Conveyor Solutions CS70 Primary Packaging Product Catalogue
Whatever your logistic needs, we can offer a conveyor solution. Our flexible systems primary and secondary packaging for single and multi packages, can transport your goods from one end to another. Fredriksons conveyor systems handle goods with a width from 20 mm up to 600 mm. 2
Conveyor Solutions for your material handling needs Fredriksons offers a single source of integrated conveyor solutions for a variety of industries. We provide complete solutions, from development to production, automation solutions, software, installation and service. Our product portfolio consists of package conveyors, vertical conveyors, accumulators, elevators and supporting equipment for transporting primary and secondary goods. Our customers are leading companies worldwide who need advanced, cost-effective packaging equipment and reliable deliveries. Cost effective conveyor systems that give years of reliable service Robust and expandable construction Easy to install, clean and maintain High speed, up to 120 metres per minute Few standard components minimises spare parts Patented solutions 3
Contents Primary Packaging System 5 Cost and Environmental Efficiency in Our Systems 7 Product Range 8 Vertical bend± 10º 9 Adjustable glide curve 10 Glide curve 11 Wheel Curves 13 Chain removal section 15 Telescopic conveyor 16 End unit 17 Straight conveyors 18 Drive unit 19 Drive & End unit 20 Drive & End unitmotor on top 21 Package trap 22 Package trap Railing kit 23 Junction kit 24 Switch 1-2 26 Switch 2-1 27 Legs 29 Strut 30 Chain tool 31 Drill fixture 31 Rivet tool 31 Chains 32 Sensor kit 33 Washing unit 70 34
Primary Packaging System Our conveyors are based on a stainless steel body with low friction slide rails guiding and plastic multi-flex chain. Products to be conveyed travel directly on a conveyor, or on pallets/carriers. Products handled have a weight from a few grams up to 30 kg. Material 5 Stainless steel EN 1.4301 ASTM 301 SS2333
Our conveyor system for primary packaging, CS70, has a superior hygienic design. The side plates of the conveyor body have been designed with extra holes to facilitate easy cleaning, inspection and draining. The conveyor width is adjustable from 20-120 mm. Recommended rail width is package width + max 10%, max 6 mm. CS70 has a solid, robust construction and can easily be adjusted to particular needs. Our conveyor systems is flexible according to customers requests and needs regarding goods to be conveyed. For conveying regular packages between 70-95 mm there is an option to use the railing solution -0180 (70-95),see picture below. This is used to dicrease the outer building dimensions. MAX 190 70-95 MAX 288 20-120 166 166 6
Cost and Environmental Efficiency in Our Systems In a complete conveyor system it is important not to exceed the distance between drive and end unit. The table below shows the different component values equal to the resistance compared to a straight conveyor. The total length of the components between drive and end unit must not exceed for singel packs: 20 m. Due to environmental considerations we recommend wheel curves before glide curves. A lower friction reduces the energy consumption and wear. Component Length (m) Straight conveyor 3.0 Drive unit 0.75 Drive and End unit 1.0 End unit 0.5 Package trap 1.5 Glide Curve 15º 2.0 Glide Curve 45º 2.5 Wheel Curve 45º 1.0 Wheel Curve 90º 1.5 Wheel curve 180º 2.5 Switch 1.5-1.75 7
