OEM Equipment Catalog Data CA800018EN Supersedes July 2015 COOPER POWER SERIES 3010-4515 A 1.2 kv class externally removable secondary bushing General Eaton s Cooper Power series 3010-4515 A externally removable secondary bushings are used for connecting cables outside of pad-mounted transformer tanks to the secondary coil winding leads inside the tanks. The 3010 A secondary bushings are offered as inline and 90 internal spade versions, 4515 A secondary bushings are offered as inline only. They are designed for use in transformer oil, Envirotemp FR3 fluid, or an approved equivalent. They are externally clamped for sidewall mounting through a 3.06-inch diameter hole. The bushings are designed for use inside cubicles only. All metallic parts of the bushings are tin plated for more efficient current interchange. The sealing gasket is contained by the molded body for controlled compression, ensuring an effective seal. The bushing clamp is made of an aluminum alloy to provide strength for maintaining even gasket pressure under heavy loads. All bushings are supplied with a threaded support bracket hole on the end of the external spade. Installation Four clamp studs must be welded around the bushing hole. Install the gasket over the bushing shank onto the gasket surface. Insert the bushing through the tank hole and place the bushing clamp over the welded tank studs. Install a plated lock washer and nut onto each stud and tighten. Connect the internal secondary transformer leads to the internal spade. Refer to Service Catalog Section S800-16-1 for installation instructions.
Catalog Data CA800018EN 3010-4515 A 1.2 kv class externally removable secondary bushing 3/8-16 UNC-2B A QTY. Ø.56 (14.22 mm) hole (44.45 mm) 1.87 (47.5 mm) Ø 2.87 /(72.9 mm) TO FIT Ø 3.06 /(77.7 mm) TANK HOLE (44.45 mm) 4.00 (101.6 mm) (44.45 mm) (44.45 mm) 1.25 (31.75 mm) B C 1.50 (38.10 mm) D Ø 5.25 (133.35 mm) 4.23 (107.49 mm) Ø 405 (10.30 mm) hole 2.7 (68.58 mm) Figure 1. Line illustration of a 3010 A secondary bushing (inline) with dimensional information. Note: Dimensions given are for reference only. Table 1. Voltage Ratings and Characteristics Description kv Standard Voltage Class 1.2-2.5 AC 60 Hz 1 Minute Withstand 15 BIL and Full Wave Crest 45 Table 2. Current Ratings and Characteristics Description Amperes Continuous Aluminum Bushing 2780-3010 A rms Copper Bushing 3610-4515 A rms Current ratings and characteristics are in accordance with IEEE Std C57.12-1993 standard. Ordering information - 3010 A secondary bushing - inline To order a 3010 A secondary bushing, specify the catalog number as listed in Table 3. (Gasket and clamp must be ordered separately, see Table 6.) Table 3. Secondary Bushing Dimensional Information - Inline Catalog Number 2690131D01 6 2690131D04 12 2690131D06 16 2690131D07 20 External * Quantity of Holes Dimensions in. /(mm) A B C D 6.28 10.76 17.30 (159.51) (273.30) (439.42) 11.53 16.01 22.55 (292.86) (406.65) (572.77) 15.03 19.51 26.05 (381.76) (495.55) (661.61) 18.53 23.01 29.55 (470.66) (584.45) (750.57) * Internal hole quantity remains constant at 4 holes for all external hole configurations. 2
3010-4515 A 1.2 kv class externally removable secondary bushing Catalog Data CA800018EN 3/8-16 UNC-2B (8, 10 & 12 Hole designs only) 4.0 (102 mm) Ø.56 (14.22 mm) A qty. typ. 1.50 (38.1 mm) 4.02 (102.0 mm) 1.50 (38.1 mm) 1.02 (25.8 mm) 1.31 (33.3 mm) D E Ø 5.25 (133.4 mm) Ø2.87 (72.9 mm) to fit Ø3.06 (77.7 mm) tank hole Ø.405 (10.29 mm) 2.70 (68.6 mm) Figure 2. Line Illustration of 3010 A secondary bushing (90 internal spade) with dimensional information. Note: Dimensions given are for reference only. F Ordering information - 3010 A secondary bushing-90 internal spade To order a 3010 A secondary bushing, specify the catalog number as listed in Table 4. (Gasket and clamp must be ordered separately, see Table 6.) Table 4. Secondary Bushing Dimensional Information Catalog Number 2690476D21 6 2690476D22 8 2690476D23 10 2690476D24 12 External* Quantity of Holes Dimensions in. /(mm) A B C D 6.30 10.80 17.57 (160.02) (274.32) (446.28) 8.05 12.55 19.32 (204.47) (318.77) (490.73) 9.80 14.30 21.07 (248.92) (363.22) (535.18) 11.55 16.05 22.82 (293.37) (407.67) (579.62) * Internal hole quantity remains constant at 4 holes for all external hole configurations. 3
