Parts Manual DX254 / 966651203 Please read the operator s manual carefully and make sure you understand the instructions before using the machine. Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. Form Number 115 51622 Rev C 2013-0-15
When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This Parts Manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts. The engine s manufacturing number is stamped on one of the valve covers. The plate states: The engine s model. The engine s type. Code Please have these available when ordering spare parts. The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear. Accessories Available Collection System...966 406901 Drive Kit...966 40101 OCDC...966 401 Mulch Kit...966 050401 2013 All rights reserved. Orangeburg, SC. Printed in U.S.A.
CONTENTS FRAME... 4 ENGINE PLATE... 6 STEERING... IGNITION SYSTEM... 10 HYDRAULIC PUMP-MOTOR ZT5400 UPPER... 12 ZT5400 LOWER... 14 PARKING BRAKE... 16 WHEELS AND TIRES... 1 MOWING DECK / CUTTING DECK... 22 SEAT... 24 DECALS... 26 PROTECTION FRAME... 2 ACCESSORIES HOOD and MOUNTS... 32 BAFFLES and WEIGHTS... 34 OCDC... 36 MULCH KIT... 3 MOWER LIFT / DECK LIFT... 20 NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
FRAME 5 2 23 26 4 3 22 29 14 24 10 16 1 21 2 6 21 29 2 2 2 11 25 20 15 30 2 13 2 9 12 29 1 19 4
FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 54 4204...1... FRAME w/ DECALS BLU 16.. 539 1096...1... CLAMP, DOUBLE TUBE 2.. 54 215603...1... FLOORPAN BLU.. 525 61201...4... HHFS 3 /-16 x 1 HEX FLG 3.. 54 2902...1... FOOTREST BLU 1.. 54 23301...2... HHFS 5 /16-1 x 2¼ HEX FLG 4.. 522 6503...1... BUMPER, REAR BLU 19.. 539 130...2... HHFS 5 /16-1 x 3¾ HEX FLG 5.. 54 299103...1... GUARD, REAR BLU 20.. 525 544001...2... HHFS 5 /16-1 x 1¼ TPBLT 6.. 54 22604...1... PLATE, SKID BLK 21.. 525 46401...... HHFS 5 /16-1 x ¾ HEX FLG.. 510 03201...4... MOUNT, F/F INSERT 22.. 539 9905...6... HCS 5 /16-1 x ½ SLF TAP.. 529 29603...1... MOUNT, TANK RT RR BLK 23.. 539 100145...2... RHSNB 3 /-16 x 2 9.. 529 2903...1... MOUNT, TANK LT RR BLK 24.. 539 113226...6... BOLT 5 /16-1 x 1 THD FRM 10.. 529 29903...1... MOUNT, TANK RT FRT BLK 25.. 539 11102...2... NUTSERT 5 /16-1 11.. 529 20003...1... MOUNT, TANK LT FRT BLK 26.. 521 996501...... NUT 3 /-16 HEX FLG NYLOC 12.. 510 040301...2... BRACKET, REST MOUNT 2.. 539 10120...2... NUT ¼-20 HEX THIN NYLOC 13.. 539 10245...4... SPRING, TANK MOUNT 2.. 539 11299.. 14... NUT 5 /16-1 HEX FLG NYLOC 14.. 55 11501...2... BUMPER, ¼-20 STUD 3 /" 29.. 539 109600.. 12... WASHER 5 /16 DISC SPRING 15.. 539 102502...4... STUD, FUEL TANK 30.. 539 9901...4... WASHER 5 /16 SAE FLAT 5
ENGINE PLATE 3 6 9 12 10 20 1 13 21 21 19 11 24 19 1 2 22 5 4 14 25 15 23 6 16
ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 510 004602...1... PLATE, ENGINE BLK 15.. 539 100143...1... HCS /16-14 x 1 HEX NYLOC 2.. 510 01901...1... PULLEY, ENGINE 16.. 539 100141...1... HCS /16-20 x 1½ HEX NYL 3.. 525 50301...1... MUFFLER.. 539 990563...4... HCS 3 /-16 x 1 HEX NYLOC 4.. 525 49501...1... CLUTCH, GT 3.5 1.. 54 23301...2... HHFS 5 /16-1 x 2¼ HEX FLG 5.. 522 6602...1... STOP, CLUTCH 19.. 539 99020...2... RHSNB 5 /16-1 x 1 6.. 539 11960...1... ADAPTOR, OIL DRAIN 20.. 539 103153...1... NUT MX1.25 NYLOC.. 539 11911...2... PIPE 3 / NPT x 3" 21.. 539 11299...... NUT 5 /16-1 HEX FLG NYLOC.. 539 10502...1... ELBOW 90 O 22.. 539 10252...1... NUT /16-14 HEX WHIZ LK 9.. 522 3001...1... PLUG, DRAIN 3 / NPTF 23.. 539 99024...1... WASHER /16 SLW 10.. 539 932956...1... FUEL LINE 10" 24.. 539 102593...4... WASHER 3 / SPRING 11.. 525 49901...1... KEY ¼ SQ x 3½ 25.. 539 125626...1... WASHER, HEAVY 12.. 539 10961...1... O-RING NOT SHOWN 13.. 539 912222...2... CLAMP, HOSE 525 554201...1... ENGINE HARNESS, KAW 14.. 505 20001...1... TIE WRAP w/ CLIP 54 2501...1... KIT, SPARK ARRESTOR
