PARTS MANUAL T-TANK SPRAYER 1100 GALLON Part No. TA8-114602-0
TABLE OF CONTENTS Description...Page Product Identifi cation... 3 Tank Frame Assembly... 5 Tank Baffl e Breakdown... 6 Sprayer Tongue Mounting... 7 Sprayer Tongue Accessories... 8 Pump Mounting... 9 PTO & Q-Shaft Breakdown... 11 Shield Mountings... 12 Platform, Door & Step Mounting... 13 Clean Water Tank Mounting... 14 Plumbing Door & Sump Valve Handle... 15 Command Center Mounting... 16 Command Center... 17 1100 T-Tank Plumbing... 18-20 Strainer... 21 Control System... 22 Adjustable Axle Mounting... 24 60 & 120 Rigid Axle Mountings... 25 Hub Assemby - 45-8... 26 Hub Assembly - 80-8... 27 Sight Glass Mounting... 29 Speed Sensor Kit (Option)... 30 Tank Fittings / Functions... 33 Decals... 34 Revised 080409-9 WARNING! THIS PRODUCT MAY CONTAIN A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. 2
3 Introduction
INTRODUCTION Foreword This symbol identifies important safety messages. When you see it, read the message that follows and be alert to the possibility of personal injury. Remember, safety instructions stated in this manual are for your protection. Read them carefully and follow them closely when working around or using this machine. Read and study this manual completely before attempting to operate this implement. Take this manual to the fi eld for handy reference when operating, adjusting or servicing your machine. When referenced, "Right-Hand" (RH) and "Left-Hand" (LH) side of the machine are determined by standing behind the machine and facing in the direction of travel. Product Identification When ordering parts or when requesting further information or assistance, always give the following information: - Machine name - Model number - Serial number All products manufactured by Alliance Product Group are warranted to be free from material and workmanship defects for one full year from time of consumer delivery. Your local dealer will gladly assist you with any warranty questions. Please fi ll out and retain this portion for your records. The serial number decals for the base frame and wing frame are located on the front surface of each frame. Purchase Date Model Serial No.'s Dealer City Dealer Contact Phone NOTE: The information, specifications, and illustrations in the manual are on the basis of information available at the time it was written. Due to continuing improvements in the design and manufacture of Alliance/ Top Air products, all specifi cations and information contained herein are subject to change without notice. Revised 080409-9 4
TANK FRAME ASSEMBLY ITEM DESCRIPTION PART NO. QTY. NOTES 1000 Gallon T-Tank TA510500 1 T-Tank Lid 16" Hinged (Not Shown) TA805210 1 1 Lid O-Ring (Not Shown) TA805198 For Lids With 1/4 1 Turn Locking Style Optional Lid O-Ring (Not Shown) TA805194 For Lids With Hinge Vent Lid (Not Shown) TA805176 1 2 1100 Main Frame & Fence TA680005* 1 2a Left Fence - Beginning w/ SN B20190100 TA680008-1* 1 2b Right Fence - Beginning w/ SN B20190100 TA680008-2* 1 3 Tank Stop Strap TA620004B 2 4 Capscrew 1/2-13UNC x 2 9390-101 20 Grade 5 Flat Washer 1/2 9405-088 20 5 Lock Washer 1/2 9404-025 20 6 Hex Nut 1/2-13UNC 9394-010 20 7 Tank Strap TA500499 A/R Specify in Feet 8 Tank Strap Clip TA510025 6 9 Capscrew 3/8-16UNC x 4 1/2 TA0-907131-0 6 10 Flat Washer 3/8" 9405-076 6 11 Hex Nut 3/8-16UNC 9394-006 12 12 Handle Assembly TA640040B 2 13 Carriage Bolt 5/16-18UNC x 1 9388-025 4 Grade 5 14 Lock Washer 5/16 9404-019 4 15 Hex Nut 5/16-18UNC 9394-004 4 *Specify Color as R for Red or G for Green (December 2012) 5
