ABB industrial drive ACS800 multidrive,.5 kw - 5600 kw ACS800 multidrive modules,.5 kw - 000 kw Technical catalogue Drive IT Low Voltage AC Drive PRODUCTS
Type code structure Type code ACS800 - X07-0003 - 3 + XXXX Product series Multidrive Ratings and types Voltages Dimensions X04 available options Multidrive modules Ratings and types Voltages Dimensions 3 4 5 6 7 Filter options Communication options Control solutions PC tools Control panel options Start-up Assistant Adaptive Programming Service products Contact and web information 3AFE 684853 REV A EN 3.3.004
Contents ABB industrial drive ACS800 multidrive, ACS800 multidrive modules ABB industrial drive... 4 Technical specification... 6 Multidrive main features... 7 Drive and supply unit 400 V... 8-9 Drive and supply unit 500 V... 0 - Drive and supply unit 690 V... - 3 Braking sections... 4 Multidrive modules main features... 5 Drive and supply module 400 V... 6-7 Drive and supply module 500 V... 8-9 Drive and supply module 690 V... 0 - Braking sections... Output filters... 5 Control I/O connections... 6 Fieldbus control... 7 Control solutions... 8-9 Remote monitoring tool... 30 Adaptive Programming... 3 Dimensioning... 3 Start-up, maintenance and integration... 33-34 Control panel... 35 Start-up Assistant... 36 Adaptive Programming... 36 3 4 5 6 7... 37... 38 3AFE 684853 REV A EN 3.3.004 3
ABB industrial drive ACS800 - X07-0003 - 3 + XXXX X04 What is an ABB industrial drive? ABB industrial drives are highly flexible AC drives that can be customized to meet the precise needs of your application. The majority of ABB industrial drives are sold to system integrators, OEMs and end-rs. These drives cover a wide range of powers and voltages, including industrial voltages up to 690 V. ABB industrial drives come with a wide range of built in options. A key feature of these drives is is programmability; and order-based customization is an integral part of the offering. What is an ABB multidrive? A multidrive is a type of industrial drive, built from industrial drive modules that are connected to a common DC busbar. The common DC busbar is d to supply the drive modules with DC power. The DC power is derived from a single supply unit that is built into the same installation. This construction simplifies the total installation and results in many benefits: savings in cabling, installation and maintenance costs; reduced line currents and simpler braking arrangements; energy circulation over the common DC busbar, which can be d for motor-to-motor braking without the need for a braking chopper or regenerative supply unit; reduced component count and increased reliability; space savings. 4 3AFE 684853 REV A EN 3.3.004
What are ABB multidrive modules? ABB industrial drive module products are meant for system integrators and/or OEMs who are making their own applications which include the cabinet structure as well as the software features needed. Standardized, high-technology multidrive modules together with the specific expertise of system integrators and/or OEMs in their particular applications provide dual benefits for end-rs. With their compact and modular design and wide range of powers, voltages and options ABB multidrive modules offer optimized and simple cabinet installation. The flexibility and programmability of the multidrive modules makes them very viable for various application needs in different industry areas. signals between the drives, for controlling the tension in the paper web. But also in those cases where the shafts of the individual drive motors are not tightly coupled, for example in sugar centrifuges, each drive module can be programmed with a speed profile in order to minimize overall energy consumption. These two examples merely demonstrate the range of applications where ABB multidrives offer substantial benefits over other types of drive constructions. ABB multidrive promises flexibility compact design a wide range of options adaptive programming reduced installation costs Space savings, easy maintenance and genuine tailormade solutions are benefits that end-rs really appreciate. Where can ABB multidrives be d? Generally speaking, ABB multidrives can be d wherever several drives form part of a single process. The common supply of the multidrive enables the implementation of overall safety and control functions. The shafts of the individual drive motors can be more or less tightly coupled. In tight coupling, for example in a paper machine, the individual ABB drive modules provide fast communication of torque and speed 3AFE 684853 REV A EN 3.3.004 5
Overview of the construction An ABB multidrive is made up of several different units (see figure below). These sections are called multidrive units and the most important units are: drive units diode supply units IGBT supply units thyristor supply units dynamic braking units control units (optional) Drive Units Inverters have built-in capacitors for smoothing the voltage of the DC busbars. The electrical connection to the common DC busbar is f protected. However, an optional f switch with a capacitor charging device can be selected to disconnect the whole drive unit. Each inverter has a Drive Control Unit (DCU) which contains the RMIO Board and optional I/O modules. Several different I/O extension modules for different functions such as control, monitoring and measurement purposes are available. A separate pulse encoder interface module is also possible. Other optional features include the prevention of unexpected start-up for the inverters to provide a safe interlock for the system. Diode Supply Unit (DSU) A Diode Supply Unit is d in non-regenerative drive systems to convert three-phase AC voltage to DC voltage. A -pulse bridge configuration can be implemented with the unit supplied by a three-winding transformer with a thirty degree phase shift between secondary windings. Supply Unit ACU ICU DCU/TSU/ISU Drive Unit(s) 4 VDC Filter unit 5/30 V AC DCU TSU ISU Inverter module Inverter module I/O DCU I/O DCU Inverter module Inverter module I/O DCU Inverter module I/O DCU Inverter module AC 6 3AFE 684853 REV A EN 3.3.004
IGBT Supply Unit (ISU) An IGBT Supply Unit is d in regenerative drive systems to convert three-phase AC voltage to DC voltage. In power control it gives the same firm but gentle performance as DTC gives in motor control. The main circuit consists of a main switch, a filter and a converter. The converter is hardware compatible with drive units. In the passive mode the converter operates as the rectifier. In the active mode the IGBTs are controlled to keep the DC voltage constant and the line current sinusoidal. The control also provides a near unity power factor. The control performance is excellent due to the ultra-fast control technology, the same as in DTC. A fully regenerative IGBT Supply Unit with power factor requires no power compensation. The unit can also boost motor voltage when line voltage is low. Harmonic content remains extremely low due to DTC control and LCL filtering. Thyristor Supply Unit (TSU) A thyristor supply unit is d in regenerative drive systems to convert three-phase AC voltage to DC voltage. The Thyristor Supply Unit contains two 6-pulse thyristor bridges in antiparallel connection. It has the ability to regenerate back to the mains, providing considerable energy savings with applications having excessive braking powers. A -pulse bridge configuration can be implemented with two thyristor supply units supplied by a three-winding transformer. This configuration reduces harmonics in the supply network. Dynamic Braking Unit (DBU) In resistor braking whenever the voltage in the intermediate circuit of a frequency converter exceeds a certain limit, a braking chopper connects the circuit to a braking resistor. Standard braking resistors are separately available in their own cabinets. Non-standard resistors can be d providing that the specified resistance value is not decreased and that the heat dissipation capacity of the resistor is sufficient for the drive application. AC800M Control Unit (Optional) The Multidrive concept also includes the control unit for the AC800M and S800 I/O. The control unit is equipped with communication interfaces, power supplies and the front-devices necessary for the automation equipment. 3AFE 684853 REV A EN 3.3.004 7
Technical specification ACS800 - X07-0003 - 3 + XXXX X04 Mains connection Voltage and 3-phase, U 3IN = 380 to 45 V, ± 0% power range 3-phase, U 5IN = 380 to 500 V, ± 0% 3-phase, U 7IN = 55 to 690 V, ± 0% (600 V UL, CSA) Frequency Power factor Motor connection Voltage Frequency 48 to 63 Hz cosϕ = 0.98 (fundamental) cosϕ = 0.93...0.95 (total) ISU: cosϕ = (fundamental) ISU: = 0.99 (total) Efficiency 98 % 97 % with IGBT supply unit 3-Phase output voltage 0...U 3IN /U 5IN/ /U 7IN 0...±300 Hz, 0...±00 Hz with du/dt filters Environmental limits Ambient temperature Transport Storage Operation Cooling method: -40...+70 C -40...+70 C 0...+50 C, no frost allowed 40...50 C at reduced output current (%/ C) Dry clean air Altitude 0...000 m without derating 000...4000 m with derating (690 V units 000...000 m with derating) Relative humidity 5 to 95%, no condensation allowed Protection class IP (Standard) (cabinet) IP, IP4 and IP54 *) Protection class IP00 Ri-R5i (modules) IP00 R6i - n x R8i *) as option R = all outlet air duct connection Field weakening point 8...300 Hz Motor control software ABB s Direct Torque Control (DTC) Torque control: Torque step rise time: Open loop <5 ms with nominal torque Closed loop <5 ms with nominal torque Non-linearity: Open loop ±4% with nominal torque Closed loop ±% with nominal torque Speed control: Static accuracy: Open loop 0% of motor slip Closed loop 0.0% of nominal speed Dynamic accuracy: Open loop 0.3...0.4%sec. with 00% torque step Closed loop 0...0.%sec. with 00% torque step Paint colour Contamination levels Storage Transportation Operation Vibration Vibration Marine Classification cabinet RAL 7035, modules: NCS 50-Y, RAL 900, PMS 40 C. No conductive dust allowed IEC607-3-, class C (chemical gases), Class S (solid particles) IEC607-3-, Class C (chemical gases), Class S (solid particles) IEC607-3-3, Class 3C (chemical gases), Class 3S (solid particles without airinlet filters) IEC60068--6, 0...58 Hz 0.075 mm displacement amplitude 58...50 Hz 0m/s ( g) 3...3.8 Hz.0 mm 3.8...00 Hz 7m/s (0.7g) displacement amplitude C = chemically active substances S = mechanically active substances Product compliance CE Low Voltage Directive 73/3/EEC with amendment 93/68/EEC Machinery Directive 98/37/EC EMC Directive 89/336/EEC with amendment 93/68/EEC Quality assurance system ISO 900 and Environmental system ISO 400 UL, cul 508A and 508C and CSA C. NO.4-95, available later C-Tick, available later GOST R EMC (according to EN6800-3) nd environment unrestricted distribution as standard st environment restricted distribution as options up to 000 A input current 8 3AFE 684853 REV A EN 3.3.004