STEERING 5 29 4 24 36 23 36 9 30 2 2 3 12 13 2 3 31 34 16 19 20 2 6 26 31 10 33 35 25 11 22 14 1 15 32 2 21 36 32 32 1 31
STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 5 3203...1... FRAME, SEAT MOUNT BLU 21.. 522 4902...4... MOUNT, BLK 2.. 5 2501...2... BRACKET, CONTROL 22.. 539 10463...4... RETAINER, U TYPE 3.. 5 26501...2... BRACKET, DAMPENER 23.. 539 100469...1... HCS 5 /16-1 x 1¼ TPBLT 4.. 54 269401...2... LEVER, MOTION 24.. 539 101332...2... HCS ½-13 x 2¾ 5.. 5 042403...1... LEVER, w/ GRIP, RT 25.. 539 99004...1... RHSNB ¼-20 x ¾ GR2 5 042303...1... LEVER, w/ GRIP, LT 26.. 54 2201...4... SCREW 10-24 x ¾ SKT HD 6.. 56 140302...2... LEVER, CONTROL 2.. 56 50402...2... SCREW 5 /16-1 x 1¾ BTN HD.. 539 13094...2... GRIP, LEVER 2.. 525 46401.. 20... HHFS 5 /16-1 x ¾ HEX FLG.. 539 020035...1... SPRING 29.. 525 61201...4... HHFS 3 /-16 x 1 HEX FLG 9.. 539 10245...2... SPRING 30.. 539 10010...2... NUT ½-13 HEX JAM NYL GR2 10.. 532 109553...2... SWITCH N.C. 31.. 539 11299.. 20... NUT 5 /16-1 HEX FLG NYLOC 11.. 539 11392...1... SWITCH, BRAKE (3-POLE) 32.. 539 10120...6... NUT ¼-20 HEX THIN NYLOC 12.. 516 020301...2... DAMPENER ASSY 33.. 539 102234...1... NUT ¼ PUSH 13.. 5 25101...2... BLOCK, TRACKING 34.. 539 990...2... NUT 5 /16-1 HEX NYLOC 14.. 51 223001...2... PLATE, TAPPED 35.. 539 9134...2... NUT 3 / RETAINER 15.. 55 11501...2... BUMPER 36.. 539 9901...3... WASHER 5 /16 SAE FLAT 16.. 539 13151...4... BEARING, FLANGE 3.. 539 9901...2... WASHER 5 /16 SLW.. 511 594901...1... BUSHING ¼ FLANGE NOT SHOWN 1.. 511 595001...1... LINK, SWITCH 510 093601...1... HARNESS, MAIN WIRING 19.. 539 11060...2... BALL STUD 10MM 20.. 5 252401...2... SPACER, PIVOT 9
10 IGNITION SYSTEM 6 5 9 16 15 14 13 11 1 2 3 10 33 31 44 32 22 46 26 4 20 1 19 24 23 25 34 35 3 3 29 30 36 12 21 2 45 40 40 45 41 2 43 39 42
IGNITION SYSTEM ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 54 20402...1... TANK ASSY, RT BLK 2.. 54 20302...1... TANK ASSY, LT BLK 3.. 529 20202...1... PANEL, CONTROL 4.. 54 514001...1... TIMER, SEAT 5.. 532 4063...1... HOUR METER 6.. 54 455401...1... SWITCH, IGNITION.. 539 13162...1... SWITCH, PTO 10 AMP.. 54 455501...1... KEY, IGNITION 9.. 54 206901...1... CABLE, CHOKE 10.. 54 20001...1... CABLE, THROTTLE 11.. 539 132624...1... KNOB 12.. 539 102436...1... BATTERY 13.. 55 01101...2... CAP w/ TETHER, FUEL 14.. 56 61101...2... VALVE, FUEL CHECK 15.. 539 10269...1... VALVE, FUEL 16.. 522 101...1... CABLE, POSITIVE.. 522 1001...1... CABLE, NEGATIVE 1.. 539 103...1... CAP, IGNITION SWITCH 19.. 539 912222...4... CLAMP, HOSE 20.. 55 436501...6... CLAMP, HOSE 21.. 5 103901...1... LINE 22" FUEL 22.. 5 103902...1... LINE 3" FUEL 23.. 56 660601...1... HOSE 3 /16 39" 24.. 56 660603...1... HOSE 3 /16 21" 25.. 56 660604...1... HOSE 3 /16 30" 26.. 56 5401...1... VAPOR LINE ASSY 2.. 539 10259...2... INSULATOR 2.. 59 5901...1... LOOM 5 / SPLIT 29.. 5 104002...1... BRACKET, VALVE 30.. 510 029902...1... BRACKET, BATTERY BLK 31.. 