TANK BAFFLE BREAKDOWN VIEW OF INSIDE OF TANK ITEM DESCRIPTION PART NO. QTY. NOTES 1 Baffl e Top Section TA610037 1 2 Baffl e Bottom Section TA610039 1 3 Capscrew 5/16-18UNC x 3/4 TA500657 4 Stainless Steel 4 Lock Washer 5/16 TA0-908464-0 4 Stainless Steel 5 Hex Nut 5/16-18UNC TA0-907826-0 4 Stainless Steel 6 T-Tank Baffl e TA620317 1 6
SPRAYER TONGUE MOUNTING ITEM DESCRIPTION PART NO. QTY. 1 880 & 1100 Tongue Frame TA640010* 1 2 Capscrew 1-8UNC x 5 1/2 9390-194 2 3 1/2" Tongue Spacer TA620201B 4 4 Lock Washer 1" 9404-041 4 5 Hex Nut 1-8UNC 9394-020 4 6 Tongue Adjuster Plate TA640011B 2 7 Capscrew 1-8UNC x 3 9390-187 2 8 Adjuster Bolt, 1-8UNC x 7 TA640074 1 9 Hex Jam Nut 1-8UNC 9395-020 2 10 Flat Washer 1" 9405-118 2 11 Adjuster Bushing TA620203B 1 12 Capscrew 3/4-10UNC x 6 1/2 9390-158 4 13 Spacer Holder TA620267B 2 14 Lock Washer 3/4" 9404-033 4 15 Hex Nut 3/4-10UNC 9394-016 4 16 1/4" Tongue Spacer TA620257B 6 17 1" Tongue Spacer TA620258B 2 18 2" Tongue Spacer TA620259B 2 *Specify Color as R for Red or G for Green NOTE: THERE ARE DIFFERENT ARRANGEMENTS FOR THE SPACERS ON SPRAYERS WITH DIFFERENT TIRE SIZES. STANDARD 3 1/4 TONGUE SPACERS (PER SIDE) 1 1 TONGUE SPACER (PER SIDE) 1 2 TONGUE SPACER (PER SIDE) 13.6-38 TIRE 4 1/4 TONGUE SPACERS (PER SIDE) 1 1 TONGUE SPACER (PER SIDE) 1 2 TONGUE SPACER (PER SIDE) 12.4-42 TIRE 5 1/4 TONGUE SPACERS (PER SIDE) 1 1 TONGUE SPACER (PER SIDE) 1 2 TONGUE SPACER (PER SIDE) 7
SPRAYER TONGUE ACCESSORIES NOTE: WHEN USING PTO DRIVEN BELT DRIVE, ITEM #12 GOES ON THE OUTSIDE OF THE PILLOW BLOCK PLATE. ITEM DESCRIPTION PART NO. QTY. 1 Pintle Hitch w/clevis TA610045 1 1a Pintle Hitch TA510521 1 1b Clevis Hitch TA510522 1 1c Capscrew 3/4-10UNC x 6 (Grade 8) 91299-157 1 1d Lock Washer 3/4 9404-033 1 1e Hex Nut 3/4-10UNC 9394-016 1 2 Pintle Hitch w/pintle HDW (237VOA) 2a Pintle Hitch TA510521 1 2b Pintle Hitch Top Plate (PPI-302V) TA610050-2 1 2c Pintle Hitch V-Plate (PPI-203VR) TA610050-3 1 2d Pintle Hitch Cushion (PPI-205H) TA610050-4 1 2e Capscrew 3/4-10UNC x 3 (Grade 5) 9390-149 1 3 Capscrew 3/4-10UNC x 6 1/2 (Grade 5) 9390-158 2 4 Lock Washer 3/4" 9404-033 2 5 Hex Nut 3/4-10UNC 9394-016 2 6 Utility Jack, 5000 Lbs. TA0-914617-0 1 7 Hose Holder TA510204 1 8 Capscrew 1/2-13UNC x 1 1/2 (Grade 5) 9390-101 5 9 Flat Washer 1/2 9405-088 9 10 Lock Washer 1/2 9404-025 5 11 Hex Nut 1/2-13UNC 9394-010 5 12 Hose Holder Mounting Bracket TA521932B 1 13 Capscrew 3/8-16UNC x 1 1/2 (Grade 5) 9390-057 2 14 Lock Washer 3/8 9404-021 2 15 Hex Nut 3/8-16UNC 9394-006 2 16 Pump Mounting Support TA620036B 1 17 Transport Chain 9003278 1 18 Capscrew 1-8UNC x 3 (Grade 5) 9390-187 1 19 Locknut 1-8UNC 92199 1 TA610045 - PINTLE HITCH WITH CLEVIS (STANDARD) PINTLE HARDWARE (OPTIONAL) 8