Multidrive main features Benefits Integration and compact size Construction simpler Global product Common ABB drive technology Premium Technology Industrial IT for drives Features Small size Options inside the drive Modular and redundant Fewer spare parts Innovative design Global feasibility Standards, product approvals Industrial drive platform DTC -Direct Torque Control As a key element of its business strategy, ABB has committed to a broad program of product development and positioning under the Industrial IT umbrella. This initiative is geared towards increasing standardization of ABB products as the "building blocks" of larger solutions, while building in functionality that will allow multiple products to interact seamlessly as components of real-time automation and information systems. Note The inverter modules are dramatically smaller. The average length of the multidrive line-up has now been cut to half the previous size. Power modules are available in 7 different sizes (Ri-R5i, R6i, R7i, R8i) starting from 3 kva for motor inverters and 70 kva for line supply. All the powers from about 70 5800 kva are different configurations of R8i units, single or in parallel. Only four types of diode rectifier units cover the power range of 00 4540 kva. The modules have a plug-in connector, meaning very easy assembling. The modules are also equipped with wheels, which enables fast maintenance. The modules can be freely connected in parallel for higher output current. This means a limited number of different module sizes and fewer spare parts. Worldwide service Common control platform Software Same spare parts Less training The heart of the multidrive is DTC - Direct Torque Control, its first class motor control system. The consistently excellent performance of the multidrive guarantees that the drive is not the limiting factor in your process. DTC technology is well proven in various applications and demanding environments guaranteeing the high reliability of the drive. 3AFE 684853 REV A EN 3.3.004 9
Multidrive ratings, types and voltages Drive unit, U N = 400 V ACS800 - X07-0003 - 3 + XXXX No-overload Nominal Light-overload Heavy-duty ratings Pcont. max Icont. max Imax PN I N Phd Ihd Heat Type code Frame dissipation size kw A (AC) A kw A kw A kw UN = 400 V (Range 380-45 V).5 5. 7.5 4.7. 3.4 0. ACS800-07-0003-3 Ri. 6.5 8. 5.9.5 4.3 0. ACS800-07-0004-3 Ri 3 8.5 3.0 7.7. 5.7 0. ACS800-07-0005-3 Ri 4 4 4.0 0. 3.0 7.5 0. ACS800-07-0006-3 Ri 5.5 4 8 5.5.7 4.0 9.3 0. ACS800-07-0009-3 Ri 7.5 9 4 7.5 8 5.5 4 0.3 ACS800-07-00-3 R3i 5 3 4 7.5 9 0.3 ACS800-07-006-3 R3i 5 34 46 5 3 3 0.4 ACS800-07-000-3 R3i 44 6 8.5 4 5 3 0.5 ACS800-07-005-3 R4i 30 55 7 50 8.5 37 0.6 ACS800-07-0030-3 R4i 37 7 86 30 69 49 0.8 ACS800-07-0040-3 R5i 45 86 37 80 30 60 ACS800-07-0050-3 R5i 55 03 38 45 94 37 69. ACS800-07-0060-3 R5i 75 47 4 75 4 55.5 ACS800-07-000-3 R7i 90 78 94 90 7 75 47.8 ACS800-07-00-3 R7i 3 50 34 3 40 90 87. ACS800-07-070-3 R8i 60 9 400 60 80 0 8.7 ACS800-07-00-3 R8i 00 370 506 00 355 3 77 3.7 ACS800-07-060-3 R8i 50 469 64 50 450 00 35 4.5 ACS800-07-030-3 R8i 35 565 773 35 54 50 43 5.8 ACS800-07-0390-3 R8i 400 74 04 400 7 35 554 7.9 ACS800-07-050-3 R8i 630 5 630 067 450 83 ACS800-07-0770-3 xr8i 800 45 988 800 394 630 086 5 ACS800-07-030-3 xr8i 00 56 95 00 070 900 63 3 ACS800-07-540-3 3xR8i 600 845 3894 600 73 0 8 30 ACS800-07-050-3 4xR8i 000 3537 484 000 3396 400 646 37 ACS800-07-570-3 5xR8i 400 43 5780 400 4054 600 359 44 ACS800-07-3080-3 6xR8i Standard options: Cable top exit DC switch with capacitor charging circuits Ground fault protection with current transformer(s) Output du/dt filter, standard for parallel connected inverters Common motor connection terminals with parallel connected inverters Dimensions Frame Height Width Width Depth Weight Noise Noise Air size level level flow mm mm mm mm kg db(a) db(a) 6) m 3 /h Ri 30 ) 400 ) - 644 40 6-35 R3i 30 ) 400 ) - 644 45 6-69 R4i 30 ) 400 ) - 644 50 6-03 R5i 30 ) 400 ) - 644 60 65-68 R7i 30 ) 400 600 4) 644 5) 00 64-480 R8i 30 ) 400 3) 700 3)4) 644 5) 30 7 60 80 xr8i 30 ) 600 3) 900 3)4) 644 5) 50 74 6 560 3xR8i 30 ) 800 3) 00 3)4) 644 5) 660 76 64 3840 4xR8i 30 ) 00 3) 600 3)4) 644 5) 00 76 64 50 5xR8i 30 ) 400 3) 800 3)4) 644 5) 70 77 65 6400 6xR8i 30 ) 600 3) 00 3)4) 644 5) 30 78 66 7680 ) Cabinet height is 35 mm for IP 54 classification and for IP XXR 05 mm. An additional 0 mm is required for marine supports. ) -3 x Ri, -3 x R3i, - x R4i, - x R5i. 3 ) 300 mm is required for Drive Control Unit (DCU). One DCU can be d for two drive units. 4 ) Delivered with additional cabinet(s), when top exit or common motor output connection is required. 5 ) Delivered with the back pack, the depth is an additional 0 mm. 6 ) Average noise level with controlled cooling fan. Nominal Ratings: I cont.max : rated current available continuously without overloadability at 40 C. I max : maximum output current. Available for 0 s at start, otherwise as long as allowed by drive temperature. Typical Ratings: No-overload P cont.max : typical motor power in no-overload. Light-overload I N : continuous current allowing 0% I N for min/ 5 min at 40 C. P N : typical motor power in light-overload. Heavy-duty I hd : continuous current allowing 50% I hd for min/ 5 min at 40 C. P hd : typical motor power in heavy-duty. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply in 40 C ambient temperature. In lower temperatures the ratings are higher (except I max ). Dimensioning has to be checked with DriveSize. The rated current of the ACS800 must be higher than or equal to the rated motor current to achieve the rated motor power given in the table. 0 3AFE 684853 REV A EN 3.3.004
Multidrive ratings, types and voltages Supply unit, U N = 400 V ACS800 - X07-0003 - 3 + XXXX No-overload Nominal ratings Light-overload Heavy-duty Pcont. max Icont. max Icont. max Imax SN PN I N Phd Ihd Heat Type code Frame dissipation size kw (DC) A (AC) A (DC) A (DC) kva kw (DC) A (DC) kw (DC) A (DC) kw UN = 400 V (Range 380-45 V IGBT supply unit (ISU) 05 47 78 44 06 00 7 78 33 3 ACS800-07-000-3 R7i 7 78 6 95 8 07 95 6 3.6 ACS800-07-00-3 R7i 0 84 344 47 04 94 33 5 58 5.9 ACS800-07-000-3 R8i 69 378 458 67 7 58 440 0 343 8 ACS800-07-060-3 R8i 336 473 573 784 340 33 550 5 49 0 ACS800-07-0330-3 R8i 448 630 764 046 453 430 733 335 57 5 ACS800-07-0440-3 R8i 67 945 46 568 679 646 00 503 857 ACS800-07-0660-3 xr8i 879 35 497 049 888 844 437 657 0 8 ACS800-07-0860-3 xr8i 304 833 3 304 38 5 34 976 66 4 ACS800-07-70-3 3xR8i 7 49 933 405 739 653 86 88 94 55 ACS800-07-680-3 4xR8i 555 359 4354 5960 58 453 480 9 357 8 ACS800-07-490-3 6xR8i 6-pulse diode (DSU) 83 86 350 46 98 75 335 47 80.5 ACS800-307-000-3 D3 6 408 500 700 83 5 480 0 400.4 ACS800-307-080-3 D3 367 57 700 94 396 35 670 93 560 3.8 ACS800-307-0400-3 D4 54 86 000 400 566 503 960 49 800 5 ACS800-307-0570-3 D4 733 43 400 848 79 70 340 587 0 7.6 ACS800-307-0790-3 xd4 974 58 860 604 05 938 790 780 490 0 ACS800-307-050-3 xd4 46 78 790 3906 578 406 685 68 30 5 ACS800-307-580-3 3xD4 949 3037 370 508 04 875 3580 56 980 0 ACS800-307-00-3 4xD4 436 3796 4650 650 630 344 4475 949 370 5 ACS800-307-630-3 5xD4 6-pulse regenerative (TSU) 639 98 0 947 680 604 54 378 7 6.3 ACS800-407-0680-3 B4 053 67 980 308 0 996 90 6 88 0 ACS800-407-0-3 B4 595 449 3000 4860 697 509 880 943 800 7 ACS800-407-700-3 B5 86 858 3500 5670 980 760 3360 00 00 ACS800-407-00-3 B5 -pulse diode (DSU) 367 57 700 94 396 35 670 93 560 3.8 ACS800-507-0400-3 D4 54 86 000 400 566 503 960 49 800 5 ACS800-507-0570-3 D4 733 43 400 848 79 70 340 587 0 76 ACS800-507-0790-3 xd4 974 58 860 604 05 938 790 780 490 0 ACS800-507-050-3 xd4 46 78 790 3906 578 406 685 68 30 5 ACS800-507-580-3 3xD4 949 3037 370 508 04 875 3580 56 980 0 ACS800-507-00-3 4xD4 436 3796 4650 650 630 344 4475 949 370 5 ACS800-507-630-3 5xD4 -pulse regenerative (TSU) 33 865 85 3700 9 49 94 78 370 3 ACS800-807-90-3 B4 030 307 3763 6094 8 89 36 8 57 0 ACS800-807-30-3 B4 3076 4654 570 934 34 867 5473 79 340 33 ACS800-807-30-3 B5 Nominal Ratings: I cont.max : rated current available continuously without overloadability at 40 C. I max : maximum output current. Typical Ratings: No-overload P cont.max : power in nooverload. Light-overload I N : continuous current allowing 0% I N for min/ 5 min at 40 C. P N : power in lightoverload. Heavy-duty I hd : continuous current allowing 50% I hd for min/ 5 min at 40 C. P hd : power in heavy-duty. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply in 40 C ambient temperature. In lower temperatures the ratings are higher (except I max ). Dimensions Frame Height Width Width Depth Weight Noise Noise Air size level level flow mm mm mm mm kg db(a) db(a) 5) m 3 /h IGBT supply unit (ISU) R7i 30 ) 00-644 4) 700 64-960 R8i 30 ) 400-644 4) 950 74 6 880 xr8i 30 ) 000 ) - 644 4) 750 76 64 3840 3xR8i 30 ) 600 ) - 644 4) 400 78 66 6400 4xR8i 30 ) 800 ) - 644 4) 580 78 66 7680 6xR8i 30 ) 4000 ) - 644 4) 3600 80 68 50 6-pulse diode (DSU) D3 30 ) 00 800 3) 644 4) 740 65 55 70 D4 30 ) 00 800 3) 644 4) 740 65 55 70 xd4 30 ) 600 00 3) 644 4) 00 67 57 440 3xD4 30 ) 000 400 3) 644 4) 0 68 58 60 4xD4 30 ) 600 800 3) 644 4) 70 69 59 880 5xD4 30 ) 3000 000 3) 644 4) 960 70 60 3600 Frame Height Width Width Depth Weight Noise Noise Air size level level flow mm mm mm mm kg db(a) db(a) 5) m 3 /h 6-pulse regenerative (TSU) B4 30 ) 800-644 690 7-500 B5 30 ) 800-644 090 75-4500 -pulse diode (DSU) D4 30 ) 00 800 3) 644 4) 740 65 55 70 xd4 30 ) 600 00 3) 644 4) 00 67 57 440 3xD4 30 ) 000 400 3) 644 4) 0 68 58 60 4xD4 30 ) 600 800 3) 644 4) 70 69 59 880 5xD4 30 ) 3000 000 3) 644 4) 960 70 60 3600 -pulse regenerative (TSU) B4 30 500-644 390 74-5000 B5 30 500-644 390 77-9000 ) Cabinet height is 35 mm for IP 54 classification and for IP XXR 05 mm. An additional 0 mm is required for marine supports. ) An additional 300 mm cabinet is required when top connection of supply cables is needed. 3 ) When incoming line fs are not needed. 4 ) Delivered with the back pack, the depth is an additional 0mm. 5 ) Average noise level with controlled cooling fan. 3AFE 684853 REV A EN 3.3.004
Multidrive ratings, types and voltages Drive unit, U N = 500 ACS800 - X07-0003 - 3 + XXXX No-overload Nominal ratings Light-overload Heavy-duty Pcont. max Icont. max Imax PN I N Phd Ihd Heat Type code Frame dissipation size kw A (AC) A kw A kw A kw UN = 500 V (Range 380-500 V). 4.9 7. 4.5.5 3.4 0. ACS800-07-0004-5 Ri 3 6. 8 3.0 5.6. 4. 0. ACS800-07-0005-5 Ri 4 8. 4.0 7.7 3.0 5.6 0. ACS800-07-0006-5 Ri 5.5 4 5.5 0 4.0 7.5 0. ACS800-07-0009-5 Ri 7.5 3 8 7.5 5.5 9. 0.3 ACS800-07-00-5 Ri 9 4 8 7.5 3 0.3 ACS800-07-006-5 R3i 5 5 3 5 3 8 0.4 ACS800-07-000-5 R3i 9 34 46 8.5 3 5 3 0.5 ACS800-07-005-5 R3i 4 6 39 8.5 3 0.6 ACS800-07-0030-5 R4i 30 48 7 30 44 36 0.8 ACS800-07-0040-5 R4i 37 65 86 37 6 30 50 ACS800-07-0050-5 R5i 45 79 45 75 37 60. ACS800-07-0060-5 R5i 55 96 38 55 88 45 69.4 ACS800-07-0070-5 R5i 75 68 75 08 55 84.5 ACS800-07-000-5 R6i 90 35 4 90 30 75.8 ACS800-07-00-5 R7i 0 64 70 0 57 90 35. ACS800-07-040-5 R7i 60 50 363 60 40 0 87.5 ACS800-07-00-5 R8i 00 35 457 00 30 3 36 3.3 ACS800-07-060-5 R8i 50 365 530 50 350 60 73 3.9 ACS800-07-030-5 R8i 35 455 660 35 437 00 340 4.7 ACS800-07-0400-5 R8i 355 55 76 355 504 50 393 5.7 ACS800-07-0460-5 R8i 500 700 06 500 67 355 54 7.7 ACS800-07-060-5 R8i 70 050 54 70 008 560 785 ACS800-07-090-5 xr8i 000 37 99 000 37 70 06 5 ACS800-07-0-5 xr8i 450 037 956 450 956 0 54 ACS800-07-80-5 3xR8i 000 688 390 850 580 400 0 9 ACS800-07-430-5 4xR8i 400 3343 4850 400 309 600 500 36 ACS800-07-3030-5 5xR8i 900 3990 5790 900 3830 000 985 43 ACS800-07-3640-5 6xR8i Standard options: Cable top exit DC switch with capacitor charging circuits Ground fault protection with current transformer(s) Output du/dt filter, standard for parallel connected inverters Common motor connection terminals with parallel connected inverters Dimensions Frame Height Width Width Depth Weight Noise Noise Air size level level flow mm mm mm mm kg db(a) db(a) 6) m 3 /h Ri 30 ) 400 ) - 644 40 6-35 R3i 30 ) 400 ) - 644 45 6-69 R4i 30 ) 400 ) - 644 50 6-03 R5i 30 ) 400 ) - 644 60 65-68 R6i 30 ) 400 600 4) 644 5) 00 64-480 R7i 30 ) 400 600 4) 644 5) 00 64-480 R8i 30 ) 400 3) 700 3)4) 644 5) 30 7 60 80 xr8i 30 ) 600 3) 900 3)4) 644 5) 50 74 6 560 3xR8i 30 ) 800 3) 00 3)4) 644 5) 660 76 64 3840 4xR8i 30 ) 00 3) 600 3)4) 644 5) 00 76 64 50 5xR8i 30 ) 400 3) 800 3)4) 644 5) 70 77 65 6400 6xR8i 30 ) 600 3) 00 3)4) 644 5) 30 78 66 7680 ) Cabinet height is 35 mm for IP 54 classification and for IP XXR 05 mm. An additional 0 mm is required for marine supports. ) -3 x Ri, -3 x R3i, - x R4i, - x R5i. 3 ) 300 mm is required for Drive Control Unit (DCU). One DCU can be d for two drive units. 4 ) Delivered with additional cabinet(s), when top exit or common motor output connection is required. 5 ) Delivered with the back pack, the depth is an additional 0 mm. 6 ) Average noise level with controlled cooling fan. Nominal Ratings: I cont.max : rated current available continuously without overloadability at 40 C. I max : maximum output current. Available for 0 s at start, otherwise as long as allowed by drive temperature. Typical Ratings: No-overload P cont.max : typical motor power in no-overload. Light-overload I N : continuous current allowing 0% I N for min/ 5 min at 40 C. P N : typical motor power in light-overload. Heavy-duty I hd : continuous current allowing 50% I hd for min/ 5 min at 40 C. P hd : typical motor power in heavy-duty. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply in 40 C ambient temperature. In lower temperatures the ratings are higher (except I max ). The rated current of the ACS800 must be higher than or equal to the rated motor current to achieve the rated motor power given in the table. 3AFE 684853 REV A EN 3.3.004