510 030001...1... BRACKET, BATTERY MOUNT 32.. 510 064001...2... J HOOK 33.. 54 206602...1... TEE 3 /16 FUEL LINE 34.. 539 105245...2... GROMMET, RUBBER 35.. 56 61201...2... GROMMET, CHECK VALVE 36.. 539 10594...1... GROMMET 3.. 525 65401...2... FITTING, FUEL 3.. 539 99050...1... HCS ¼-20 x ¾ 39.. 539 990316...2... RHSNB 5 /16-1 x ¾ 40.. 54 2201...4... SCREW 10-24 x ¾ SKT HD 41.. 539 114341...3... SCREW 10-24 x 3 / SKT HD 42.. 539 99099...2... WINGNUT ¼-20 NYLOC 43.. 539 11299...2... NUT 5 /16-1 HEX FLG NYLOC 44.. 539 10120...1... NUT ¼-20 HEX THIN NYLOC 45.. 539 969...4... NUT 10-24 HEX NYLOC 46.. 539 99059...1... WASHER ¼ FLAT 11
HYDRAULIC PUMP-MOTOR ZT5400 UPPER 2 33 24 30 1 1 3 26 19 2 6 29 20 33 4 2 24 23 31 32 5 21 15 25 14 10 13 9 11 2 12 16 32 12 22
HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 55 961504...1... SHIELD, FAN 20.. 502 20001...3... TIE WRAP w/ CLIP 2.. 55 5601...1... BELT 21.. 539 11554...1... EYE BOLT 5 /16 x 3½ 3.. 539 102914...1... RELAY 22.. 525 2901...1... HHFS ½-13 x 3 HEX FLG 4.. 54 499201...2... TANK, EXPANSION ASSY 23.. 525 61201...2... HHFS 3 /-16 x 1 HEX FLG 5.. 523 0301...1... HOSE, RT 24.. 525 46401...4... HHFS 5 /16-1 x ¾ HEX FLG 6.. 523 0302...1... HOSE, LT 25.. 539 100145...1... RHSNB 3 /-16 x 2.. 523 0202...1... MOUNT, EXPANSION TANK 26.. 539 99004...4... RHSNB ¼-20 x ¾ GR2.. 54 91202...1... MOUNT, IDLER 2.. 54 2201...1... SCREW 10-24 x ¾ SKT HD 9.. 55 40901...1... SPRING, EXTENSION 2.. 539 969...6... NUT ¼-20 HEX NYLOC 10.. 54 91104...1... ARM, IDLER w/ BEARINGS 29.. 539 11299...2... NUT 5 /16-1 HEX FLG NYLOC 11.. 539 966...1... PULLEY, IDLER 30.. 539 969...1... NUT #10-24 HEX NYLOC 12.. 510 2302...1... IDLER, FLAT 5½ 31.. 521 991101...1... NUT ½-13 HEX FLG NYLOC 13.. 525 435601...1... PIVOT, IDLER 32.. 521 996501...3... NUT 3 /-16 HEX FLG NYLOC 14.. 54 95601...1... BUSHING, PIVOT 33.. 539 99059...6... WASHER ¼ FLAT 15.. 539 114662...1... SHIELD, DUST, ½" ID NOT SHOWN 16.. 510 254501...1... SHIELD, DUST 539 9656...1... TIE PLASTIC.. 510 262201...2... SHIELD, DUST 55 442101...1... HARNESS w/ RELAY 1.. 522 01401...2... BUMPER, MALE STUD ¼-20 19.. 539 10463...2... RETAINER, U TYPE 13
HYDRAULIC PUMP-MOTOR ZT5400 LOWER 19 16 16 6 4 9 1 5 10 2 3 11 12 16 14 13 1 15 14
HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 54 5502...1... FRAME, ZT5400 2.. 56 6401...1... ZT5400, RT 56 6401...1... ZT5400, LT 3.. 56 12201...1... FILTER w/ O-RING 4.. 522 559201...1... LINKAGE, CONTROL, FT 5.. 54 4001...2... SPACER 1" TAPERED 6.. 529 311401...2... FITTING, 4601-10-10.. 523 022101...2... ROD, CONTROL.. 539 102590...4... BALL END 9.. 539 109149...2... TURNBUCKLE 3 / 10.. 54 23301...2... HHFS 5 /16-1 x 2¼ HEX FLG 11.. 525 544001...2... HHFS 5 /16-1 x 1¼ TPBLT 12.. 525 54401...4... BOLT ½-13 x 4 HEX FLG 13.. 54 210601...... SCREW ½-13 x 1 HEX FLG 14.. 521 991101...4... NUT ½-13 HEX FLG NYLOC 15.. 539 1013...... NUT ½ LUG 16.. 539 11299...6... NUT 5 /16-1 HEX FLG NYLOC.. 539 990223...4... NUT 5 /16-24 1.. 539 1032...2... NUT 3 /-24 JAM 19.. 539 990692...2... WASHER 5 /16 STD FLT 15
PARKING BRAKE 15 1 24 22 29 26 23 6 12 2 19 3 16 1 31 26 30 13 2 12 26 4 13 20 2 11 25 14 2 5 14 21 9 10 16