HYDRAULIC DRIVEN PUMP MOUNTING ITEM DESCRIPTION PART NO. QTY. 1 Ace Hydraulic Drive Pump TA825195* 1 2 Velocity Fuse (Not Shown) TA827042 1 3 Capscrew 3/8-16UNC x 1 1/2 (Grade 5) 9390-057 2 4 Flat Washer 3/8 9405-076 2 5 Lock Washer 3/8 9404-021 2 6 Hex Nut 3/8-16UNC 9394-006 2 7 Straight Hose Barb (1 1/2-11 1/2 MPT x 2 Hose Barb) TA814878 1 8 90 Elbow (2 Flange x 1 1/2 Hose Barb) TA815020 1 90 Elbow (2 Flange x 2 Hose Barb) TA815021 1 9 Gasket 2 3/16" OD x 1 5/8" ID TA811944 1 10 Adapter (2 Flange x 1 1/4-11 1/2 NPTF) TA815009 1 11 Flange Clamp 2" Worm Screw TA815025 1 12 Decal, IMPORTANT TA510212 1 Hyd. Hose Kit (Not Shown) TA300692 1 Hose Wrap, 3" (Not Shown) 9003849 1 *SEE PUMP OPERATOR MANUALS FOR PART NUMBERS ON YOUR PARTICULAR PUMP PTO DRIVEN PUMP MOUNTING ITEM DESCRIPTION PART NO. QTY 1 Ace Belt Drive Pump ** 1 2 Belt Drive Bracket TA540287B 1 3 Capscrew 3/8-16UNC x 2 9390-059 4 4 Flat Washer 3/8 9405-076 4 5 Lock Washer 3/8 9404-021 8 6 Hex Nut 3/8-16UNC 9394-006 8 7 Capscrew 3/8-16UNC x 1 1/2 9390-057 4 8 Strt Hose Barb (1 1/2-11 1/2 MPT x 2 Hose Barb) TA814878 1 9 90 Elbow (1 1/4-11 1/2NPT Male x 1 1/4-11 1/2NPT Female) TA814693 1 10 Adapter (2 Flg x 1 1/4-11 1/2 NPTF) TA815009 1 11 Gasket 2 3/16" OD x 1 5/8" ID TA811944 1 12 Flange Clamp 2" Worm Screw TA815025 1 13 Strt Hose Barb (2 Flg x 1 1/2 HB) TA815015 1 14 90 Elbow (1 1/2-11 1/2NPT Male x 1 1/2-11 1/2NPT Female) TA814694 1 **SEE PUMP OPERATOR MANUALS FOR PART NUMBERS ON YOUR PARTICULAR PUMP PUMP IS VIEWED FROM REAR OF SPRAYER FOR CLARITY 9
SPRAYER PUMP ITEM DESCRIPTION PART NO. QTY. NOTES Pump Complete - Ace 150-206 TA825250 1 1 Pipe Plug TA825325 4 Pipe Plug (Option) TA826300 4 Stainless Steel 2 Volute, 1 1/2" x 1 1/4" TA827910 1 3 Nut 3/8-24UNF TA830731 1 4 Star Washer, 3/8" TA829500 1 Stainless Steel 5 Impeller, Valox - Keyway TA827918 1 Impeller, Cast Iron - Key (Option) TA827917 1 6 Seal Mechanical w/6a - Viton TA827725 1 Seal w/6a - Silecon Carbide (Option) TA830733 1 6a O-Ring, Shaft Seal TA827700 1 7 O-Ring, Body Seal TA827900 1 8 Mounting Frame, 200 Motor TA829560 1 9 Capscrew 3/8-16UNC x 3/4 TA830739 4 Capscrew 3/8-16UNC x 3/4 (Option) TA826650 4 Stainless Steel 10 Slinger TA826275 1 11 Snap Ring, Internal TA826850 2 12 Ball Bearing, Sealed TA826725 2 13 Snap Ring, External TA826900 2 14 Spacer TA826875 1 15 Key 1/8 x 1/8 x 1/2 TA829475 1 16 Shaft 5/8" Dia. - Keyway TA829625 1 Shaft 5/8" Dia. - Keyway (Option) TA829600 1 Stainless Steel 17 Seal Support Spacer TA827710 1 18 Coupling, Motor TA829200 1 19 Hydraulic Motor, 7 GPM TA829260 1 10
PTO SHAFT PARTS BREAKDOWN Introduction ITEM DESCRIPTION PART NO. QTY. NOTES 1 PTO Shaft 1000 RPM (Complete) TA300661 1 2 PTO Shaft 540 RPM (Complete) TA300660 1 3 Outer Plastic Shield w/bell TA500459 1 4 Inner Plastic Shield w/bell TA500458 1 5 Snap Hitch Yoke (1000 RPM) TA500453 1 6 Snap Hitch Pin Kit (1000 RPM) TA500437 1 7 Snap Hitch Yoke (540 RPM) TA500452 1 8 Snap Hitch Pin Kit (540 RPM) TA500454 1 9 Outer Drive Tube w/yoke TA500457 1 10 Inner Drive Tube w/yoke TA500456 1 11 Implement Yoke TA500461 1 12 Cross Kit (Complete) 95039 2 Bearings, Snap Ring, & Washer TA500460 2 Not Shown Decal, DANGER - PTO Shaft TA510093 1 Not Shown Decal, DANGER - Shield TA510094 1 Not Shown Q-SHAFT ASSEMBLY ITEM DESCRIPTION PART NO. QTY. NOTES 1 Q-Shaft TA510168B 1 TA300666 - Kit for Q-Shaft Assembly 2 U-Joint (Complete) TA510097 1 3 Pillow Block Bearing TA510096 1 4 Keystock 1/4 x 1 9001501 1 5 Keystock 1/4 x 1 1/2 800713 1 6 Capscrew 5/16-18UNC x 2 1/2 9390-036 2 Grade 5 7 Locknut 5/16-18UNC 9807 2 (December 2012) 11