Product Range 8 www.fredriksons.se
Vertical bend ± 10º Fredriksons Vertical bend is used for raising or lowering the conveyor. Proper incline angle is ± 10. 300 (mm) Part number Railing width mm Chain Length m Weight kg F240135-0170-00 20-120 0.6 3.1 F240135-0180-00 70-95 0.6 3.1 www.fredriksons.se 9
Adjustable glide curve Fredriksons Adjustable glide curve is an excellent chooice for smooth turns between 0-15º. 0-75 563-572 (mm) Part number Railing width mm Chain Length m Weight kg F240140-0170-00 20-120 1.2 6.6 F240140-0180-00 70-95 1.2 6.4 10 www.fredriksons.se
Glide curve Fredriksons Glide curves are avalible in the fixed angles 15º, 30º, 45º and 90º. Part number Variants º Railing width mm Chain Length m Weight kg F240106-0170-01 90 20-45 2.7 10.1 F240106-0170-02 90 45-80 2.7 10.1 F240106-0170-03 90 70-120 2.7 10.1 F240106-0180-16 90 70-95 2.7 10.1 F240107-0170-01 45 20-45 1.7 6.8 F240107-0170-02 45 45-80 1.7 6.8 F240107-0170-03 45 70-120 1.7 6.8 F240107-0180-16 45 70-95 1.7 6.8 F240108-0170-01 30 20-45 1.4 6.0 F240108-0170-02 30 45-80 1.4 6.0 F240108-0170-03 30 70-120 1.4 6.0 F240108-0180-16 30 70-95 1.4 6.0 F240109-0170-01 15 20-45 1.1 4.9 F240109-0170-02 15 45-80 1.1 4.9 F240109-0170-03 15 70-120 1.1 4.9 F240109-0180-16 15 70-95 1.1 4.9 www.fredriksons.se 11
90º 800 45º 800 765 316 30º 15º 548 672 180 72 (mm) 12 www.fredriksons.se
Wheel Curves Fredriksons Wheel curves are available in the fixed angles 45º, 90º and 180º Part number Variants º Railing width mm Chain Length m Weight kg F240055-0170-01 45 20-45 1.2 10,0 F240055-0170-02 45 45-80 1.2 10,0 F240055-0170-03 45 70-120 1.2 10,0 F240055-0178-01 45 20-45 1.2 10,0 F240055-0178-02 45 45-80 1.2 10,0 F240055-0180-16 45 70-95 1.2 9,9 F240055-0188-16 45 70-95 1.2 9,9 F240126-0170-01 90 20-45 1.4 10,4 F240126-0170-02 90 45-80 1.4 10,4 F240126-0170-03 90 70-120 1.4 10,4 F240126-0178-01 90 20-45 1.4 10,4 F240126-0178-02 90 45-80 1.4 10,4 F240126-0180-16 90 70-95 1.4 10,3 F240126-0188-16 90 70-95 1.4 10,3 F240127-0170-01 180 20-45 2.1 11,3 F240127-0170-02 180 45-80 2.1 11,3 F240127-0170-03 180 70-120 2.1 11,3 F240127-0178-01 180 20-45 2.1 11,3 F240127-0178-02 180 45-80 2.1 11,3 F240127-0180-16 180 70-95 2.1 11,2 F240127-0188-16 180 70-95 2.1 11,2 www.fredriksons.se 13
569 45º 199 90º 400 400 400 180º 400 (mm) 14 www.fredriksons.se
Chain removal section Fredriksons Chain removal section is used for better accessibility on the chain. 500 (mm) Part number Railing width mm Chain Length m Weight kg F240061-0170-00 20-120 1.0 4.3 F240061-0180-00 70-95 1.0 4.2 www.fredriksons.se 15
Telescopic conveyor Fredriksons Telescopic conveyor is adjustable between 350-490 mm. 350-490 (mm) Part number Railing width mm Chain Length m Weight kg F240220-0170-00 20-120 0.7-1 3.3 F240220-0180-00 70-95 0.7-1 3.3 16 www.fredriksons.se
End unit Fredriksons End unit together with CS70 chain provides a safe area without trapping risks. 483 (mm) Part number Railing width mm Chain Length m Weight kg F238452-0170-00 20-120 1.1 4.9 F238452-0180-00 70-95 1.1 4.9 www.fredriksons.se 17
