, 0532, 060 and YCWL06 STYLE "A" GS4S0594 R-40A 50Hz & 60Hz Issue Date: September 07, 20 Products are produced at a f a c i l i t y wh o s e qualitymanagement systems are ISO900 certified. 200-3-60 230-3-60 35-3-60 460-3-60 380-45/3/50 575-3-60 MODELS ONLY
FORM 20.26-RP (9) CHANGEABILITY OF THIS DOCUMENT In complying with YORK's policy for continuous improvement, the information contained in this document is subjected to change without notice. While YORK makes no commitment to update or provide current information automatically to the manual user, that information, if applicable, can be obtained by contacting the nearest YORK Engineered Systems Service office. It is the responsibility of operating/service personnel as to the applicability of these documents to the equipment in question. If there is any question in the mind of operating/ service personnel as to the applicability of these documents, then, prior to working on the equipment, they should verify with the owner, whether the equipment has been modified and if the current literature is available. SUPERCESSION DATE ITEM AFFECTED PAGE Table 2 (Item 5) 3 20 Table 4B (Item OIL) 29 WARNING HIGH VOLTAGE Is used in the operation of this equipment. DEATH OR SERIOUS INJURY may result if personnel fail to observe safety precautions. Work on electronic equipment should not be undertaken unless the individual(s) have been trained in the proper maintenance of equipment and is (are) familiar with its potential hazards. Shut off power supply to the equipment before beginning work and follow lockout procedures. When working inside equipment with power off, take care to discharge every capacitor likely to hold dangerous potential. Be careful not to contact high voltage connections when installing or operating this equipment. LOW VOLTAGE DO NOT be misled by the term low voltage. Voltages as low as 50 volts may cause death. 2 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE OF CONTENTS. page Unit nomenclature nameplate engineering data...4 EVAPORATOR COMPONENTS...6 2 CONDENSER COMPONENTS... 3 REFRIGERANT PIPING COMPONENTS...3 4 COMPRESSOR...26 5 CONTROL PANEL AND POWER panel CONFIGURATIONS...30 CONTROL PANEL AND POWER PANEL COMPONENTS...3 6 SENSOR WIRING HARNESSES...60 temperature sensors AND Transducers...64 TRANUCER AND THERMISTOR wire harness connectors...67 7 VIBRATOR ISOLATORs...68 YCWL CHILLER OPTIONS...69 Recommended spare parts...70 JOHNSON CONTROLS 3
FORM 20.26-RP (9) UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA Basic Part Number YCWL08SE40XAA 2 3 4 5 6 7 8 9 0 2 3 4 5 Base product type nominal capacity unit designator refrigerant VOLTAGE/starter design/development level y : YORK # # # # Tons S Standard E :R-40A 7 :200/3/60 A c : Chiller 0056,0064,0074 H High Efficiency 2 8 :230/3/60 A W : Water Cooled 0084,0094,004 4 0 L : Scroll 08,026,032 4 6 5 0 5 8 056,077,098 0200,0230,0240 0260,0290,0300 0345,0385,0395 0425,0445,0530 0532,060,06 X T :380/3/60 :460/3/60 :380-45/3/50 :575/3/60 :Across the Line Start :Soft Start :Design Series A :Development Level A PART NUMBER letter codes 6 7 8 9 20 2 22 23 24 25 26 27 28 29 30 3 32 33 POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD X X : SP TB X : # # B X : SP CB X : BAS/EMS Temp. Reset / Offset T S S D : SP NF Disc. Sw. X : English Language Kit (Standard) B M D M X : MP NF Disc. Sw. : MP TB F G : French LCD & Keypad Display : German LCD & Keypad Display C 6 5 : SP High Fault Current 65Ka H I N : Hungarian LCD & Keypad Display : Italian LCD & Keypad Display : Dutch LCD & Keypad Display F G F T : Control Transformer (Field) : Control Transformer (Factory) L P : Polish LCD & Keypad Display : Portuguese LCD & Keypad Display P C : Power Factor Capacitor R : Russian LCD & Keypad Display S : Spanish Language Kit R X : Discharge & Suction Press. Transducers S MP = Multiple Point L : N. American Safety Code (cu.l./cetl) E sp = C : European Safety Code (CE) NF = Non-Fused H : Heat Pump TB = Terminal Block S : Sequence Control & Automatic Lead Transfer Ser. = Service # Ind. Sys. Brkr. & L. Ext. Handles = Individual System Breaker & Lockable External Handle : Leaving Supply Temp. : Thermal Storage : Both Chicago Relief Code & Isolation Valve : Chicago Relief Code : Both Suction Isolation & Pressure Relief Kit : Both Suction Isolation & Dual Relief Valves : Pressure Relief Valve Kit : Dual Relief Valves : Service Isolation Valve : Electronic Exp.Valve : Hot Gas By-Pass 34 35 36 37 38 39 40 4 42 43 44 45 46 47 48 49 50 5 52 53 54 EVAP. FIELD CONDENSER FIELD CABINET FIELD E : Comp. Ext. Ooverloads S : Flow Sw. X H : Head Pressure Control D : Diff. Press. Sw. 9 I : Comp. Anti-Sweat Insul. A : ASME Pressure D X 3 :50# PSI DWP :300# PSI DWP E Vessel : PED Pressure H T D :Double Thick Insulation Vessel W :Weld Flange V :Victaulic Flange 57 SHIPPING INSTRUCTIONS A C B : Buy American Act Compliance : Container Shipping Kit : Buy American Act Compliance & Container Shipping Kit 6 PLANT OF MANUFACTURE R : Monterrey : Copper Tubes : Cu/Ni 90/0 Tubes : Desuperheaters : Heat Recovery : High Temp. Condenser : Acoustic Sound Blanket : Compressor Sound Enclosure : Fork Lift Kit : Form Ship (Full Charge) : Form 2 Ship (Holding Charge) : Final Overspray Paint S : " Deflection : Seismic : Neoprene Pads NOTES:. Q :DENOTES SPECIAL / S.Q. 2. # :DENOTES STANDARD 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 4 characters only. 5. Plant of manufacture to include PIN 6 upon entering the chiller order. B E F X 2 S N 4 JOHNSON CONTROLS
FORM 20.26-RP (9) This page intentionally left blank JOHNSON CONTROLS 5
Evaporator FORM 20.26-RP (9) SECTION - evaporator COMPONENTS Service Note: Pin location 38 in Model Number will be "X" for 50# DWP Cooler. Pin location 38 in Model Number will be "3" for 300# DWP Cooler. 9 0 9 0 LIQUID OUT LIQUID IN 3 /4" PURGE 8 6 2 5 6 7 3/4" DRAIN 67622-000 4 Service Note: Standard 50# DWP Cooler Flow Switch - 024-266-000 Optional 300# DWP Cooler Flow Switch - 024-244-000 Differential Pressure Switch - 025-3099-000 FIG. evaporator COMPONENTS (ref. TABLES AND A, pages 7-0) 6 JOHNSON CONTROLS
FORM 20.26-RP (9) table evaporator COMPONENTS - PIN #9 = 'S' (see fig., page 6) ITEM # QTY PER UNIT DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODELS YCWL0056, 0064, 0074 AND YCWL0084 UNIT MODEL YCWL0094 UNIT MODELS YCWL004 AND YCWL08 375-798-00 375-65740-00 375-7452-00 375-799-000 375-67292-000 375-7453-000 2 Head, Connection End 375-7203-000 375-67289-000 375-7454-000 3 Head, Back End 075-7205-000 075-6574-003 075-7457-000 4 Baffle, Connection End 375-7206-000 375-67287-000 375-7458-000 5 Baffle, Back End 375-7208-000 375-67288-000 375-7460-000 6 4 Gasket, Baffle and Head 075-720-000 075-6574-004 075-7467-000 7 - Insulation (3/4"x49"x65") 00-05997-000 00-05997-000 00-05997-000 - Insulation ( /2"x49"x65") 00-05998-000 00-05998-000 00-05998-000 8 qt. Adhesive (Use with #6) 03-033-000 9 Sensor, Water Temp (EWT) 025-40273-00 Sensor, Water Temp (LWT) 025-40273-009 0 2 Well, Thermo 026-32328-000 026-32328-000 026-32328-000 table (CONTINUED) evaporator COMPONENTS - PIN #9 = 'S' (see fig., page 6) ITEM # QTY PER UNIT DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODEL YCWL032 UNIT MODEL YCWL056 UNIT MODELS YCWL077 and YCWL098 375-67622-00 375-7827-00 375-67895-00 375-67623-000 375-7828-000 375-67896-000 2 Head, Connection End 375-67628-000 375-723-000 375-67887-000 3 Head, Back End 075-67624-002 075-7232-00 075-67892-002 4 Baffle, Connection End 375-67626-000 375-7834-000 375-67888-000 5 Baffle, Back End 375-67627-000 375-7230-000 375-6789-000 6 4 Gasket, Baffle and Head 075-67624-003 075-7233-000 075-67892-003 7 - Insulation (3/4"x49"x65") 00-05997-000 00-05997-000 00-05997-000 - Insulation ( /2"x49"x65") 00-05998-000 00-05998-000 00-05998-000 8 qt. Adhesive (Use with #6) 03-033-000 9 Sensor, Water Temp (EWT) 025-40273-00 Sensor, Water Temp (LWT) 025-40273-009 0 2 Well, Thermo 026-32328-000 026-32328-000 026-32328-000 JOHNSON CONTROLS 7
Evaporator FORM 20.26-RP (9) table (CONTINUED) evaporator COMPONENTS - PIN #9 = 'S' (see fig., page 6) ITEM # QTY PER UNIT DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODEL YCWL0240 UNIT MODEL YCWL0290 UNIT MODELS YCWL0345 AND YCWL0395 375-798-99 375-65740-99 375-7452-99 375-799-000 375-67292-000 375-7453-000 2 Head, Connection End 375-7203-000 375-67289-000 375-7454-000 3 Head, Back End 075-7205-000 075-6574-003 075-7457-000 4 Baffle, Connection End 375-7206-000 375-67287-000 375-7458-000 5 Baffle, Back End 375-7208-000 375-67288-000 375-7460-000 6 4 Gasket, Baffle and Head 075-720-000 075-6574-004 075-7467-000 7 - Insulation (3/4"x49"x65") 00-05997-000 00-05997-000 00-05997-000 - Insulation ( /2"x49"x65") 00-05998-000 00-05998-000 00-05998-000 8 qt. Adhesive (Use with #6) 03-033-000 9 Sensor, Water Temp (EWT) 025-40273-00 Sensor, Water Temp (LWT) 025-40273-009 0 2 Well, Thermo 026-32328-000 026-32328-000 026-32328-000 8 JOHNSON CONTROLS
FORM 20.26-RP (9) table A evaporator COMPONENTS - PIN #9 = 'H' (see fig., page 6) ITEM # QTY PER UNIT DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODEL YCWL0064 UNIT MODELS YCWL0074, 0084, 0094 AND YCWL08 UNIT MODEL YCWL0096 375-65740-00 375-67622-00 375-7827-00 375-67292-000 375-67623-000 375-7828-000 2 Head, Connection End 375-67289-000 375-67628-000 375-723-000 3 Head, Back End 075-6574-003 075-67624-002 075-7232-00 4 Baffle, Connection End 375-67287-000 375-67626-000 375-7834-000 5 Baffle, Back End 375-67288-000 375-67627-000 375-7230-000 6 4 Gasket, Baffle and Head 075-6574-004 075-67624-003 075-7233-000 7 - Insulation (3/4"x49"x65") 00-05997-000 00-05997-000 00-05997-000 - Insulation ( /2"x49"x65") 00-05998-000 00-05998-000 00-05998-000 8 qt. Adhesive (Use with #6) 03-033-000 9 Sensor, Water Temp (EWT) 025-40273-00 Sensor, Water Temp (LWT) 025-40273-009 0 2 Well, Thermo 026-32328-000 026-32328-000 026-32328-000 table A (CONTINUED) evaporator COMPONENTS - PIN #9 = 'H' (see fig., page 6) ITEM # QTY PER UNIT DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODELS YCWL026 AND YCWL056 UNIT MODEL YCWL0200 UNIT MODELS YCWL0230, 0345 and YCWL0425 375-67895-00 375-65740-99 375-67622-99 375-67896-000 375-67292-000 375-67623-000 2 Head, Connection End 375-67887-000 375-67289-000 375-67628-000 3 Head, Back End 075-67892-002 075-6574-003 075-67624-002 4 Baffle, Connection End 375-67888-000 375-67287-000 375-67626-000 5 Baffle, Back End 375-6789-000 375-67288-000 375-67627-000 6 4 Gasket, Baffle and Head 075-67892-003 075-6574-004 075-67624-003 7 - Insulation (3/4"x49"x65") 00-05997-000 00-05997-000 00-05997-000 - Insulation ( /2"x49"x65") 00-05998-000 00-05998-000 00-05998-000 8 qt. Adhesive (Use with #6) 03-033-000 9 Sensor, Water Temp (EWT) 025-40273-00 Sensor, Water Temp (LWT) 025-40273-009 0 2 Well, Thermo 026-32328-000 026-32328-000 026-32328-000 JOHNSON CONTROLS 9