PTO & Q-SHAFT SHIELD MOUNTING ITEM DESCRIPTION PART NO. QTY 1 PTO Shield TA521268B 1 2 PTO Shield Extension TA521267B 1 3 Shaft Shield Mount TA620268B 2 PTO Shield Mount Hypro Dr. TA620341B 2 4 Shield Mounting Bracket TA521221B 1 5 Pillow Block Bearing TA510096 1 6 Pillow Block MTG Plate TA521223B 1 7 Capscrew 1/4-20UNC x 3/4 9390-053 1 8 Flat Washer 1/4 9405-064 1 9 Cage Nut 1/4-20UNC TA500592 1 10 Capscrew 3/8-16UNC x 2 9390-059 2 11 Flat Washer 3/8 9405-076 8 12 Lock Washer 3/8 9404-021 8 13 Hex Nut 3/8-16UNC 9394-006 8 14 Capscrew 3/8-16UNC x 1/2 9390-057 4 15 Carriage Bolt 3/8-16UNC x 1/2 9388-051 2 16 Decal, CAUTION PTO Shield TA510030 1 17 Decal, WARNING Drawbar TA1-916185-0 1 18 Decal, WARNING PTO TA510094 1 12
PLATFORM, DOOR & STEP MOUNTING ITEM DESCRIPTION PART NO. QTY 1 Platform w/handle TA2-114770-0* 1 2 Step Left TA2-114771-2* 1 Step Right (Not Shown) TA2-114771-1* 1 3 Capscrew 3/8-16UNC x 1 1/2 (Grade 5) 9390-057 4 4 Flat Washer 3/8 9405-076 8 5 Bushing TA1-101890-0 4 6 Lock Washer 3/8 9404-021 4 7 Hex Nut 3/8-16UNC 9394-006 4 8 Step Spring TA510027 2 9 Ladder Stop TA620384 4 10 Capscrew 1/4-20UNC x 1 (Grade 5) 9390-005 6 11 Lock Washer 1/4 9404-017 6 12 Plumbing Door Latch TA620107B 1 13 Flat Washer 1/4 9405-064 6 14 Pop Rivet, 3/16 TA0-908386-0 4 15 Plumbing Door Asy TA2-114768-0* 1 16 Capscrew 5/8-11UNC x 1 3/4 (Grade 5) 9390-123 4 17 Locknut 5/8-11UNC 9003398 4 MOUNTING DETAIL *Specify Color as R for Red or G for Green 13
CLEAN WATER TANK MOUNTING ITEM DESCRIPTION PART NO. QTY. NOTES 1 Clean Water Tank TA580278 1 2 Spigot TA510073 1 3 3/4 MPT x 1/2 HB Straight TA810300 1 4 Hose Clamp, 1/4" x 3/8" TA801065 1 5 Clear Vinal Hose, 1/2 x 24" TA806554 1 6 Elbow, 3/4 MPT x 1/2 HB 90 TA808275 1 7 Kelch Cap TA510074 1 8 Lid For Storage Compartment TA510066 1 9 Hinges (Not Shown) TA510070 Stainless Steel 2 TA610015 Cast 10 Decal TA510041 1 11 Closure Fastener TA510071 1 12 Mounting Bracket TA520953 1 13 Capscrew, 5/16NC x 3/4 9390-028 6 14 Flat Washer, 5/16 9405-070 6 TA580278 COMPLETE CLEAN WATER TANK ASSEMBLY w/ MOUNTING BRACKET & HARDWARE. 14 (December 2012)
PLUMBING DOOR ACCESSORIES ITEM DESCRIPTION PART NO. QTY. NOTES 1 T-Handle Black TA610014 1 2 200 PSI Gauge, Back Mount TA801185 1 3 Decal, 0-200 PSI TA610042 1 4 443 Ball Valve Manifold Mount TA620352B 1 NOT SHOWN 5 444 Ball Valve Manifold Mount TA620353B 1 NOT SHOWN SUMP VALVE HANDLE MOUNTING ITEM DESCRIPTION PART NO. QTY Sump Valve Handle Asy TA680043 1 1 Handle Kit (Includes Items 1b,1c,1d,1f) 401638 1 1a Sump Valve Handle TA640096B 1 1b U-Joint Tube TA620390B 1 1c Vinyl Bushing 3/8 ID x 5/8 OD x 1/4 TA1-116556-0 4 1d Bar, 1/2 Dia. x 29 5/8 TA620388B 1 1e Capscrew 1/4-20UNC x 2 9390-009 2 1f Locknut 1/4-20UNC 9936 2 2 Rubber Grip (includes Items 1) TA510453 1 3 Capscrew 1/4-20UNC x 2 9390-009 2 4 Lock Washer 1/4 9404-017 2 5 Hex Nut 1/4-20UNC 9394-002 2 15
COMMAND CENTER MOUNTING ITEM DESCRIPTION PART NO. QTY. NOTES 1 Command Center, Shield Weldment TA640055B 1 2 Command Center, Mounting Plate TA640084B 1 3 Capscrew 3/8-16UNC x 1 1/2 9390-057 4 Grade 5 4 Lock Washer 3/8 9404-021 4 5 Hex Nut 3/8-16UNC 9394-006 4 6 Capscrew 1/4-20UNC x 3/4 9390-003 2 Grade 5 7 Locknut 1/4-20UNC 9936 2 8 Capscrew 3/8-16UNC x 1 900900-055 4 Stainless Steel 9 Lock Washer 3/8 TA0-908469-0 4 10 Flat Washer 3/8 TA0-908417-0 4 11 Command Center Decals TA1-916199-5 1 12 Decal, Shield & Power Source TA1-906109-0 1 16