PARKING BRAKE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 515 90002...1... LEVER, BRAKE 2.. 522 9501...1... LEVER, LOWER BRAKE 3.. 54 66301...1... LINKAGE, BRAKE UPPER 4.. 54 66401...1... LINKAGE, BRAKE, MIDDLE 5.. 54 66501...1... LINKAGE, BRAKE LOWER 6.. 515 90301...1... LINK, FOLLOWER.. 510 025901...1... ARM, RT BRAKE.. 54 5301...1... SHAFT, BRAKE 9.. 54 5501...1... SHAFT, LOWER 10.. 525 51401...1... SWIVEL, BRAKE 11.. 539 10496...1... SPRING 12.. 539 132161...6... BUSHING, BRAKE 13.. 510 09201...4... BUSHING, SLEEVE ¾ x 1 14.. 54 66101...2... BUSHING, FLANGED 15.. 539 96526...1... GRIP, LEVER 16.. 539 9465...1... YOKE 3 /-24.. 539 969...5... HAIRPIN COTTER 1.. 522 05901...1... PIN 3 / CLEVIS SPRING 19.. 539 110631...1... ROLL PIN 5 /16" DIA. 20.. 539 102454...1... E-RING ¾ 21.. 539 105069...1... E-RING 5 / 22.. 539 100413...3... RHSNB 3 /-16 x 1¼ 23.. 539 923463...1... BOLT 3 /-16 x 3¼ HEX NYLOC 24.. 521 996501...1... NUT 3 /-16 HEX FLG NYLOC 25.. 539 1156...2... NUT 5 /16-1 NYLOC INSERT 26.. 539 20022...3... NUT 3 /-16 HEX JAM NYLOC 2.. 539 11299...1... NUT 5 /16-1 HEX FLG NYLOC 2.. 539 990122...... WASHER 3 / SAE FLT 29.. 525 490901...2... WASHER, FRICTION 30.. 539 912063...1... WASHER, CONE 31.. 539 13300...2... WASHER, WAVE
WHEELS AND TIRES 1 6 20 10 14 13 19 3 16 5 4 12 2 12 15 9 11 1 1
WHEELS AND TIRES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 539 105521...2... TIRE ASSY 11.. 539 10551...4... SPACER, AXLE 2.. 539 105522...2... TIRE, CASTER 12.. 539 912234...2... STEM, VALVE 3.. 522 905101...2... TIRE ASSY 23 x 10.5 13.. 525 611903...2... FORK, CASTER BLU 4.. 522 905102...2... RIM 12 x.5 NEG OFFSET 14.. 539 10144...2... ZERK 5.. 539 10431...2... TIRE 23 x 10.5 4 PLY 15.. 539 103300...2... ZERK 6.. 510 034001...2... CAP, DUST 16.. 539 1055...2... BOLT ½-13 x 9½ HEX NYLOC.. 510 034401...4... BEARING, TAPERED.. 521 991101...2... NUT ½-13 HEX FLG NYLOC.. 539 105525...4... BEARING (CUP AND CONE) 1.. 522 42601...2... NUT ¾-16 HEX THIN NYLOC 9.. 539 105524...4... SEAL, CASTER TIRE 19.. 539 990250...2... WASHER ½ SAE 10.. 510 034301...2... SEAL, BEARING 20.. 54 2401...2... WASHER ¾ HARDENED 19
20 MOWER LIFT / DECK LIFT 2 14 19 3 21 10 40 4 9 12 13 1 11 6 5 15 15 22 20 32 2 33 41 40 34 16 44 2 30 25 26 23 24 31 29 3 35 39 36 3 42 43 45 46 60 59 5 5 56 54 55 52 51 50 49 4 4 61 62 66 65 64 63 64 1 53 64
MOWER LIFT / DECK LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 510 40503...1... PLATE, INNER HEIGHT 34.. 510 4001...1... PEDAL, RELEASE 2.. 510 40603...1... PLATE, OUTER HEIGHT 35.. 510 406501...1... CAP, HEIGHT BAR 3.. 525 22201...2... PLATE, PILLOW BLOCK 36.. 510 090101...... PIN /16 CLEVIS 4.. 510 0901...2... ROD, LIFT 3.. 510 016501...1... PIN, HEIGHT 5.. 510 40601...1... ROD, HEIGHT LATCH 3.. 515 9201...2... PIN, STRUT 6.. 510 406301...1... BAR, HEIGHT 39.. 539 120993...2... EYEBOLT 4½.. 510 41003...2... SHAFT, LIFT RR 40.. 525 22501...4... KEY 5 /16 SQ x 1.. 510 409602...1... SHAFT, LIFT FT 41.. 539 105069...4... E-RING 5 /" 9.. 510 023601...4... TRUNION, LIFT SHAFT 42.. 539 9900...1... E- RING 3 /" 10.. 510 023902...4... BLOCK, PILLOW 43.. 522 05201...4... E-RING /16" 11.. 510 412301...2... PIVOT, SPRING 44.. 539 101949...2... E-RING ½" 12.. 510 40201...1... LATCH, HEIGHT 45.. 539 102454...3... E-RING ¾" 13.. 510 40601...1... LATCH, TRANSPORT 46.. 539 91230...1... E-RING 1" 14.. 510 09401...4... BUSHING, FLANGED 4.. 539 99020...2... RHSNB 5 /16-1 x 1 15.. 510 09201...2... BUSHING, SLEEVE 4.. 539 1222...1... RHSNB 3 /-16 x 3 GR 2 16.. 539 916561...1... BUSHING 49.. 525 2901...2... HHFS ½-13 x 3.. 