Straight conveyors Fredriksons Straight conveyors is avalible in lenghts, 250, 500, 1000 and 3000 mm. L Part number Lenght L mm Railing width mm Chain Length m Weight kg F240218-0170-00 250 20-120 0.5 2.3 F240218-0180-00 250 70-95 0.5 2.3 F240302-0170-00 500 20-120 1 3.4 F240302-0180-00 500 70-95 1 3.4 F238423-0170-00 1000 20-120 2 6.0 F238423-0180-00 1000 70-95 2 6.0 F238424-0170-00 3000 20-120 6 16.9 F238424-0180-00 3000 70-95 6 16.7 18 www.fredriksons.se
Drive unit Fredriksons Drive unit is a compact unit and are available in left and right versions. 540 540 LEFT RIGHT (mm) Part number Variants Motor Chain Length m Weight kg F240940-0171-15 21m/min / Left SEW KA19B DRS71S4 1.2 30 F240940-0172-16 21m/min / Right SEW KA19B DRS71S4 1.2 30 F240940-0171-17 20m/min / Left SEW KA19B DRU71MJ4 1.2 30 F240940-0172-18 20m/min / Right SEW KA19B DRU71MJ4 1.2 30 F240940-0171-99 Left Without motor* 1.2 19 F240940-0172-99 Right Without motor* 1.2 19 F240940-0181-15 21m/min / Left SEW KA19B DRS71S4 1.2 30 F240940-0182-16 21m/min / Right SEW KA19B DRS71S4 1.2 30 F240940-0181-17 20m/min / Left SEW KA19B DRU71MJ4 1.2 30 F240940-0182-18 20m/min / Right SEW KA19B DRU71MJ4 1.2 30 F240940-0181-99 Left Without motor* 1.2 19 F240940-0182-99 Right Without motor* 1.2 19 *Speed after recommendation www.fredriksons.se 19
Drive & End unit Fredriksons Drive & End unit is a compact unit and are available in left and right versions. 1000 1000 LEFT RIGHT Part number Variants Motor Chain Length m Weight kg F240945-0171-15 21m/min / Left SEW KA19B DRS71S4 4 39 F240945-0172-16 21m/min / Right SEW KA19B DRS71S4 4 39 F240945-0171-17 20m/min / Left SEW KA19B DRU71MJ4 4 39 F240945-0172-18 20m/min / Right SEW KA19B DRU71MJ4 4 39 F240945-0171-99 Left Without motor* 4 28 F240945-0172-99 Right Without motor* 4 28 F240945-0181-15 21m/min / Left SEW KA19B DRS71S4 4 39 F240945-0182-16 21m/min / Right SEW KA19B DRS71S4 4 39 F240945-0181-17 20m/min / Left SEW KA19B DRU71MJ4 4 39 F240945-0182-18 20m/min / Right SEW KA19B DRU71MJ4 4 39 F240945-0181-99 Left Without motor* 4 28 F240945-0182-99 Right Without motor* 4 28 (mm) *Speed after recommendation 20 www.fredriksons.se
Drive & End unit Motor on top 610 290 1000 1000 LEFT RIGHT (mm) Part number Variants Motor Chain Length m Weight kg F240950-0171-15 21m/min / Left SEW KA19B DRS71S4 4 51 F240950-0172-16 21m/min / Right SEW KA19B DRS71S4 4 51 F240950-0171-17 20m/min / Left SEW KA19B DRU71MJ4 4 51 F240950-0172-18 20m/min / Right SEW KA19B DRU71MJ4 4 51 F240950-0171-99 Left Without motor* 4 40 F240950-0172-99 Right Without motor* 4 40 F240950-0181-15 21m/min / Left SEW KA19B DRS71S4 4 51 F240950-0182-16 21m/min / Right SEW KA19B DRS71S4 4 51 F240950-0181-17 20m/min / Left SEW KA19B DRU71MJ4 4 51 F240950-0182-18 20m/min / Right SEW KA19B DRU71MJ4 4 51 F240950-0181-99 Left Without motor* 4 40 F240950-0182-99 Right Without motor* 4 40 *Speed after recommendation www.fredriksons.se 21
Package trap Fredriksons Package trap is used to catch up fallen packages. 1000 (mm) Part number Railing width mm Chain Length m Weight kg F240760-0170-00 20-120 2 8 F240760-0180-00 70-95 2 8 22 www.fredriksons.se
Package trap Railing kit Fredriksons Package trap is used to catch up fallen packages. (mm) Part number Railing width mm Weight kg F240755-0170-00 20-120 4 F240755-0180-00 70-95 4 www.fredriksons.se 23
Junction kit Fredriksons Junction kit is used when joining cut straight conveyors. 197,5 70 (mm) Part number Weight kg F240064-0010-00 0.6 24 www.fredriksons.se