COMMAND CENTER BREAKDOWN ITEM DESCRIPTION PART NO. QTY 1 Command Center TA640083B 1 2 Finishing Plug TA0-902906-0 1 3 Capscrew 1/4-20UNCx5/8 9390-003 8 4 Flat Washer 1/4 9405-064 8 5 Hex Nut 1/4-20UNC 9394-002 8 1" Ball Valve, w/mount TA815055 1 6 1" Ball Valve, Valve #1 TA815040 1 1" Valve Mounting TA620369 1 7 90 Elbow, 1" Manifold x 1" Hose Barb TA815018 3 8 1" Gasket TA815028 3 9 1" Manifold Clamp TA815026 3 1" Ball Valve, w/mount TA815055 1 10 1" Ball Valve, Valve #2 TA815040 1 1" Valve Mounting TA620369B 1 11 90 Elbow, 1" Manifold x 1" Manifold TA815002 1 12 Adapter, 1" Manifold x 1" Manifold TA815001 1 13 Tee, 1" Manifold x 1" Manifold x 1" Manifold TA815005 2 14 Plug, 1" Manifold TA815022 2 15 Tee, 2" Manifold x 2" Manifold x 1" Manifold TA815006 1 16 90 Elbow, 2" Manifold x 1.25" Hose Barb TA815019 1 90 Elbow, 2" Manifold x 2" Hose Barb TA815021 1 1 1/2" Ball Valve w/mount TA815056 1 17 1 1/2" Ball Valve Valve #4 TA815048 1 1 1/2" Valve Mounting TA620368B 1 17 ITEM DESCRIPTION PART NO. QTY 18 90 Elbow, 2" Flange x 1 1/2" Hose Barb TA815020 1 90 Elbow, 2" Flange x 2" Hose Barb TA815021 1 19 Plug, 2" Manifold (w/out Rinse Opt.) TA815023 1 20 1" Gasket TA815029 8 21 2" Gasket TA811944 4 22 Clamp, 1" Manifold TA815026 8 23 Clamp, 2" Manifold TA815025 4 24 2" Ball Valve w/mount TA815057 1 2" Ball Valve w/valve #5 TA815050 1 2" Ball Valve Mounting TA620367B 1 25 90 Elbow, 2" Male Threaded x 2" Hose Barb TA814980 1 26 90 Elbow, 2" Male Thrd x 2" Female Coupler TA811830 1 27 Quick Fill Stop Cap TA811375 1 28 #12 Jack Chain, 29# Limit TA0-903700-0 A/R
LINE STRAINER FITTINGS ITEM DESCRIPTION PART NO. QTY 1 Drain, 1" Standard TA815077 1 2 90 Elbow, 1" Manifold x 1" Hose Barb TA815018 1 3 1" EPDM Gasket (NOT SHOWN) TA815029 1 4 1" Worm Screw Clamp (NOT SHOWN) TA815026 1 AGITATION FITTINGS ITEM DESCRIPTION PART NO. QTY 1 Drain, 1" Standard TA815077 1 2 90 Elbow, 1" Manifold x 1" Manifold TA815002 1 3 Ball Valve w/ 1" Flange TA815040 1 Ball Valve w/bracket TA815055 4 Adapter, 1" Manifold x 1" Hose Barb TA815013 1 5 1" EPDM Gasket (NOT SHOWN) TA815029 3 6 1" Worm Screw Clamp (NOT SHOWN) TA815026 3 18
QUICK FILL & TANK DUMP FITTINGS ITEM DESCRIPTION PART NO. QTY 1 Ball Valve 2" Flange x 2" Male Adapter TA815047 1 2 2" Coupler Cap TA811500 1 3 2" Total Drain TA815075 1 4 2" Manifold Tee TA815007 1 5 2" Manifold x 2" 90 Hose Barb TA815021 1 6 2" EPDM Gasket (NOT SHOWN) TA811944 5 7 2" Worm Screw Clamp (NOT SHOWN) TA815026 5 INTERNAL FITTINGS ITEM DESCRIPTION PART NO. QTY 1 2" Vent Cap TA815074 2 2 Poly Reducer Bushing 1-11 1/2 NPTF MALE TA814655 1 x 3/4-14 NPTF FEMALE 3 Nylon Jet Agitator TA801250 2 4 Agitator Tee TA801255 1 19
SUMP FITTINGS ITEM DESCRIPTION PART NO. QTY. NOTES 1 2" Total Drain TA815075 1 80 Mesh Screen TA869071-2 2" Manifold Coupling x 90 TA815004 1 3 2" Flange x 2" Flange x 2 " Flange - 3 Way Valve TA815048 1 4 2" Manifold Plug TA815023 2 5 2" Manifold Tee TA815007 1 6 2" Manifold x 2" Barb Connection TA815016 1 7 2" EPDM Gasket (NOT SHOWN) TA811944 5 8 2" Worm Screw Clamp (NOT SHOWN) TA815025 5 20 (December 2012)
STRAINER ITEM DESCRIPTION PART NO. QTY. NOTES Strainer Complete TA855650 1 1 Strainer Head TA868841 1 2 Screen, 50 Mesh (Red) TA869070 1 3 Gasket, EPDM TA867486 1 4 Bowl, Polypropylene TA868842 1 5 O-Ring, Viton TA868843 1 6 Cap, Polypropylene TA868844 1 21