510 029201...2... SPRING, EXTENSION 50.. 525 46501...4... HHFS ½-13 x 4 TPBLT 1.. 510 36601...1... SPRING, TORSION 51.. 525 22101...4... HHFS 3 /-16 x 3½ 19.. 510 3601...1... SPRING, TORSION 52.. 525 61201...2... HHFS 3 /-16 x 1 20.. 510 106501...2... STRUT ASSY 53.. 510 40201...1... BOLT, SHOULDER 21.. 510 406601...1... LINK, INDICATOR 54.. 516 035501...1... BOLT ½ x 2¼, 3 /-16 SHLDR 22.. 510 0301...1... SWIVEL ¾ BALLJOINT 55.. 522 05601...1... SCREW 5 /16-1 x ¾ HEX SCKT 23.. 510 40501...1... SWIVEL, HEIGHT LATCH 56.. 525 29001...2... HHFS 5 /-11 x 3 HEX FLG 24.. 510 406401...1... SWIVEL, HEIGHT BAR 5.. 525 465401...1... HHFS 5 /16-1 x 1½ HEX FLG 25.. 510 362501...4... SPACER, STRUT 5.. 521 996501...4... NUT 3 /-16 HEX FLG NYLOC 26.. 510 40401...1... SPACER, HEIGHT PLATE 59.. 539 991112...1... NUT ¼-20 JAM 2.. 510 022502...1... LEVER, DECK LIFT 60.. 521 991101...3... NUT ½-13 HEX FLG NYLOC 2.. 510 410002...4... ARM, LIFT 61.. 525 29101...2... NUT 5 /-11 FLG NYLOC 29.. 510 022501...1... ARM, CAST LIFT 62.. 539 990625...4... NUT ½-13 HEX JAM 30.. 539 102641...4... LIFT CHAIN 63.. 539 106...2... NUT ¾-10 HEX 31.. 510 09501...1... PAD, FOOT PEDAL 64.. 539 11299...... NUT 5 /16-1 HEX FLG NYLOC 32.. 510 40601...1... GUIDE, HEIGHT BAR 65.. 539 1032...1... NUT 3 /-24 HEX JAM 33.. 510 40301...1... PEDAL, DECK HEIGHT 66.. 539 990122...1... WASHER 3 / SAE FLT 21
22 MOWING DECK / CUTTING DECK 1 5 5 3 13 12 1 11 40 4 35 34 46 45 44 43 3 5 42 33 39 50 41 59 25 26 29 5 53 55 2 19 14 4 20 15 54 3 5 36 54 52 4 51 2 23 6 21 54 5 5 2 34 9 31 56 10 24 22 30 32 49 36 16
MOWING DECK / CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 5 96901...1... DECK w/ SAFETY DECALS 31.. 539 130639...6... V-RING 2.. 55 65401...1... BELT, DECK 32.. 539 130643...6... CUP, DEBRIS 3.. 55 265901...3... BLADE, 19" 33.. 539 109600...9... WASHER 5 /16 DISC SPRING 4.. 510 43502...1... BAFFLE, FLOW DIVERTER 34.. 539 990692.. 10... WASHER 5 /16 STD FLT 5.. 54 22201...1... ARM ASSY, IDLER 35.. 539 9901...... WASHER 5 /16 SLW 6.. 522 2901...1... BEARING, IDLER PIVOT 36.. 539 106504...3... WASHER, HEAVY.. 510 26301...3... BEARING, IDLER ARM 3.. 522 023401...1... WASHER 3 / THICK.. 539 13063...6... BEARING 3.. 525 46401...3... HHFS 5 /16-1 x ¾ HEX FLG 9.. 539 9699...3... ZERK 39.. 54 210601.. 1... HHFS ½-13 x 1 HEX FLG 10.. 525 36401...3... SPINDLE ASSY 40.. 539 131...2... HHFS 3 /-16 x 2¾ HEX FLG 11.. 521 9901...3... PULLEY 41.. 525 61201...2... HHFS 3 /-16 x 1 HEX FLG 12.. 525 59201...1... PULLEY, IDLER " NARROW 42.. 539 130315...9... HCS 5 /16-1 x ½ HEX NYLOC 13.. 510 019601...1... PULLEY, IDLER 6" 43.. 510 022401...1... RHSNB ½-13 x 14.. 510 015101...1... PULLEY, IDLER " WIDE 44.. 510 022301...2... RHSNB ½-13 x 4¾ 15.. 510 131202...2... SHIELD, BELT 45.. 539 102933...3... RHSNB 5 /16-1 x 1½ 16.. 510 262201...1... SHIELD, DUST 46.. 539 10042...2... RHSNB 5 /16-1 x 1¼.. 510 254501...2... SHIELD, DUST 4.. 539 1021...1... RHSNB 5 /16-1 x 1 RD HD 1.. 54 19002...1... BRACKET, CHUTE PIVOT 4.. 539 990209...... HCS 5 /16-1 x 1 HEX HD 19.. 525 4501...1... CHUTE, DISCHARGE 49.. 539 10166...1... HCS 3 /-16 x 4½ HEX GR 20.. 525 46002...1... SUPPORT, CHUTE BRACKET 50.. 539 11900...3... BOLT, BLADE 21.. 525 465601...1... SPACER, IDLER PIVOT 51.. 539 12101...1... BOLT 3 /-16 x 2½ CARRIAGE 22.. 539 130641...3... SPACER 52.. 54 202001...1... EYEBOLT 3 / x 4 23.. 54 262201...1... KEEPER, BELT 53.. 