Evaporator FORM 20.26-RP (9) table A (CONTINUED) evaporator COMPONENTS - PIN #9 = 'H' (see fig., page 6) ITEM # QTY PER UNIT DESCRIPTION Evaporator, Fully Insulated with Heater Evaporator, less Heater & Insulation UNIT MODEL YCWL0260 AND YCWL0300 UNIT MODEL YCWL0385 UNIT MODELS YCWL0445, 0530, 0532, 060 AND YCWL06 375-7452-99 375-7827-00 375-67895-99 375-7453-000 375-7828-000 375-67896-000 2 Head, Connection End 375-7454-000 375-723-000 375-67887-000 3 Head, Back End 075-7457-000 075-7232-00 075-67892-002 4 Baffle, Connection End 375-7458-000 375-7834-000 375-67888-000 5 Baffle, Back End 375-7460-000 375-7230-000 375-6789-000 6 4 Gasket, Baffle and Head 075-7467-000 075-7233-000 075-67892-003 7 - Insulation (3/4"x49"x65") 00-05997-000 00-05997-000 00-05997-000 - Insulation ( /2"x49"x65") 00-05998-000 00-05998-000 00-05998-000 8 qt. Adhesive (Use with #6) 03-033-000 9 Sensor, Water Temp (EWT) 025-40273-00 Sensor, Water Temp (LWT) 025-40273-009 0 2 Well, Thermo 026-32328-000 026-32328-000 026-32328-000 0 JOHNSON CONTROLS
FORM 20.26-RP (9) SECTION 2 - condenser COMPONENTs 5 6 WATERSIDE VENT REFRIGERANT INLET (TYPICAL) 3 WATERSIDE DRAIN DATA NAMEPLATE 67902-000 FIG. 2 CONDENSER COMPONENTS (ref. TABLE 2, page 2) 4 5 6 REFRIGERANT OUTLET (TYPICAL) WATER OUT WATER IN 2 2 JOHNSON CONTROLS
Condenser FORM 20.26-RP (9) TABLE 2 CONDENSEr COMPONENTS - PIN #9 = 'S' (see fig. 2, page ) ITEM QTY DESCRIPTION DWP NUMBER MODELS YCWL0056, 0064, 0074 AND YCWL0240 MODELS YCWL0084, 0094, 004, 08, 0290 AND YCWL0345 MODELS YCWL032 AND YCWL0395 MODEL YCWL056 MODELS YCWL077 AND YCWL098 CONDENSER (INCLUDES ITEMS 2 THRU 6) 375-74452-000 375-65735-000 375-67635-000 375-783-000 375-67902-000 2 HEAD, CONDENSER - FRONT 375-74455-000 375-65738-000 375-70378-000 375-67900-000 375-67900-000 3 HEAD, CONDENSER - REAR 375-74456-000 375-65739-000 375-70379-000 375-67899-000 375-67899-000 TUBE, COPPER 4 - All (# OF TUBES PER CONDENSER) AR 5* GASKET, CHANNEL (# OF FEET NEEDED) 007-030-000 (08) 028-0995-00 (7 ft.) 007-030-000 (69) 028-0995-00 (7.5 ft.) 007-030-000 (26) 028-0995-00 (8.25 ft.) 007-040-000 (27) 028-0995-00 (9.5 ft.) 007-040-000 (3) 028-0995-00 (9.5 ft.) 4 GASKET, FLAT TYPE 075-8378-000 075-8379-000 075-8377-000 075-8376-000 075-8376-000 6 ADHESIVE (USED WITH ITEM 5) 03-033-000 03-033-000 03-033-000 03-033-000 03-033-000 TABLE 2A CONDENSEr COMPONENTS - PIN #9 = 'H' (see fig. 2, page ) ITEM QTY DESCRIPTION DWP NUMBER MODELS YCWL0064, 0074, 0084, 0200, 0230, 0260 AND YCWL0300 MODELS YCWL0094, 08 AND YCWL0345 MODELS YCWL0096, 026 AND YCWL0385 MODEL YCWL0425 MODELS YCWL056, 0445, 0530, 0532, 060 AND YCWL06 CONDENSER (INCLUDES ITEMS 2 THRU 6) 375-65735-000 375-78-000 375-783-000 375-67635-000 375-67902-000 2 HEAD, CONDENSER - FRONT 375-65738-000 375-67900-000 375-67900-000 375-70378-000 375-67900-000 3 HEAD, CONDENSER - REAR 375-65739-000 375-67899-000 375-67899-000 375-70379-000 375-67899-000 TUBE, COPPER 4 - All (# OF TUBES PER CONDENSER) AR 5* GASKET, CHANNEL (# OF FEET NEEDED) 007-030-000 (69) 028-0995-00 (7.5 ft.) 007-030-000 (27) 028-0995-00 (9.5 ft.) 007-040-000 (27) 028-0995-00 (9.5 ft.) 007-030-000 (26) 028-0995-00 (8.25 ft.) 007-040-000 (3) 028-0995-00 (9.5 ft.) 4 GASKET, FLAT TYPE 075-8379-000 075-8376-000 075-8376-000 075-8377-000 075-8376-000 6 ADHESIVE (USED WITH ITEM 5) 03-033-000 03-033-000 03-033-000 03-033-000 03-033-000 *Service Note: Channel Gaskets are used on units built before 06/23/2008. Flat Type Gaskets are used on units built after 06/23/2008. 2 JOHNSON CONTROLS
FORM 20.26-RP (9) 8 3 3 3 2 SUCTION 70384-002 FIG. 3 SUCTION PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLES 3 AND 3A, pages 8 THRU 24) JOHNSON CONTROLS 3
Refrigerant Piping FORM 20.26-RP (9) SECTION 3 - REFRIGERANT PIPING COMPONENTS CHILLER MODEL YCWL 4 RELIEF VALVE 8 7 8 7 70384-00 DISCHARGE FIG. 3A DISCHARGE PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLES 3 AND 3A, pages 8 THRU 24) 4 JOHNSON CONTROLS
FORM 20.26-RP (9) 3 8 SUCTION 2 70384-002B FIG. 3B SUCTION PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLES 3 AND 3A, pages 8 THRU 24) JOHNSON CONTROLS 5
Refrigerant Piping FORM 20.26-RP (9) 9 9 LIQUID 0 4 5 0 70384-003 FIG. 3C LIQUID PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLES 3 AND 3A, pages 8 THRU 24) 6 JOHNSON CONTROLS
FORM 20.26-RP (9) 4 3 5 LIQUID 0 2 3 2 3 FIG. 3D LIQUID PIPING COMPONENTS - 4 COMPRESSOR model shown (REF. TABLES 3 AND 3A, pages 8 THRU 24) JOHNSON CONTROLS 7
Refrigerant Piping FORM 20.26-RP (9) TABLE 3 REFRIGERANT PIPINg components - PIN #9 = 'S' (see figs. 3, 3A, 3B, 3C AND 3D, pages 3 THRU 7) ITEM NO. QTY. SYS. DESCRIPTION YCWL0056 375-7630-xxx YCWL0064 375-763-xxx YCWL0074 375-7633-xxx YCWL0084 375-76-xxx YCWL0094 375-768-xxx s 025-40900-006 025-40900-007 025-40900-008 025-40900-008 025-40900-008 Valve, Thermal Expansion 2 025-40900-006 025-40900-007 025-40900-007 025-40900-008 025-40900-008 2 2 Both Dehydrator, Body (Replacable Core) 026-43984-002 026-43984-002 026-43984-002 026-43984-002 026-43984-002 3 s 4 Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000 026-37540-000 026-37540-000 4 5 7 025-484-000 025-484-000 025-484-000 025-484-000 025-4743-000 Valve, Liquid Line Solenoid* 2 025-484-000 025-484-000 025-484-000 025-484-000 025-484-000 026-2992-000 026-2992-000 026-425-000 026-425-000 026-425-000 2 Moisture Indicator 026-2992-000 026-2992-000 026-2992-000 026-425-000 026-425-000 022-09752-000 022-09752-000 022-09752-000 022-09752-000 022-09752-000 Ball Valve, Discharge 2 022-09752-000 022-09752-000 022-09752-000 022-09752-000 022-09752-000 8 4 Both Valve, Transducer 022-735-000 022-735-000 022-735-000 022-735-000 022-735-000 9 2 Both Compressor See Pages 27, 28 and 29 0 2 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000 022-09754-000 022-09754-000 022-02992-000 022-02992-000 022-0022-000 022-0022-000 022-0022-000 Valve, Liquid Line Service 2 022-02992-000 022-02992-000 022-02992-000 022-0022-000 022-0022-000 2 2 Both Valve, Suction Relief (400 PSIG) 022-704-000 022-704-000 022-704-000 022-704-000 022-704-000 3 022-09752-000 022-09752-000 022-09753-000 022-09753-000 022-09753-000 Ball Valve, Suction 2 022-09752-000 022-09752-000 022-09752-000 022-09753-000 022-09753-000 4 2 Both Valve, Discharge Relief (560 PSIG) 022-74-000 022-74-000 022-74-000 022-74-000 022-74-000 S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is 025-355-000. Use only with Sporlan liquid line solenoids. 8 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 3 (CONT'D) REFRIGERANT PIPINg components - PIN #9 = 'S' (see figs. 3, 3A, 3B, 3C AND 3D, pages 3 THRU 7) ITEM NO. QTY. SYS. DESCRIPTION YCWL004 375-74585-xxx YCWL08 375-7625-xxx YCWL032 375-70384-xxx YCWL056 375-7863-xxx YCWL077 375-8454-xxx s 025-40900-008 025-40900-004 025-40900-004 025-40900-004 025-42426-00 Valve, Thermal Expansion 2 025-40900-008 025-40900-008 025-40900-004 025-40900-004 025-42426-00 2 026-43984-002 026-43984-006 026-43984-006 026-43984-004 026-43984-005 Dehydrator, Body (Replacable Core) 2 026-43984-002 026-43984-002 026-43984-006 026-43984-004 026-43984-005 3 s 4 Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000 026-37540-000 026-37540-000 4 5 7 025-4743-000 025-4743-000 025-4743-000 025-4743-000 025-4840-000 Valve, Liquid Line Solenoid* 2 025-4743-000 025-4743-000 025-4743-000 025-4743-000 025-4840-000 026-425-000 026-425-000 026-425-000 026-425-000 026-20574-000 2 Moisture Indicator 026-425-000 026-425-000 026-425-000 026-425-000 026-20574-000 022-09752-000 022-09752-000 022-09752-000 022-09753-000 022-09753-000 Ball Valve, Discharge 2 022-09752-000 022-09752-000 022-09752-000 022-09753-000 022-09753-000 8 4 Both Valve, Transducer 022-735-000 022-735-000 022-735-000 022-735-000 022-735-000 9 2 Both Compressor See Pages 27, 28 and 29 0 2 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000 022-09754-000 022-09754-000 022-0022-000 022-0022-000 022-0022-000 022-0022-000 022-09778-000 Valve, Liquid Line Service 2 022-0022-000 022-0022-000 022-0022-000 022-0022-000 022-09778-000 2 2 Both Valve, Relief (400 PSIG) 022-704-000 022-704-000 022-704-000 022-704-000 022-704-000 3 022-09753-000 022-09753-000 022-09753-000 022-09753-000 022-09753-000 Ball Valve, Suction 2 022-09753-000 022-09753-000 022-09753-000 022-09753-000 022-09753-000 4 2 Both Valve, Discharge Relief (560 PSIG) 022-74-000 022-74-000 022-74-000 022-74-000 022-74-000 S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is 025-355-000. Use only with Sporlan liquid line solenoids. 3 JOHNSON CONTROLS 9