CONTROL SYSTEM - 45' THROUGH 80' X-FOLD BOOMS NOTE: FOR 80 & 90 FRONT-FOLD BOOMS REFER TO MANUAL #402110 NOTE: FOR 60 FRONT-FOLD BOOMS REFER TO MANUAL #402778 * * * ITEM DESCRIPTION PART NO. QTY 1 Strainer Complete TA855650 1 2 Ball Valve Asy (3 Section-Std) TA854842 1 3 Regulating Valve, 1" (440) TA720258 1 4 Flowmeter TA720360 1 5 Tubing, Gauge - 1/4" TA720620 1 6 3-Ball Valve Harness TA750233 1 7 Battery End TA884845 1 8 Battery Cable, Special TA884848 1 9 Ball Valve Bracket TA620391B 1 10 2" EPDM Gasket TA811944 4 11 2" Worm Screw Clamp TA815025 4 12 Adapter 1" Flange x 1" FPT TA815031 1 13 1" Worm Screw TA815026 1 14 1" EPDM Gasket TA815029 1 15 Elbow 1" Flange x 1" HB TA815018 1 ITEM DESCRIPTION PART NO. QTY Remote Control System Includes Items 16-21 (Not Shown) TA891010 1 16 Regulating Valve (K-30) TA854800 1 17 Console TA884986 1 18 Power Cable TA885008 1 19 Extension Cable TA885082 1 20 Valve Cable (744-3) TA885090 1 21 Valve Cable, Special TA885092 1 22 Male Connector, 4-Pin TA750134 1 23 Female Pin TA750133 4 24 Hex Nut 1/4-20UNC 9394-002 4 25 Lock Washer 1/4" 9404-017 4 26 U-Bolt 1/4-20UNC TA522848 2 27 Elbow 1" Flange x 3/4" HB TA815017 3 *USED WITH MANUAL CONTROLLER 22
WHEELS & TIRES ITEM DESCRIPTION PART NO. QTY. FIG. A Single Wheels - 45 & 60' Booms Only 1 Wheel/Tire Asy - 38 x 12-8 Hole Yellow / 13.6 x 38-12 Ply R-1 TA2-913735-1 2 FIG. B Single Wheel - All Boom Sizes 2 Wheel & Tire Asy - 16 x 38-10 Hole Yellow / TL18.4R38A 2-Star R-1 16375 2 3 Wheel & Tire Asy - 10 x 46-10 Hole Yellow / TL320/90R46A R-1 16377 2 4 Wheel & Tire Asy - 13 x 46-10 Hole Yellow / TL14.9R46A 8-Star R-1 16378 2 6 Reinforcing Ring 14442Y 2 7 Capscrew 7/8-14UNF x 3 1/2 (Grade 8) 97042 20 FIG. C Dual Wheels - 30" Rows 5 Wheel & Tire Asy - 10 x 42-10 Hole Yellow \ TL12.4B42A 10 Ply R-1 16381 4 7 Capscrew 7/8-14UNF x 3 1/2 (Grade 8) 97042 2 8 13" Hub Extension 16382Y 20 FIG. D Dual Wheels - 22" Rows 5 Wheel & Tire Asy - 10 x 42-10 Hole Yellow \ TL12.4B42A 10 Ply R-1 16381 4 9 5" Hub Extension 16383Y 2 10 Capscrew 7/8-14UNF x 5 (Grade 8) 97222 20 ALL TIRES 11 Valve Stem 93300 A/R 12 Locator Bolt 266459 2 23
ADJUSTABLE AXLE MOUNTING WITH HUB & TIRE ITEM DESCRIPTION PART NO. QTY. NOTES 1 1100 & 800 Adjustable Axle TA640008B 1 2 Diamond Axle TA640089 2 w/80-8 "Heavy" Hub Asy 3 Axle Adjuster TA620139B 2 4 8-Bolt Hub - 2 See Page 27 5 10-Bolt Hub - 2 See Page 26 6 Wheel & Tire Assembly - 2 See Page 23 7 Hub Bolt, 5/8-18UNF x 1 3/8 TA500372 16 Grade 5 8 Capscrew 5/8-11UNC x 2 1/2 9390-126 4 Grade 5 9 Lock Washer 5/8" 9404-029 4 10 Hex Nut 5/8-11UNC 9394-014 4 11 Capscrew 3/4-10UNC x 2 91299-145 8 Grade 8 12 Lock Washer 3/4" 9404-033 8 13 Hex Nut 3/4-10UNC 9394-016 8 14 Axle, Zero-Offset 401585B 2 15 Capscrew 5/8-1UNC x 6 9390-136 2 Grade 5 16 Lock Washer 5/8" 9494-029 2 17 Hex Nut 5/8-11UNC 9394-014 2 24
60" & 120" RIGID AXLE MOUNTING WITH HUB & TIRE ITEM DESCRIPTION PART NO. QTY. NOTES 1 800 & 1100 60" Rigid (High-Low) Axle TA640050 1 2 1100 120" Rigid (High-Low) Axle TA640061 1 3 Rigid (High-Low) Axle Spindle Assembly TA640090B 2 4 8-Bolt Hub See Page 27 5 Wheel 38x12 (8 Hole) TA300915 2 6 Wheel & Tire Assembly TA2-913735-1 2 7 Hub Bolt 5/8-18UNF x 1 3/8 TA500372 16 Grade 5 8 Capscrew 3/4-10UNC x 2 1/2 9390-147 12 Grade 5 9 Lock Washer 3/4 9404-033 20 10 Hex Nut 3/4-10UNC 9394-016 20 11 Capscrew 3/4-10UNC x 2 91299-145 8 Grade 8 12 Hub & Spindle Assembly TA580484 2 Includes Items 3 & 4 25
