Table of content Theory 3 1) Brushless Motor MTFL22RBL Series 4 MTFL28BL Series 5 MTFL33BL Series 6 MTFL36RBL Series 7 MTFL42RBL Series 8 MTFL42BL Series 9 MTFL42BLSH Series 10 MTFL57BL Series 11 MTFL57BLSH Series 12 MTFL86BL Series 13 MTBL92 Series 14 MTBL110 Series 15 MTBLM122 Series 16 Note: All windings shown are standard configuration. Please contact Motion Technologies for availability of all others 2) Brushless Motor with Internal Driver 17 MTFL42BLS-IE Series 18 MTFL57BLS-IE Series 19 3) Brushless Motor with Gear Box MTFL28BL38-28JX20K Series 20 MTFL28BL38-36JX36K Series 21 MTFL42RBL60-24X0-40JXG50K Series 22 MTFL42RBL60-24X0-48JXG50K Series 23 MTFL42RBL60-24X0-48JXG200K Series 24 MTFL57BLXX-24V-56JX300K Series 25 MTFL57BLJB Series 26 MTFL86BLJB Series 27 Note: Many other gearbox types, ratios and low backlash versions are available, please contact Motion Technologies for further details. 4) Brushless Servo Drives, Introduction For full details, visit www.elmomc.com The motors in this catalogue are selected to create a system to suit the application. Motion Technologies uses these motors as building blocks by adding encoders, resolvers, connectors, sealing and drives to perform a very wide range of dynamics tailored to suit an application at a cost effective price. Page 2 of 28
Small brushless DC motors Principles of operation The differences between a DC motor having a mechanical commutation system and a BLDC motor are mainly found in: - The product concept - The commutation of phase currents - From the user s point of view, brushless DC motors follow the same equations as those with brushes: torque is proportional to current, speed depends on the voltage and the load torque The commutation of brushless motors In the conventional DC motor commutation takes place mechanically through the commutator-and-brush system. In a BLDC motor, commutation is done by electronic means. In that case the instantaneous rotor position must be known in order to determine the phases to be energised. The angular rotor position can be known by: - Using a position sensor (Hall sensor, optical encoder, resolver) - Electronically analysing the back-emf or a non-energised winding. This is called sensorless commutation Use of Hall sensors In general, BLDC motors have three phase windings. The easiest way to power two of them at a time, using Hall sensors to know the rotor position. A simple logic allows for optimal energising of the phases as a function of rotor position, just like the commutator and brushes are doing in the conventional DC motor. Use of an encoder or resolver The rotor position may also be known by use of an encoder or resolver. Commutation may be done very simply, similar to the procedure with Hall sensor, or it may be more complex by modulating sinusoidal currents in the three phases. This is called vector control, and its advantage is to provide a torque ripple of theoretically zero, as well as a high resolution for precise positioning. Use of Back-EMF analysis A third option requiring no position sensor is the use of a particular electronic circuit. The motor has only three hook-up wires, the three phase windings are connected in either triangle or star. In the latter case, resistors must be used in generate a zero reference voltage. With this solution the motor includes no