Refrigerant Piping FORM 20.26-RP (9) TABLE 3 (CONT'D) REFRIGERANT PIPINg components - PIN #9 = 'S' (see figs. 3, 3A, 3B, 3C AND 3D, pages 3 THRU 7) ITEM NO. QTY. SYS. DESCRIPTION YCWL098 375-8452-xxx YCWL0240 375-7622-xxx YCWL0290 & YCWL029 375-7628-xxx YCWL0345 & YCWL0346 375-7625-xxx YCWL0395 375-75023-xxx s 025-42426-00 025-40900-007 025-40900-008 025-40900-004 025-40900-008 Valve, Thermal Expansion 2 025-42426-00 025-40900-007 025-40900-008 025-40900-008 025-40900-008 2 026-43984-005 026-43984-002 026-43984-002 026-43984-006 026-43984-006 Dehydrator, Body (Replacable Core) 2 026-43984-005 026-43984-002 026-43984-002 026-43984-002 026-43984-006 3 s 4 Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000 026-37540-000 026-37540-000 4 5 7 025-4840-000 025-484-000 025-4743-000 025-4743-000 025-4743-000 Valve, Liquid Line Solenoid* 2 025-4840-000 025-484-000 025-4743-000 025-4743-000 025-4743-000 026-20574-000 026-425-000 026-425-000 026-425-000 026-425-000 2 Moisture Indicator 026-20574-000 026-425-000 026-425-000 026-425-000 026-425-000 022-09753-000 022-09752-000 022-09752-000 022-09752-000 022-09752-000 Ball Valve, Discharge 2 022-09753-000 022-09752-000 022-09752-000 022-09752-000 022-09752-000 8 4 Both Valve, Transducer 022-735-000 022-735-000 022-735-000 022-735-000 022-735-000 9 2 Both Compressor See Pages 27, 28 and 29 0 2 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000 022-09754-000 022-09754-000 022-09778-000 022-0022-000 022-0022-000 022-0022-000 022-0022-000 Valve, Liquid Line Service 2 022-09778-000 022-0022-000 022-0022-000 022-0022-000 022-0022-000 2 2 Both Valve, Relief (400 PSIG) 022-704-000 022-704-000 022-704-000 022-704-000 022-704-000 3 022-09753-000 022-09753-000 022-09753-000 022-09753-000 022-09753-000 Ball Valve, Suction 2 022-09753-000 022-09753-000 022-09753-000 022-09753-000 022-09753-000 4 2 Both Valve, Discharge Relief (560 PSIG) 022-74-000 022-74-000 022-74-000 022-74-000 022-74-000 S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is 025-355-000. Use only with Sporlan liquid line solenoids. 20 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 3A REFRIGERANT PIPINg components - PIN #9 = 'H' (see figs. 3, 3A, 3B, 3C AND 3D, pages 3 THRU 7) ITEM NO. QTY. SYS. DESCRIPTION YCWL0064 375-7632-xxx YCWL0074 375-7634-xxx YCWL0084 375-7505-xxx YCWL0094 375-75-xxx YCWL0096 375-7635-xxx YCWL08 375-758-xxx s Valve, Thermal 025-40900-007 025-40900-008 025-40900-008 025-40900-008 025-40900-008 025-40900-004 2 Expansion 025-40900-007 025-40900-007 025-40900-008 025-40900-008 025-40900-008 025-40900-004 2 Dehydrator, Body 026-43984-002 026-43984-002 026-43984-002 026-43984-002 026-43984-00 026-43984-006 2 (Replacable Core) 026-43984-002 026-43984-002 026-43984-002 026-43984-002 026-43984-00 026-43984-006 3 s 4 Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000 026-37540-000 026-37540-000 026-37540-000 4 5 Valve, Liquid Line 025-484-000 025-484-000 025-484-000 025-4743-000 025-4840-000 025-4743-000 2 Solenoid* 025-484-000 025-484-000 025-484-000 025-4743-000 025-4840-000 025-4743-000 026-2992-000 026-425-000 026-425-000 026-425-000 026-425-000 026-425-000 2 Moisture Indicator 026-2992-000 026-2992-000 026-425-000 026-425-000 026-425-000 026-425-000 Ball Valve, Discharge 022-09752-000 022-09752-000 022-09752-000 022-09752-000 022-09753-000 022-09752-000 7 2 Ball Valve, Discharge 022-09752-000 022-09752-000 022-09752-000 022-09752-000 022-09753-000 022-09752-000 8 4 Both Valve, Transducer 022-735-000 022-735-000 022-735-000 022-735-000 022-753-000 022-735-000 9 2 Both Compressor See Pages 27, 28 and 29 0 2 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000 022-09754-000 022-09754-000 022-09754-000 Valve, Liquid Line 022-02992-000 022-0022-000 022-0022-000 022-0022-000 022-0022-000 022-0022-000 2 Service 022-02992-000 022-02992-000 022-0022-000 022-0022-000 022-0022-000 022-0022-000 2 2 Both 3 Valve, Suction Relief (400 PSIG) 022-704-000 022-704-000 022-704-000 022-704-000 022-704-000 022-704-000 Ball Valve, Suction 022-09752-000 022-09753-000 022-09753-000 022-09753-000 022-09752-000 022-09753-000 2 Ball Valve, Suction 022-09752-000 022-09752-000 022-09753-000 022-09753-000 022-09752-000 022-09753-000 4 2 Both Valve, Discharge Relief (560 PSIG) 022-74-000 022-74-000 022-74-000 022-74-000 022-74-000 022-74-000 S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is 025-355-000. Use only with Sporlan liquid line solenoids. 3 JOHNSON CONTROLS 2
Refrigerant Piping FORM 20.26-RP (9) TABLE 3A (CONT'D) REFRIGERANT PIPINg components - PIN #9 = 'H' (see figs. 3, 3A, 3B, 3C AND 3D, pages 3 THRU 7) ITEM NO. QTY. SYS. DESCRIPTION YCWL026 375-7860-xxx YCWL056 375-7853-xxx YCWL0200 375-7632-xxx YCWL0230 375-7634-xxx YCWL0260 375-759-xxx YCWL0300 & YCWL030 375-74585-xxx s Valve, Thermal 025-40900-004 025-40900-004 025-40900-007 025-40900-008 025-40900-007 025-40900-008 2 Expansion 025-40900-004 025-40900-004 025-40900-007 025-40900-007 025-40900-008 025-40900-008 2 2 Both Dehydrator, Body (Replacable Core) 026-43984-004 026-43984-004 026-43984-002 026-43984-002 026-43984-002 026-43984-002 3 s 4 Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000 026-37540-000 026-37540-000 026-37540-000 4 5 Valve, Liquid Line 025-4743-000 025-4743-000 025-484-000 025-484-000 025-4743-000 025-4743-000 2 Solenoid* 025-4743-000 025-4743-000 025-484-000 025-484-000 025-484-000 025-4743-000 026-425-000 026-425-000 026-2992-000 026-425-000 026-425-000 026-425-000 2 Moisture Indicator 026-425-000 026-425-000 026-2992-000 026-2992-000 026-425-000 026-425-000 Ball Valve, Discharge 022-09753-000 022-09753-000 022-09752-000 022-09752-000 022-09752-000 022-09752-000 7 2 Ball Valve, Discharge 022-09753-000 022-09753-000 022-09752-000 022-09752-000 022-09752-000 022-09752-000 8 4 Both Valve, Transducer 022-735-000 022-735-000 022-735-000 022-735-000 022-735-000 022-735-000 9 2 Both Compressor See Pages 27, 28 and 29 0 2 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000 022-09754-000 022-09754-000 022-09754-000 Valve, Liquid Line 022-0022-000 022-0022-000 022-02992-000 022-0022-000 022-0022-000 022-0022-000 2 Service 022-0022-000 022-0022-000 022-02992-000 022-02992-000 022-0022-000 022-0022-000 2 2 Both 3 Valve, Relief (400 PSIG) 022-704-000 022-704-000 022-704-000 022-704-000 022-704-000 022-704-000 Ball Valve, Suction 022-09753-000 022-09753-000 022-09752-000 022-09753-000 022-09753-000 022-09753-000 2 Ball Valve, Suction 022-09753-000 022-09753-000 022-09752-000 022-09752-000 022-09753-000 022-09753-000 4 2 Both Valve, Discharge Relief (560 PSIG) 022-74-000 022-74-000 022-74-000 022-74-000 022-74-000 022-74-000 S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is 025-355-000. Use only with Sporlan liquid line solenoids. 22 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 3A (CONT'D) REFRIGERANT PIPINg components - PIN #9 = 'H' (see figs. 3, 3A, 3B, 3C AND 3D, pages 3 THRU 7) ITEM NO. QTY. SYS. DESCRIPTION YCWL0345 & YCWL0346 375-758-xxx YCWL0385 375-7858-xxx YCWL0425 375-70384-xxx YCWL0445 375-7853-xxx YCWL0446 375-84928-xxx YCWL0530 375-7854-xxx s Valve, Thermal 025-40900-004 025-40900-008 025-40900-004 025-40900-004 025-42426-00 025-40900-005 2 Expansion 025-40900-004 025-40900-008 025-40900-004 025-40900-004 025-42426-00 025-40900-004 2 Dehydrator, Body 026-43984-006 026-43984-003 026-43984-006 026-43984-004 026-43984-004 026-43984-005 2 (Replacable Core) 026-43984-006 026-43984-003 026-43984-006 026-43984-004 026-43984-004 026-43984-004 3 s 4 Both Core, Dehydrator 026-37540-000 025-37540-000 025-37540-000 025-37540-000 025-37540-000 025-37540-000 4 Valve, Liquid Line 025-4743-000 025-4743-000 025-4743-000 025-4743-000 025-4743-000 025-4840-000 2 Solenoid* 025-4743-000 025-4743-000 025-4743-000 025-4743-000 025-4743-000 025-4743-000 5 2 Both Moisture Indicator 026-425-000 026-425-000 026-425-000 026-425-000 026-425-000 026-20574-000 Ball Valve, Discharge 022-09752-000 022-09753-000 022-09752-000 022-09753-000 022-09753-000 022-09753-000 7 2 Ball Valve, Discharge 022-09752-000 022-09753-000 022-09752-000 022-09753-000 022-09753-000 022-09753-000 8 4 Both Valve, Transducer 022-735-000 022-735-000 022-735-000 022-735-000 022-735-000 022-735-000 9 2 Both Compressor See Pages 27, 28 and 29 0 2 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000 022-09754-000 022-09754-000 022-09754-000 Valve, Liquid Line 022-0022-000 022-0022-000 022-0022-000 022-0022-000 022-0022-000 022-09778-000 2 Service 022-0022-000 022-0022-000 022-0022-000 022-0022-000 022-0022-000 022-0022-000 2 2 Both 3 Valve, Relief (400 PSIG) 022-704-000 022-704-000 022-704-000 022-704-000 022-704-000 022-704-000 Ball Valve, Suction 022-09753-000 022-325-000 022-09753-000 022-09753-000 022-09753-000 022-09753-000 2 Ball Valve, Suction 022-09753-000 022-325-000 022-09753-000 022-09753-000 022-09753-000 022-09753-000 4 2 Both Valve, Discharge Relief (560 PSIG) 022-74-000 022-74-000 022-74-000 022-74-000 022-74-000 022-74-000 S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is 025-355-000. Use only with Sporlan liquid line solenoids. 3 JOHNSON CONTROLS 23
Refrigerant Piping FORM 20.26-RP (9) TABLE 3A (CONT'D) REFRIGERANT PIPINg components - PIN #9 = 'H' (see figs. 3, 3A, 3B, 3C AND 3D, pages 4 THRU 8) ITEM NO. QTY. SYS. DESCRIPTION YCWL053 375-84929-xxx YCWL0532 375-8454-xxx YCWL060 375-8498-xxx YCWL06 375-8454-xxx s Valve, Thermal 025-42426-00 025-42426-00 025-42426-00 025-42426-00 2 Expansion 025-42426-00 025-42426-00 025-42426-00 025-42426-00 2 Dehydrator, Body 026-43984-005 026-43984-005 026-43984-005 026-43984-005 2 (Replacable Core) 026-43984-004 026-43984-005 026-43984-005 026-43984-005 3 s 4 Both Core, Dehydrator 025-37540-000 025-37540-000 025-37540-000 025-37540-000 4 Valve, Liquid Line 025-4840-000 025-4840-000 025-4840-000 025-4840-000 2 Solenoid* 025-4743-000 025-4840-000 025-4840-000 025-4840-000 5 2 Both Moisture Indicator 026-20574-000 026-20574-000 026-20574-000 026-20574-000 Ball Valve, Discharge 022-09753-000 022-09753-000 022-09753-000 022-09753-000 7 2 Ball Valve, Discharge 022-09753-000 022-09753-000 022-09753-000 022-09753-000 8 4 Both Valve, Transducer 022-735-000 022-735-000 022-735-000 022-735-000 9 2 Both Compressor See Pages 27, 28 and 29 0 2 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000 022-09754-000 Valve, Liquid Line 022-0022-000 022-09778-000 022-09778-000 022-09778-000 2 Service 022-09778-000 022-09778-000 022-09778-000 022-09778-000 2 2 Both 3 Valve, Relief (400 PSIG) 022-704-000 022-704-000 022-704-000 022-704-000 Ball Valve, Suction 022-09753-000 022-09753-000 022-09753-000 022-09753-000 2 Ball Valve, Suction 022-09753-000 022-09753-000 022-09753-000 022-09753-000 4 2 Both Valve, Discharge Relief (560 PSIG) 022-74-000 022-74-000 022-74-000 022-74-000 S = Recommended Spare Parts *Service Note: Solenoid coil only (with DIN connector) replacement part number is 025-355-000. Use only with Sporlan liquid line solenoids. 24 JOHNSON CONTROLS