539 115620...4... BOLT ¼-20 x ¾ CARRIAGE 24.. 525 36001...3... SHAFT, SPINDLE 54.. 539 11299...9... NUT 5 /16-1 HEX FLG NYLOC 25.. 54 169601...4... ROLLER, GAUGE 55.. 539 969...4... NUT ¼-20 HEX NYLOC 26.. 54 196401...2... TUBE, ROLLER AXLE 56.. 539 130653...3... NUT ¾-16 FLG 2.. 54 196501...1... TUBE, ROLLER AXLE LONG 5.. 521 991101...3... NUT ½-13 HEX FLG NYLOC 2.. 54 262102...1... GUIDE, BELT 5.. 521 996501...4... NUT 3 /-16 HEX FLG NYLOC 29.. 525 310901...1... SPRING, TORSION 59.. 539 10463...... RETAINER, U TYPE 30.. 539 13063...3... HUB 23
SEAT 1 4 2 3 9 16 10 13 12 15 6 11 13 14 16 5 24
SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 54 03001...1... SEAT ASSY 11.. 539 990645...2... RHSNB 3 /-16 x 1 2.. 539 130359...1... SEAT BELT 12.. 515 990601...2... BOLT 3 / x 1¼ 5 /16-1 SHLDR 3.. 54 03002...1... TRACK KIT 13.. 539 113226...4... BOLT 5 /16-1 x 1 THD FRM 4.. 54 24605...1... ARMREST, LT 14.. 525 34201...2... HHFS 3 /-16 x 1¼ 54 24606...1... ARMREST, RT 15.. 539 9134...2... RETAINER NUT 3 / 5.. 510 039302...1... PAN, SEAT BLK 16.. 521 996501...4... NUT 3 /-16 HEX FLG NYLOC 6.. 510 064101...1... ROD, SEAT.. 539 11299...6... NUT 5 /16-1 HEX FLG NYLOC.. 54 12202...1... LATCH, SEAT NOT SHOWN.. 520 23101...1... SPRING, TORSION 54 03003...1... COVER, SEAT CUSHION 9.. 539 110300...2... SPRING, TORSION 54 03004...1... COVER, SEAT BACK 10.. 539 11941...1... SWITCH, SEAT 25
DECALS 16 19 3 11 2 15 20 21 6 10 12 1 25 26 1 22 23 24 14 13 4 9 5 26
DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 56 96302...1... DECAL, DECK 54 2.. 539 10544...3... DECAL, BELT DRIVE WARN 3.. 539 10545...1... DECAL, BATTERY WARNING 4.. 539 10543...2... DECAL, NO STEP 5.. 539 10546...1... DECAL, SEVERING 6.. 56 953501...2... DECAL, MOTION CONTROL.. 539 913010...1... DECAL, BLADE WARNING.. 5 150101...1... DECAL, FUEL 9.. 539 113224...1... DECAL, DEFLECTOR WARN 10.. 56 953601...2... DECAL, TRACKING 11.. 56 95301...1... DECAL, PARK BRAKE 12.. 539 10959...1... DECAL, WARNINGS 13.. 56 960002...1... DECAL, EMBLEM 14.. 56 956001...2... DECAL, COMMERCIAL 15.. 54 569401...1... DECAL, FUSE 16.. 54 569006...1... DECAL, ROPS.. 54 569002...1... DECAL, ROPS WARNING 1.. 56 955402...1... DECAL, DX200 19.. 54 25901...1... DECAL, SERVICE 20.. 532 424102...1... DECAL, SPARK ARRESTOR 21.. 54 15502...1... DECAL, ZT-5400 22.. 56 956101...1... DECAL, HEIGHT 23.. 56 956102...1... DECAL, HEIGHT 24.. 510 246604...1... DECAL, CONTROL 25.. 539 109...1... DECAL, FLAG 26.. 54 43301...1... DECAL, BELT ROUTING 2
PROTECTION FRAME 4 6 6 3 5 1 2 4 5 2
PROTECTION FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 522 01401...4... BUMPER, MALE STUD ¼-20 2.. 539 20015...2... PIN, HAIR 3.. 54 3001...2... LATCH PIN w/ LANYARD 4.. 50 54601...6... HCS 5 /-11 x 3½ 5.. 525 29101...6... NUT 5 /-11 FLG NYLOC 6.. 539 969...4... NUT ¼-20 HEX NYLOC.. 539 102653...4... WASHER 5 / STD FLAT 29
30 ACCESSORIES 1 2 3 4 5 6 60 11 12 13 14 63 60 5 19 20 21 22 23 24 50 24 2 61 54 30 31 32 33 34 44 36 3 22 39 40 41 42 43 44 45 46 4 4 49 40 53 54 55 26 13 60 60 54 52 35 10 5 1 46 62 2 2 29 49 22 61 40 16 15 50 5 60 59 33 4 3 54 23 61 62 62 56 63 5 40 9 5 5 5 5 22 5 5
ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 522 594001...1... HOUSING, IMPELLER 2.. 522 593301...1... HOUSING, BLOWER 3.. 539 10136...1... BELT 4.. 522 595402...1... SHIELD w/ DECALS, BELT 5.. 539 1055...1... DECAL, WARNING 6.. 539 10641...1... DECAL, SEVERING.. 522 596202...1... GUARD.. 55 4401...1... IMPELLER 9.. 50 29402...1... MOUNT, REAR, BLK 10.. 51 00902...1... RING, BLOWER 11.. 522 594402...1... PLATE, TOP 12.. 539 130324...1... PULLEY 13.. 522 594601...2... PULLEY, DRIVE 14.. 539 10621...2... PULLEY, IDLER 15.. 59 604601...1... PULLEY, IDLER 16.. 539 130295...1... HUB.. 54 039301...1... KNOB 5 /16-1 x ½ 1.. 522 595301...3... PIN, RETENTION 19.. 522 596501...1... PIN, MOUNT 20.. 522 595201...1... KEEPER, BELT 21.. 55 42002...1... LATCH 22.. 539 132161...4... BUSHING, BRAKE 23.. 522 59402...2... ARM, IDLER 24.. 539 130296...4... BEARING 25.. 522 594901...1... SHAFT, SPINDLE 26.. 539 130316...1... SHAFT, IMPELLER 2.. 522 595001...1... TUBE, SPINDLE 2.. 5 25901...1... HOSE 29.. 53 9902...1... BRACKET, RETAINER 30.. 522 595502...1... BRACKET, MOUNT, FT 31.. 55 699602...1... BRACKET, DIVERTER BLK 32.. 539 125229...1... KEY 3 /16 x 1½ SQ 33.. 539 11566...3... KEY 3 /16 x ½ 34.. 539 130323...1... SPACER 35.. 59 613301...1... SPACER 36.. 54 36601...1... CLAMP, HOSE 3.. 532 196105...1... SPRING, DECK DRIVE 3.. 522 595101...1... SPRING, IDLER 39.. 525 34201...1... HHFS 3 /-16 x 1¼ 40.. 539 110321...4... BOLT 3 /-24 x 1¼ HEX GR 41.. 539 1044...1... EYE BOLT 42.. 539 96949...1... HCS 3 /-16 x 1¾ 43.. 539 96941...1... HCS 3 /-16 x 1¼ 44.. 539 990209...4... HCS 5 /16-1 x 1 45.. 539 96934...4... HCS 5 /16-1 x ¾ 46.. 539 990655...2... HCS 3 /-16 x 1½ 4.. 539 130315.. 10... HCS 5 /16-1 x ½ 4.. 539 116...2... RHSNB ¼-20 x 5 / 49.. 539 99020...2... RHSNB 5 /16-1 x 1 50.. 539 990316..... RHSNB 5 /16-1 x ¾ 51.. 539 116...2... RHSNB ¼-20 x 5 / 52.. 521 996501...1... NUT 3 /-16 HEX FLG NYLOC 53.. 539 109...2... NUT 5 /16-1 HEX JAM 54.. 539 20022...5... NUT 3 /-16 HEX JAM NYLOC 55.. 539 130313.. 11... NUT 5 /16-1 TEE 56.. 539 10120...2... NUT ¼-20 HEX THIN NYLOC 5.. 539 11299.. 34... NUT 5 /16-1 HEX FLG NYLOC 5.. 539 910935...1... WASHER 59.. 539 99059...2... WASHER ¼ FLAT 60.. 539 990122.. 12... WASHER 3 / SAE FLT 61.. 539 99011...4... WASHER 3 / SPLT LOCK 62.. 539 110323...4... WASHER, HARDENED 63.. 539 9901...4... WASHER 5 /16 SAE FLAT 31
32 ACCESSORIES 1 2 3 4 5 6 9 10 11 12 13 14 15 16 1 19 20 21 22 23 24 25 2 2 29 30 31 32 33 34 39 36 3 3 39 40 41 42 43 44 46 46 4 26 40 40 45 3 3 42 HOOD and MOUNTS
ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 539 1112...1... HOOD 2.. 539 11116...3... BAG, LARGE 3.. 539 11115...2... SUPPORT, OUTER 4.. 55 4602...1... SUPPORT, HOOD REAR 5.. 539 1114...1... SUPPORT, HOOD 6.. 539 1115...2... SUPPORT, DRAW LATCH.. 539 111162...2... ARM, SUPPORT.. 55 4602...3... HANGER, BAG 9.. 539 111166...3... TUBE, BAG FRAME 10.. 539 11112...1... TUBE, INLET 11.. 525 444502...2... TUBE, HITCH 12.. 539 1111...1... STRAP, SEAL 13.. 525 444902...2... STRAP 14.. 539 11111...2... PLATE, HOOD MOUNT 15.. 525 44402...1... PLATE, HITCH MOUNT 16.. 539 11113...1... MESH, POLY DIAMOND.. 539 111260...1... DECAL, VENTILATION 1.. 539 2004...2... LATCH, DRAW 19.. 539 11116...1... SEAL, RUBBER 20.. 525 15901...2... PIN, RETENTION 21.. 525 445001...4... PIN, MOUNT 22.. 539 990365...2... PIN, COTTER 1 / x ¾ 23.. 539 9699...5... HAIRPIN 24.. 525 445301...2... BOLT, PIVOT 25.. 525 445402...2... BRACKET, HINGE 26.. 525 16001...2... SPRING, COMPRESSION 2.. 539 991003...... HCS ¼-20 x 1¾ 2.. 539 990563...... HCS 3 /-16 x 1 29.. 539 99050...3... HCS ¼-20 x ¾ 30.. 