Multidrive ratings, types and voltages Supply unit, U N = 500 V ACS800 - X07-0003 - 3 + XXXX No-overload Nominal ratings Light-overload Heavy-duty Pcont. max Icont. max Icont. max Imax SN PN I N Phd Ihd Heat Type code Frame dissipation size kw (DC) A (AC) A (DC) A (DC) kva kw (DC) A (DC) kw (DC) A (DC) kw UN = 500 V (Range 380-500 V) IGBT supply unit (ISU) 96 36 97 97 9 30 7 0 3 ACS800-07-000-5 R6i 6 35 64 38 7 57 87 3.6 ACS800-07-00-5 R7i 4 64 99 89 4 35 9 05 49 4. ACS800-07-040-5 R7i 3 70 37 475 34 34 73 45 6. ACS800-07-030-5 R8i 309 360 436 633 3 96 49 3 37 8.4 ACS800-07-030-5 R8i 386 450 546 79 390 370 54 89 408 ACS800-07-0390-5 R8i 54 600 77 056 50 494 698 385 544 5 ACS800-07-050-5 R8i 77 900 09 584 779 74 048 577 86 ACS800-07-0780-5 xr8i 008 76 46 069 08 968 369 754 067 9 ACS800-07-00-5 xr8i 497 746 7 307 5 437 03 0 584 43 ACS800-07-50-5 3xR8i 975 304 794 4054 995 896 68 478 090 56 ACS800-07-000-5 4xR8i 93 340 447 607 96 85 398 93 30 83 ACS800-07-960-5 6xR8i 6-pulse diode (DSU) 9 86 350 46 47 9 335 83 80.5 ACS800-307-050-5 D3 37 408 500 700 353 34 480 6 400.4 ACS800-307-0350-5 D3 458 57 700 94 495 439 670 367 560 3.8 ACS800-307-0490-5 D4 655 86 000 400 707 69 960 54 800 5 ACS800-307-070-5 D4 97 43 400 848 990 877 340 733 0 7.6 ACS800-307-0990-5 xd4 8 58 860 604 35 7 790 976 490 0 ACS800-307-30-5 xd4 87 78 790 3906 97 758 685 460 30 5 ACS800-307-970-5 3xD4 436 3037 370 508 630 344 3580 95 980 0 ACS800-307-630-5 4xD4 3045 3796 4650 650 387 930 4475 436 370 5 ACS800-307-390-5 5xD4 6-pulse regenerative (TSU) 79 98 0 947 850 604 54 47 7 6.3 ACS800-407-0850-5 B4 304 67 980 308 400 996 90 778 88 0 ACS800-407-400-5 B4 976 449 3000 4860 0 509 880 79 800 7 ACS800-407-0-5 B5 305 858 3500 5670 475 760 3360 375 00 ACS800-407-600-5 B5 -pulse diode (DSU) 458 57 700 94 495 439 670 367 560 3.8 ACS800-507-0490-5 D4 655 86 000 400 707 69 960 54 800 5 ACS800-507-070-5 D4 97 43 400 848 990 877 340 733 0 7.6 ACS800-507-0990-5 xd4 8 58 860 604 35 7 790 976 490 0 ACS800-507-30-5 xd4 87 78 790 3906 97 758 685 460 30 5 ACS800-507-970-5 3xD4 436 3037 370 508 630 344 3580 95 980 0 ACS800-507-630-5 4xD4 3045 3796 4650 650 387 930 4475 436 370 5 ACS800-507-390-5 5xD4 -pulse regenerative (TSU) 504 864 83 3700 64 48 9 897 370 3 ACS800-807-65-5 B4 479 307 3764 6094 66 893 363 478 57 0 ACS800-807-660-5 B4 3475 4653 5700 934 4030 866 547 39 340 33 ACS800-807-4030-5 B5 438 5430 665 0773 4703 3345 6386 6 3990 4 ACS800-807-4700-5 B5 Nominal Ratings: I cont.max : rated current available continuously without overloadability at 40 C. I max : maximum output current. Typical Ratings: No-overload P cont.max : power in nooverload. Light-overload I N : continuous current allowing 0% I N for min/ 5 min at 40 C. P N : power in lightoverload. Heavy-duty I hd : continuous current allowing 50% I hd for min/ 5 min at 40 C. P hd : power in heavy-duty. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply in 40 C ambient temperature. In lower temperatures the ratings are higher (except I max ). Dimensions Frame Height Width Width Depth Weight Noise Noise Air size level level flow mm mm mm mm kg db(a) db(a) 5) m 3 /h IGBT supply unit (ISU) R6i 30 ) 00-644 4) 700 64-960 R7i 30 ) 00-644 4) 700 64-960 R8i 30 ) 400-644 4) 950 74 6 880 xr8i 30 ) 000 ) - 644 4) 750 76 64 3840 3xR8i 30 ) 600 ) - 644 4) 400 78 66 6400 4xR8i 30 ) 800 ) - 644 4) 580 78 66 7680 6xR8i 30 ) 4000 ) - 644 4) 360 80 68 50 6-pulse diode (DSU) D3 30 ) 00 800 3) 644 4) 740 65 55 70 D4 30 ) 00 800 3) 644 4) 740 65 55 70 xd4 30 ) 600 00 3) 644 4) 00 67 57 440 3xD4 30 ) 000 400 3) 644 4) 0 68 58 60 4xD4 30 ) 600 800 3) 644 4) 70 69 59 880 5xD4 30 ) 3000 000 3) 644 4) 960 70 60 3600 Frame Height Width Width Depth Weight Noise Noise Air size level level flow mm mm mm mm kg db(a) db(a) 5) m 3 /h 6-pulse regenerative (TSU) B4 30 ) 800-644 690 7-500 B5 30 ) 800-644 090 75-4500 -pulse diode (DSU) D3 30 ) 00 800 3) 644 4) 740 65 55 70 D4 30 ) 00 800 3) 644 4) 740 65 55 70 xd4 30 ) 600 00 3) 644 4) 00 67 57 440 3xD4 30 ) 000 400 3) 644 4) 0 68 58 60 4xD4 30 ) 600 800 3) 644 4) 70 69 59 880 5xD4 30 ) 3000 000 3) 644 4) 960 70 60 3600 -pulse regenerative (TSU) B4 30 500-644 390 74-5000 B5 30 500-644 390 77-9000 ) Cabinet height is 35 mm for IP 54 classification and for IP XXR 05 mm. An additional 0 mm is required for marine supports. ) An additional 300 mm cabinet is required when top connection of supply cables is needed. 3 ) When incoming line fs are not needed. 4 ) Delivered with the back pack, the depth is an additional 0mm. 5 ) Average noise level with controlled cooling fan. 3AFE 684853 REV A EN 3.3.004 3
Multidrive ratings, types and voltages Drive unit, U N = 690 V ACS800 - X07-0003 - 3 + XXXX No-overload Nominal ratings Light-overload Heavy-duty Pcont. max Icont. max Imax PN IN Phd Ihd Heat Type code Frame dissipation size kw A (AC) A kw A kw A kw UN = 690 V (Range 55-690 V) 8 3 4 7.5 5.5 8.5 0.3 ACS800-07-00-7 R4i 7 9 6 7.5 0.3 ACS800-07-006-7 R4i 5 8 5 5 0.4 ACS800-07-000-7 R4i 9 5 38 8.5 4 5 9 0.5 ACS800-07-005-7 R4i 33 44 3 8.5 0.6 ACS800-07-0030-7 R4i 30 36 54 30 35 7 0.7 ACS800-07-0040-7 R4i 37 5 68 37 49 30 34 0.8 ACS800-07-0050-7 R5i 45 57 84 45 55 30 34 ACS800-07-0060-7 R5i 55 65 04 55 6 45 5. ACS800-07-0070-7 R6i 75 88 30 75 84 55 65.5 ACS800-07-000-7 R7i 90 05 76 90 0 75 88.8 ACS800-07-00-7 R7i 60 70 54 60 63 0 7 3.3 ACS800-07-00-7 R8i 00 5 3 00 06 60 6 4 ACS800-07-060-7 R8i 50 89 43 50 77 00 6 4.6 ACS800-07-030-7 R8i 35 336 503 35 33 40 5 5. ACS800-07-0400-7 R8i 355 38 57 355 367 70 86 6.8 ACS800-07-0440-7 R8i 450 486 77 450 467 355 364 7.4 ACS800-07-0580-7 R8i 70 79 09 70 700 500 545 3 ACS800-07-0870-7 xr8i 900 953 45 900 94 70 73 4 ACS800-07-60-7 xr8i 400 44 6 400 358 000 058 ACS800-07-740-7 3xR8i 900 866 79 800 79 400 396 8 ACS800-07-30-7 4xR8i 300 3 347 00 8 600 736 35 ACS800-07-900-7 5xR8i 800 770 444 700 659 000 07 4 ACS800-07-3490-7 6xR8i 300 33 4835 300 303 400 47 49 ACS800-07-4070-7 7xR8i 3700 3694 556 3600 3546 800 763 55 ACS800-07-4650-7 8xR8i 400 455 66 4000 3989 300 308 6 ACS800-07-530-7 9xR8i 4600 467 6907 5000 443 3500 3454 69 ACS800-07-580-7 0xR8i 500 5079 7598 5500 4876 3800 3799 76 ACS800-07-6390-7 xr8i 5600 5540 888 6000 539 400 444 83 ACS800-07-6970-7 xr8i Standard options: Cable top exit DC switch with capacitor charging circuits Ground fault protection with current transformer(s) Output du/dt filter, standard for parallel connected inverters Common motor connection terminals with parallel connected inverters Dimensions Frame Height Width Width Depth Weight Noise Noise Air size level level flow mm mm mm mm kg db(a) db(a) 6) m 3 /h R4i 30 ) 400 ) - 600 5) 80 6-03 R5i 30 ) 400 ) - 600 5) 80 65-68 R6i 30 ) 400 600 4) 600 5) 00 64-480 R7i 30 ) 400 600 4) 600 5) 00 64-480 R8i 30 ) 400 3) 700 3)4) 600 5) 30 7 60 80 xr8i 30 ) 600 3) 900 3)4) 600 5) 50 74 6 560 3xR8i 30 ) 800 3) 00 3)4) 600 5) 660 76 64 3840 4xR8i 30 ) 00 3) 600 3)4) 600 5) 00 76 64 50 5xR8i 30 ) 400 3) 800 3)4) 600 5) 70 77 65 6400 6xR8i 30 ) 600 3) 00 4) 600 5) 30 78 66 7680 7xR8i 30 ) 000 3) 600 4) 600 5) 680 78 66 8960 8xR8i 30 ) 00 3)) 3000 4) 600 5) 830 79 67 040 9x8Ri 30 ) 400 3) 300 4) 600 5) 980 79 67 50 0xR8i 30 ) 800 3) 3800 4) 600 5) 340 79 67 800 xr8i 30 ) 3000 3) 400 4) 600 5) 490 79 67 4080 xr8i 30 ) 300 3) 4400 4) 600 5) 640 79 67 5360 ) Cabinet height is 35 mm for IP 54 classification and for IP XXR 05 mm. An additional 0 mm is required for marine supports. ) -3 x Ri, -3 x R3i, - x R4i, - x R5i. 3 ) 300 mm is required for Drive Control Unit (DCU). One DCU can be d for two drive units. 4 ) Delivered with additional cabinet(s), when top exit or common motor output connection is required. 5 ) Delivered with the back pack, the depth is an additional 0 mm. 6 ) Average noise level with controlled cooling fan. Nominal Ratings: I cont.max : rated current available continuously without overloadability at 40 C. I max : maximum output current. Available for 0 s at start, otherwise as long as allowed by drive temperature. Typical Ratings: No-overload P cont.max : typical motor power in no-overload. Light-overload I N : continuous current allowing 0% I N for min/ 5 min at 40 C. P N : typical motor power in light-overload. Heavy-duty I hd : continuous current allowing 50% I hd for min/ 5 min at 40 C. P hd : typical motor power in heavy-duty. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply in 40 C ambient temperature. In lower temperatures the ratings are higher (except I max ). The rated current of the ACS800 must be higher than or equal to the rated motor current to achieve the rated motor power given in the table. 4 3AFE 684853 REV A EN 3.3.004
Multidrive ratings, types and voltages Supply unit, U N = 690 V ACS800 - X07-0003 - 3 + XXXX No-overload Nominal ratings Light-overload Heavy-duty Pcont. max Icont. max Icont. max Imax SN PN I N Phd Ihd Heat Type code Frame dissipation size kw (DC) A (AC) A (DC) A (DC) kva kw (DC) A (DC) kw (DC) A (DC) kw UN = 690 V (Range 55-690 V) IGBT supply unit (ISU) 77 65 79 8 78 74 76 58 59. ACS800-07-0070-7 R6i 04 88 07 60 05 00 0 78 80 3 ACS800-07-000-7 R7i 4 05 7 90 5 9 93 95 3.6 ACS800-07-00-7 R7i 3 80 8 37 5 04 0 59 63 8.3 ACS800-07-00-7 R8i 96 50 303 453 99 84 9 7 9.4 ACS800-07-0300-7 R8i 355 300 364 544 359 34 349 66 7 3 ACS800-07-0360-7 R8i 473 400 485 76 478 454 466 354 363 5 ACS800-07-0480-7 R8i 70 600 77 088 77 68 698 53 544 7 ACS800-07-070-7 xr8i 98 784 95 4 937 890 93 694 7 9 ACS800-07-0940-7 xr8i 377 64 4 39 3 355 030 056 4 ACS800-07-390-7 3xR8i 87 536 86 786 836 745 788 359 393 56 ACS800-07-840-7 4xR8i 698 80 764 436 75 590 654 08 068 83 ACS800-07-730-7 6xR8i 3597 3040 3686 554 3633 3453 3539 690 757 0 ACS800-07-3630-7 8xR8i 4496 3800 4607 6893 454 436 443 3363 3446 38 ACS800-07-4550-7 0xR8i 5395 4560 559 87 5450 579 5308 4036 436 65 ACS800-07-5450-7 xr8i 6-pulse diode (DSU) 36 86 350 46 34 303 335 53 80.5 ACS800-307-0340-7 D3 45 408 500 700 488 434 480 36 400.4 ACS800-307-0490-7 D3 63 57 700 94 683 605 670 506 560 3.8 ACS800-307-0680-7 D4 904 86 000 400 976 867 960 73 800 5 ACS800-307-0980-7 D4 65 43 400 848 366 340 0 0 7.6 ACS800-307-370-7 xd4 68 58 860 604 85 67 790 346 490 0 ACS800-307-80-7 xd4 5 78 790 3906 7 46 685 05 30 5 ACS800-307-70-7 3xD4 336 3037 370 508 369 335 3580 693 980 0 ACS800-307-3630-7 4xD4 40 3796 4650 650 4537 4043 4475 336 370 5 ACS800-307-4540-7 5xD4 6-pulse regenerative (TSU) 784 7 87 4 850 438 836 47 53 6.3 ACS800-407-0850-7 B4 9 7 435 35 400 7 378 778 86 0 ACS800-407-400-7 B4 399 76 664 436 600 340 557 444 598 7 ACS800-407-600-7 B5 35 858 3500 5670 345 760 3360 897 00 ACS800-407-3600-7 B5 -pulse diode (DSU) 63 57 700 94 683 605 670 506 560 3.8 ACS800-507-0680-7 D4 904 86 000 400 976 867 960 73 800 5 ACS800-507-0980-7 D4 65 43 400 848 366 340 0 0 7.6 ACS800-507-370-7 xd4 68 58 860 604 85 67 790 346 490 0 ACS800-507-80-7 xd4 5 78 790 3906 7 46 685 05 30 5 ACS800-507-70-7 3xD4 336 3037 370 508 369 335 3580 693 980 0 ACS800-507-3630-7 4xD4 40 3796 4650 650 4537 4043 4475 336 370 5 ACS800-507-4540-7 5xD4 504 4555 5580 78 5444 485 5370 4039 4470 30 ACS800-704-090-7 6xD4 -pulse regenerative (TSU) 490 35 655 68 64 83 589 897 993 3 ACS800-807-65-7 B4 455 5 76 447 659 37 67 478 636 0 ACS800-807-660-7 B4 456 434 5065 800 494 547 486 744 3037 33 ACS800-807-4950-7 B5 599 5430 665 0773 6490 3345 6386 3605 3990 4 ACS800-807-6500-7 B5 Dimensions Frame Height Width Width Depth Weight Noise Noise Air size level level flow mm mm mm mm kg db(a) db(a) 5) m 3 /h IGBT supply unit (ISU) R6i 30 ) 00-644 4) 700 64-960 R7i 30 ) 00-644 4) 700 64-960 R8i 30 ) 400-644 4) 950 74 6 880 xr8i 30 ) 000 ) - 644 4) 750 76 64 3840 3xR8i 30 ) 600 ) - 644 4) 400 78 66 6400 4xR8i 30 ) 800 ) - 644 4) 580 78 66 7680 6xR8i 30 ) 3600 ) - 644 4) 3400 80 68 50 8xR8i 30 ) 4400 ) - 644 4) 450 8 69 5360 0xR8i 30 ) 5600 ) - 644 4) 580 8 69 900 xr8i 30 ) 6400 ) - 644 4) 600 8 69 3040 6-pulse diode (DSU) D3 30 ) 00 800 3) 644 4) 740 65 55 70 D4 30 ) 00 800 3) 644 4) 740 65 55 70 xd4 30 ) 600 00 3) 644 4) 00 67 57 440 3xD4 30 ) 000 400 3) 644 4) 0 68 58 60 4xD4 30 ) 600 800 3) 644 4) 70 69 59 880 5xD4 30 ) 3000 000 3) 644 4) 960 70 60 3600 Nominal Ratings: I cont.max : rated current available continuously without overloadability at 40 C. I max : maximum output current. Typical Ratings: No-overload P cont.max : power in nooverload. Light-overload I N : continuous current allowing 0% I N for min/ 5 min at 40 C. P N : power in lightoverload. Heavy-duty I hd : continuous current allowing 50% I hd for min/ 5 min at 40 C. P hd : power in heavy-duty. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply in 40 C ambient temperature. In lower temperatures the ratings are higher (except I max ). Frame Height Width Width Depth Weight Noise Noise Air size level level flow mm mm mm mm kg db(a) db(a) 5) m 3 /h 6-pulse regenerative (TSU) B4 30 ) 800-644 690 7-500 B5 30 ) 800-644 090 75-4500 -pulse diode (DSU) D3 30 ) 00 800 3) 644 4) 740 65 55 70 D4 30 ) 00 800 3) 644 4) 740 65 55 70 xd4 30 ) 600 00 3) 644 4) 00 67 57 440 3xD4 30 ) 000 400 3) 644 4) 0 68 58 60 4xD4 30 ) 600 800 3) 644 4) 70 69 59 880 5xD4 30 ) 3000 000 3) 644 4) 960 70 60 3600 6xD4 30 ) 70 60 430 -pulse regenerative (TSU) B4 30 500-644 390 74-5000 B5 30 500-644 390 77-9000 ) Cabinet height is 35 mm for IP 54 classification and for IP XXR 05 mm. An additional 0 mm is required for marine supports. ) An additional 300 mm cabinet is required when top connection of supply cables is needed. 3 ) When incoming line fs are not needed. 4 3AFE 684853 REV A EN 3.3.004 ) Delivered with the back pack, the depth is an additional 0mm. 5 ) Average noise level with controlled cooling fan. 5
Multidrive ratings, types and voltages Braking unit ACS800 - X07-0003 - 3 + XXXX Nominal ratings Duty cycle Duty cycle (min/5min) (0s/60s) Module type Pbr.max R Imax Irms. Pcont. Pbr. Irms Pbr. Irms Height ) Width ) 3) Weight Noise Air flow Type code kw ohm A A kw kw A kw A mm mm kg db(a) m 3 /h UN = 400 V (Range 380-500 V) NBRA659 353.0 545 49 96 303 468 353 545 30 400 0 64 660 ACS800-607-030-3 x NBRA659 706 0.60 090 98 9 606 936 706 090 30 800 0 67 30 ACS800-607-0640-3 3 x NBRA659 058 0.40 635 447 88 909 404 059 635 30 00 330 68 980 ACS800-607-0960-3 4 x NBRA659 4 0.30 80 596 384 87 4 80 30 600 440 69 640 ACS800-607-80-3 5 x NBRA659 764 0.4 75 745 480 55 340 765 75 30 000 550 70 3300 ACS800-607-600-3 6 x NBRA659 7 0.0 370 894 576 88 808 8 370 30 400 660 7 3960 ACS800-607-90-3 NBRA659 353.0 545 84 54 67 57 87 444 30 00 340 66 500 ACS800-607-030-3+D5 x NBRA659 706 0.60 090 68 08 333 54 575 888 30 400 680 69 5000 ACS800-607-0640-3+D5 3 x NBRA659 058 0.40 635 5 6 500 77 86 33 30 3600 00 70 7500 ACS800-607-0960-3+D5 4 x NBRA659 4 0.30 80 336 6 667 08 50 776 30 4800 ) 360 7 0000 ACS800-607-80-3+D5 5 x NBRA659 764 0.4 75 40 70 833 85 437 0 30 6000 ) 700 7 500 ACS800-607-600-3+D5 6 x NBRA659 7 0.0 370 504 34 000 54 74 664 30 700 ) 040 73 5000 ACS800-607-90-3+D5 UN = 500 V (Range 380-45 V) NBRA659 403.43 57 36 09 37 39 403 498 30 400 0 64 660 ACS800-607-0400-5 x NBRA659 806 0.7 4 7 8 634 78 806 996 30 800 0 67 30 ACS800-607-0800-5 3 x NBRA659 08 0.48 73 408 37 95 73 09 494 30 00 330 68 980 ACS800-607-00-5 4 x NBRA659 6 0.36 84 544 436 68 564 6 99 30 600 440 69 640 ACS800-607-600-5 5 x NBRA659 04 0.9 855 680 545 585 955 05 490 30 000 550 70 3300 ACS800-607-000-5 6 x NBRA659 47 0.4 346 86 654 90 346 48 988 30 400 660 7 3960 ACS800-607-400-5 NBRA659 403.35 605 67 54 67 06 87 355 30 00 340 66 500 ACS800-607-0400-5+D5 x NBRA659 806 0.68 0 34 08 333 4 575 70 30 400 680 69 5000 ACS800-607-0800-5+D5 3 x NBRA659 08 0.45 85 0 6 500 68 86 065 30 3600 00 70 7500 ACS800-607-00-5+D5 4 x NBRA659 6 0.34 40 68 6 667 84 50 40 30 4800 ) 360 7 0000 ACS800-607-600-5+D5 5 x NBRA659 04 0.7 305 335 70 833 030 437 775 30 6000 ) 700 7 500 ACS800-607-000-5+D5 6 x NBRA659 47 0.3 3630 40 34 000 36 74 30 30 700 ) 040 73 5000 ACS800-607-400-5+D5 UN = 690 V (Range 55-690 V) NBRA669 404.7 44 07 9 98 67 404 36 30 400 0 64 660 ACS800-607-0400-7 x NBRA669 807.36 88 4 38 596 534 808 7 30 800 0 67 660 ACS800-607-0800-7 3 x NBRA669 0.9 4 3 357 894 80 083 30 00 0 68 30 ACS800-607-00-7 4 x NBRA669 65 0.68 656 48 476 9 068 66 444 30 600 330 69 980 ACS800-607-600-7 5 x NBRA669 09 0.54 070 535 595 490 335 00 805 30 000 440 70 640 ACS800-607-000-7 6 x NBRA669 4 0.45 484 64 74 788 60 44 66 30 400 550 7 3300 ACS800-607-400-7 NBRA669 404.35 835 97 54 67 49 87 57 30 00 340 66 500 ACS800-607-0400-7+D5 x NBRA669 807 0.68 670 94 08 333 98 575 54 30 400 340 69 5000 ACS800-607-0800-7+D5 3 x NBRA669 0.45 505 9 6 500 447 86 77 30 3600 680 70 7500 ACS800-607-00-7+D5 4 x NBRA669 65 0.34 3340 388 6 667 596 50 08 30 4800 ) 00 7 0000 ACS800-607-600-7+D5 5 x NBRA669 09 0.7 475 485 70 833 745 437 85 30 6000 ) 360 7 500 ACS800-607-000-7+D5 6 x NBRA669 4 0.3 500 58 34 000 894 74 54 30 700 ) 700 73 5000 ACS800-607-400-7+D5 E r = Energy pulse that the resistor assembly will withstand with the 400 seconds duty cycle. This energy will heat the resistor element from 40 C to the maximum allowable temperature. P br,max = Maximum braking power of the NBRA-6xx chopper and SAFUR resistor combination. The chopper will withstand this braking power for one minute every ten minutes. Heat loss of section with brake resistors is the same as braking power. ) Additional 00 mm junction section needed. ) 30 mm + additional 0 mm is required for marine supports. 3) Total width of the line-up is the sum of widths of the sections + 30 mm for the end plates. Note: The braking energy transmitted to the resistor during any period shorter than 400 seconds may not exceed E r. Thus, the standard resistor withstands continuous braking of P br, max typically 0 to 40 seconds (t = E r / P br,max). R I max I rms = Recommended brake resistor resistance. Also nominal resistance of corresponding SAFUR resistor. = Maximum peak current per chopper during braking. Current is achieved with minimum resistor resistance. = Corresponding rms current per chopper during load cycle. Heat loss of brake chopper is % of braking power. 6 3AFE 684853 REV A EN 3.3.004
Multidrive modules main features Benefits Integration and compact size Construction simpler Global product Common ABB drive technology Premium Technology Industrial IT for drives Features Small size Options inside the drive Modular and redundant Fewer spare parts Innovative design Global feasibility Standards, product approvals Industrial drive platform DTC -Direct Torque Control As a key element of its business strategy, ABB has committed to a broad program of product development and positioning under the Industrial IT umbrella. This initiative is geared towards increasing standardization of ABB products as the "building blocks" of larger solutions, while building in functionality that will allow multiple products to interact seamlessly as components of real-time automation and information systems. Note The inverter modules are dramatically smaller. The average length of the multidrive line-up has now been cut to half the previous size. Power modules are available in 7 different sizes (Ri-R5i, R6i, R7i, R8i) starting from 3 kva for motor inverters and 70 kva for line supply. All the powers from about 70 430 kva are different configurations of R8i units, single or in parallel. Only four types of diode rectifier units cover the power range of 00 4540 kva. The modules have a plug-in connector, meaning very easy assembling. The modules are also equipped with wheels, which enables fast maintenance. The modules can be freely connected in parallel for higher output current. This means a limited number of different module sizes andfewer spare parts. Worldwide service Common control platform Software Same spare parts Less training The heart of the multidrive is DTC - Direct Torque Control, its first class motor control system. The consistently excellent performance of the multidrive guarantees that the drive is not the limiting factor in your process. DTC technology is well proven in various applications and demanding environments guaranteeing the high reliability of the drive. 3AFE 684853 REV A EN 3.3.004 7
Multidrive modules ratings, types and voltages Drive module, U N = 400 V ACS800 - X04-0003 - 3 + XXXX No-overload Nominal ratings Light-overload Heavy-duty Pcont. max Icont. max Imax PN IN Phd Ihd Heat Module type Frame dissipation size kw A A kw A kw A kw UN = 400 V (Range 380-45 V).5 5. 7.5 4.7. 3.4 0. ACS800-04-0003-3 Ri. 6.5 8. 5.9.5 4.3 0. ACS800-04-0004-3 Ri 3 8.5 3.0 7.7. 5.7 0. ACS800-04-0005-3 Ri 4 4 4.0 0. 3.0 7.5 0. ACS800-04-0006-3 Ri 5.5 4 8 5.5.7 4.0 9.3 0. ACS800-04-0009-3 Ri 7.5 9 4 7.5 8 5.5 4 0.3 ACS800-04-00-3 R3i 5 3 4 7.5 9 0.3 ACS800-04-006-3 R3i 5 34 46 5 3 3 0.4 ACS800-04-000-3 R3i 44 6 8.5 4 5 3 0.5 ACS800-04-005-3 R4i 30 55 7 50 8.5 37 0.6 ACS800-04-0030-3 R4i 37 7 86 30 69 49 0.8 ACS800-04-0040-3 R5i 45 86 37 80 30 60.0 ACS800-04-0050-3 R5i 55 03 38 45 94 37 69. ACS800-04-0060-3 R5i 75 47 4 75 4 55.5 ACS800-04-000-3 R7i 90 78 94 90 7 75 47.8 ACS800-04-00-3 R7i 3 50 34 0 40 90 87. ACS800-04-070-3 R8i 60 9 400 3 80 0 8.7 ACS800-04-00-3 R8i 00 370 506 00 355 3 77 3.7 ACS800-04-060-3 R8i 50 469 64 50 450 00 35 4.5 ACS800-04-030-3 R8i 35 565 773 300 54 0 43 5.8 ACS800-04-0390-3 R8i 400 74 04 400 7 35 554 7.9 ACS800-04-050-3 R8i 630 5 560 067 450 83.4 ACS800-04-0770-3 xr8i 900 45 988 70 394 560 086 5.3 ACS800-04-030-3 xr8i 50 56 95 0 070 900 63.5 ACS800-04-540-3 3xR8i 600 845 3894 600 73 0 8 9.5 ACS800-04-050-3 4xR8i Dimensions: Frame Height Width Depth Weight Noise Air size level flow mm mm mm kg db(a) m 3 /h Ri 40 65 93 3) 9 6 35 R3i 466 73 3 3) 6 69 R4i 55 40 5 3) 5 6 03 R5i 673 65 76 3) 3 65 68 R7i ) 744 8 367 37 64 480 R8i 397 35 596 50 7 80 xr8i 397 45 ) 596 300 74 560 3xR8i 397 45 ) 596 450 76 3840 4xR8i 397 45 ) 596 600 76 50 ) Dimensions do not include cooling fan. ) Single module only. 3 ) The depth is without without control panels and options. Type Height Width Depth mm mm mm RDCU control unit *) 8 6 4 *) Delivered with every unit. Nominal Ratings: I cont.max : rated current available continuously without overloadability at 40 C. I max : maximum output current. Available for 0 s at start, otherwise as long as allowed by drive temperature. Typical Ratings: No-overload P cont.max : typical motor power in no-overload. Light-overload I N : continuous current allowing 0% I N for min/ 5 min at 40 C. P N : typical motor power in light-overload. Heavy-duty I hd : continuous current allowing 50% I hd for min/ 5 min at 40 C. P hd : typical motor power in heavy-duty. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply in 40 C ambient temperature. In lower temperatures the ratings are higher (except I max ). The rated current of the ACS800 must be higher than or equal to the rated motor current to achieve the rated motor power given in the table. 8 3AFE 684853 REV A EN 3.3.004