FORM 20.26-RP (9) SECTION 4 - COMPRESSOR Note: System Compressor #3 and System 2 Compressor #6 are omitted on the 4 compressor units. SY ST E M # 4 COMPR. # COMPR. #2 SY ST E M #2 COMPR. #5 COMPR. #4 COMPR. #3 Compressor COMPR. #6 6782-002 COMPR SUB A SSY FIG. 4 COMPRESSOR PART NUMBERS (REF. TABLE 4, pages 26 THRU 28) JOHNSON CONTROLS 25
Compressor FORM 20.26-RP (9) TABLE 4 compressor part numbers - S or H CHILLER MODEL YCWL0056 YCWL0064 YCWL0074 YCWL0084 YCWL0094 YCWL0096 YCWL004 VOLTAGE SYSTEM SYSTEM 2 COMP. COMPRESSOR COMPRESSOR COMPRESSOR COMP. COMPRESSOR COMPRESSOR COMPRESSOR CODE MODEL # # #2 #3 MODEL # #4 #5 #6-7 & -28 05-04055-0 05-04055-0 N/A 05-04055-0 05-04055-0 N/A -40 05-04055-02 05-04055-02 N/A 05-04055-02 05-04055-02 N/A ZP54KCE ZP54KCE -46 05-04055-04 05-04055-04 N/A 05-04055-04 05-04055-04 N/A -58 05-04055-05 05-04055-05 N/A 05-04055-05 05-04055-05 N/A -7 & -28 05-04045-0 05-04045-0 N/A 05-04045-0 05-04045-0 N/A -40 05-04045-02 05-04045-02 N/A 05-04045-02 05-04045-02 N/A ZP80KCE ZP80KCE -46 05-04045-04 05-04045-04 N/A 05-04045-04 05-04045-04 N/A -58 05-04045-05 05-04045-05 N/A 05-04045-05 05-04045-05 N/A -7 & -28 05-04044-0 05-04044-0 N/A 05-04045-0 05-04045-0 N/A -40 05-04044-02 05-04044-02 N/A 05-04045-02 05-04045-02 N/A ZP235KCE ZP80KCE -46 05-04044-04 05-04044-04 N/A 05-04045-04 05-04045-04 N/A -58 05-04044-05 05-04044-05 N/A 05-04045-05 05-04045-05 N/A -7 & -28 05-04044-0 05-04044-0 N/A 05-04044-0 05-04044-0 N/A -40 05-04044-02 05-04044-02 N/A 05-04044-02 05-04044-02 N/A ZP235KCE ZP235KCE -46 05-04044-04 05-04044-04 N/A 05-04044-04 05-04044-04 N/A -58 05-04044-05 05-04044-05 N/A 05-04044-05 05-04044-05 N/A -7 & -28 05-04054-0 05-04054-0 N/A 05-04044-0 05-04044-0 N/A -40 05-04054-02 05-04054-02 N/A 05-04044-02 05-04044-02 N/A ZP285KCE ZP235KCE -46 05-04054-04 05-04054-04 N/A 05-04044-04 05-04044-04 N/A -58 05-04054-05 05-04054-05 N/A 05-04044-05 05-04044-05 N/A -7 & -28 05-04045-0 05-04045-0 05-04045-0 05-04045-0 05-04045-0 05-04045-0-40 05-04045-02 05-04045-02 05-04045-02 05-04045-02 05-04045-02 05-04045-02 ZP80KCE ZP80KCE -46 05-04045-04 05-04045-04 05-04045-04 05-04045-04 05-04045-04 05-04045-04-58 05-04045-05 05-04045-05 05-04045-05 05-04045-05 05-04045-05 05-04045-05-7 & -28 05-04054-0 05-04054-0 N/A 05-04054-0 05-04054-0 N/A -40 05-04054-02 05-04054-02 N/A 05-04054-02 05-04054-02 N/A ZP285KCE ZP285KCE -46 05-04054-04 05-04054-04 N/A 05-04054-04 05-04054-04 N/A -58 05-04054-05 05-04054-05 N/A 05-04054-05 05-04054-05 N/A 26 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 4 (CONT'D) compressor part numbers - S or H CHILLER MODEL YCWL08 YCWL026 YCWL032 YCWL056 YCWL077 YCWL098 VOLTAGE SYSTEM SYSTEM 2 COMP. COMPRESSOR COMPRESSOR COMPRESSOR COMP. COMPRESSOR COMPRESSOR COMPRESSOR CODE MODEL # # #2 #3 MODEL # #4 #5 #6-7 & -28 05-04052-0 05-04052-0 N/A 05-04054-0 05-04054-0 N/A -40 05-04052-02 05-04052-02 N/A 05-04054-02 05-04054-02 N/A ZP385KCE ZP285KCE -46 05-04052-04 05-04052-04 N/A 05-04054-04 05-04054-04 N/A -58 05-04052-05 05-04052-05 N/A 05-04054-05 05-04054-05 N/A -7 & -28 05-04044-0 05-04044-0 05-04044-0 05-04044-0 05-04044-0 05-04044-0-40 05-04044-02 05-04044-02 05-04044-02 05-04044-02 05-04044-02 05-04044-02 ZP235KCE ZP235KCE -46 05-04044-04 05-04044-04 05-04044-04 05-04044-04 05-04044-04 05-04044-04-58 05-04044-05 05-04044-05 05-04044-05 05-04044-05 05-04044-05 05-04044-05-7 & -28 05-04052-0 05-04052-0 N/A 05-04052-0 05-04052-0 N/A -40 05-04052-02 05-04052-02 N/A 05-04052-02 05-04052-02 N/A ZP385KCE ZP385KCE -46 05-04052-04 05-04052-04 N/A 05-04052-04 05-04052-04 N/A -58 05-04052-05 05-04052-05 N/A 05-04052-05 05-04052-05 N/A -7 & -28 05-04054-0 05-04054-0 05-04054-0 05-04054-0 05-04054-0 05-04054-0-40 05-04054-02 05-04054-02 05-04054-02 05-04054-02 05-04054-02 05-04054-02 ZP285KCE ZP285KCE -46 05-04054-04 05-04054-04 05-04054-04 05-04054-04 05-04054-04 05-04054-04-58 05-04054-05 05-04054-05 05-04054-05 05-04054-05 05-04054-05 05-04054-05 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A G80385 G80385-46 05-04377-04 05-04377-04 05-04377-04 05-04377-04 05-04377-04 N/A -58 05-04377-05 05-04377-05 05-04377-05 05-04377-05 05-04377-05 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A G80385 G80385-46 05-04377-04 05-04377-04 05-04377-04 05-04377-04 05-04377-04 05-04377-04-58 05-04377-05 05-04377-05 05-04377-05 05-04377-05 05-04377-05 05-04377-05 4 JOHNSON CONTROLS 27
Compressor FORM 20.26-RP (9) TABLE 4 (CONT'D) compressor part numbers - S or H CHILLER MODEL VOLTAGE CODE COMP. MODEL # SYSTEM SYSTEM 2 COMPRESSOR COMPRESSOR COMPRESSOR COMP. COMPRESSOR COMPRESSOR # #2 #3 MODEL # #4 #5 COMPRESSOR YCWL0200-50 ZP80KCE 05-04045-04 05-04045-04 N/A ZP80KCE 05-04045-04 05-04045-04 N/A YCWL0230-50 ZP235KCE 05-04044-04 05-04044-04 N/A ZP80KCE 05-04045-04 05-04045-04 N/A YCWL0240-50 ZP235KCE 05-04044-04 05-04044-04 N/A ZP235KCE 05-04044-04 05-04044-04 N/A YCWL0260-50 ZP235KCE 05-04044-04 05-04044-04 N/A ZP235KCE 05-04044-04 05-04044-04 N/A YCWL0290-50 ZP285KCE 05-04054-04 05-04054-04 N/A ZP285KCE 05-04054-04 05-04054-04 N/A YCWL029-50 ZP295KCE 05-04032-000 05-04032-000 N/A ZP295KCE 05-04032-000 05-04032-000 N/A YCWL0300-50 ZP285KCE 05-04054-04 05-04054-04 N/A ZP285KCE 05-04054-04 05-04054-04 N/A YCWL030-50 ZP295KCE 05-04032-000 05-04032-000 N/A ZP295KCE 05-04032-000 05-04032-000 N/A YCWL0345-50 ZP385KCE 05-04052-04 05-04052-04 N/A ZP285KCE 05-04054-04 05-04054-04 N/A YCWL0346-50 ZP385KCE 05-04052-04 05-04052-04 N/A ZP295KCE 05-04032-000 05-04032-000 N/A YCWL0385-50 ZP235KCE 05-04044-04 05-04044-04 05-04044-04 ZP235KCE 05-04044-04 05-04044-04 05-04044-04 YCWL0395-50 ZP385KCE 05-04052-04 05-04052-04 N/A ZP385KCE 05-04052-04 05-04052-04 N/A YCWL0425-50 ZP385KCE 05-04052-04 05-04052-04 N/A ZP385KCE 05-04052-04 05-04052-04 N/A YCWL0445-50 ZP285KCE 05-04054-04 05-04054-04 05-04054-04 ZP285KCE 05-04054-04 05-04054-04 05-04054-04 YCWL0446-50 ZP295KCE 05-04032-000 05-04032-000 05-04032-000 ZP295KCE 05-04032-000 05-04032-000 05-04032-000 YCWL0530-50 ZP385KCE 05-04052-04 05-04052-04 N/A ZP285KCE 05-04054-04 05-04054-04 05-04054-04 YCWL053-50 ZP385KCE 05-04052-04 05-04052-04 05-04052-04 ZP385KCE 05-04052-04 05-04052-04 05-04052-04 YCWL0532-50 G80385 05-04377-04 05-04377-04 05-04377-04 G80385 05-04377-04 05-04377-04 N/A YCWL060-50 ZP385KCE 05-04052-04 05-04052-04 05-04052-04 ZP385KCE 05-04052-04 05-04052-04 05-04052-04 YCWL06-50 G80385 05-04377-04 05-04377-04 05-04377-04 G80385 05-04377-04 05-04377-04 05-04377-04 #6 28 JOHNSON CONTROLS
FORM 20.26-RP (9) table 4A compressor HEATER AND COMPRESSOR SOUND BLANKET part numbers COMPRESSOR PART NUMBER HEATER PART NUMBER QUANTITY PER COMPRESSOR SOUND BLANKET part NUMBER QUANTITY PER COMPRESSOR 05-04045-xxx 025-4035-000 00-06507-002 05-04055-xxx 025-4035-000 00-06507-007 05-04044-xxx 025-37852-000 00-06507-00 05-04052-xxx 025-37853-000 00-06507-000 05-04054-xxx 025-37853-000 4 table 4B recommended MOTOR PROTECTOR ITEM DESCRIPTION PART NUMBER Copeland 025-38995-000 MOTOR PROTECTOR Bitzer TBD TABLE 4C recommended oil type ITEM REF. DESCRIPTION QUART CAN (6) GALLON 5 GALLON OIL s R-40A Oil, Copeland Compressor (Type 'V') Oil, Bitzer Compressor (Type 'YORK PVE')* n/a 0-00948-000 0-00949-000 0-0098-000 n/a 0-00982-000 S = Recommended Spare Parts *Note: Type 'YORK PVE' synthetic oil used on models YCWL077, YCWL098, YCWL0532 and YCWL06 only. JOHNSON CONTROLS 29
Control and Power Panels FORM 20.26-RP (9) SECTION 5 - control panel and power Panel configurations Power panels and option panels are offered in several different configurations using three (3) major components:. TERMINAL BLOCKS 2. CIRCUIT BREAKERS 3. NON-FUSED DISCONNECT SWITCHES The most basic chiller power wiring configuration uses TERMINAL BLOCKS in the power panels, and an options panel with no power wire termination hardware. See figures on previous page. The model pin number locations 6 and 7 would be X and X to reflect this basic combination. Identify model pin number locations 6 and 7 to identify the chiller power wiring connections and hardware listed below. PIN 6 & 7 LETTER CODE OPTION PANEL AND POWER PANEL CONFIGURATIONS IDENTIFIERS S X Supply Terminal Block S D Supply Non-Fused Disconnect Switch B X Supply Circuit Breaker MODEL 60Hz required TRANSFORMER CONTROL POWER VOLTAGE TRANSFORMER KIT CODE PART NUMBER -7 375-7532-0-28 375-7532-02.0 KVA -40 375-7532-03-46 375-7532-05-58 375-7532-06 30 JOHNSON CONTROLS
FORM 20.26-RP (9) SECTION 5 - control panel and power Panel COMPONENTS 37-052-X JR-X TESTED BY-X Panel Identifier Label 5 I / O IPU CTB YORK CTB 209789- CONTROL PANEL FIG. 5 CONTROL AND POWER PANEL IDENTIFIER LOCATION JOHNSON CONTROLS 3