sensors or electronic components and it is therefore highly insensitive to hostile environments. For applications such as hand-held tools, where the cable si constantly moved, the fact of just three wires is another advantage. The functioning of a sensorless motor is easy to understand. In all motors, the relation of back-emf and torque versus rotor position is the same. Zero crossing of the voltage induced in the non-energised winding corresponds to the position of maximum torque generated by the two energised phases. This point of zero crossing therefore allows to determine the moment when the following commutation should take place depending on motor speed. This time interval is in fact equivalent to the time the motor takes to move from the position of the preceding commutation to the back-emf zero crossing position. Electronic circuits designed for this commutation function allow for easy operation of sensorless motors. As the back-emf information is necessary to know the rotor position, sensorless commutation doesn t work with the motor at stall. The only way of starting is to pilot it at low speed like a stepper in open loop. Remember: - For commutation, position sensors are necessary when operating in incremental mode - Sensorless commutation is recommended only for applications running at constant speed and load Operating principle of BLDC motors: It follows the same equations as the DC motor using mechanical commutation except that parameters like iron losses and losses in the drive circuit are no longer negligible in applications where efficiency is of prime importance. Page 3 of 28
Brushless DC Motor MTFL22RBL SERIES MODEL NUMBER MTFL 22 RBL 45 Body length Round Brushless motor Motor frame size: Metric (mm) GENERAL SPECIFICATIONS Winding type Hall effect angle Star 120 degree electrical angle Lead No. ELECTRIC CONNECTION Lead Colour Lead Gauge Function Description Shaft run out 0.025mm 1 Blue UL1007 26AWG Vcc Supply voltage for hall sensors Radial play 0.02mm@450g 2 Red HALL A End play 0.08mm@450g 3 Yellow HALL B Max. Radial force 10N @ 10mm from the 4 Brown HALL C Max. Axial force 2N 5 Green GND Ground for hall sensors Insulation class Class B 6 Red UL1007 26AVG PHASE U Dielectric strength 500VDC for one minute 7 Brown PHASE V Installation resistance 100MΩMin., 500VDC 8 Black PHASE W ELECTRICAL SPECIFICATIONS Model MTFL22RBL45 MTFL22RBL68 Number of poles 8 8 Number of phase 3 3 Rated voltage VDC 24 24 Rated speed RPM 4600 3500 Continuous stall torque mn.m 9.6 26.4 Rated torque mn.m 8.0 22.0 Rated power W 3.8 8 Peak torque mn.m 21 50 Peak current A 1.1 1.5 Line to line resistance ohms 23 11.8 Line to line inductance mh 6.2 4.2 Torque constant mnm/a 30.2 35.5 Rotor inertia g.cm 2 0.66 1.32 Body length mm 45 68 Mass Kg 0.07 0.12 DIMENSIONS: Page 4 of 28
Brushless DC Motor MTFL28BL SERIES MODELS NUMBER MTFL 28 BL 38 Body length Brushless motor Motor frame size: Metric (mm) GENERAL SPECIFICATIONS ELECTRIC CONNECTION Winding type Star Lead Lead Hall effect angle 120 degree electrical angle No. Colour Lead Gauge Function Description Shaft run out 0.025mm 1 Yellow UL1007 26AWG Vcc Supply voltage for hall sensors Radial play 0.02mm @ 450g 2 Blue HALL A End play 0.08mm @ 450g 3 Orange HALL B Max. Radial force 15N @ 10mm from the flange 4 Brown HALL C Max. Axial force 10N 5 White