10-BOLT HUB ASSEMBLY WITH 3.75" SPINDLE ITEM DESCRIPTION PART NO. QTY NOTES Hub Complete & Spindle Assembly 401593B 1 1 Seal (37605SA) 92565 1 2 Inner Bearing Cone (HM218248) 92545 1 3 Inner Bearing Cup (HM218210) 92476 1 4 8-Bolt Hub Sub Asy 401144B 1 Includes Items 3 & 5 5 Outer Bearing Cup (HM212011) 92462 1 6 Outer Bearing Cone (#HM212049) 92464 1 7 Spindle 3.75" Dia. x 17 1/2 401580 1 8 Hardened Spindle Washer 4" OD 92472 1 9 Cotter Pin 3/8" Dia. x 4 9391-090 1 10 Castle Nut 2-12UNF 92470 1 Grade 5 11 Hub Cap =Black= 92465B 1 12 Capscrew 5/16-18UNC x 1/2 9390-026 4 Grade 5 26
8-BOLT HUB ASSEMBLY WITH 3.00" SPINDLE ITEM DESCRIPTION PART NO. QTY NOTES Hub Complete (80-8) TA580418G/R Beginning with the 1st unit to 01/01/1999 1 Seal (CR27394) 92612 1 2 Inner Bearing Cone (JLM506849) 92610 1 3 Inner Bearing Cup (JLM506810) 91809 1 4 8-Bolt Hub Sub Asy TA540366 1 Includes Items 3 & 5 5 Outer Bearing Cup (LM501310) 9349 1 6 Outer Bearing Cone (LM501349) 9247 1 8 Spindle Washer 1" ID (#9136241) 9448 1 9 Cotter Pin 1/4" Dia. x 2 1/4 9391-060 1 10 Spindle/Slotted Hex Nut 1-14UNS 9393-020 1 Grade 2 11 Dust Cap 9442G/R 1 12 Lug Bolt 5/8-18UNF x 1 3/8 TA500372 8 Grade 5 ITEM DESCRIPTION PART NO. QTY NOTES Hub Complete (80-8 HD) TA580479B Beginning with 01/01/1999 to Serial# B19610141 & B19610170 to Current 1 Seal (CR28700) TA500746 1 2 Inner Bearing Cone (JLM508748) 9000883 1 3 Inner Bearing Cup (JLM508710) 9000886 1 4 8-Bolt Hub Sub Asy TA500744B 1 Includes Items 3 & 5 5 Outer Bearing Cup (LM501310) 9349 1 6 Outer Bearing Cone (LM501349) 9247 1 8 Spindle Washer 1" ID (#9136241) 9448 1 9 Cotter Pin 5/32" Dia. x 1 3/4 9391-036 1 10 Spindle/Slotted Hex Nut 1-14UNS 9393-020 1 Grade 2 11 Dust Cap 9442B 1 12 Lug Bolt 5/8-18UNF x 1 3/8 TA500372 8 Grade 5 ITEM DESCRIPTION PART NO. QTY NOTES Hub Complete (75-8B) 91910G/R Beginning with Serial# B19610142 to B19610169 1 Seal (CR27394) 9445 1 2 Inner Bearing Cone (JLM506849) 9443 1 3 Inner Bearing Cup (JLM506810) 9612 1 4 8-Bolt Hub Sub Asy 95439G/R 1 Includes Items 3, 5, & 12 5 Outer Bearing Cup (LM501310) 9349 1 6 Outer Bearing Cone (LM501349) 9247 1 8 Spindle Washer 1" ID (#9136241) 9448 1 9 Cotter Pin 1/4" Dia. x 3 9391-062 1 10 Spindle/Slotted Hex Nut 1-14UNS 9393-020 1 Grade 2 11 Dust Cap 9442G/R 1 12 Stud Bolt 5/8-18UNF x 2 1/2 9000939 8 Grade 8 27
SERIAL NUMBER B211000100 & HIGHER SIGHT GLASS MOUNTING ITEM DESCRIPTION PART NO. QTY. NOTES Sight Glass Kit 403343 1 Sight Gauge Weldment 402413B 1 2 Decal, Volume Indicator 9003965 1 3 Sight Gauge Tube 402417 1 4 Sight Gauge Tube Cap 401885 1 5 Breather 3/8 NPT Bronze 9003736 1 6 Plastic Tie 9000104 5 7 Coupler 1 1/2 PVC 9003737 1 8 Reducer 1 1/2 PVC x 1/2 FPT 9003945 1 9 Indictor Ball, Rod - 1 1/4" 9003683 1 10 3/8" EPDM Hose TA806201 A/R Specify in Feet 11 90 Elbow 1/2-18 M x 3/8 Hose Barb TA814955 1 12 Adapter 3/8-18 M x 3/8 Hose Barb TA814850 1 13 Cose Clamp TA800902 2 Stainless Steel 14 Reducer 3/4 NPT - 3/8 NPT TA814652 1 15 Hex Nut 1/4-20UNC 9394-002 4 16 Lock Washer 1/4 9404-017 4 17 Flat Washer 1/4 9405-064 4 18 U-Bolt 1/4-20UNC TA510584 2 28