Control and Power Panels FORM 20.26-RP (9) TABLE 5 CONTROL PANEL AND POWER PANEL IDENTIFIERS (TO IDENTIFY REPLACEMENT PART NUMBERS, SELECT PANEL IDENTIFIER NUMBER FROM THE TABLES BELOW OR FROM THE PANEL IDENTIFIER LABEL SHOWN ON PAGE 3, THEN REFER TO THE 'CONTROL AND POWER PANEL COMPONENTS' TABLES, PAGES 38-59 AND FIGS. 6, 6a & 6b ON PAGES 35, 36 & 37) Model YCWL0056 YCWL0064 YCWL0074 YCWL0084 YCWL0094 YCWL0096 YCWL004 YCWL08 Voltage Code Terminal Block () Non-Fused Disconnect () Circuit Breaker () 7 & 28 37-0522-0 37-05209-20 37-05209-30 40 37-0522-9 37-05209-29 37-05209-39 46 37-50209-302 37-0522-02 37-05209-202 58 37-05209-370 7 & 28 37-0522-05 37-05209-205 37-05209-3 40 37-05209-220 37-05209-32 46 37-0522-06 37-05209-206 37-05209-33 58 37-05209-227 37-05209-34 7 & 28 37-0522-07 37-05209-207 37-05209-37 40 37-05209-38 37-05209-208 46 37-0522-08 37-05209-39 58 37-05209-228 37-05209-320 7 & 28 37-0522-09 37-05209-209 37-05209-325 40 37-05209-326 37-05209-20 46 37-0522-0 37-05209-327 58 37-05209-22 37-05209-328 7 & 28 37-0522- 37-05209-2 37-05209-335 40 37-05209-229 37-05209-336 46 37-0522-2 37-05209-22 37-05209-337 58 37-05209-222 37-05209-338 7 & 28 37-0523-0 37-0520-20 37-0520-30 40 37-0520-302 37-0520-202 46 37-0523-02 37-0520-303 58 37-0520-234 37-0520-304 7 & 28 37-0522-3 37-05209-23 37-05209-34 40 37-05209-230 37-05209-342 46 37-0522-4 37-05209-24 37-05209-343 58 37-05209-223 37-05209-345 7 & 28 37-0522-5 37-05209-25 37-05209-35 40 37-05209-23 37-05209-352 46 37-0522-6 37-05209-26 37-05209-353 58 37-05209-232 37-05209-354 32 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 5 CONTROL PANEL AND POWER PANEL IDENTIFIERS (TO IDENTIFY REPLACEMENT PART NUMBERS, SELECT PANEL IDENTIFIER NUMBER FROM THE TABLES BELOW OR FROM THE PANEL IDENTIFIER LABEL SHOWN ON PAGE 3, THEN REFER TO THE 'CONTROL AND POWER PANEL COMPONENTS' TABLES, PAGES 38-59 AND FIGS. 6, 6a & 6b ON PAGES 35, 36 & 37) Model YCWL026 YCWL032 YCWL056 YCWL077 YCWL098 Voltage Code Terminal Block () Non-Fused Disconnect () Circuit Breaker () 7 & 28 37-0523-05 37-0520-205 37-0520-37 40 37-0520-342 46 37-0523-06 37-0520-206 37-0520-38 58 37-0520-343 7 & 28 37-0522-7 37-05209-27 37-05209-36 40 37-05209-362 37-05209-28 46 37-0522-8 37-05209-363 58 37-05209-233 37-05209-364 7 & 28 37-0523-09 37-0520-209 37-0520-32 40 37-0520-346 37-0520-237 46 37-0523-0 37-0520-322 58 27-0520-20 37-0520-347 7 & 28 37-0523- 37-0520-2 37-0520-323 40 37-0520-238 37-0520-348 46 37-0523-2 37-0520-22 37-0520-324 58 37-0520-239 37-0520-349 7 & 28 37-0523-3 37-0520-23 37-0520-325 40 37-0520-350 37-0520-24 46 37-0523-4 37-0520-326 58 37-0520-240 37-0520-35 5 JOHNSON CONTROLS 33
Control and Power Panels FORM 20.26-RP (9) TABLE 5 CONTROL PANEL AND POWER PANEL IDENTIFIERS (TO IDENTIFY REPLACEMENT PART NUMBERS, SELECT PANEL IDENTIFIER NUMBER FROM THE TABLES BELOW OR FROM THE PANEL IDENTIFIER LABEL SHOWN ON PAGE 3, THEN REFER TO THE 'CONTROL AND POWER PANEL COMPONENTS' TABLES, PAGES 38-59 AND FIGS. 6, 6a & 6b ON PAGES 35, 36 & 37) Model Voltage Code Efficiency (PIN 9 = S or H) Across the Line Start Non-Fused Disconnect () Soft Start YCWL0200 50 H 37-0527-70 37-0527-80 YCWL0230 50 H 37-0527-702 37-0527-802 YCWL0240 50 S 37-0527-703 37-0527-803 YCWL0260 50 H 37-0527-703 37-0527-803 YCWL0290 50 S 37-0527-705 37-0527-805 YCWL029 50 S 37-05530-704 37-05530-804 YCWL0300 50 H 37-0528-70 37-0528-80 YCWL030 50 H 37-05530-704 37-05530-804 YCWL0345 50 S 37-0527-706 37-0527-806 YCWL0345 50 H 37-0528-702 37-0528-802 YCWL0346 50 S & H 37-05530-705 37-05530-805 YCWL0385 50 H 37-05530-706 37-05530-806 YCWL0395 50 S 37-05530-707 37-05530-807 YCWL0425 50 H 37-05530-707 37-05530-807 YCWL0445 50 H 37-0528-705 37-0528-805 YCWL0446 50 H 37-05530-708 37-05530-808 YCWL0530 50 H 37-0528-706 37-0528-806 YCWL053 50 H 37-05530-709 37-05530-809 YCWL0532 50 H 37-0528-77 37-0528-87 YCWL060 50 H 37-05530-70 37-05530-80 YCWL06 50 H 37-05530-707 37-0528-807 34 JOHNSON CONTROLS
FORM 20.26-RP (9) 37-052-X JR-X TESTED BY-X 9 8 J5 TB TB2 TB3 TB4 I / O IPU FU 20 V 2A J J2 CTB IPU2 03-02630-X J6 J7 J8 J9 IPU I/O 03-02550-X J0 T J4 J3 J2 J 3A LOAD (75 VA) T LINE 5 YORK 23 CTB FIG. 6 CONTROL PANEL components (ref. TABLE 6, PAGES 38-59) JOHNSON CONTROLS 35
Control and Power Panels FORM 20.26-RP (9) 3Y DISPLAY KEYPAD ON OFF 3S FRONT VIEW ITEM DESCRIPTION PART NUMBER Key, Control Panel Door Lock 029-23454-000 FIG. 6A CONTROL PANEL components (ref. TABLE 6, PAGES 38-59) 36 JOHNSON CONTROLS
FORM 20.26-RP (9) 7 8 9 2M 2C 7 6 2T CAUTION OPTIONAL 6 8FU 9FU CR CR2 4A L/U L2/V L3/W 4A PE OL 2OL 3OL OL 2OL 3OL -K 2-K NFDS or CB 4B 4B F F L/U L2/V L3/W PTB A A M 2M 3M 4M 5M 6M E A E A E 2A POWER OPTION PTB or NFDS or CB E A E A E 2L DOOR PLATE (CB / NFDS) ON I O OFF 5 FIG. 6B POWER PANEL components (ref. TABLE 6, PAGES 38-59) JOHNSON CONTROLS 37
Control and Power Panels FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description 37-0522-0* YCWL0056-7 & YCWL0056-28 YCWL0056-40 YCWL0056-46 37-05209-20* 37-05209-30* 37-0522-9* 37-05209-29* 37-05209-39* 37-0522-02* 37-05209-202* 37-05209-302* Comp. Contactor (L) 024-35462-000 A 2 024-35467-000 024-35462-000 024-35462-000 024-35459-000 024-35454-000 024-35459-000 024-35454-000 024-35454-000 Comp. Contactor (R) 024-35459-000 E 4 Ground Lug 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 Terminal Block 025-38364-000 N/A N/A 025-38358-000 N/A N/A 025-38358-000 N/A N/A 2A Circuit Breaker N/A N/A 024-37002-000 N/A N/A 024-3843-000 N/A N/A 024-384-000 NF Disconnect Switch N/A 024-30963-000 N/A N/A 024-3888-000 N/A N/A 024-3888-000 N/A 2B Lug Kit N/A 025-3448-000 025-34480-000 N/A 025-34479-000 025-34478-000 N/A 025-34479-000 025-34478-000 2C Ground Lug 025-34085-000 025-34085-000 025-34089-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34455-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 2M Shaft N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Overload N/A 025-34488-000 025-34488-000 N/A 024-386-000 024-386-000 N/A 024-3372-000 024-3372-000 4B 4 Auxiliary Contact N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 N/A 024-3376-000 024-3376-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 38 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description 37-0522-02* YCWL0056-58 YCWL0064-7 & YCWL0064-28 YCWL0064-40 37-05209-202* 37-05209-370* 37-0522-05* 37-05209-205* 37-05209-3* 37-0522-06* 37-05209-220* 37-05209-32* Comp. Contactor (L) A 2 024-35459-000 024-35454-000 024-35454-000 024-35470-000 024-35467-000 024-35467-000 024-35467-000 024-35454-000 024-35459-000 Comp. Contactor (R) E 4 Ground Lug 025-34455-000 025-34455-000 025-34455-000 025-34088-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 Terminal Block 025-38358-000 N/A N/A 025-38370-000 N/A N/A 025-38364-000 N/A N/A 2A Circuit Breaker N/A N/A 024-3839-000 N/A N/A 024-385-000 N/A N/A 024-3844-000 NF Disconnect Switch N/A 024-3888-000 N/A N/A 024-30963-000 N/A N/A 024-3888-000 N/A 2B Lug Kit N/A 025-34479-000 025-34478-000 N/A 025-3448-000 025-34480-000 N/A 025-34479-000 025-34479-000 2C Ground Lug 025-34088-000 025-34088-000 025-34455-000 025-34086-000 025-34085-000 025-34089-000 025-34085-000 025-34088-000 025-34088-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter N/A 025-3372-000 025-3372-000 N/A 025-34488-000 025-34488-000 N/A 024-3372-000 024-386-000 4B 4 Auxiliary Contact N/A 024-3376-000 024-3376-000 N/A 024-384-000 024-384-000 N/A 024-3376-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 39
Control and Power Panels FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description 37-0522-06* YCWL0064-46 YCWL0064-58 YCWL0074-7 & YCWL0074-28 37-05209-206* 37-05209-33* 37-0522-06* 37-05209-227* 37-05209-34* 37-0522-07* 37-05209-207* 37-05209-37* Comp. Contactor (L) 024-35473-000 024-35470-000 024-35470-000 A 2 024-35467-000 024-35459-000 024-35459-000 024-35467-000 024-35459-000 024-35459-000 Comp. Contactor (R) 024-35470-000 024-35467-000 024-35467-000 Ground Lug (L) 025-34088-000 025-34088-000 E 4 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 Ground Lug (R) 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 Terminal Block 025-38364-000 N/A N/A 025-38364-000 N/A N/A 025-38370-000 N/A N/A 2A Circuit Breaker N/A N/A 024-3843-000 N/A N/A 024-384-000 N/A N/A 024-389-000 NF Disconnect Switch N/A 024-3888-000 N/A N/A 024-3888-000 N/A N/A 024-30963-000 N/A 2B Lug Kit N/A 025-34479-000 025-34478-000 N/A 025-34479-000 025-34478-000 N/A 025-3448-000 025-34480-000 2C Ground Lug 025-34085-000 025-34088-000 025-34088-000 025-34085-000 025-34088-000 025-34455-000 025-34086-000 025-34085-000 025-34089-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter N/A 024-386-000 024-386-000 N/A 024-3372-000 024-3372-000 N/A 025-34488-000 025-34488-000 4B 4 Auxiliary Contact N/A 024-384-000 024-384-000 N/A 024-3376-000 024-3376-000 N/A 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 40 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description 37-0522-08* YCWL0074-40 YCWL0074-46 YCWL0074-58 37-05209-208* 37-05209-38* 37-0522-08* 37-05209-208* 37-05209-39* 37-0522-08* 37-05209-228* 37-05209-320* Comp. Contactor (L) 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 A 2 024-35467-000 024-35467-000 024-35467-000 Comp. Contactor (R) 024-35459-000 024-35459-000 024-35459-000 024-35459-000 024-35459-000 024-35459-000 E 4 Ground Lug 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 Terminal Block 025-38364-000 N/A N/A 025-38364-000 N/A N/A 025-38364-000 N/A N/A 2A Circuit Breaker N/A N/A 024-3844-000 N/A N/A 024-3843-000 N/A N/A 024-3842-000 NF Disconnect Switch N/A 024-3888-000 N/A N/A 024-3888-000 N/A N/A 024-3888-000 N/A 2B Lug Kit N/A 025-34479-000 025-34479-000 N/A 025-34479-000 025-34478-000 N/A 025-34479-000 025-34478-000 2C Ground Lug 025-34085-000 025-34088-000 025-34088-000 025-34085-000 025-34088-000 025-34088-000 025-34085-000 025-34088-000 025-34455-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter (L) 024-386-000 024-386-000 N/A 024-386-000 024-386-000 N/A 024-386-000 024-386-000 N/A Manual Starter (R) 024-3372-000 024-3372-000 4B 4 Auxiliary Contact (L) 024-384-000 024-384-000 N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 N/A Auxiliary Contact (R) 024-3376-000 024-3376-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 4