GND Ground for hall sensors Insulation class Class B 6 Green PHASE U Dielectric strength 500VDC for one minute 7 Red PHASE V Installation resistance 100M Ω Min, 500VDC 8 Black PHASE W ELECTRICAL SPECIFICATIONS Model MTFL28BL26 MTFL28BL38 MTFL28BL77 Number of poles 4 4 4 Number of phase 3 3 3 Rated voltage VDC 15 24 24 Rated speed RPM 8000 10000 3700 Continuous stall torque mn.m 8.4 17 60 Rated torque mn.m 7 14.12 50 Rated power W 6 14.78 16 Peak torque mn.m 21 42.4 150 Peak current A 2.5 2.8 3 Line to line resistance ohms 8 4.63 4.67 Line to line inductance mh 2 3 3.5 Torque constant mnm/a 13.7 16 50 Rotor inertia g.cm 2 1.23 2.12 5.98 Body length mm 26 38 77 Mass Kg 0.060 0.082 0.280 DIMENSIONS: Page 5 of 28
Brushless DC Motor MTFL33BL SERIES MODEL NUMBER MTFL 33 BL 29 Body length Brushless motor Motor frame size: Metric (mm) GENERAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS DIMENSIONS ELECTRIC CONNECTION Winding type Star Lead Lead Hall effect angle 120 degree electrical angle No. Colour Lead Gauge Function Description Shaft run out 0.025mm 1 Yello UL1007 26AWG Vcc Supply voltage for hall sensors Radial play 0.02mm @ 450g 2 Blue HALL A End play 0.08mm @ 450g 3 Orang HALL B Max. radial force 15N@10mm from the flange 4 Brown HALL C Max. axial force 10N 5 White GND Ground for hall sensors Insulation class Class B 6 Green PHASE U Dielectric strength 500VDC for one minute 7 Red PHASE V Insulation resistance 100M Ω Min, 500VDC 8 Black PHASE W Model MTFL33BL29 Number of poles 4 Number of phase 3 Rated voltage VDC 36 Rated speed RPM 4000 Continuous stall torque mn.m 14 Rated torque mn.m 12 Rated power W 4 Peak torque mn.m 35 Peak current A 0.64 Line to line resistance ohms 29.2 Line to line inductance mh 11.83 Torque constant mnm/a 18.75 Rotor inertia g.cm 2 7.95 Body length mm 29 Mass Kg 0.085 Page 6 of 28
Brushless DC Motor MTFL36BL SERIES MODEL NUMBER MTFL 36 RBL 42 Body length Round Brushless motor Motor frame size: Metric (mm) GENERAL SPECIFICATIONS ELECTRIC CONNECTION Winding type Star Lead Lead Hall effect angle 120 degree electrical angle No. Colour Lead Gauge Function Description Shaft run out 0.025mm 1 Yellow UL1007 26AWGVcc Supply voltage for hall Radial play 0.02mm@450g 2 Blue HALL A End play 0.08mm@450g 3 Orange HALL B Max. Radial force 15N @ 10mm from the 4 Brown HALL C Max. Axial force 10N 5 White GND Ground for hall sensors Insulation class Class B 6 Green UL1007 22AWGPHASE U Dielectric strength 500VDC for one minute 7 Red PHASE V Installation resistance 100MΩMin., 500VDC 8 Black PHASE W ELECTRICAL SPECIFICATIONS Model MTFL36BL42 Number of poles 8 Number of phase 3 Rated voltage VDC 24 Rated speed RPM 4800 Continuous stall torque mn.m 43.2 Rated torque mn.m 36 Rated power W 18 Peak torque mn.m 162 Peak current A 5.0 Line to line resistance ohms 2.96 Line to line inductance mh 2.5 Torque constant mnm/a 34.6 Rotor inertia g.cm 2 13.1 Body length mm 42 Mass Kg 0.185 DIMENSIONS Page 7 of 28