Multidrive modules ratings, types and voltages Supply module, U N = 400 V ACS800 - X04-0003 - 3 + XXXX No-overload Nominal ratings Light-overload Heavy-duty Pcont. max Icont. max Icont. max Imax SN PN I N Phd Ihd Heat Module type Frame dissipation size kw (DC) A (AC) A (DC) A (DC) kva kw (DC) A (DC) kw (DC) A (DC) kw UN = 400 V (Range 380-45 V) IGBT supply module (ISU) 80 36 86 8 77 30 60 0. ACS800-04-0070-3 R6i + ISU_LCL_5R7 05 47 78 44 06 00 7 78 33 3 ACS800-04-000-3 R7i + ISU_LCL_5R7 7 78 6 95 8 07 95 6 3.6 ACS800-04-00-3 R7i + ISU_LCL_5R7 0 84 344 47 04 94 33 5 58 5.9 ACS800-04-060-3 R8i + ALCL--5 69 378 458 67 7 58 440 0 343 8 ACS800-04-030-3 R8i + ALCL-3-5 336 473 573 784 340 33 550 5 49 0.3 ACS800-04-0390-3 R8i + ALCL-4-5 448 630 764 046 453 430 733 335 57 4.6 ACS800-04-050-3 R8i + ALCL-5-5 67 945 46 568 679 646 00 503 857 0.5 ACS800-04-0770-3 xr8i + ALCL-4-5 879 35 497 049 888 844 437 657 0 8.3 ACS800-04-030-3 xr8i + ALCL-5-5 304 833 3 304 38 5 34 976 66 4.7 ACS800-04-540-3 3xR8i + xalcl-4-5 7 49 933 405 739 653 86 88 94 54.8 ACS800-04-050-3 4xR8i + xalcl-5-5 6-pulse diode (DSU) 83 86 350 46 98 75 335 47 80.5 ACS800-304-030-7 D3 6 408 500 700 83 5 480 0 400.4 ACS800-304-0450-7 D3 367 57 700 94 396 35 670 93 560 3.8 ACS800-704-0640-7 D4 54 86 000 400 566 503 960 49 800 5 ACS800-704-090-7 D4 733 43 400 848 79 70 340 587 0 7.6 ACS800-704-370-7 xd4 974 58 860 604 05 938 790 780 490 0 ACS800-704-80-7 xd4 46 78 790 3906 578 406 685 68 30 5 ACS800-704-70-7 3xD4 949 3037 370 508 04 875 3580 56 980 0 ACS800-704-3630-7 4xD4 436 3796 4650 650 630 344 4475 949 370 5 ACS800-704-4540-7 5xD4 6-pulse regenerative (TSU) 639 98 0 947 680 604 54 378 7 6.3 ACS800-404-0680-3 xb4 + choke 053 67 980 308 0 996 90 6 88 0. ACS800-404-0-3 xb4 + choke 595 449 3000 4860 697 509 880 943 800 6.5 ACS800-404-700-3 xb5 + choke 86 858 3500 5670 980 760 3360 00 00 0.8 ACS800-404-00-3 xb5 + choke -pulse diode (DSU) 367 57 700 94 396 35 670 93 560 3.8 ACS800-704-0640-7 D4 54 86 000 400 566 503 960 49 800 5 ACS800-704-090-7 D4 733 43 400 848 79 70 340 587 0 7.6 ACS800-704-370-7 xd4 974 58 860 604 05 938 790 780 490 0 ACS800-704-80-7 xd4 46 78 790 3906 578 406 685 68 30 5 ACS800-704-70-7 3xD4 949 3037 370 508 04 875 3580 56 980 0 ACS800-704-3630-7 4xD4 436 3796 4650 650 630 344 4475 949 370 5 ACS800-704-4540-7 5xD4 Nominal Ratings: I cont.max : rated current available continuously without overloadability at 40 C. I max : maximum output current. Typical Ratings: No-overload P cont.max : power in nooverload. Light-overload I N : continuous current allowing 0% I N for min/ 5 min at 40 C. P N : power in lightoverload. Heavy-duty I hd : continuous current allowing 50% I hd for min/ 5 min at 40 C. P hd : power in heavy-duty. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply in 40 C ambient temperature. In lower temperatures the ratings are higher (except I max ). Dimensions: Frame Height Width Depth Weight Noise Air size level flow mm mm mm kg db(a) m 3 /h IGBT supply unit (ISU) R6i ) 744 8 367 37 65 4) 480 R7i ) 744 8 367 37 65 4) 480 R8i 397 45 596 50 7 4) 80 xr8i 397 45 ) 596 300 74 4) 560 3xR8i 397 45 ) 596 450 76 4) 7680 4xR8i 397 45 ) 596 600 76 4) 50 LCL-filter for IGBT supply unit (ISU) ISU_LCL_XR7 80 304 9 7-480 ALCL-X-X 397 40 499 80-400 ALCL-X-X 397 40 573 305-80 6-pulse diode (DSU) D3 480 34 400 3) 30 65 70 D4 480 34 400 3) 80 65 70 XD4 480 34 ) 400 3) 360 67 440 3XD4 480 34 ) 400 3) 540 68 60 4XD4 480 34 ) 400 3) 70 69 880 5XD4 480 34 ) 400 3) 900 70 3600 Frame Height Width Depth Weight Noise Air size level flow mm mm mm kg db(a) m 3 /h 6-pulse regenerative (TSU) XB4 808 340 ) 430 0 ) 7 5) 000 XB5 808 40 ) 430 50 ) 75 5) 3400 DC chokes for 6-pulse regenerative (TSU) choke B4 77 348 449 0-600 choke B5 99 348 449 50-700 -pulse diode (DSU) D4 480 34 400 3) 80 65 70 XD4 480 34 ) 400 3) 360 67 440 3XD4 480 34 ) 400 3) 540 68 60 4XD4 480 34 ) 400 3) 70 69 880 5XD4 480 34 ) 400 3) 900 70 3600 ) R6i and R7i dimensions do not include cooling fan. ) Single module only. 3 ) Cable connections need additional space (about 00 mm) behind the module. 4 ) Supply modules + filters. 5 ) Supply modules + choke. 3AFE 684853 REV A EN 3.3.004 9
Multidrive modules ratings, types and voltages Drive module, U N = 500 V ACS800 - X04-0003 - 3 + XXXX No-overload Nominal ratings Light-overload Heavy-duty Pcont. max Icont. max Imax PN IN Phd Ihd Heat Module type Frame dissipation size kw A A kw A kw A kw UN = 500 V (Range 380-500 V). 4.9 7. 4.5.5 3.4 0. ACS800-04-0004-5 Ri 3 6. 8 3.0 5.6. 4. 0. ACS800-04-0005-5 Ri 4 8. 4.0 7.7 3.0 5.6 0. ACS800-04-0006-5 Ri 5.5 4 5.5 0 4.0 7.5 0. ACS800-04-0009-5 Ri 7.5 3 8 7.5 5.5 9. 0.3 ACS800-04-00-5 Ri 9 4 8 7.5 3 0.3 ACS800-04-006-5 R3i 5 5 3 5 3 8 0.4 ACS800-04-000-5 R3i 9 34 46 8.5 3 5 3 0.5 ACS800-04-005-5 R3i 4 6 39 8.5 3 0.6 ACS800-04-0030-5 R4i 30 48 7 30 44 36 0.8 ACS800-04-0040-5 R4i 37 65 86 37 6 30 50.0 ACS800-04-0050-5 R5i 45 79 45 75 37 60. ACS800-04-0060-5 R5i 55 96 38 55 88 45 69.4 ACS800-04-0070-5 R5i 75 68 75 08 55 84.5 ACS800-04-000-5 R6i 90 35 4 90 30 75.8 ACS800-04-00-5 R7i 0 64 70 0 57 90 35. ACS800-04-040-5 R7i 60 50 363 60 40 0 87.5 ACS800-04-00-5 R8i 00 35 457 00 30 3 36 3.3 ACS800-04-060-5 R8i 50 365 530 50 350 60 73 3.9 ACS800-04-030-5 R8i 35 455 660 35 437 00 340 4.7 ACS800-04-0400-5 R8i 355 55 76 355 504 50 393 5.7 ACS800-04-0460-5 R8i 500 700 06 450 67 355 54 7.7 ACS800-04-060-5 R8i 70 050 54 70 008 500 785.3 ACS800-04-090-5 xr8i 900 37 99 900 37 70 06 4.9 ACS800-04-0-5 xr8i 400 037 956 400 956 0 54.0 ACS800-04-80-5 3xR8i 000 688 390 800 580 400 0 8.9 ACS800-04-430-5 4xR8i Dimensions: Frame Height Width Depth Weight Noise Air size level flow mm mm mm kg db(a) m 3 /h Ri 40 65 93 3) 9 6 35 R3i 466 73 3 3) 6 69 R4i 55 40 5 3) 5 6 03 R5i 673 65 76 3) 3 65 68 R6i ) 744 8 367 37 64 480 R7i ) 744 8 367 37 64 480 R8i 397 35 596 50 7 80 xr8i 397 45 ) 596 300 74 560 3xR8i 397 45 ) 596 450 76 3840 4xR8i 397 45 ) 596 600 76 50 ) Dimensions do not include cooling fan. ) Single module only. 3 ) The depth is without without control panels and options. Type Height Width Depth mm mm mm RDCU control unit *) 8 6 4 *) Delivered with every unit. Nominal Ratings: I cont.max : rated current available continuously without overloadability at 40 C. I max : maximum output current. Available for 0 s at start, otherwise as long as allowed by drive temperature. Typical Ratings: No-overload P cont.max : typical motor power in no-overload. Light-overload I N : continuous current allowing 0% I N for min/ 5 min at 40 C. P N : typical motor power in light-overload. Heavy-duty I hd : continuous current allowing 50% I hd for min/ 5 min at 40 C. P hd : typical motor power in heavy-duty. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply in 40 C ambient temperature. In lower temperatures the ratings are higher (except I max ). The rated current of the ACS800 must be higher than or equal to the rated motor current to achieve the rated motor power given in the table. 0 3AFE 684853 REV A EN 3.3.004
Multidrive modules ratings, types and voltages Supply module, U N = 500 V ACS800 - X04-0003 - 3 + XXXX No-overload Nominal ratings Light-overload Heavy-duty Pcont. max Icont. max Icont. max Imax SN PN IN Phd Ihd Heat Module type Frame dissipation size kw (DC) A (AC) A (DC) A (DC) kva kw (DC) A (DC) kw (DC) A (DC) kw UN = 500 V (Range 380-500 V) IGBT supply module (ISU) 96 36 97 97 9 30 7 0 3 ACS800-04-000-5 R6i + ISU_LCL_5R7 6 35 64 38 7 57 87 3.6 ACS800-04-00-5 R7i + ISU_LCL_5R7 4 64 99 89 4 35 9 05 49 4. ACS800-04-040-5 R7i + ISU_LCL_5R7 3 70 37 475 34 34 73 45 6. ACS800-04-030-5 R8i + ALCL--5 309 360 436 633 3 96 49 3 37 8.4 ACS800-04-0400-5 R8i + ALCL-3-5 386 450 546 79 390 370 54 89 408 0.6 ACS800-04-0460-5 R8i + ALCL-4-5 54 600 77 056 50 494 698 385 544 4.9 ACS800-04-060-5 R8i + ALCL-5-5 77 900 09 584 779 74 048 577 86. ACS800-04-090-5 xr8i + ALCL-4-5 008 76 46 069 08 968 369 754 067 8.9 ACS800-04-0-5 xr8i + ALCL-5-5 497 746 7 307 5 437 03 0 584 4.7 ACS800-04-80-5 3xR8i + xalcl-4-5 975 304 794 4054 995 896 68 478 090 56. ACS800-04-430-5 4xR8i + xalcl-5-5 6-pulse diode (DSU) 9 86 350 46 47 9 335 83 80.5 ACS800-304-030-7 D3 37 408 500 700 353 34 480 6 400.4 ACS800-304-0450-7 D3 458 57 700 94 495 439 670 367 560 3.8 ACS800-704-0640-7 D4 655 86 000 400 707 69 960 54 800 5 ACS800-704-090-7 D4 97 43 400 848 990 877 340 733 0 7.6 ACS800-704-370-7 xd4 8 58 860 604 35 7 790 976 490 0 ACS800-704-80-7 xd4 87 78 790 3906 97 758 685 460 30 5 ACS800-704-70-7 3xD4 436 3037 370 508 630 344 3580 95 980 0 ACS800-704-3630-7 4xD4 3045 3796 4650 650 387 930 4475 436 370 5 ACS800-704-4540-7 5xD4 6-pulse regenerative (TSU) 79 98 0 947 850 604 54 47 7 6.3 ACS800-404-0850-5 xb4 + choke 304 67 980 308 400 996 90 778 88 0. ACS800-404-400-5 xb4 + choke 976 449 3000 4860 0 509 880 79 800 6.5 ACS800-404-0-5 xb5 + choke 305 858 3500 5670 475 760 3360 375 00 0.8 ACS800-404-600-5 xb5 + choke -pulse diode (DSU) 458 57 700 94 495 439 670 367 560 3.8 ACS800-704-0640-7 D4 655 86 000 400 707 69 960 54 800 5 ACS800-704-090-7 D4 97 43 400 848 990 877 340 733 0 7.6 ACS800-704-370-7 xd4 8 58 860 604 35 7 790 976 490 0 ACS800-704-80-7 xd4 87 78 790 3906 97 758 685 460 30 5 ACS800-704-70-7 3xD4 436 3037 370 508 630 344 3580 95 980 0 ACS800-704-3630-7 4xD4 3045 3796 4650 650 387 930 4475 436 370 5 ACS800-704-4540-7 5xD4 Nominal Ratings: I cont.max : rated current available continuously without overloadability at 40 C. I max : maximum output current. Typical Ratings: No-overload P cont.max : power in nooverload. Light-overload I N : continuous current allowing 0% I N for min/ 5 min at 40 C. P N : power in lightoverload. Heavy-duty I hd : continuous current allowing 50% I hd for min/ 5 min at 40 C. P hd : power in heavy-duty. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply in 40 C ambient temperature. In lower temperatures the ratings are higher (except I max ). Dimensions: Frame Height Width Depth Weight Noise Air size level flow mm mm mm kg db(a) m 3 /h IGBT supply unit (ISU) R6i) 744 8 367 37 65 4) 480 R7i) 744 8 367 37 65 4) 480 R8i 397 45 596 50 7 4) 80 xr8i 397 45 ) 596 300 74 4) 560 3xR8i 397 45 ) 596 450 76 4) 7680 4xR8i 397 45 ) 596 600 76 4) 50 LCL-filter for IGBT supply unit (ISU) ISU_LCL_XR7 80 304 9 7-480 ALCL-X-X 397 40 499 80-400 ALCL-X-X 397 40 573 305-80 6-pulse diode (DSU) D3 480 34 400 3) 30 65 70 D4 480 34 400 3) 80 65 70 XD4 480 34 ) 400 3) 360 67 440 3XD4 480 34 ) 400 3) 540 68 60 4XD4 480 34 ) 400 3) 70 69 880 5XD4 480 34 ) 400 3) 900 70 3600 Frame Height Width Depth Weight Noise Air size level flow mm mm mm kg db(a) m 3 /h 6-pulse regenerative (TSU) XB4 808 340 ) 430 0 ) 7 5) 000 XB5 808 40 ) 430 50 ) 75 5) 3400 DC chokes for 6-pulse regenerative (TSU) choke B4 77 348 449 0-600 choke B5 99 348 449 50-700 -pulse diode (DSU) D4 480 34 400 3) 80 65 70 XD4 480 34 ) 400 3) 360 67 440 3XD4 480 34 ) 400 3) 540 68 60 4XD4 480 34 ) 400 3) 70 69 880 5XD4 480 34 ) 400 3) 900 70 3600 ) R6i, R7i dimensions do not include cooling fan. ) Single module only. 3 ) Cable connections need additional space (about 00 mm) behind the module. 4 ) Supply modules + filters. 5 ) Supply modules + choke. 3AFE 684853 REV A EN 3.3.004
