EXECUTIVE SUMMARY DAMEN DOP PUMP
DAMEN DOP PUMP OVERVIEW DOP 1515 DOP 1815 DOP 2320 DOP 3025 DOP 3530LD
DAMEN DOP PUMP CHARACTERISTICS 1515 1815 2320 3025 3530LD Mixture capacity max 500 m 3 /h 600 m 3 /h 1000 m 3 /h 1400 m 3 /h 2000 m 3 /h Pump speed approx. 1200 rpm 1000 rpm 850 rpm 700 rpm 630 rpm Max power at shaft 65 kw 95 kw 150 kw 250 kw 250 kw Suction bore 150 mm 180 mm 230 mm 300 mm 350 mm Discharge piping 180 mm 200 mm 250 mm 300 mm 350 mm Spherical passage 75 mm 110 mm 125 mm 155 mm 200 mm Weight (hydraulic) 900 kg 1400 kg 2600 kg 4100 kg 4300 kg Weight (electric) 1400 kg 2100 kg 3500 kg 5300 kg 5900 kg
DAMEN DOP PUMP OVERVIEW 350 300 Production of Solids [m³/h] 250 200 150 100 DOP1515 DOP1815 DOP2320 DOP3025 DOP3530LD 50 0 0 500 1000 1500 2000 2500 Discharge length [m]
DAMEN DOP PUMP APPLICATIONS / AREAS OF OPERATION Typical applications: - Maintenance - Sand / gravel mining - Mobile booster station - Mounted on ladder or crane - Suspension from A-frame Typical areas of operation: - Harbours - Rivers - Canals - Restricted areas - Hopper barges
DAMEN DOP PUMP DOP NEXT GENERATION 200 250 Mixture capacity max Pump speed approx. Max power at shaft 900 m 3 /h 1200 rpm 115 kw 1250 m 3 /h 900 rpm 180 kw Suction bore Discharge piping Spherical passage 200 mm 200 mm 125 mm 250 mm 250 mm 130 mm Weight (hydraulic) Weight (electric) 1500 kg 2200 kg 2600 kg 3500 kg DOP 200 DOP 250
DAMEN DOP PUMP STRONG POINTS Basic design Research Spares & Services Components/ principles
STRONG POINTS BASIC DESIGN Delivery from stock Heavy duty design Low maintenance Proven design Compact Versatile Multi functional Various suction heads available Low cost Large spherical passing
STRONG POINTS RESEARCH - In-house dredge pump design and development - Soil investigation & dredging consultancy - Optimization of dredging installation - Production calculation programs - FEM calculation construction
STRONG POINTS COMPONENTS/ PRINCIPLES - Proven heavy duty technologies and principles - Strong constructions - Continuous improvement of standards - Standardized components and principles: - Heavy duty mechanical seal - Designed for rough environments - Changeable wearing parts - Changeable suction heads - Components of well known manufacturers
STRONG POINTS SPARES AND SERVICES After sales department: - Components with short delivery time - Complete package of spare parts - Registration of components - Advice and support - Dedicated team involved from order to shipment Damen Field Service: - Post delivery support - Warrantee and after sales services - Training courses (in house and on site) - Technical check-ups - Service in remote areas
DAMEN DOP PUMP DOP HEADS Type A Type B Type C Type D Type E Specials : Sand production head : Flat bottom head : Cutter unit : Dustpan head : Auger head TYPE A TYPE B TYPE C TYPE D TYPE E
DOP HEADS SAND PRODUCTION HEAD - Jet-water pipe and nozzles - Suspension from crane or A-frame - High production capacities
DOP HEADS FLAT BOTTOM HEAD - Jet-water pipe and ring around head - Suspension from crane or A-frame - Bottom profile leveling in restricted areas
DOP HEADS CUTTER UNIT - Separate hydraulic powered cutter - Fixed suspension on crane or ladder - Designed for removal of packed sand
DOP HEADS DUSTPAN HEAD - For cleaning and leveling of cofferdams / lake bottoms - Fixed suspension on crane or ladder
DOP HEADS AUGER HEAD - Accurate dredging with minimal (close to zero) turbidity - Fixed suspension on crane or ladder - of contaminated sediments
DOP HEADS SPECIALS
DAMEN DOP PUMP AVAILABLE OPTIONS - Production instrumentation - Process instrumentation - Powerpack - Pipes and hoses - Jet-water pump
AVAILABLE OPTIONS PRODUCTION INSTRUMENTATION
AVAILABLE OPTIONS PROCESS INSTRUMENTATION - Discharge pressure - Pump speed - Depth measurement
AVAILABLE OPTIONS POWERPACK - Diesel driven hydraulic powerpack - Generator set
AVAILABLE OPTIONS PIPES AND HOSES - Discharge hoses including floats - Discharge over land (Steel / HDPE) - Self floating hoses - Hydraulic hoses - Jet-water hoses - Geotubes
DAMEN DOP PUMP REFERENCES
APPLICATIONS Damen developed, in cooperation with various dredging contractors, a series of multi-functional submersible dredge pumps, the DOP pumps. The heart of this versatile dredge tool is a wear-resistant, compactly built dredge pump with a maintenance-friendly seal. All wear parts can easily be replaced and, depending on the job, supplied in different materials varying in hardness, toughness and price. Damen has more than 60 years of experience as a manufacturer and designer of dredging equipment. This knowledge enables us to design modifications for the DOP pump to suit your requirements as well as assist and advise you on the operation of the DOP pump. Sand and gravel mining dredging. Small scale dredging operations, such as maintenance dredging in ports and canals. in restricted areas. Unloading of hopper barges. Suspended from an A-frame as a deep suction dredger, down to a depth