Junction kit Fredriksons Junction kit is used between Wheel curves. Junction kit Fredriksons Junction kit is used between curves. Part number Variant Weight kg F240985-101 Wheel curve- Wheel curve- F240985-102 Curve-Curve 0,5 1 www.fredriksons.se 25
Switch 1-2 Fredriksons Switch 1-2 Illustration: F241036-0181-00 1000 500 97 Part number Variants Chain Length m Weight kg F240650-0171-00 Manual/Left 4 16 F240650-0172-00 Manual/Right 4 16 F240650-0181-00 Manual/Left 4 16 F240650-0182-00 Manual/Right 4 16 F241036-0171-00 Automatic/Ethernet/Left 4 26 F241036-0172-00 Automatic/Ethernet/Right 4 26 F241036-0181-00 Automatic/Ethernet/Left 4 26 F241036-0182-00 Automatic/Ethernet/Right 4 26 F241037-0171-00 Automatic/Con. box/left 4 26 F241037-0172-00 Automatic/Con. box/right 4 26 F241037-0181-00 Automatic/Con. box/left 4 26 F241037-0182-00 Automatic/Con. box/right 4 26 (mm) 26 www.fredriksons.se
Switch 2-1 Fredriksons Switch 2-1 Illustration: F241038-0181-15 1000 500 97 (mm) Part number Variants Motor Chain Length m Weight kg F240651-0171-00 Manual/Left Without motor 4 28 F240651-0172-00 Manual/Right Without motor 4 28 F240651-0181-00 Manual/Left Without motor 4 28 F240651-0182-00 Manual/Right Without motor 4 28 F241024-0171-15 Manual/Left SEW KA19B DRS71S4 4 40 F241024-0172-16 Manual/Right SEW KA19B DRS71S4 4 40 F241024-0171-17 Manual/Left SEW KA19B DRU71MJ4 4 40 F241024-0172-18 Manual/Right SEW KA19B DRU71MJ4 4 40 F241024-0171-99 Manual/Left Without motor* 4 30 F241024-0172-99 Manual/Right Without motor* 4 30 F241024-0181-15 Manual/Left SEW KA19B DRS71S4 4 40 F241024-0182-16 Manual/Right SEW KA19B DRS71S4 4 40 www.fredriksons.se 27
Part number Variants Motor Chain Length m Weight kg F241024-0181-17 Manual/Left SEW KA19B DRU71MJ4 4 40 F241024-0182-18 Manual/Right SEW KA19B DRU71MJ4 4 40 F241024-0181-99 Manual/Left Without motor* 4 30 F241024-0182-99 Manual/Right Without motor* 4 30 F241038-0171-15 Automatic/Ethernet/Left SEW KA19B DRS71S4 4 50 F241038-0172-16 Automatic/Ethernet/Right SEW KA19B DRS71S4 4 50 F241038-0171-17 Automatic/Ethernet/Left SEW KA19B DRU71MJ4 4 50 F241038-0172-18 Automatic/Ethernet/Right SEW KA19B DRU71MJ4 4 50 F241038-0171-99 Automatic/Ethernet/Left Without motor* 4 40 F241038-0171-99 Automatic/Ethernet/Right Without motor* 4 40 F241038-0181-15 Automatic/Ethernet/Left SEW KA19B DRS71S4 4 50 F241038-0182-16 Automatic/Ethernet/Right SEW KA19B DRS71S4 4 50 F241038-0181-17 Automatic/Ethernet/Left SEW KA19B DRU71MJ4 4 50 F241038-0182-18 Automatic/Ethernet/Right SEW KA19B DRU71MJ4 4 50 F241038-0181-99 Automatic/Ethernet/Left Without motor* 4 40 F241038-0181-99 Automatic/Ethernet/Right Without motor* 4 40 *Speed after recommendation 28 www.fredriksons.se
Legs We recommend to use Fredrikson hygiene extendable leg system for the CS70 conveyors system. Guidelines for placement of legs: One standard leg in centre of each curve One leg for each package trap One leg for every 2-3 m One motorleg for each belt brake One motorleg for each motor Part number Variants Material Height F241285-101 Single Stainless steel H=736-986 F241285-102 Single Stainless steel H=936-1186 F241285-103 Single Stainless steel H=1136-1386 F241373-101 Double Stainless steel H=752-1002 F241373-102 Double Stainless steel H=952-1202 F241373-103 Double Stainless steel H=1152-1402 F241416-101 Double Stainless steel H=295-365 F241416-102 Double Stainless steel H=365-510 F241416-103 Double Stainless steel H=500-770 www.fredriksons.se 29