Brushless DC Motor MTFL42RBL SERIES MODEL NUMBER MTFL 42 RBL 60 Body length Round Brushless motor Motor frame size: Metric (mm) GENERAL SPECIFICATIONS ELECTRIC CONNECTION Winding type Star Lead Lead Hall effect angle 120 degree electrical angle No. Colour Lead Gauge Function Description Shaft run out 0.025mm 1 Blue UL1007 26AWG Vcc Supply voltage for hall sensors Radial play 0.02mm@450g 2 Yellow HALL A End play 0.08mm@450g 3 Brown HALL B Max. Radial force 15N @ 10mm from the 4 Red HALL C Max. Axial force 10N 5 Green GND Ground for hall sensors Insulation class Class B 6 Red UL1007 22AWG PHASE U Dielectric strength 500VDC for one minute 7 Brown PHASE V Installation resistance 100MΩMin., 500VDC 8 Black PHASE W ELECTRICAL SPECIFICATIONS Model MTFL42RBL30 MTFL42RBL60 MTFL42RBL85 MTFL42RBL93 Number of poles 8 8 8 8 Number of phase 3 3 3 3 Rated voltage VDC 24 24 24 24 Rated speed RPM 3500 4200 4000 6300 Continuous stall torque mn.m 21.6 67 180 138 Rated torque mn.m 18 56 150 115 Rated power W 6.5 25 62 76 Peak torque mn.m 60 240 450 500 Peak current A 1.5 5 7.5 10 Line to line resistance ohms 9.8 1.6 0.71 0.325 Line to line inductance mh 7.5 1.94 0.86 0.36 Torque constant mnm/a 48.7 38.5 38.6 28.7 Rotor inertia g.cm 2 24 48 84 94 Body length mm 30 60 85 93 Mass Kg 0.25 0.4 0.7 0.8 DIMENSIONS: Page 8 of 28
Brushless DC Motor MTFL42BLS SERIES MODEL NUMBER MTFL 42 BLS 01 Series number Brushless motor Motor frame size: Metric (mm) GENERAL SPECIFICATIONS ELECTRIC CONNECTION Winding type Delta Lead Lead Hall effect angle 120 degree electrical angle No. Colour Lead Gauge Function Description Shaft run out 0.025mm 1 Red UL1007 26AWG Vcc Supply voltage for hall sensors Radial play 0.02mm@450g 2 Blue HALL A End play 0.08mm@450g 3 Green HALL B Max. Radial force 28N @ 20mm from the flange 4 White HALL C Max. Axial force 10N 5 Black GND Ground for hall sensors Insulation class Class B 6 Yellow UL1007 20AWG PHASE A Dielectric strength 500VDC for one minute 7 Red PHASE B Installation resistance 100MΩMin., 500VDC 8 Black PHASE C ELECTRICAL SPECIFICATIONS Model MTFL42BLS01 MTFL42BLS02 MTFL42BLS03 MTFL42BLS04 Number of poles 8 Number of phase 3 Rated voltage VDC 24 Rated speed RPM 4000 Continuous stall torque N.m 0.075 0.15 0.22 0.3 Rated torque N.m 0.0625 0.125 0.185 0.25 Rated power W 26 52.5 77.5 105 Peak torque N.m 0.19 0.38 0.56 0.75 Peak current A 5.4 10.6 15.5 20 Line to line resistance ohms 1.8 0.8 0.55 0.28 Line to line inductance mh 2.6 1.2 0.8 0.54 Torque constant Nm/A 0.035 0.0355 0.036 0.0376 Back E.M.F V/KRPM 3.66 3.72 3.76 3.94 Rotor inertia g.cm 2 24 48 72 96 Body length mm 41 61 81 100 Mass Kg 0.3 0.45 0.65 0.8 DIMENSIONS: only for double shaft PHASE U YEL PHASE V RED PHASE W BLK Page 9 of 28
Brushless DC Motor MTFL42BLSH SERIES High Performance Model MODEL NUMBER MTFL 42 BLS H 01 Options Brushless Code Number High Performance Motor frame size: Metric (mm) H = Hall (standard) E = Encoder (also insert ppr) R = Rear shaft extension Others on request GENERAL SPECIFICATIONS ELECTRIC CONNECTION Winding type Star Lead Hall effect angle 120 degree electrical angle Colour Lead Gauge Function Description Shaft run out 0.025mm Yellow UL1430 AWG20# Phase U Motor Power Radial play 0.02mm@450g Red UL1430 AWG20# Phase V Motor Power End play 0.08mm@450g Black UL1430 AWG20# Phase W Motor Power Max. Radial force 15N @ 10mm from the flange Red UL1430 AWG26# Hall +5V Hall Power Supply Max. Axial force 10N Blue UL1430 AWG26# Hall 1 Hall Power Supply Insulation class Class B Green UL1430 AWG26# Hall 2 Hall Power Supply Dielectric strength 500VDC for one minute White UL1430 AWG26# Hall 3 Hall Power Supply Installation resistance 100MΩMin, 500VDC Black UL1430 AWG26# Hall GND