of 50 meters. Mounted on a cutter ladder. Suitable as a mobile booster station. Special applications such as environmental dredging. ADVANTAGES Proven design, already used by many contractors around the world. Operating depth down to 500 meter. Multifunctional, basic pump unit can be outfitted with various suction heads for specific purposes. Executed with heavy duty mechanical seal which does not require glandwater or grease supply. Discharge distances up to 1000 meter with a single pump. Sphere passage impeller up to 200 mm. Heavy duty construction with protective casing to allow operation in rough environments. Different sizes to suit client requirements. Very high production capacities. Changeable wearing parts made of high wear resistant material. Available with hydraulic as well as electric drive. DOP PUMP GENERAL INFORMATION DOP1515 DOP1815 DOP2320 DOP3025 DOP3530-LD PERFORMANCE Mixture capacity (m 3 /hr) 200-500 300-600 500-1000 800-1400 1200-2000 Pump speed approx. (rpm) 1200 1000 850 700 630 Max. power at shaft (kw) 65 95 150 250 250 HYDRAULIC REQUIREMENTS Oil flow (l/min) 190 260 430 700 700 Oil pressure (bar) 225 225 225 225 225 CUTTER / AUGER DRIVE Max. power at shaft (kw) 12 16 26 38 38 Oil flow (l/min) 35 45 75 105 105 Oil pressure (bar) 225 225 225 225 225 JETWATER Connection (diameter in mm) 75 75 100 150 150 Advised capacity (m 3 /hr) 50-125 75-150 125-250 200-350 300-475 Pressure (bar) 5 5 5 5 5 DIMENSIONS Suction bore (mm) 150 180 230 300 350 Discharge connection (mm) 180 200 250 300 350 Spherical passage (mm) 75 110 125 155 200
DOP1515 DOP1815 DOP2320 DOP3025 DOP3530-LD WEIGHT BASIC PUMP UNIT Hydraulic driven (kgs) 900 1400 2600 4100 4300 Electric driven (kgs) 1400 2100 3500 5300 5900 DIMENSIONS A(height in mm) 1010 1360 1800 2000 2000 B(diameter in mm) 830 910 1220 1500 1500 C(height in mm) 1600 1805 1920 2080 2165 D(height in mm) 930 1075 1375 1705 1705 E(height in mm) 990 1140 2030 2195 2195 F(height in mm) 1290 1450 2640 2850 2850 G(height in mm) 1100 1240 2250 2430 2430 A B TYPE A Sand production head, standard fitted with jet-water pipe and nozzles. Suspended from a crane or A-frame for high production capacities. TYPE B Flat bottom head, standard fitted with jet-water pipe and ring around the head. Especially designed to level bottom profiles in restricted areas. TYPE C Cutter-unit for packed sand. A fixed connection on the boom of a crane or cutter ladder is necessary. This cutter-unit is separately powered by a hydraulic motor. TYPE D Dustpan head, designed for cleaning and levelling workpit bottoms. TYPE E Auger head, especially designed for accurate dredging, for example environmental dredging of polluted sediments. C D E F G TYPE A TYPE B TYPE C TYPE D TYPE E DOP PUMP WITH VARIOUS SUCTION HEADS OPTIONALS PROTECTIVE CASING SUCTION PIPE JET NOZZLE SAND PRODUCTION HEAD JET-WATER PIPE DISCHARGE PIPE HYDRAULIC OR ELECTRIC DRIVE MECHANICAL SEAL The replaceable wearing parts can be delivered in various qualities ranging from medium to high wear resistance. Discharge hoses or pipelines, floaters, jet-water hoses, hydraulic hoses to drive the DOP pump as well as the cutter unit. Diesel driven powerpack or generator set to drive the DOP pump with the following accessories: additional hydraulic drive for cutter unit; jet water pump; sound reducing casing. Control and monitoring equipment: revolution counter; vacuum/pressure indicator; depth meter; mixture velocity meter; mixture concentration meter; production meter; materials.
Suspended from a crane and equipped with a jet water ring, DOP pumps are used for emptying barges. Suspended from an A-frame and equipped with a sand production head, DOP pumps transform a pontoon into a sand suction dredger. In combination with a hydraulic power pack, DOP pumps are deployed as trouble- shooters at various sites for short periods. MULTIFUNCTIONAL Both deep suction dredging and cutter suction dredging with the same suction dredger is made possible by using a DOP pump. Mounted to a hydraulic excavator using a quick coupling and equipped with a cutter unit, DOP pumps cut trenches for pipelines and level workpits. A DOP pump equipped with an auger head in combination with a backhoe pontoon is a perfect dredger for environmental dredging operations. The auger head cleans up wide tracks on an accurate depth and the turbidity is minimal which is necessary when dredging polluted material. This leaflet is a brief summary from the original specification, which can be sent on request. Specifications are subject to modification without notice. DOP PUMP DAMEN DREDGING EQUIPMENT Member of the DAMEN SHIPYARDS GROUP Edisonstraat 32 3861 NE Nijkerk P.O. Box 1021 3860 BA Nijkerk The Netherlands phone fax +31 (0)33 247 40 40 +31 (0)33 247 40 60 info@damendredging.com www.damendredging.com No part of this leaflet may be reproduced in any form, by print, photo print, microfilm, or any other means, without written permission from Damen. PB-DDE-001-0204