Multidrive modules ratings, types and voltages Drive module, U N = 690 V ACS800 - X04-0003 - 3 + XXXX No-overload Nominal ratings Light-overload Heavy-duty Pcont. max Icont. max Imax PN IN Phd Ihd Heat Module type Frame dissipation size kw A A kw A kw A kw UN = 690 V (Range 55-690 V) 3 4 7.5 5.5 8.5 0.3 ACS800-04-00-7 R4i 5 7 9 6 7.5 0.3 ACS800-04-006-7 R4i 8.5 8 5 5 0.4 ACS800-04-000-7 R4i 5 38 8.5 4 5 9 0.5 ACS800-04-005-7 R4i 30 33 44 3 8.5 0.6 ACS800-04-0030-7 R4i 30 36 54 30 35 7 0.7 ACS800-04-0040-7 R4i 45 5 68 37 49 30 34 0.8 ACS800-04-0050-7 R5i 55 57 84 45 55 37 4.0 ACS800-04-0060-7 R5i 55 65 04 55 6 45 5. ACS800-04-0070-7 R6i 75 88 30 75 84 55 65.5 ACS800-04-000-7 R7i 90 05 76 90 0 75 88.8 ACS800-04-00-7 R7i 60 70 54 60 63 90 7 3.3 ACS800-04-00-7 R8i 00 5 3 00 06 3 6 4.0 ACS800-04-060-7 R8i 50 89 43 50 77 60 6 4.6 ACS800-04-030-7 R8i 35 336 503 35 33 00 5 5. ACS800-04-0400-7 R8i 355 38 57 355 367 50 86 6.8 ACS800-04-0440-7 R8i 450 486 77 450 467 35 364 7.4 ACS800-04-0580-7 R8i 70 79 09 70 700 500 545.9 ACS800-04-0870-7 xr8i 900 953 45 900 94 630 73 4.4 ACS800-04-60-7 xr8i 400 44 6 400 358 900 058.3 ACS800-04-740-7 3xR8i 800 866 79 800 79 400 396 8. ACS800-04-30-7 4xR8i Dimensions: Frame Height Width Depth Weight Noise Air size level flow mm mm mm kg db(a) m 3 /h Ri 40 65 93 3) 9 6 35 R3i 466 73 3 3) 6 69 R4i 55 40 5 3) 5 6 03 R5i 673 65 76 3) 3 65 68 R6i ) 744 8 367 37 64 480 R7i ) 744 8 367 37 64 480 R8i 397 35 596 50 7 80 xr8i 397 45 ) 596 300 74 560 3xR8i 397 45 ) 596 450 76 3840 4xR8i 397 45 ) 596 600 76 50 ) Dimensions do not include cooling fan. ) Single module only. 3 ) The depth is without without control panels and options. Type Height Width Depth mm mm mm RDCU control unit *) 8 6 4 *) Delivered with every unit. Nominal Ratings: I cont.max : rated current available continuously without overloadability at 40 C. I max : maximum output current. Available for 0 s at start, otherwise as long as allowed by drive temperature. Typical Ratings: No-overload P cont.max : typical motor power in no-overload. Light-overload I N : continuous current allowing 0% I N for min/ 5 min at 40 C. P N : typical motor power in light-overload. Heavy-duty I hd : continuous current allowing 50% I hd for min/ 5 min at 40 C. P hd : typical motor power in heavy-duty. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply in 40 C ambient temperature. In lower temperatures the ratings are higher (except I max ). The rated current of the ACS800 must be higher than or equal to the rated motor current to achieve the rated motor power given in the table. 3AFE 684853 REV A EN 3.3.004
Multidrive modules ratings, types and voltages Supply module, U N = 690 V ACS800 - X04-0003 - 3 + XXXX No-overload Nominal ratings Light-overload Heavy-duty Pcont. max Icont. max Icont. max Imax SN PN IN Phd Ihd Heat Module type Frame dissipation size kw (DC) A (AC) A (DC) A (DC) kva kw (DC) A (DC) kw (DC) A (DC) kw UN = 690 V (Range 55-690 V) IGBT supply module (ISU) 77 65 79 8 78 74 76 58 59. ACS800-04-0070-7 R6i + ISU_LCL_6R7 04 88 07 60 05 00 0 78 80 3 ACS800-04-000-7 R7i + ISU_LCL_6R7 4 05 7 90 5 9 93 95 3.6 ACS800-04-00-7 R7i + ISU_LCL_6R7 3 80 8 37 5 04 0 59 63 8.3 ACS800-04-060-7 R8i + ALCL--7 96 50 303 453 99 84 9 7 9.4 ACS800-04-0400-7 R8i + ALCL-3-7 355 300 364 544 359 34 349 66 7 3.3 ACS800-04-0440-7 R8i + ALCL-4-7 473 400 485 76 478 454 466 354 363 4.6 ACS800-04-0560-7 R8i + ALCL-5-7 70 600 77 088 77 68 698 53 544 6.6 ACS800-04-0870-7 xr8i + ALCL-4-7 98 784 95 4 937 890 93 694 7 8.5 ACS800-04-60-7 xr8i + ALCL-5-7 377 64 4 39 3 355 030 056 4.3 ACS800-04-740-7 3xR8i + xalcl-4-5 87 536 86 786 836 745 788 359 393 55.7 ACS800-04-30-7 4xR8i + xalcl-5-7 6-pulse diode (DSU) 36 86 350 46 34 303 335 53 80.5 ACS800-304-030-7 D3 45 408 500 700 488 434 480 36 400.4 ACS800-304-0450-7 D3 63 57 700 94 683 605 670 506 560 3.8 ACS800-704-0640-7 D4 904 86 000 400 976 867 960 73 800 5 ACS800-704-090-7 D4 65 43 400 848 366 340 0 0 7.6 ACS800-704-370-7 xd4 68 58 860 604 85 67 790 346 490 0 ACS800-704-80-7 xd4 5 78 790 3906 7 46 685 05 30 5 ACS800-704-70-7 3xD4 336 3037 370 508 369 335 3580 693 980 0 ACS800-704-3630-7 4xD4 40 3796 4650 650 4537 4043 4475 336 370 5 ACS800-704-4540-7 5xD4 6-pulse regenerative (TSU) 784 7 87 4 850 438 836 47 53 6.3 ACS800-404-0850-7 xb4 + choke 9 7 435 35 400 7 378 778 86 0. ACS800-404-400-7 xb4 + choke 399 76 664 436 600 340 557 444 598 6.5 ACS800-404-600-7 xb5 + choke 35 858 3500 5670 345 760 3360 897 00 0.8 ACS800-404-3600-7 xb5 + choke -pulse diode (DSU) 63 57 700 94 683 605 670 506 560 3.8 ACS800-704-0640-7 D4 904 86 000 400 976 867 960 73 800 5 ACS800-704-090-7 D4 65 43 400 848 366 340 0 0 7.6 ACS800-704-370-7 xd4 68 58 860 604 85 67 790 346 490 0 ACS800-704-80-7 xd4 5 78 790 3906 7 46 685 05 30 5 ACS800-704-70-7 3xD4 336 3037 370 508 369 335 3580 693 980 0 ACS800-704-3630-7 4xD4 40 3796 4650 650 4537 4043 4475 336 370 5 ACS800-704-4540-7 5xD4 Nominal Ratings: I cont.max : rated current available continuously without overloadability at 40 C. I max : maximum output current. Typical Ratings: No-overload P cont.max : power in nooverload. Light-overload I N : continuous current allowing 0% I N for min/ 5 min at 40 C. P N : power in lightoverload. Heavy-duty I hd : continuous current allowing 50% I hd for min/ 5 min at 40 C. P hd : power in heavy-duty. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply in 40 C ambient temperature. In lower temperatures the ratings are higher (except I max ). Dimensions: Frame Height Width Depth Weight Noise Air size level flow mm mm mm kg db(a) m 3 /h IGBT supply unit (ISU) R6i) 744 8 367 37 65 4) 480 R7i) 744 8 367 37 65 4) 480 R8i 397 45 596 50 7 4) 80 xr8i 397 45 ) 596 300 74 4) 560 3xR8i 397 45 ) 596 450 76 4) 7680 4xR8i 397 45 ) 596 600 76 4) 50 LCL-filter for IGBT supply unit (ISU) ISU_LCL_XR7 80 304 9 7-480 ALCL-X-X 397 40 499 80-400 ALCL-X-X 397 40 573 305-80 6-pulse diode (DSU) D3 480 34 400 3) 30 65 70 D4 480 34 400 3) 80 65 70 XD4 480 34 ) 400 3) 360 67 440 3XD4 480 34 ) 400 3) 540 68 60 4XD4 480 34 ) 400 3) 70 69 880 5XD4 480 34 ) 400 3) 900 70 3600 Frame Height Width Depth Weight Noise Air size level flow mm mm mm kg db(a) m 3 /h 6-pulse regenerative (TSU) XB4 808 340 ) 430 0 ) 7 5) 000 XB5 808 40 ) 430 50 ) 75 5) 3400 DC chokes for 6-pulse regenerative (TSU) choke B4 77 348 449 0-600 choke B5 99 348 449 50-700 -pulse diode (DSU) D4 480 34 400 3) 80 65 70 XD4 480 34 ) 400 3) 360 67 440 3XD4 480 34 ) 400 3) 540 68 60 4XD4 480 34 ) 400 3) 70 69 880 5XD4 480 34 ) 400 3) 900 70 3600 ) R6i, R7i dimensions do not include cooling fan. ) Single module only. 3 ) Cable connections need additional space (about 00 mm) behind the module. 4 ) Supply modules + filters. 5 ) Supply modules + choke. 3AFE 684853 REV A EN 3.3.004 3
Multidrive modules ratings, types and voltages Braking unit Nominal ratings Duty cycle Duty cycle (min/5min) (0s/60s) Module type Resistor type P br.max R I max I rms. P cont. P br. I rms P br. I rms Noise Air flow kw ohm A A kw kw A kw A db(a) m 3 /h UN = 400 V (Range 380-500 V) NBRA658-30.7 384 09 70 30 355 30 355 64 660 NBRA659-353. 545 49 96 303 468 353 545 64 660 x NBRA659-706 0.6 090 98 9 606 936 706 090 67 30 3 x NBRA659-058 0.4 635 447 88 909 404 059 635 68 980 4 x NBRA659-4 0.3 80 596 384 87 4 80 69 640 5 x NBRA659-764 0.4 75 745 480 55 340 765 75 70 3300 6 x NBRA659-7 0. 370 894 576 88 808 8 370 7 3960 NBRA658 x SAFUR0F575 30.7 384 65 4 30 00 4 346 66 500 NBRA659 x SAFUR80F460 353. 545 84 54 67 57 87 444 66 500 x NBRA659 x ( x SAFUR80F460) 706 0.6 090 68 08 333 54 575 888 69 5000 3 x NBRA659 3 x ( x SAFUR80F460) 058 0.4 635 5 6 500 77 86 33 70 7500 4 x NBRA659 4 x ( x SAFUR80F460) 4 0.3 80 336 6 667 08 50 776 7 0000 5 x NBRA659 5 x ( x SAFUR80F460) 764 0.4 75 40 70 833 85 437 0 7 500 6 x NBRA659 6 x ( x SAFUR80F460) 7 0. 370 504 34 000 54 74 664 73 5000 UN = 500 V (Range 380-45 V) NBRA658-68.5 380 0 8 68 33 68 33 64 660 NBRA659-403.43 57 36 09 37 39 403 498 64 660 x NBRA659-806 0.7 4 7 8 634 78 806 996 67 30 3 x NBRA659-08 0.48 73 408 37 95 73 09 494 68 980 4 x NBRA659-6 0.36 84 544 436 68 564 6 99 69 640 5 x NBRA659-04 0.9 855 680 545 585 955 05 490 70 3300 6 x NBRA659-47 0.4 346 86 654 90 346 48 988 7 3960 NBRA658 x SAFUR5F500 68.00 408 45 36 37 9 37 66 500 NBRA659 x SAFUR00F500 403.35 605 67 54 67 06 87 355 66 500 x NBRA659 x ( x SAFUR00F500) 806 0.68 0 34 08 333 4 575 70 69 5000 3 x NBRA659 3 x ( x SAFUR00F500) 08 0.45 85 0 6 500 68 86 065 70 7500 4 x NBRA659 4 x ( x SAFUR00F500) 6 0.34 40 68 6 667 84 50 40 7 0000 5 x NBRA659 5 x ( x SAFUR00F500) 04 0.7 305 335 70 833 030 437 775 7 500 6 x NBRA659 6 x ( x SAFUR00F500) 47 0.3 3630 40 34 000 36 74 30 73 5000 UN = 690 V (Range 55-690 V) NBRA669-404.7 44 07 9 98 67 404 36 64 660 x NBRA669-807.36 88 4 38 596 534 808 7 67 660 3 x NBRA669-0.9 4 3 357 894 80 083 68 30 4 x NBRA669-65 0.68 656 48 476 9 068 66 444 69 980 5 x NBRA669-09 0.54 070 535 595 490 335 00 805 70 640 6 x NBRA669-4 0.45 484 64 74 788 60 44 66 7 3300 NBRA669 x SAFUR00F500 404.35 835 97 54 67 49 87 57 66 500 x NBRA669 x ( x SAFUR00F500) 807 0.68 670 94 08 333 98 575 54 69 5000 3 x NBRA669 3 x ( x SAFUR00F500) 0.45 505 9 6 500 447 86 77 70 7500 4 x NBRA669 4 x ( x SAFUR00F500) 65 0.34 3340 388 6 667 596 50 08 7 0000 5 x NBRA669 5 x ( x SAFUR00F500) 09 0.7 475 485 70 833 745 437 85 7 500 6 x NBRA669 6 x ( x SAFUR00F500) 4 0.3 500 58 34 000 894 74 54 73 5000 P br,max = Maximum braking power of the NBRA-6xx chopper and SAFUR resistor combination. The chopper will withstand this braking power for one minute every ten minutes. Note: The braking energy transmitted to the resistor during any period shorter than 400 seconds may not exceed E r. The standard resistor therefore withstands continuous braking of P br,max typically 0 to 40 seconds (t = E r / P br,max). R = Recommended brake resistor resistance. Also nominal resistance of corresponding SAFUR resistor. Frame size Height Width Depth Weight Brake Chopper Modules NBRA658 584 334 40 6 NBRA659 584 334 ) 40 6 ) SAFUR80F460 30 300 ) 345 3 ) SAFUR5F500 30 300 ) 345 5 ) SAFUR00F500 30 300 ) 345 30 ) SAFUR0F575 30 300 ) 345 7 ) ) Single module only. I max I rms = Maximum peak current per chopper during braking. Current is achieved with minimum resistor resistance. = Corresponding rms current per chopper during load cycle. Heat loss of brake chopper is % of braking power. Heat loss of section with brake resistors is the same as braking power. 4 3AFE 684853 REV A EN 3.3.004
Output filters Factory installed filters. As with all frequency converters employing the most modern IGBT inverter technology, the ACS800 output comprises - regardless of output frequency - pulses of approximately.35 times the mains network voltage with a very short rise time. The voltage can be almost double at the motor terminals, depending on motor cable properties. Du/dt filtering suppresses inverter output voltage spikes and rapid voltage changes that stress motor insulation. Additionally, du/dt filtering reduces capacitive leakage currents and high frequency emission of the motor cable as well as high frequency losses and bearing currents in the motor. When is it needed? The need for du/dt filtering depends on the motor insulation. For information on the construction of the motor insulation, consult the manufacturer. If the motor does not fulfil the following requirements, the lifetime of the motor might shorten. Insulated N-end (non-driven end) bearings and / or common mode filters are also required for motor bearing currents with motors bigger than 00 kw. For more information see the ACS800 hardware manuals. Filter selection table for ACS800 Motor type Nominal mains Motor insulation requirement voltage (U N ) ABB M and U N 500 V Standard insulation system. M3 motors 500 V < U N 600 V Standard insulation system in conjunction with du/dt filtering or reinforced insulation. 600 V < U N 690 V Reinforced insulation system in conjunction with du/dt filtering. ABB form-wound 380 V < U N 690 V Standard insulation system. HXR and AM motors ABB random-wound 380 V < U N 690 V Check motor insulation system with the motor manufacturer. HXR and AM motors du/dt filtering with voltages over 500 V. Non-ABB U N 40 V Insulation system must withstand Û LL =300 V. Random-wound 40 V < U N 500 V If the insulation system withstands Û LL =600 V and t=0. µs, du/dt filtering is not required. With du/dt filtering, the insulation system must withstand Û LL =300 V. 500 V < U N 600 V If the insulation system withstands Û LL =800 V, du/dt filtering is not required. With du/dt filtering, the insulation system must withstand Û LL =600 V. 600 V < U N 690 V If the motor insulation system withstands Û LL =800 V, du/dt filtering is not required. Non-ABB Form-wound 600 V < U N 690 V If the motor insulation system withstands Û LL =000 V and t=0.3 µs, du/dt filtering is not required. Symbol U N Û LL t Explanation Nominal mains voltage. Peak line to line voltage at motor terminals. Rise time, i.e. interval during which line to line voltage at motor terminals changes from 0% to 90% of full voltage range. 3AFE 684853 REV A EN 3.3.004 5