Control and Power Panels FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description 37-0522-09* YCWL0084-7 & YCWL0084-28 YCWL0084-40 YCWL0084-46 37-05209-209* 37-05209-325* 37-0522-0* 37-05209-20* 37-05209-326* 37-0522-0* 37-05209-20* 37-05209-327* Comp. Contactor (L) A 2 024-35473-000 024-35470-000 024-35470-000 024-35467-000 024-35462-000 024-35462-000 024-35467-000 024-35462-000 024-35462-000 Comp. Contactor (R) E 4 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 Terminal Block 025-38370-000 N/A N/A 025-38364-000 N/A N/A 025-38364-000 N/A N/A 2A Circuit Breaker N/A N/A 025-3449-000 N/A N/A 024-3649-000 N/A N/A 024-3844-000 NF Disconnect Switch N/A 024-30963-000 N/A N/A 024-3888-000 N/A N/A 024-3888-000 N/A 2B Lug Kit N/A 025-3448-000 025-3448-000 N/A 025-34479-000 025-34479-000 N/A 025-34479-000 025-34479-000 2C Ground Lug 025-34086-000 025-34085-000 025-34085-000 025-34085-000 025-34088-000 025-34088-000 025-34085-000 025-34088-000 025-34088-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter N/A 025-34488-000 025-34488-000 N/A 025-34488-000 025-386-000 N/A 025-34488-000 025-386-000 4B 4 Auxiliary Contact N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 42 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description 37-0522-0* YCWL0084-58 YCWL0094-7 & YCWL0094-28 YCWL0094-40 37-05209-22* 37-05209-328* 37-0522-* 37-05209-2* 37-05209-335* 37-0522-2* 37-05209-229* 37-05209-336* Comp. Contactor (L) 024-34294-000 024-35473-000 024-35473-000 024-35470-000 A 2 024-35467-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 Comp. Contactor (R) 024-23472-000 024-35470-000 024-35470-000 024-35467-000 Ground Lug (L) 025-34088-000 E 4 025-34455-000 025-34455-000 025-34455-000 025-34088-000 025-34088-000 025-34088-000 025-34455-000 025-34455-000 Ground Lug (R) 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 Terminal Block 025-38364-000 N/A N/A 025-38364-000 N/A N/A 025-38364-000 N/A N/A 2A Circuit Breaker N/A N/A 024-3842-000 N/A N/A 025-3449-000 N/A N/A 024-3649-000 NF Disconnect Switch N/A 024-3888-000 N/A N/A 024-30963-000 N/A N/A 024-3888-000 N/A 2B Lug Kit N/A 025-34478-000 025-34478-000 N/A 025-3448-000 025-3448-000 N/A 025-34479-000 025-34479-000 2C Ground Lug 025-34085-000 025-34088-000 025-34455-000 025-34085-000 025-34085-000 025-34085-000 025-34085-000 025-34088-000 025-34088-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-02749-000 03-00-000 03-02749-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter N/A 024-386-000 024-386-000 N/A 025-34488-000 025-34488-000 N/A 024-386-000 024-386-000 4B 4 Auxiliary Contact N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 43
Control and Power Panels FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description 37-0522-2* YCWL0094-46 YCWL0094-58 YCWL0096-7 & YCWL0096-28 37-05209-22* 37-05209-337* 37-0522-2* 37-05209-222* 37-05209-338* 37-0523-0* 37-0520-20* 37-0520-30* Comp. Contactor (L) 024-35470-000 024-35470-000 A 2 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35470-000 024-35467-000 024-35467-000 Comp. Contactor (R) 024-35467-000 024-35467-000 Ground Lug (L) 025-34088-000 025-34088-000 E 4 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34088-000 025-34455-000 025-34455-000 Ground Lug (R) 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 Terminal Block 025-38364-000 N/A N/A 025-38364-000 N/A N/A N/A N/A N/A 2A Circuit Breaker N/A N/A 024-3844-000 N/A N/A 024-3843-000 N/A N/A 025-34424-000 NF Disconnect Switch N/A 024-3888-000 N/A N/A 024-3888-000 N/A 024-25564-000 024-25564-000 N/A 2B Lug Kit N/A 025-34479-000 025-34479-000 N/A 025-34478-000 025-34478-000 025-3448-000 025-3448-000 025-3448-000 2C Ground Lug 025-34085-000 025-34088-000 025-34088-000 025-34085-000 025-34088-000 025-34088-000 025-34086-000 025-34086-000 025-34086-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 03-02749-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter N/A 024-386-000 024-386-000 N/A 024-386-000 024-386-000 025-34488-000 025-34488-000 025-34488-000 4B 4 Auxiliary Contact N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 024-384-000 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 44 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description 37-0523-02* YCWL0096-40 YCWL0096-46 YCWL0096-58 37-0520-202* 37-0520-302* 37-0523-02* 37-0520-202* 37-0520-303* 37-0523-02* 37-0520-234* 37-0520-304* Comp. Contactor (L) A 2 024-35467-000 024-35459-000 024-35459-000 024-35467-000 024-35459-000 024-35459-000 024-35467-000 024-35459-000 024-35459-000 Comp. Contactor (R) E 4 Ground Lug 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 Terminal Block 025-38370-000 N/A N/A 025-38370-000 N/A N/A 025-38370-000 N/A N/A 2A Circuit Breaker N/A N/A 024-37002-000 N/A N/A 024-3649-000 N/A N/A 024-3844-000 NF Disconnect Switch N/A 024-30963-000 N/A N/A 024-30963-000 N/A N/A 024-3888-000 N/A 2B Lug Kit N/A 025-3448-000 025-34480-000 N/A 025-3448-000 025-34479-000 N/A 025-34479-000 025-34479-000 2C Ground Lug 025-34086-000 025-34085-000 025-34089-000 025-34086-000 025-34085-000 025-34088-000 025-34086-000 025-34088-000 025-34088-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter N/A 024-386-000 024-386-000 N/A 024-386-000 024-386-000 N/A 024-3372-000 024-3372-000 4B 4 Auxiliary Contact N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 N/A 024-3376-000 024-3376-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 45
Control and Power Panels FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description 37-0522-3* YCWL004-7 & YCWL004-28 YCWL004-40 YCWL004-46 37-05209-23* 37-05209-34* 37-0522-4* 37-05209-230* 37-05209-342* 37-0522-4* 37-05209-24* 37-05209-343* Comp. Contactor (L) A 2 024-34294-000 024-35473-000 024-35473-000 024-35470-000 024-35462-000 024-35462-000 024-35470-000 024-35462-000 024-35462-000 Comp. Contactor (R) E 4 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34455-000 025-34455-000 025-34088-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 Terminal Block 025-38364-000 N/A N/A 025-38370-000 N/A N/A 025-38370-000 N/A N/A 2A Circuit Breaker N/A N/A 025-34425-000 N/A N/A 024-37002-000 N/A N/A 024-3844-000 NF Disconnect Switch N/A 024-25564-000 N/A N/A 024-30963-000 N/A N/A 024-3888-000 N/A 2B Lug Kit N/A 025-3448-000 025-3448-000 N/A 025-3448-000 025-34480-000 N/A 025-34479-000 025-34479-000 2C Ground Lug 025-34085-000 025-34086-000 025-34086-000 025-34086-000 025-34085-000 025-34089-000 025-34086-000 025-34088-000 025-34088-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-02749-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter N/A 025-34488-000 025-34488-000 N/A 024-386-000 024-386-000 N/A 024-386-000 024-386-000 4B 4 Auxiliary Contact N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 46 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description 37-0522-4* YCWL004-58 YCWL08-7 & YCWL08-28 YCWL08-40 37-05209-223* 37-05209-345* 37-0522-5* 37-05209-25* 37-05209-35* 37-0522-6* 37-05209-23* 37-05209-352* Comp. Contactor (L) 029-23472-000 029-23472-000 024-35473-000 024-35467-000 024-35467-000 A 2 024-35470-000 024-35462-000 024-35462-000 024-34294-000 Comp. Contactor (R) 024-35473-000 024-35473-000 024-35470-000 024-35462-000 024-35462-000 E 4 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 Terminal Block 025-38370-000 N/A N/A 025-38364-000 N/A N/A 025-38370-000 N/A N/A 2A Circuit Breaker N/A N/A 024-3843-000 N/A N/A 024-35976-000 N/A N/A 024-385-000 NF Disconnect Switch N/A 024-3888-000 N/A N/A 024-25564-000 N/A N/A 024-30963-000 N/A 2B Lug Kit N/A 025-34478-000 025-34478-000 N/A 025-3448-000 025-40825-000 N/A 025-3448-000 025-34480-000 2C Ground Lug 025-34086-000 025-34088-000 025-34088-000 025-34085-000 025-34086-000 025-34086-000 025-34086-000 025-34085-000 025-34089-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-02749-000 03-00-000 03-02749-000 03-02749-000 03-02749-000 03-00-000 03-00-000 03-00-000 Manual Starter (L) 024-34385-000 024-34385-000 025-34488-000 025-34488-000 4A 4 N/A 024-386-000 024-386-000 N/A N/A Manual Starter (R) 025-34488-000 025-34488-000 024-386-000 024-386-000 Auxiliary Contact (L) 024-34384-000 024-34384-000 N/A 024-384-000 024-384-000 4B 4 N/A 024-384-000 024-384-000 N/A Auxiliary Contact (R) 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 47
Control and Power Panels FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description 37-0522-6* YCWL08-46 YCWL08-58 YCWL026-7 & YCWL026-28 37-05209-26* 37-05209-353* 37-0522-6* 37-05209-232* 37-05209-354* 37-0523-05* 37-0520-205* 37-0520-37* Comp. Contactor (L) 024-35473-000 024-35467-000 024-35467-000 024-35473-000 024-35467-000 024-35467-000 A 2 024-35467-000 024-35470-000 024-35470-000 Comp. Contactor (R) 024-35470-000 024-35462-000 024-35462-000 024-35470-000 024-35462-000 024-35462-000 E 4 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 Terminal Block 025-38370-000 N/A N/A 025-38370-000 N/A N/A 025-38370-000 N/A N/A 2A Circuit Breaker N/A N/A 024-385-000 N/A N/A 024-3844-000 N/A N/A 025-34424-000 NF Disconnect Switch N/A 024-30963-000 N/A N/A 024-3888-000 N/A N/A 024-25564-000 N/A 2B Lug Kit N/A 025-3448-000 025-34480-000 N/A 025-34479-000 025-34479-000 N/A 025-3448-000 025-3448-000 2C Ground Lug 025-34086-000 025-34085-000 025-34089-000 025-34086-000 025-34088-000 025-34088-000 025-34086-000 025-34086-000 025-34086-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter N/A 025-34488-000 025-34488-000 N/A 024-386-000 024-386-000 N/A 025-34488-000 025-34488-000 024-386-000 024-386-000 4B 4 Auxiliary Contact N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 48 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) Item Qty Description 37-0523-06* YCWL026-40 YCWL026-46 YCWL026-58 37-0520-206* 37-0520-342* 37-0523-06* 37-0520-206* 37-0520-38* 37-0523-06* 37-0520-206* 37-0520-343* Comp. Contactor (L) A 2 024-35467-000 024-35462-000 024-35462-000 024-35467-000 024-35462-000 024-35462-000 024-35467-000 024-35462-000 024-35462-000 Comp. Contactor (R) E 4 Ground Lug 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 Terminal Block 025-38370-000 N/A N/A 025-38370-000 N/A N/A 025-38370-000 N/A N/A 2A Circuit Breaker N/A N/A 024-385-000 N/A N/A 024-37002-000 N/A N/A 024-3844-000 NF Disconnect Switch N/A 024-30963-000 N/A N/A 024-30963-000 N/A N/A 024-30963-000 N/A 2B Lug Kit N/A 025-3448-000 025-34480-000 N/A 025-3448-000 025-34480-000 N/A 025-3448-000 025-34479-000 2C Ground Lug 025-34086-000 025-34085-000 025-34089-000 025-34086-000 025-34085-000 025-34089-000 025-34086-000 025-34085-000 025-34088-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter N/A 024-386-000 024-386-000 N/A 024-386-000 024-386-000 N/A 024-386-000 024-386-000 4B 4 Auxiliary Contact N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 49