SIGHT GLASS MOUNTING SERIAL NUMBER B211000099 & LOWER CHECK HOLE PERIODICALLY TO MAINTAIN UNOBSTRUCTED AIRFLOW NOTE: LEAVE THE CENTER BOLT, WASHER & NUT FASTENED WHILE INSTALLING ITEM #2. (THIS ENSURES THE PLUMBING DOOR REMAINS IN POSITION.) ITEM DESCRIPTION PART NO. QTY. NOTES Sight Glass Assembly TA680042 1 U-Bolt 1/4" TA510584 2 2 Sight Glass Holder TA620385B 1 3 Sight Glass Brace TA620386B 1 4 Level Indicator TA620387 1 5 3/4" Double Threaded Tank Fitting TA805408 1 6 Hose Barb 3/4 x 3/4 TA808512 1 7 Poly Pipe Cap, 3/4 TA814767 1 8 Straight 3/4 MPT x 3/4 Hose Barb TA814861 2 9 Capscrew 1/4-20UNC x 3/4 9390-003 2 10 Locknut 1/4-20 9936 6 11 3/4" Dia. EPDM Hose - 50" TA806250 A/R Specify in Feet 12 3/4" Dia. Clear Vinyl Tubing - 60 1/2" TA806558 A/R Specify in Feet 13 Hose Clamp, SC12 TA8800910 4 29
OPTIONAL SPEED SENSOR KIT ITEM DESCRIPTION PART NO. QTY. NOTES Speed Sensor Kit TA720618 Includes Items 1-4 1 Speed Sensor w/ 36' Cable TA721405 1 2 Magnets (Red) TA720392 2 Magnets (Black) TA720393 2 3 Hose Clamp Magnet TA801065 4 Hose Clamp, Extra TA800902 4 4 Bracket - 10 Bolt Hub 401857 2 5 Capscrew 3/8-16UNC x 1 9390-055 4 6 Lock Washer 3/8 9404-021 4 7 Speed Sensor w/36' Cable TA721405 1 8 Cable, Speed Sensor - 10' TA720553 1 9 Magnet 9003847 1 10' Extension Sensor Cable TA720553 1 Magnets (For Tandem Axle Assembly ONLY) TA208066 8 Not Shown Cable Ties TA809166 4 30 (December 2012)
1. MAGNET INSTALLATION SPEED SENSOR INSTALLATION IF SPRAYER HAS BIG WHEEL SINGLE AXLE: Use the two red hose clamp magnets, the two black hose clamp magnets and the four extra hose clamps to make an assembly as shown in Fig. 1. Mount this assembly to the sprayer wheel as shown in Fig. 2. Tighten all hose clamps securely and evely for system to work properly. Magnets must be equally spaced. Fig. 1 Fig. 2 31
SPEED SENSOR INSTALLATION 2. SPEED SENSOR SWITCH INSTALLATION a. Mount the speed sensor switch to the mounting bracket as shown in Fig. 5. Adjust the switch so that clearance between the magnet assembly and the switch is 1/4 to 1/2 b. Route cables out of the way and secure with plastic wire ties. c. Use cuation when adusting axle spacing not to pinch or harm cables. Fig. 5 32
TANK FITTINGS/FUNCTIONS 33
DECALS 34
DECALS 1100 PARTS MANUAL Introduction PART NO. DESCRIPTION QTY 9003127 Refl ector, AMBER 2 TA2-610000 Decal, Front 2 TA2-610001 Decal, Rear 2 402501 Decal, TA Logo (T-Tank Sides) 2 TA5-10007 Decal, TA Logo (Frame) 2 TA5-10008 Decal, TA Logo (Foam Marker, Tank) 1 TA510041 Decal, TA Logo (Clean Water, Tank) 1 TA510212 Decal, IMPORTANT (ACE Pump) 1 TA510093 Decal, DANGER (Shield Missing) 1 TA510094 Decal, DANGER (PTO Shaft) 1 TA510030 Decal, CAUTION (PTO Shield) 1 TA1-916185-0 Decal, WARNING (Drawbar) 1 TA510094 Decal, WARNING (PTO) 1 TA510041 Decal, TA Logo 1 TA610042 Decal, 0-200 PSI 1 TA1-916199-5 Decal, Command Center 1 TA1-906109-0 Decal, Shield & Power Source 1 93459 Decal, Grease Daily 4 80' X-FOLD BOOM PART NO. DESCRIPTION QTY TA510553 Decal, Height Indicator 1 TA1-916182-0 Decal, Tail Light Instructions 2 60' X-FOLD BOOM PART NO. DESCRIPTION QTY 93459 Decal, Grease Daily 8 TA510080 Decal, CAUTION (Weights) 1 TA510008 Decal, TA Logo 2 TA1-916182-0 Decal, Tail Light Instructions 2 60' FRONT-FOLD BOOM PART NO. DESCRIPTION QTY 93459 Decal, Grease Daily 8 TA510079 Decal, DANGER (Boom Unfolding) 2 9003125 Fluorescent Strip, Red-Orange 2 9003126 Refl ector, RED 2 TA510198 Decal, Keep Hands Clear 2 TA510008 Decal, TA Logo 2 TA1-916182-0 Decal, Tail Light Instructions 2 9003127 Refl ector, AMBER 4 TA510007 Decal, TA Logo 3 35
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