InfoPlus.21 - SUCCESS STORY PETROBRAZI REFINERY 06.06.2012
More than 150 years of oil refining in Romania Crude oil seepage in Romania known from ancient times Mehedinteanu brothers operated a refinery in Ploiesti as early as 1856 Romania produced 275 tons of crude oil in 1857 OMV Petrom continues the tradition today Petrobrazi refinery was founded in 1934 Source: Crude Oil Museum of Ploiesti OMV became majority shareholder in Dec 2004 2 Cristian Dumitrescu OMV PETROM S.A.
OMV Petrom is the Largest Romanian Company Other refineries Rafo* Petrom - Petrobrazi 4.5 mn t/y Petrom - Arpechim 3.5 mn t/y 3 1 2 Lukoil Petrotel Rompetrol Vega Rompetrol Petromidia Steaua Romana Petrom is the largest refinery owner and operator in Romania, accounting for 40% of country s total active refining capacity. * Shut down since 2005 3 Cristian Dumitrescu OMV PETROM S.A.
High Degree of Physical Integration Exploration & Production Refining Marketing & Gas Oil and gas production of 204,000 boe/d 4.8 mn t crude oil 5.9 bcm gas 6.2 mn t refining sales 5.8 mn t marketing sales 804 retail stations 5.0 bcm gas sales * Values above represents 2007 figures 4 Cristian Dumitrescu OMV PETROM S.A.
OMV Petrom Refining Today: Petrobrazi Refinery Commissioned in 1960 Sweet crude coking refinery Nelson Complexity (2006): 8.8 Major units: 4.5 mt/y Crude Distillation 1.5 mt/y FCC 0.8 mt/y Delayed Coker 0.5 mt/y CCR 53 MW cogeneration Clean fuels investments underway HDS Revamp complete by end of 2007 (10 ppm diesel) FCC gasoline post-treater complete end of Q1 2009 (10 ppm gasoline) 5 Cristian Dumitrescu OMV PETROM S.A.
The new HDS plant 1.25 mn t/y diesel hydrotreater Catalyst technology: Albemarle EPCM contractor: Fluor Total Investment: EUR 87 mn Start up in December 2007 6 Cristian Dumitrescu OMV PETROM S.A.
The new FCC gasoline post-treater 3D Model 0.775 mn t/y gasoline hydrotreater Axens technology EPCM contractor: Uhde Total investment: EUR 90 mn On schedule for Q1/09 commissioning 7 Cristian Dumitrescu OMV PETROM S.A.
Challenges faced today OMV PETROM 2009 Annual Report 2009 was a challenging year, during which we had to balance our long-term priorities with the short-term challenges of a major economic and financial downturn. The overall context was that the national GDP contracted by 7% with the RON decreasing substantially in value against both the US dollar and the euro. Against this background of reduced demand, the management team was able to make a number of key decisions to mitigate the effects of these challenges while maintaining our strategic directions. 8 Cristian Dumitrescu OMV PETROM S.A.
challenges faced today OMV PETROM 2009 Annual Report Lower price levels and volumes decreased our net turnover by 23%. EBIT decreased by 9% principally due to the unfavorable oil price environment and weak refining margins. This was partly offset by our cost reduction measures. "Performance by Compliance - Our company assumed the role of a responsible player in the markets where it is active. Rapid dissemination of the most recent information pertaining to our business is the strong point of an efficient compliance system in line with international, EU and national requirements which our company meets, displaying the highest standards of professionalism. 9 Cristian Dumitrescu OMV PETROM S.A.
IP.21 & ITS ASSOCIATED MODULES ENERGY SAVINGS PETROBRAZI WEB21 PETROBRAZI PROCESS EXPLORER MANUAL INPUTS ASPEN CALC LIMS INTERFACE YIELD ACCOUNTING INTERFACE 10 Cristian Dumitrescu OMV PETROM S.A.
OPTIMIZATION INFRASTRUCTURE OVERVIEW 11 Cristian Dumitrescu OMV PETROM S.A.
IP.21 ENERGY Energy efficiency monitoring module As energy is a world wide concern, the IP.21 energy module sustains the organization s energy efficiency and reduction efforts Covers the energy key performance indicators and their dashboards Specific energy consumption, heaters efficiency, steam ratios, preheat temperatures 12 Cristian Dumitrescu OMV PETROM S.A.
IP.21 WEB21 Web interfacing module As the media covers the communication needs, Web21 module spreads the process information across the refinery entities and makes it easy to access Sets together the refinery web process units schematics Process units schematics, energy dashboards, utilities networks, mass balancing displays 13 Cristian Dumitrescu OMV PETROM S.A.
IP.21 PROCESS EXPLORER Process data graphical interface As the utilities systems support the day-today necessities, Process Explorer feeds continuously the process data consumers and monitors the process units response Displays the process data through its graphical interface. Embedded graphical displays for the various reports, specific set of plots for each process unit 14 Cristian Dumitrescu OMV PETROM S.A.
IP.21 YIELD ACCOUNTING INTERFACE Yield Accounting Management interface Any successful business is based on an accurate accounting process. The Yield accounting interface provides critical inputs for the hydrocarbons management and sustains the losses reduction activities Transfers the tank radar measurements as well as stream volume values to the Yield Accounting hydrocarbons Management system Level gauging, temperature, pressure, density, mass 15 Cristian Dumitrescu OMV PETROM S.A.
IP.21 LIMS INTERFACE Laboratory Information interface Good health requires regular medical checkups. Thus the Laboratory Information Management interface sets together, in the same analysis environment, the process and quality related values Pushes the hydrocarbons quality related data into the IP.21 environment Chemical properties values, specification limits 16 Cristian Dumitrescu OMV PETROM S.A.
IP.21 ASPEN CALC Process data calculation engine Just as education is the foundation for career progression, the AspenCalc module provides complex calculations facilities Executes on demand or scheduled complex calculation for various processes Velocities, conversion rates, catalyst circulation rates, ratios, performance indicators 17 Cristian Dumitrescu OMV PETROM S.A.
IP.21 MANUAL INPUTS Manual inputs & operational logs Although the industry automation increased, the level of automation of some business entities is still low. IP.21 Manual Inputs module compensates the needs of the units without DCS Provides manual input facilities in order to store and publish the process data of the units without a DCS Operating logs, manual input objects 18 Cristian Dumitrescu OMV PETROM S.A.
IP.21 EXCEL Add-In Process data Excel Add-In The future is shaped by research and development investments: from the IP.21 perspective, the Excel Add-In is one of the refinery builders Import process related data into the Microsoft Excel environment Daily reports, Ad-hoc reports, performance reports 19 Cristian Dumitrescu OMV PETROM S.A.
IP.21 Benefits OMV Petrom is now using InfoPlus.21 and its layered products as an operational optimization benefit generator, to deliver additional benefits at substantial savings over traditional system development methods Operations time saved, no loss of data, legibility (fewer errors), data availability, third party services cost reduction Reduction of lab analyses by 20% Manpower reduction due to on-line tank level measurement by 1 shift function Daily accounting process time reduced with half of a working day. 20 Cristian Dumitrescu OMV PETROM S.A.
Questions & Answers 21 Cristian Dumitrescu OMV PETROM S.A.