Control I/O connections Analog and digital I/O channels are d for different functions such as control, monitoring and measurement purposes (e.g. motor temperature). In addition, optional I/O extension modules are available providing additional analog or digital I/O connections. Below are the standard drive control I/O of the ABB industrial drive with Factory Macro. For other ACS800 application macros the functions may be different. Standard I/O on RMIO-0 Board 3 analog inputs: differential, common mode voltage ±5 V, galvanically isolated as a group. - One ±0()...0 V, resolution bit - Two 0(4)...0 ma, resolution bit analog outputs: - 0(4)...0 ma, resolution 0 bit 7 digital inputs: galvanically isolated as a group (can be split in two groups) - Input voltage 4 V DC - Filtering (HW) time ms 3 digital (relay) outputs: - Changeover contact - 4 V DC or 5/30 V AC - Max. continious current A Reference voltage output: - ±0 V ±0.5%, max. 0 ma Auxiliary power supply output: - +4 V ±0%, max. 50 ma Optional I/O rpm A X0 X 3 4 5 6 7 8 9 0 X 3 4 5 6 7 8 VREF- AGND VREF+ AGND AI+ AI- AI+ AI- AI3+ AI3- AO+ AO- AO+ AO- DI DI DI3 DI4 DI5 DI6 +4VD +4VD Reference voltage -0 VDC, R L > kohm Reference voltage 0 VDC, R L > kohm Speed reference 0()... 0 V, R in > 00 kohm By default, not in. 0(4)... 0 ma, R in = 00 ohm By default, not in. 0(4)... 0 ma, R in = 00 ohm Motor speed 0(4)...0 ma ^ = 0...motor nom. speed, R L < 700 ohm Output current 0(4)...0 ma = ^ 0...motor nom. current, R L < 700 ohm Stop/Start Forward/Reverse By default, not in. Acceleration & deceleration select Constant speed select Constant speed select +4 V DC max. 00 ma Analog I/O Extension Module RAIO-0 analog inputs: galvanically isolated from 4 V supply and ground - ±0()...0 V, 0(4)...0 ma or ±0... V, resolution bit analog outputs: galvanically isolated from 4 V power supply and ground - 0(4)...0 ma, resolution bit Digital I/O Extension Module RDIO-0 3 digital inputs: individually galvanically isolated - Signal level 4...50 V DC or 5/30 V AC digital (relay) outputs: - Changeover contact - 4 V DC or 5/30 V AC - Max. continious current A Pulse Encoder Interface Module RTAC-0 incremental encoder input: - Channels A, B and Z (zero pulse) - Signal level and power supply for the encoder 5 or 4 V DC - Single ended or differential inputs - Maximum input frequency 00 khz 9 0 X3 X5 3 X6 3 X7 3 DGND DGND DIIL +4V GND RO RO RO3 RO RO RO3 RO3 RO3 RO33 Digital ground Digital ground Start interlock (0 = stop) Power supply Auxiliary power supply output, non-isolated, 4 V DC 50 ma Relay output : ready Relay output : running Relay output 3: fault (-) 6 3AFE 684853 REV A EN 3.3.004
Fieldbus control Gateway to your process. ABB industrial drives have connectivity to major automation systems. This is achieved with a dedicated gateway concept between the fieldbus systems and ABB drives. The fieldbus gateway module can easily be mounted inside the drive. As a result of the wide range of fieldbus gateways, your choice of automation system is independent of your decision to first-class ABB AC drives. Manufacturing flexibility Drive control The drive Control Word (6 bit) provides a wide variety of functions from Start, Stop and Reset to Ramp Generator control. Typical setpoint values like Speed, Torque and Position can be transmitted to the drive with 5 bit accuracy. Drive monitoring A set of drive parameters and/or actual signals, like torque, speed, position, current etc., can be selected for cyclic data transfer providing fast data for operators and the manufacturing process. Drive diagnostics Accurate and reliable diagnostic information can be obtained via the drive Alarm, Limit and Fault Words, reducing the drive downtime and therefore also the downtime of the manufacturing process. Reduced installation and engineering effort Cabling Substituting the large amount of conventional drive control cabling with a single twisted pair reduces costs and increases system reliability. Design The of Fieldbus Control reduces engineering time at installation due to the modular structure of the hardware and software. Commissioning and assembly The modular machine configuration allows precommissioning of single machine sections and provides easy and fast assembly of the complete installation. Currently available gateways PROFIBUS-DP DeviceNet CANopen ControlNet Modbus Ethernet InterBus-S Drive parameter handling Total integration of the drives in the production process is achieved by single parameter read/write up to complete parameter set-up or download. Easy to expand Serial communication simplifies the latest trend of modular machine design enabling the installation to be expanded at a later stage with low effort. 3AFE 684853 REV A EN 3.3.004 7
Control solutions ABB also provides a set of ready-made control solutions for specific industrial drive applications. Such software adds application-dedicated features and protection without an external PLC - improving productivity and reducing costs. The main advantages of ABB s control solutions: Application-dedicated features Improved production No external PLC User-friendly Easy to Energy savings Smooth power loss ridethrough Reduced costs Adaptive protection RDIO-0 digital extension module installed on the AIMA-0 I/O Module Adapter. Multi Block Programming Application The Multi Block Programming Application has been specially designed for system integrators and local engineering beca of its easy programming, large number of I/O, Master-Follower link and fieldbus interfaces. Integrated into the drive control board are over 00 function blocks on 3 time levels: 0 ms, 00 ms and 500 ms. These benefits mean that it is not always necessary to have separate PLC for drive and process control. An extension analog and digital I/O is typically installed on the AIMA-0 I/O module adapters. Three extension I/O modules can be installed on each I/O module adapter and an optical link connects the I/O modules to the drive control board. Function blocks are easy to program using the DriveAP PC tool. For example, there are Profibus fieldbus blocks available to help rs to understand the block programme connections between the drive and Profibus master. Block programme information, as well as text comments, symbolic names of block outputs and page header information is saved in the flash memory of the drive control board. I/O Device Digital Inputs Digital Outputs Analog Inputs Analog Outputs Pulse Encoders RMIO Basic I/O 7 3 3 RDIO DI/O EXT 3 RDIO DI/O EXT 3 RDIO DI/O EXT3 3 RDIO DI/O EXT4 3 RDIO DI/O EXT5 3 RAIO AI/O EXT RAIO AI/O EXT RAIO AI/O EXT3 RAIO AI/O EXT4 RAIO AI/O EXT5 RTAC ENCODER Pulse Encoder NTAC-0 ENCODER Pulse Encoder ENCODER Total 3 3 Encoders 8 3AFE 684853 REV A EN 3.3.004
System Application The software is targeted for multi-motor machines producing or processing metal, paper, plastics, textile, rubber, cement, and for numerous other demanding applications. The basic control modes are speed control and torque control. Fast communication with the overriding controller can exchange operative data (references, command words) and support data (configuration data, diagnostics). Proprietary (DDCS, Drive bus) and generic (PROFIBUS, InterBus, DeviceNet) protocols enable linking of drives to controllers, PLC and PCs. The major features are the soft changeover between the speed and torque control modes, drooping in speed control, fast Master-Follower link between two or more drives and inertia compensation. Benefits with System Application Extended communication capability, 4 data words available for both directions between the drive and overriding system. Torsional oscillation damping function to damp mechanical oscillations. PT00 or PTC measurement (max. motors) Thermal model for motor cable protection Motor fan control with diagnostics Freely programmable outputs: analog (max. 4) and digital (max. 5) Speed control gain as a function of output on low speed or as a function of motor frequency Centrifuge Control Practical programmable sequences for conventional centrifuges. Integrated Decanter Control for the accurate speed difference control of two shafts, where direct communication via the fibre optic link between bowl and scroll is d. Extruder Control High starting torque, accurate speed/torque control without an encoder for demanding extruder applications. The extruder screw and other delicate mechanical parts can be protected against overload. Pump and Fan Control Better flow control and cost savings for up to 5 parallel motors in various industrial pump and fan applications. Featuring many important PFC functions, including sleep/ wake up and autochange etc. Crane Drive Control Cost-effective crane drive control with optimal operational safety and outstanding performance already built in. Easy installation and start-up reduces the total project costs Ready to with proven modular crane functionality Accurate and fast torque response increases the operational productivity Smooth crane operation reduces maintenance and damage costs Available as single drive and multi-drive with dynamic and regenerative braking Standard ready-to- crane drive solution with optimal operational safety and outstanding crane drive performance. Master/Follower Control Reliable control via the fibre optic link of several drives when motor shafts are coupled together. Thanks to Master/Follower function the load can be evenly distributed between the drives. 3AFE 684853 REV A EN 3.3.004 9
Remote monitoring tool Ethernet module. Browser-based, r-friendly The intelligent Ethernet NETA-0 module gives simple access to the drive via the Internet communicating via a standard web browser. The r can set up a virtual monitoring room wherever there is a PC with an Internet connection or via a simple dial-up modem connection. This enables remote monitoring, configuration, diagnostics and, when needed, control. The drive can also provide process related information, such as load level, run time, energy consumption and I/O data, the bearing temperature of the driven machine, for instance. This opens new possibilities for the monitoring and maintenance of unmanned applications across a range of industries, for instance water, wind power, building services and oil & gas, as well as any application where the r needs access to the drives from more than one location. It also provides an opportunity for OEMs and system integrators to support their installed base globally. No PC needed at local end The intelligent Ethernet module has an embedded server with the necessary software for the r interface, communication and data storage. This gives ease of access, realtime information and the possibility for two-way communication with the drive, enabling immediate response and actions, saving time and money. This is possible without using a PC at the local end, as required by other remote solutions. Powerful and versatile Up to nine drives can be connected to the intelligent Ethernet module via fibre optic links. It is available as an option for new drives, as well as an upgrade for existing systems. Access to the module is secured by r ID and passwords. It connects to the drive with fibre optic cables. The size of the module is 93 (h) x 35 (w) x 76.5 (d) mm. The web page of the module is opened like any other web address. The home page shows a general overview of the system with traffic lights and action buttons to guide the r through the different sections. Features Virtual monitoring room for Monitoring Configuration of parameters Diagnostics Control, if needed Browser based access via Intra-/extra-/Internet or Simple dial-up modem connection No PC needed at the local end Can be d as a Modbus/TCP bridge for control purposes 30 3AFE 684853 REV A EN 3.3.004