Catalog Data CA800018EN 3010-4515 A 1.2 kv class externally removable secondary bushing 3/8-16 UNC-2B TYP. Ø.56 hole A QTY. (14.22 mm) Ø 2.87 TO FIT Ø 3.06 TANK HOLE (72.9 mm) (77.7 mm) I H 4.0 (102 mm) 1.28 (32.5 mm) 1.60 (40.6 mm) D E G Ø 5.25 (133 mm) Ø C hole B QTY. 2.70 (68.6 mm) F Figure 3. Line Illustration of 4515 A secondary bushing (inline) with dimensional information. Note: Dimensions given are for reference only. Ordering information 4515 A secondary bushing inline To order a 4515 A secondary bushing, specify the catalog number as listed in Table 5. (Gasket and clamp must be ordered separately, see Table 6.) Table 5. Secondary Bushing Dimensional Information (Refer to Figure 3) Catalog Number Qty. of Holes Dimensions in./(mm) A B C D E F G H I 2690130D19 4 4.405 2690130D01 6 4.405 2690130D10 12 4.405 2690130D13 16 4.405 2690130D16 20 4.405 4.63 (117.60) 6.38 (162.05) 11.63 (295.40) 15.13 (384.30) 18.63 (473.20) 9.02 (229.11) 10.77 (273.56) 16.02 (406.91) 19.52 (495.80) 23.02 (584.71) 15.80 (401.32) 17.55 (445.77) 22.80 (579.12) 26.30 (668) 29.80 (757) (25.4) (25.4) (25.4) (25.40) (25.40) 4
3010-4515 A 1.2 kv class externally removable secondary bushing Catalog Data CA800018EN FRONT VIEW SIDE VIEW 6.13 SQ. (155.7 mm) 4.5 SQ. (114.3 mm).50 DIA. HOLES (4) ON A 6.36 DIA. B.C. (12.7 mm) (161.6 mm) Material: almag #35 (25.4 mm) Figure 4. Clamp front and side views with dimensions. FRONT VIEW SIDE VIEW 4.25 O.D. (108.0 mm) 3.50 I.D. (88.9 mm).19 (4.8 mm) Figure 5. Gasket. Note: Dimensions given are for reference only. 5
Catalog Data CA800018EN 3010-4515 A 1.2 kv class externally removable secondary bushing Table 6. Accessories Description Clamp Gasket Catalog Number 2625031B01 0537980C13 Table 7. Recommended Internal (Oil Side) Connections Nominal Rating 3010 A 4515 A Maximum Current Number of Holes 2780 A 4 1 3010 A 4 2 3610 A 4 1 4515 A 4 2 Sides of Spade Note: 1. Ratings are the maximum current level that can be used with a particular configuration. 2. Ratings are based on maintaining a bushing temperature rise that is no more than 15 degrees above 85 degree top oil temperature (20 degree ambient) when the bushings are conducting rated current (IEEE Std C57.12.00-1993 standard, Section 5.11) 3. Ratings are based on maintaining a bushing absolute temperature below the level that would damage the insulation system or seal integrity (with top oil temperature in the range of 113-114 degrees absolute) when the bushing is conducting 150% peak load for 24 hours and 191% peak load for 2 hours. Reference ANSI/IEEE Std C57.92-1981 standard, Table 3(d). (All temperature references are in degrees Celsius.) 6
3010-4515 A 1.2 kv class externally removable secondary bushing Catalog Data CA800018EN 7
Catalog Data CA800018EN 3010-4515 A 1.2 kv class externally removable secondary bushing Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com Eaton s Cooper Power Systems Division 2300 Badger Drive Waukesha, WI 53188 United States Eaton.com/cooperpowerseries 2015 Eaton All Rights Reserved Printed in USA Publication No. CA800018EN Eaton is a registered trademark. All other trademarks are property of their respective owners. For Eaton's Cooper Power series removable secondary bushing product information call 1-877-277-4636 or visit:.