Control and Power Panels FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL032-7 & YCWL032-28 YCWL032-40 YCWL032-46 Item Qty Description 37-05209-363* 37-05209-28* 37-0522-8* 37-05209-362* 37-05209-28* 37-0522-20* 37-05209-36* 37-05209-27* 37-0522-7* Comp. Contactor (L) 024-34294-000 029-23472-000 029-23472-000 024-35467-000 024-35467-000 024-35473-000 024-35467-000 024-35467-000 A 2 Comp. Contactor (R) E 4 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34455-000 025-34455-000 025-34088-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 025-38364-000 N/A N/A N/A N/A 025-38370-000 N/A N/A Terminal Block 3 N/A N/A 024-35976-000 N/A 024-389-000 N/A N/A 024-37002-000 Circuit Breaker 2A N/A 024-25564-000 N/A 024-30963-000 N/A N/A 024-30963-000 N/A NF Disconnect Switch 2B Lug Kit N/A 025-3448-000 025-40825-000 025-3448-000 025-34480-000 N/A 025-3448-000 025-34480-000 2C Ground Lug 025-34085-000 025-34086-000 025-34086-000 025-34085-000 025-34089-000 025-34086-000 025-34085-000 025-34089-000 2L Handle N/A 024-3880-000 024-3880-000 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 SW-0688 SW-0688 N/A SW-0688 SW-0688 PANEL NOT AVAILABLE AT TIME OF PRINTING 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-02749-000 03-02749-000 03-02749-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter N/A 024-34385-000 024-34385-000 025-34488-000 025-34488-000 N/A 025-34488-000 025-34488-000 4B 4 Auxiliary Contact N/A 024-34384-000 024-34384-000 024-384-000 024-384-000 N/A 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER 50 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL032-58 YCWL056-7 & YCWL056-28 YCWL056-40 Item Qty Description 37-0520-346* 37-0520-237* 37-0523-5* 37-0520-32* 37-0520-209* 37-0523-09* 37-05209-364* 37-05209-233* 37-0522-8* Comp. Contactor (L) 024-35473-000 024-35467-000 024-35467-000 024-35473-000 024-35473-000 024-35462-000 024-35462-000 A 2 Comp. Contactor (R) E 4 Ground Lug 025-34088-000 025-34455-000 025-34455-000 025-34088-000 025-34088-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 025-38370-000 N/A N/A N/A N/A N/A N/A Terminal Block 3 N/A N/A 024-3649-000 N/A 025-34424-000 N/A 024-389-000 Circuit Breaker 2A N/A 024-3888-000 N/A 024-25564-000 N/A 024-30963-000 N/A NF Disconnect Switch 2B Lug Kit N/A 025-34479-000 025-34479-000 025-34420-000 025-34420-000 025-3448-000 025-34480-000 2C Ground Lug 025-34086-000 025-34088-000 025-34088-000 025-34089-000 025-34089-000 025-34085-000 025-34089-000 2L Handle N/A 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter N/A 024-386-000 024-386-000 025-34488-000 025-34488-000 024-386-000 024-386-000 4B 4 Auxiliary Contact N/A 024-384-000 024-384-000 024-384-000 024-384-000 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER JOHNSON CONTROLS 5
Control and Power Panels FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL056-46 YCWL056-58 YCWL077-7 & YCWL077-28 Item Qty Description 37-0520-323* 37-0520-2* 37-0523-* 37-0520-347* 37-0520-20* 37-0523-0* 37-0520-322* 37-0520-237* 37-0523-0* Comp. Contactor (L) 024-35467-000 024-35470-000 024-35462-000 024-35462-000 024-35470-000 024-35462-000 024-35462-000 Comp. Contactor (R) 024-35462-000 A 2 E 4 Ground Lug 025-34088-000 025-34455-000 025-34455-000 025-34088-000 025-34455-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 025-38370-000 N/A N/A 025-38370-000 N/A N/A N/A Terminal Block 3 N/A N/A 024-385-000 N/A N/A 024-3649-000 024-389-000 Circuit Breaker 2A N/A 024-30963-000 N/A N/A 024-30963-000 N/A N/A NF Disconnect Switch 2B Lug Kit N/A 025-3448-000 025-34480-000 N/A 025-3448-000 025-34479-000 025-34480-000 2C Ground Lug 025-34086-000 025-34085-000 025-34089-000 025-34086-000 025-34085-000 025-34088-000 025-34089-000 2L Handle N/A 024-3880-000 024-3880-000 N/A 024-3880-000 024-3880-000 024-3880-000 2M Shaft (8.86") N/A SW-0688 SW-0688 N/A SW-0688 SW-0688 SW-0688 PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 Manual Starter (L) N/A 024-386-000 024-386-000 N/A 024-386-000 024-386-000 025-34488-000 4A 4 Manual Starter (R) 4B 4 Auxiliary Contact N/A 024-384-000 024-384-000 N/A 024-384-000 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER 52 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL077-40 YCWL077-46 YCWL077-58 Item Qty Description 37-0520-349* 37-0520-239* 37-0523-2* 37-0520-324* 37-0520-22* 37-0523-2* 37-0520-348* 37-0520-238* 37-0523-6* Comp. Contactor (L) 024-35467-000 024-35467-000 024-35467-000 024-35467-000 024-35467-000 024-35467-000 A 2 Comp. Contactor (R) 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 E 4 Ground Lug 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 N/A N/A N/A N/A N/A N/A Terminal Block 3 N/A 025-34424-000 N/A 024-389-000 N/A 025-3449-000 Circuit Breaker 2A 024-25564-000 N/A 024-30963-000 N/A 024-30963-000 N/A NF Disconnect Switch 2B Lug Kit 025-3448-000 025-3448-000 025-3448-000 025-34480-000 025-3448-000 025-3448-000 2C Ground Lug 025-34086-000 025-34086-000 025-34085-000 025-34089-000 025-34085-000 025-34085-000 2L Handle 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 2M Shaft (8.86") SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 03-00-000 Manual Starter (L) 025-34488-000 025-34488-000 025-34488-000 025-34488-000 025-34488-000 024-386-000 Manual Starter (R) 024-386-000 024-386-000 024-386-000 024-386-000 024-386-000 PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 4A 4 4B 4 Auxiliary Contact 024-384-000 024-384-000 024-384-000 024-384-000 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER JOHNSON CONTROLS 53
Control and Power Panels FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL098-7 & YCWL098-28 YCWL098-40 YCWL098-46 Item Qty Description 37-0520-326* 37-0520-24* 37-0523-4* 37-0520-350* 37-0520-24* 37-0523-8* 37-0520-325* 37-0520-23* 37-0523-3* Comp. Contactor (L) 024-35467-000 024-35467-000 024-35467-000 024-35467-000 A 2 Comp. Contactor (R) E 4 Ground Lug 025-34455-000 025-34455-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 N/A N/A N/A N/A Terminal Block 3 N/A 025-34424-000 N/A 025-3449-000 Circuit Breaker 2A 024-25564-000 N/A 024-25564-000 N/A NF Disconnect Switch 2B Lug Kit 025-3448-000 025-3448-000 025-3448-000 025-3448-000 2C Ground Lug 025-34086-000 025-34086-000 025-34086-000 025-34085-000 2L Handle 024-3880-000 024-3880-000 024-3880-000 024-3880-000 2M Shaft (8.86") SW-0688 SW-0688 SW-0688 SW-0688 PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-0 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-00 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-00-000 4A 4 Manual Starter 025-34488-000 025-34488-000 025-34488-000 025-34488-000 4B 4 Auxiliary Contact 024-384-000 024-384-000 024-384-000 024-384-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER 54 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL0240-50 Std. Efficiency & YCWL0260-50 High Efficiency YCWL0230-50 High Efficiency YCWL0200-50 High Efficiency YCWL098-58 37-0527-703* Across The Line Start 37-0527-702* Across The Line Start 37-0527-70* Across The Line Start Item Qty Description 37-0527-803* Soft Start 37-0527-802* Soft Start 37-0527-80* Soft Start 37-0520-35* 37-0520-240* 37-0523-7* Comp. Contactor (L) 024-35462-000 024-35462-000 A 2 024-35467-000 024-35467-000 024-35459-000 024-35459-000 024-35462-000 024-35462-000 Comp. Contactor (R) 024-35459-000 024-35459-000 E 4 Ground Lug 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 N/A N/A N/A N/A N/A N/A N/A N/A Terminal Block 3 N/A 025-3449-000 N/A N/A N/A N/A N/A N/A Circuit Breaker 2A 024-30963-000 N/A 024-3888-000 024-3888-000 024-3888-000 024-3888-000 024-3888-000 024-3888-000 NF Disconnect Switch 2B Lug Kit 025-3448-000 025-3448-000 025-34479-000 025-34479-000 025-34479-000 025-34479-000 025-34479-000 025-34479-000 2C Ground Lug 025-34085-000 025-34085-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 025-34088-000 2L Handle 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 2M Shaft (8.86") SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-0 33-02550-0 33-02550-20 33-02550-0 33-02550-20 33-02550-0 33-02550-20 3Q s Flash Card 03-02755-00 03-02755-00 03-02755-00 03-02755-004 03-02755-00 03-02755-004 03-02755-00 03-02755-004 3S Switch 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 024-2557-000 3Y Display 03-00-000 03-00-000 03-00-000 03-02749-000 03-00-000 03-02749-000 03-00-000 03-02749-000 024-386-000 024-386-000 Manual Starter (L) 024-386-000 024-386-000 024-386-000 024-386-000 024-3373-000 024-3373-000 Manual Starter (R) 024-3373-000 024-3373-000 4A 4 Auxiliary Contact (L) 024-384-000 024-384-000 024-384-000 024-384-000 024-3376-000 024-3376-000 Auxiliary Contact (R) 024-3376-000 024-3376-000 PANEL NOT AVAILABLE AT TIME OF PRINTING 024-384-000 024-384-000 4B 4 5A Transformer N/A N/A 025-39400-000 025-39400-000 025-39400-000 025-39400-000 025-39400-000 025-39400-000 5G 2 Fuse N/A N/A 025-37653-000 025-37653-000 025-37653-000 025-37653-000 025-37653-000 025-37653-000 5F Fuse Block N/A N/A 025-35667-000 025-35667-000 025-35667-000 025-35667-000 025-35667-000 025-35667-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER JOHNSON CONTROLS 55