Adaptive programming DriveAP Programming tool DriveAP is a PC software tool to create, document, edit and download Adaptive Programs and Multi Block Programming application. DriveAP. supports Adaptive Programming, whereas DriveAP supports both Adaptive Programming and Multi Block Programming. Adaptive Program contains 5 function blocks and is available in standard and system application. The Multi Block Programming application contains over 00 function blocks also including Profibus fieldbus - and drive I/O blocks. DriveAP offers a clear and easy way to develop, test and document these programs with a PC. DriveAP. supports Adaptive Programming, where as DriveAP supports both. It is a r-friendly tool to modify function blocks and their connections. No special programming skills are required, basic knowledge about block programming is enough. DriveAP supports IEC63. Adaptive Programs are easy to document as hard copies or store as PC files. The Multi Block Programming application with all related information is saved directly to the drive. Upload or download Both program types can be uploaded from connected drives and displayed graphically on a PC screen e.g. for service or documentation purposes. Adaptive Programs and Multi Block Programming application, that are made off-line can be downloaded to any of the connected drives, that support corresponding programs. Three operating modes Stand Alone Mode - DriveAP is not connected to a drive. Adaptive - and Multi Block Programming can be carried out e.g. in the office and later downloaded to a drive. Off-Line Mode - DriveAP is connected to a drive. Adaptive - and Multi Block Programming can be carried out in batch mode. On-Line Mode - DriveAP is connected to a drive. Changes to the Adaptive and Multi Block Programs are written immediately to the drive and actual values are shown on the screen in real-time. DriveAP features Easy to tool, no special skills required Create and download new programs Document programs Upload existing programs from the drive Operating modes Stand Alone Off-Line On-Line DriveAP with Adaptive Program of standard application. DriveAP with Multi Block Programming application 3AFE 684853 REV A EN 3.3.004 3
Dimensioning DriveSize Quality dimensioning DriveSize is a PC program for helping the r to select an optimal motor, frequency converter and transformer, especially in those cases where a straightforward selection from a catalogue is not possible. Additionally it can be d to compute currents, network harmonics and to create documents about the dimensioning based on actual load. DriveSize contains current versions of the ABB motor and frequency converter catalogues. The default values make DriveSize simple to, but the r is provided with ample options for drive selection. The shortcut keys make drive selection easy while still honouring the relatively complicated rules. A manual selection mode is also supported. DriveSize is for drive system components 3-phase standard, customized, Ex and r defined motors ABB low voltage AC drives Transformers DriveSize features Select an optimal motor, drive unit, supply unit and transformer Calculate network harmonics for single supply unit or for the whole system Allows importation of own motor database Supply dimensioning results in graphical and numerical format Print and save the results DriveSize is currently d by more than 000 engineers globally. 3 3AFE 684853 REV A EN 3.3.004
Start-up, maintenance and integration DriveWindow Start-up and maintenance tool ABB s DriveWindow is an advanced, easy-to- PC software tool for the start-up and maintenance of ABB industrial drives. Its host of features and clear, graphical presentation of the operation make it a valuable addition to your system providing information necessary for troubleshooting, maintenance and service, as well as training. With DriveWindow the r is able to follow the cooperation of several drives simultaneously by collecting the actual values from the drives onto a single screen or printout. Additionally, the client part of DriveWindow may reside on one Local Area Network PC, and the server side on another PC closer to the drives. This enables plant-wide monitoring to be easily accomplished with two PCs. High speed communication DriveWindow s a high-speed fibre optic cable network with DDCS communication protocol. This makes communication between PC and drives very fast. The fibre optic network is safe and extremely immune against external disturbance. The fibre optic communication card is needed inside the computer. Versatile back-up functions Drive parameters can be saved to the PC with DriveWindow, and can easily be downloaded back to the drive whenever needed. The same goes for the software. DriveWindow allows the entire control board software to be saved and restored later, if needed. This makes it possible to one control board as a spare part for many different sizes of drives. DriveWindow features Easy-to- tool for commissioning and maintenance Several drives connected and monitored at the same time Monitor, edit or save signals and parameters, clear graphical presentation High speed communication between PC and drive Versatile back-up functions View data collected and stored in the drive Fault diagnosis; DriveWindow indicates the status of drives, and also reads fault history data from the drive Monitoring drives Using DriveWindow you can monitor several drives simultaneously. The history buffer makes it possible to record a large amount of data in the PC's memory. The drive's data logger can be accessed with DriveWindow and viewed in graphical form. The fault logger inside the drive automatically documents every fault, warning and event which occurs. The fault history stored in the drive can be uploaded to your computer. 3AFE 684853 REV A EN 3.3.004 33
Start-up, maintenance and integration DriveOPC Integration tool DriveOPC is a software package which allows OLE for Process Control (OPC) communication between Windows applications and ABB industrial drives. It allows Object Linking and Embedding (OLE) for Process Control (OPC) communication. This OPC server is an ideal tool for integrating ABB industrial drives and commercial PC software and creating PC based controlling and monitoring systems. Remote monitoring DriveOPC enables remote connection over LAN (local area networks). The remote PC can be connected by its IP address (e.g. 64..43.33 ) or by the DNS name (e.g. Gitas3 ). OPC based software OPC is an industry standard created in cooperation with Microsoft. It is an open architecture interface design, managed by the international OPC foundation. OPC is meant for different kinds of factory automation. DriveOPC is based on OPC foundation data access standard.0a and Microsoft COM/DCOM technology. DriveOPC has full access to all drives, even when remote connection over LAN is d. High speed communication DriveOPC s a high-speed fibre optic cable network with DDCS communication protocol. This makes communication between PC and drives very fast. The fibre optic network is safe and extremely immune against external disturbance. The fibre optic communication card is needed inside the computer. DriveOPC features DriveOPC supports OPC s data access.0a. Read access to: Drive status: local, running, direction, fault, warning, reference Signals and parameters Fault logger contents Event logger contents General drive information Data logger settings, status and contents Write access to: Drive Control: local, start, stop, forward, reverse, coast stop, reset fault, home, teach-in, contactor on/off, reference Parameters Fault logger clear Data logger init, start, trig, clear 34 3AFE 684853 REV A EN 3.3.004
Control panel Control panel r-friendly functionality. The industrial drive control panel provides a great deal of information in plain, easy-to-understand language. Actual value The control panel can display three separate actual values simultaneously. Examples of these are: Motor speed DC bus voltage Frequency Output voltage Current Heatsink temperature Torque Operating hours Power Kilowatt hours References Control Panel Multilingual alphanumeric display (4 lines x 0 characters) plain text messages in 4 languages. Intelligent removable control panel can be mounted on the drive enclosure or remotely. Local drive operation from control panel, including LOCAL/REMOTE selection, START/STOP, RESET, MOTOR ROTATION DIRECTION and REFERENCE setting. Fault memory A built-in fault memory stores information relating to the latest 64 faults, each with a time stamp. Parameter copying Parameter copy feature allows all drive parameters to be copied from one frequency converter to another to simplify commissioning. Centralised control One panel can control up to 3 drives. Simple arrangement Parameters are organised into groups for easy programming. Start-up Assistant Easy commissioning with the Start-up Assistant. The Start-up Assistant actively guides you through the commissioning procedure. Adaptive Programming No extra hardware or software required for Adaptive Programming. 3AFE 684853 REV A EN 3.3.004 35
Start-up Assistant Faster and easier commissioning The Start-up Assistant serves in industrial drives. It guides you actively through the commissioning procedure either via the control panel or ABB PC tools. It is multilingual, requests data with clear and plain text messages, and sets the required parameters to your needs. it also comes with an online info system with step-by-step reference to printed manuals. On-line info system Start-up Assistant Features Easy and fast commissioning procedure Intelligent guide to assist you through the commissioning Your own language On-line info system always available The ABB industrial drive offers you all this as standard features. To make it easier and more informative, there is an on-line info system available at each step, helping to set the correct values for each parameter. Adaptive Programming Optimal adaptability Small PLC inside Program your drive on-site during commissioning Create your own I/O signals, modify speed or torque reference, chain or set a timer Do it without any additional hardware or software As simple as setting a parameter There is also a DriveAP PC tool available for Adaptive Programming. Adaptive Programming Features 5 programmable function blocks Available functions: Logical: AND, OR and XOR Mathematical: add, mul, div, abs, max and min Other: timer, switch, comparator, filter, SR, PI and r-defined warnings or faults Freely definable execution order Easy documentation The ABB industrial drive offers you all this as standard features. 36 3AFE 684853 REV A EN 3.3.004
Service products To reduce the total cost of owning ABB drives and to maximize their availability ABB offers the following services: Training services ABB offers dedicated training on ABB drives for your service and operating personnel. Upon successful completion of the training course your personnel will have acquired the skills to ABB drives correctly and safely, and also to get the best results from their application. The Internet-based training course is broken down into modules that allow for customization of the contents depending on the objectives and skill levels of the participants. Start-up services Using ABB s start-up services you can trust that your drives are correctly commissioned and well-tuned to their application. ABB employs authorized professionals who have been thoroughly trained for their job. ABB maintenance services ABB maintenance services ensure optimal operation of your drives and extend their ful life. Service product code Service type Description G60e ACS800 MD, G60e Internet-based training G60 ACS800 MD, G60 Startup & Service Hands-on ABB has a service organization that spans the globe. Contact your local ABB sales office for more information about our services. On-site spares kits On-site spares kits contain the most critical spare parts for your AC drives. The contents of the kit can be chosen according to the number of drives in. Having a spares kit on site reduces the downtime of equipment and increases the availability of critical processes. 3AFE 684853 REV A EN 3.3.004 37