539 990629...4... HCS 3 /-16 x 2¼ 31.. 539 990645...6... RHSNB 3 /-16 x 1 32.. 539 990316.. 21... RHSNB 5 /16-1 x ¾ 33.. 539 11116...6... SCREW #10-24 x 1 1 / MACH 34.. 539 1046...2... BOLT 3 /-16 x 1 THD FRM 35.. 539 990625...4... NUT ½-13 HEX JAM 36.. 539 1111...4... NUT ½-13 HEX WHIZLK 3.. 539 969...6... NUT #10-24 HEX NYLOC 3.. 539 969..11... NUT ¼-20 HEX NYLOC 39.. 539 990.. 21... NUT 5 /16-1 NYLOC 40.. 521 996501.. 24... NUT 3 /-16 HEX FLG NYLOC 41.. 539 10299...2... WASHER, FRICTION 42.. 539 99059.. 16... WASHER ¼ FLAT 43.. 539 110033...... WASHER #10 MACH SCR 44.. 539 990122...4... WASHER 3 / SAE FLT 45.. 539 990250...4... WASHER 46.. 539 990254...4... WASHER ½ SLW 4.. 539 990692...9... WASHER 5 /16 FLAT 33
ACCESSORIES BAFFLES and WEIGHTS 5 3 1 6 4 9 16 20 10 15 1 11 19 13 14 2 12 34
ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 55 594102...1... BAFFLE, RH 2.. 55 593602...1... BAFFLE, LH 3.. 55 509501...2... LATCH, WELDMENT 4.. 55 50902...2... BRACKET, WEIGHT, BLK 5.. 539 092531...2... WEIGHT CAST, FRONT 6.. 55 509901...1... PIN, DETENT.. 522 59502...1... SHIELD, BELT.. 539 10543...1... DECAL, NO STEP 9.. 539 104411...3... KNOB 10.. 539 100439...1... BELT 11.. 522 594502...1... PULLEY 12.. 525 525901...3... BLADE 13.. 53 92 01...3... SPACER, PULLEY 14.. 539 10900...4... RHSNB ¼-20 x 1 15.. 539 990316...2... RHSNB 5 /16-1 x ¾ 16.. 539 1044...2... RHSNB ½-13 x 4.. 539 991046...3... HCS 5 /16-1 x 2½ 1.. 521 991101...2... NUT ½-13 HEX FLG NYLOC 19.. 539 969...4... NUT ¼-20 HEX NYLOC 20.. 539 11299...2... NUT 5 /16-1 HEX FLG NYLOC 35
ACCESSORIES OCDC Operator Control Discharge Chute 9 25 10 25 2 13 29 2 22 15 14 25 12 30 26 25 1 23 3 1 6 21 25 11 4 20 24 5 2 1 1 25 16 2 19 25 36
ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 529 24602...1... PLATE, BLOCKER 2.. 53 9202...1... PLATE, REINFORCEMENT 3.. 53 95501...1... PLATE, HINGE 4.. 53 9501...1... MOUNT, PIVOT 5.. 54 555102...1... MOUNT, CHUTE 6.. 54 56302...1... GATE, 54" 53 95302...1... GATE, 60".. 54 5002...1... BRACKET, MOUNTING.. 54 52102...1... BRACKET, HANDLE SWIVEL 9.. 54 5602...1... LINK, MAIN 10.. 54 521201...1... PIVOT, GATE 11.. 54 00601...1... HANDLE ASSY w/ GRIP 12.. 54 0401...1... GUARD, PIVOT 13.. 539 10496...1... SPRING 14.. 539 109303...1... RING, RETAINING 15.. 539 11529...1... ROD END RH 16.. 539 10042...3... RHSNB 5 /16-1 x 1¼.. 539 99020...5... RHSNB 5 /16-1 x 1 1.. 539 990209...6... HCS 5 /16-1 x 1 19.. 539 99062...2... HCS 5 /16-1 x 1¼ 20.. 525 61201...2... HHFS 3 /-16 x 1 21.. 539 103...3... SCREW ¼-20 x ¾ RD HD GR2 22.. 539 113621...1... BOLT 3 /-16 x 3 / SHOULDER 23.. 539 969...3... NUT ¼-20 HEX NYLOC 24.. 521 996501...2... NUT 3 /-16 HEX FLG NYLOC 25.. 539 11299..... NUT 5 /16-1 HEX FLG NYLOC 26.. 539 990546...1... NUT 3 /-16 HEX CNTRLK 2.. 54 609601...1... WASHER, FRICTION ½ 2.. 539 990692...4... WASHER 5 /16 STD FLT 29.. 54 694901...1... WASHER, FRICTION 5 /16 30.. 539 9901...1... WASHER 5 /16 SAE FLAT 31.. 54 1401...1... WASHER, FRICTION 3
ACCESSORIES MULCH KIT 4 1 6 2 5 6 3 3
ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 525 525402...1... BAFFLE, MULCH LH 2.. 525 525502...1... BAFFLE, MULCH RH 3.. 525 544602...1... CAP, MULCH 4.. 525 533902...1... BAFFLE, LH CORNER 5.. 525 525901...3... BLADE, 19" GATOR 6.. 539 990316...5... RHSNB 5 /16-1 x ¾.. 539 99020...4... RHSNB 5 /16-1 x 1.. 539 11299.. 12... NUT 5 /16-1 HEX FLG NYLOC 39