Strut Fredriksons struts is used to stabilize the conveyor in lengthwise direction. Part number Variants Length (mm) F241370-101 820 F241370-102 1250 30 www.fredriksons.se
Chain tool Fredriksons Chain tool is used for splitting and joining chains. Part number F240245-101 Drill fixture Fredriksons Drill fixture is used for drilling holes in side plates when assembling new sliding strips. Part number F240368-101 Rivet tool Fredriksons Rivet tool is used when mounting new sliding strip on the conveyor body. Part number F209371 www.fredriksons.se 31
Chains CS 70 is a new developed improved plastic chain according to safety regulations standard BS EN619. For more information regarding our range of plastic chains, please check our Chains catalogue 25 15,6 44 70 R 200min 5 28,2 Part number Materials Length (L) Weight Width Volume F240793-101 Delrin 10 m per box 14 kg /10 m 70 mm 20 dm 3 /10 m F240793-102 Hostaform 10 m per box 14 kg /10 m 70 mm 20 dm 3 /10 m 32 www.fredriksons.se
Sensor kit Fredriksons Sensor kit used on Drive & End units. Part number Sensor Type Cable F240970-104 Omron E3Z Sensor F240970-108 Omron E3Z Sensor Y F240970-109 IFM 06 Sensor Y F240970-110 IFM 06 Sensor Y F240970-111 Omron E3ZM Sensor F240970-112 Omron E3ZM Sensor Y Sensor kit Fredriksons Sensor kit used on Straight conveyors. Part number Sensor Type Cable F240970-105 Omron E3Z Sensor F240970-107 IFM 06 Sensor Y F240970-113 Omron E3Z Sensor Y F240970-114 IFM 06 Sensor F240970-115 Omron E3ZM Sensor F240970-116 Omron E3ZM Sensor Y F240970-121 Omron E3Z Sensor Y Sensor kit Fredriksons Sensor kit used to detect fallen packages. Part number Sensor Type Cable F240970-106 Omron E3Z Sensor www.fredriksons.se 33
Washing unit 70 Fredriksons Washing unit used on End Unit Part number F240401-0100-00 Washing unit 70 Fredriksons Washing unit used on Straight Conveyor Part number F240665-0100-00 Washing unit 70 Fredriksons Washing unit used on Drive & End unit. Part number F240975-0101-00 F240975-0102-00 34 www.fredriksons.se
Fredriksons is a part of the XANO Group XANO consists of niche engineering companies in Sweden, Norway, Estonia, Finland, Poland and China. These companies provide manufacturing and development services for industrial products and automation equipment. They operate within welldefined niches and possess a high level of expertise within their respective technical fields. The Group s operation is divided into three business units: Industrial Solutions, Precision Technology and Rotational Moulding. Industrial Solutions contract assignments within sheet metal process-ing, in-house-developed conveyor systems and packaging machinery, hand wheels, handles and adjustable feet for furniture and shop fittings. Precision Technology component and system manufacture through advanced cutting machining of metal and plastic for the production of components with demanding requirements for quality and precision. Rotational Moulding manufacturing of plastic products in the form of components and systems through rotational moulding. Fredriksons Verkstads AB P.O Box 148 SE-592 23 Vadstena Phone: +46 143 296 00 Fax: +46 143 296 09 info@fredriksons.se www.fredriksons.se 36