Control and Power Panels FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL0345-50 Std. Efficiency YCWL0300-50 High Efficiency YCWL029-50 Std.Efficiency & YCWL030-50 High Efficiency YCWL0290-50 Std. Efficiency 37-0527-706* Across The Line Start 37-0528-70* Across The Line Start 37-05530-704* Across The Line Start 37-0527-705* Across The Line Start Item Qty Description 37-0527-806* Soft Start 37-0528-80* Soft Start 37-05530-804* Soft Start 37-0527-805* Soft Start Comp. Contactor (L) 024-35470-000 024-35470-000 024-35467-000 024-35467-000 024-35467-000 024-35467-000 Comp. Contactor (R) 024-35467-000 024-35467-000 A 2 E 4 Ground Lug 025-34455-000 025-34455-000 025-34088-000 025-34088-000 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 025-34455-000 025-34455-000 3 SP Terminal Block N/A N/A 03-00808-000 03-00808-000 03-00808-000 03-00808-000 SP Circuit Breaker N/A N/A N/A N/A N/A N/A 2A SP NF Disc Switch 024-30963-000 024-30963-000 N/A N/A N/A N/A 2B Lug Kit 025-3448-000 025-3448-000 024-30963-000 024-30963-000 024-30963-000 024-30963-000 2C Ground Lug 025-34085-000 025-34085-000 025-3448-000 025-3448-000 025-3448-000 025-3448-000 2L Handle 024-3880-000 024-3880-000 025-34085-000 025-34085-000 025-34085-000 025-34085-000 2M Shaft (8.86") SW-0688 SW-0688 024-3880-000 024-3880-000 024-3880-000 024-3880-000 3A I/O IPU2 Board Kit 33-02550-0 33-02550-20 SW-0688 SW-0688 SW-0688 SW-0688 3Q s Flash Card 03-02755-00 03-02755-004 33-02550-0 33-02550-20 33-02550-0 33-02550-20 3S Switch 024-2557-000 024-2557-000 03-02755-00 03-02755-004 03-02755-00 03-02755-004 3Y Display 03-00-000 03-02749-000 024-2557-000 SW-0866 024-2557-000 SW-0866 Manual Starter (L) 03-00-000 03-02749-000 03-00-000 03-02749-000 025-34488-000 025-34488-000 Manual Starter (R) 025-34488-000 025-34488-000 025-34488-000 025-34488-000 Auxiliary Contact (L) 024-384-000 024-384-000 024-384-000 024-384-000 024-384-000 024-384-000 Auxiliary Contact (R) 025-39400-000 025-39400-000 025-39400-000 025-39400-000 PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 4A 4 4B 4 5A Transformer 025-39400-000 025-39400-000 025-37653-000 025-37653-000 025-37653-000 025-37653-000 5G 2 Fuse 025-37653-000 025-37653-000 025-35667-000 025-35667-000 025-35667-000 025-35667-000 5F Fuse Block 025-35667-000 025-35667-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 6 2 Control Relay 024-35526-000 024-35526-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 8 Fuse Block 025-34484-000 025-34484-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 9 Fuse 025-34435-000 025-34435-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 23 Control Transformer 025-37679-000 025-37679-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 28 Ground Bar 025-35685-000 025-35685-000 *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER 56 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL0345-50 High Efficiency YCWL0385-50 High Efficiency YCWL0395-50 Std. Efficiency & YCWL0425-50 High Efficiency YCWL0445-50 High Efficiency Item Qty Description 37-0528-702* Across The Line Start 37-0528-802* Soft Start 37-0528-703* Across The Line Start 37-0528-802* Soft Start 37-0527-707* Across The Line Start 37-0527-807* Soft Start 37-0528-705* Across The Line Start 37-0528-805* Soft Start Comp. Contactor (L) 024-35470-000 024-35470-000 A 2 024-35462-000 024-35462-000 024-35470-000 024-35470-000 024-35467-000 024-35467-000 Comp. Contactor (R) 024-35467-000 024-35467-000 Ground Lug (L) 025-34088-000 025-34088-000 E 4 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 025-34455-000 Ground Lug (R) 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 3 SP Terminal Block N/A N/A N/A N/A N/A N/A N/A N/A 2A SP Circuit Breaker N/A N/A N/A N/A N/A N/A N/A N/A SP NF Disc Switch 024-30963-000 024-30963-000 024-30963-000 024-30963-000 024-25564-000 024-25564-000 024-25564-000 024-25564-000 2B Lug Kit 025-3448-000 025-3448-000 025-3448-000 025-3448-000 025-3448-000 025-3448-000 025-3448-000 025-3448-000 2C Ground Lug 025-34085-000 025-34085-000 025-34085-000 025-34085-000 025-34086-000 025-34086-000 025-34086-000 025-34086-000 2L Handle 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 024-3880-000 2M Shaft (8.86") SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 SW-0688 3A I/O IPU2 Board Kit 33-02550-0 33-02550-20 33-02550-0 33-02550-20 33-02550-0 33-02550-20 33-02550-0 33-02550-20 3Q s Flash Card 03-02755-00 03-02755-004 03-02755-00 03-02755-004 03-02755-00 03-02755-004 03-02755-00 03-02755-004 3S Switch 024-2557-000 SW-0866 024-2557-000 SW-0866 024-2557-000 SW-0866 024-2557-000 SW-0866 3Y Display 03-00-000 03-02749-000 03-00-000 03-02749-000 03-00-000 03-02749-000 03-00-000 03-02749-000 4A 4 Manual Starter 025-34488-000 025-34488-000 024-386-000 024-386-000 025-34488-000 025-34488-000 025-34488-000 025-34488-000 4B 4 Auxiliary Contact 024-384-000 024-384-000 024-384-000 024-384-000 024-384-000 024-384-000 024-384-000 024-384-000 5A Transformer 025-39400-000 025-39400-000 025-39400-000 025-39400-000 025-39400-000 025-39400-000 025-39400-000 025-39400-000 5G 2 Fuse 025-37653-000 025-37653-000 025-37653-000 025-37653-000 025-37653-000 025-37653-000 025-37653-000 025-37653-000 5F Fuse Block 025-35667-000 025-35667-000 025-35667-000 025-35667-000 025-35667-000 025-35667-000 025-35667-000 025-35667-000 6 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 s = Recommended Spare Part * SINGLE POINT TERMINAL BLOCK * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. 5 JOHNSON CONTROLS 57
Control and Power Panels FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL0532-50 High Efficiency YCWL053-50 High Efficiency YCWL0530-50 High Efficiency YCWL0446-50 High Efficiency 37-0528-77* Across The Line Start 37-05530-709* Across The Line Start 37-0528-706* Across The Line Start 37-05530-708* Across The Line Start Item Qty Description 37-0528-87* Soft Start 37-05530-809* Soft Start 37-0528-806* Soft Start 37-05530-808* Soft Start PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING Comp. Contactor (L) 024-35470-000 024-35470-000 Comp. Contactor (R) 024-35467-000 024-35467-000 Ground Lug (L) 025-34088-000 025-34088-000 A 2 E 4 Ground Lug (R) 025-34455-000 025-34455-000 F 2 Surge Suppressor 03-00808-000 03-00808-000 3 SP Terminal Block N/A N/A SP Circuit Breaker N/A N/A 2A SP NF Disc Switch 024-25564-000 024-25564-000 2B Lug Kit 025-3448-000 025-3448-000 2C Ground Lug 025-34086-000 025-34086-000 2L Handle 024-3880-000 024-3880-000 2M Shaft (8.86") SW-0688 SW-0688 PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 3A I/O IPU2 Board Kit 33-02550-0 33-02550-20 3Q s Flash Card 03-02755-00 03-02755-004 3S Switch 024-2557-000 SW-0866 3Y Display 03-00-000 03-02749-000 4A 4 Manual Starter 025-34488-000 025-34488-000 4B 4 Auxiliary Contact 024-384-000 024-384-000 5A Transformer 025-39400-000 025-39400-000 5G 2 Fuse 025-37653-000 025-37653-000 5F Fuse Block 025-35667-000 025-35667-000 6 2 Control Relay 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. * SINGLE POINT TERMINAL BLOCK s = Recommended Spare Part * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER 58 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 6 CONTROL AND POWER PANEL components (SEE FIGS. 6, 6a AND 6b, PAGES 35, 36 AND 37) YCWL06-50 High Efficiency YCWL060-50 High Efficiency 37-05530-707* Across The Line Start 37-05530-70* Across The Line Start Item Qty Description 37-0528-807* Soft Start 37-05530-80* Soft Start 024-35470-000 024-35470-000 025-34088-000 025-34088-000 Comp. Contactor (L) Comp. Contactor (R) Ground Lug (L) Ground Lug (R) A 2 E 4 F 2 Surge Suppressor 03-00808-000 03-00808-000 3 SP Terminal Block N/A N/A SP Circuit Breaker N/A N/A 2A SP NF Disc Switch 024-25564-000 024-25564-000 2B Lug Kit 025-34420-000 025-34420-000 2C Ground Lug 025-34089-000 025-34089-000 2L Handle 024-3880-000 024-3880-000 2M Shaft (8.86") SW-0688 SW-0688 PANEL NOT AVAILABLE AT TIME OF PRINTING PANEL NOT AVAILABLE AT TIME OF PRINTING 3A I/O IPU2 Board Kit 33-02550-0 33-02550-20 3Q s Flash Card 03-02755-00 03-02755-004 3S Switch 024-2557-000 SW-0866 3Y Display 03-00-000 03-02749-000 4A 4 Manual Starter 025-34488-000 025-34488-000 4B 4 Auxiliary Contact 024-384-000 024-384-000 5A Transformer 025-39400-000 025-39400-000 5G 2 Fuse 025-37653-000 025-37653-000 5F Fuse Block 025-35667-000 025-35667-000 6 2 Control Relay 024-35526-000 024-35526-000 7 2 Surge Suppressor 03-00808-000 03-00808-000 8 Fuse Block 025-34484-000 025-34484-000 9 Fuse 025-34435-000 025-34435-000 23 Control Transformer 025-37679-000 025-37679-000 28 Ground Bar 025-35685-000 025-35685-000 *Service Note: Locate the PANEL NUMBER sticker on the enclosure sheet metal above the back panel in the Micro Panel section (Fig. #5), then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table at left for power configuration options. * SINGLE POINT TERMINAL BLOCK s = Recommended Spare Part * SINGLE POINT NON-FUSED DISCONNECT SWITCH * SINGLE POINT CIRCUIT BREAKER 5 JOHNSON CONTROLS 59
Wiring Harnesses FORM 20.26-RP (9) SECTION 6 - SENSOR HARNESSes 0 0 FIG. 7 SENSOR HARNESSES (ref. TABLE 7, PAGE 63) SY ST E M # COMPR. #2/-M2 COMPR. #/-M 3 02 0 6786-000dd 60 JOHNSON CONTROLS
FORM 20.26-RP (9) SY ST E M #2 0 COMPR. #5/2-M2 COMPR. #4/2-M FIG. 7A SENSOR HARNESSES (ref. TABLE 7, PAGE 63) 6 4 03 6786-000ee JOHNSON CONTROLS 6
Wiring Harnesses FORM 20.26-RP (9) 2-Y L L SV (2L L SV ) FIG. 7B SENSOR HARNESSES (ref. TABLE 7, PAGE 63) 2 SY ST E M #2 6786-000ff 62 JOHNSON CONTROLS
FORM 20.26-RP (9) TABLE 7 SENSOR harness WIRING (see figs. 7, 7A and 7B, pages 60-62) Plug Detail 3 2 6 5 4 9 8 7 4 3 2 8 7 6 5 2 0 9 4 3 2 8 7 6 5 2 0 9 DIN CONNECTOR DIN CONNECTOR Plug and Pin P/N Plug = 025-292-000 Pin = 025-9673-000 Plug = 025-28383-00 Pin = 025-28386-000 Plug = 025-28383-00 Pin = 025-28386-000 Plug "P" No. MICRO P6 MICRO P7 MICRO P9 Plug = 025-37876-000 SOLENOID Plug = 025-37876-000 SOLENOID UNIT SENSOR WIRING Plug Wire Pin Color No. 7 Black 4 Red Drain 8 Black 5 Red 2 Drain 5 Red 0 White 9 Black Drain 6 Red White 7 Black 2 Drain 5 Red 0 White 9 Black Drain 6 Red White 7 Black 2 Drain Red Blue Yellow/ Green Red Blue Yellow/ Green Cable # N/A N/A N/A 3 N/A N/A N/A 4 0 00 02 0 03 2 Function Leaving Water Temperature LWT Entering Water Temperature EWT System # Suction Pressure System # Discharge Pressure System #2 Suction Pressure System #2 Discharge Pressure System # Liquid Line Solenoid Valve System #2 Liquid Line Solenoid Valve System # High Pressure Cut Out System #2 High Pressure Cut Out Harness Assembly Part Number 025-40273-009 025-40273-00 575-678-300 575-678-302 575-678-30 575-678-303 575-678-20 575-678-202 575-678-203 575-678-204 6 JOHNSON CONTROLS 63
Wiring Harnesses FORM 20.26-RP (9) SECTION 6 - transducers, CUT-OUTS and temp sensors SY ST E M # SY S. # SUCT ION PR E SS. -B SP (SSP) 4 COMPR. #2/-M2 COMPR. #/-M 2 B E CT (E WT ) fig. 8 TRANUCERS, CUT-OUTS AND temp sensors (ref. TABLE 8, PAGE 66) SY S. # -FHP (HPCO) 5 3 SY S. # -B DP (SDP) 2 B L CT (L W T ) 64 JOHNSON CONTROLS