Hall Power Supply ELECTRICAL SPECIFICATIONS Stack length code number 01 02 03 04 Number of poles 10 Line to line resistance ohms @20 C ( ±10%) 2.6 1.1 0.70 0.48 Line to line inductance mh (± 20%) 1.83 0.96 0.58 0.44 Nominal voltage V 24 No load speed rpm (±10%) 4100 4000 4100 4000 No load current A (@ 25 C) < 0.3 < 0.4 < 0.6 < 0.65 Rated torque Nm 0.07 0.16 0.26 0.36 Rated speed rpm (±10%) 3000 Peak torque Nm 0.3 0.65 1.1 1.44 Torque constant Nm/A 0.054 Back EMF Vrms/Krpm (1±10%) 4.06 3.44 3.51 4.2 Rotor inertia g.cm 2 48 101 154 207 Weight kg 0.26 0.46 0.65 0.85 Dimension L mm 40.3 60.3 80.3 100.3 Page 10 of 28
Brushless DC Motor MTFL57BL(S) SERIES MODEL NUMBER MTFL 57 BL(S) 01 Series number BL: Brushless motor with round front end bell BLS: Brushless motor with square front end bell Frame: 57mm GENERAL SPECIFICATIONS ELECTRIC CONNECTION Winding type Delta Lead Lead Hall effect angle 120 degree electrical angle No. Colour Lead Gauge Function Description Shaft run out 0.025mm 1 Red UL1007 26AWG Vcc Supply voltage for hall sensors Radial play 0.02mm @ 460g 2 Blue HALL A End play 0.08mm @ 460g 3 Green HALL B Max. Radial force 75N @ 20mm from the flange 4 White HALL C Max. Axial force 15N 5 Black GND Ground for hall sensors Insulation class Class B 6 Yellow UL1007 20AWG PHASE A Dielectric strength 500VDC for one minute 7 Red PHASE B Installation resistance 100M Ω Min, 500VDC 8 Black PHASE C ELECTRICAL SPECIFICATIONS Model MTFL57BL(S)005 MTFL57BL(S)01 MTFL57BL(S)02 MTFL57BL(S)03 MTFL57BL(S)04 Number of poles 4 Number of phase 3 Rated voltage VDC 36 Rated speed RPM 4000 Rated torque N.m 0.055 0.11 0.22 0.32 0.43 Rated power W 23 46 92 133 180 Peak torque N.m 0.16 0.39 0.7 1 1.27 Peak current A 3.5 6.8 11.5 16.5 20.5 Line to line resistance ohms 4.1 1.5 0.7 0.45 0.35 Line to line inductance mh 10 4.2 2.16 1.4 1 Torque constant Nm/A 0.053 0.063 0.063 0.063 0.063 Back E.M.F V/KRPM 5.55 6.6 6.6 6.6 6.6 Rotor inertia g.cm 2 30 75 119 173 230 Body length(l) mm 45 55 75 95 115 Mass Kg 0.25 0.5 0.75 1 1.25 DIMENSIONS: Page 11 of 28
Brushless DC Motor MTFL57BL(S)H SERIES MODELS NUMBER MTFL 57 BL(S) H 01 Series number High torque BL: Brushless motor with round front end bell BLS: Brushless motor with square front end bell Motor frame size GENERAL SPECIFICATIONS ELECTRIC CONNECTION Winding type Delta Lead Lead Hall effect angle 120 degree electrical angle No. Colour Lead Gauge Function Description Shaft run out 0.025mm 1 Red UL1007 26AWG Vcc Supply voltage for hall sensors Radial play 0.025mm @ 460g 2 Blue HALL A End play 0.025mm @ 4000g 3 Green HALL B Max. Radial force 75N @ 20mm from the flange 4 White HALL C Max. Axial force 15N 5 Black GND Ground for hall sensors Insulation class Class B 6 Yellow UL1007 20AWG PHASE A Dielectric strength 500VDC for one minute 7 Red PHASE B Installation resistance 100M Ω Min, 500VDC 8 Black PHASE C ELECTRICAL SPECIFICATIONS Model MTFL57BLSH01 Number of poles 4 Number of phase 3 Rated voltage VDC 24 Rated speed RPM 2300 Rated torque N.m 0.24 Rated power W 58 Peak torque N.m 0.55 Peak current A 11.5 Line to line resistance ohms 1.5 Line to line inductance mh 1.8 Torque constant Nm/A 0.05 Back E.M.F V/KRPM 5.2 Rotor inertia g.cm 2 200 Body length(l) mm 52 Mass Kg 0.65 DIMENSIONS: 60 49. 5± 0. 2 20. 6± 1 PHASE A YEL 4-49. 5± 0. 2 60 57. 8 2. 5 ±0.2 300 ±0.05 4- +0. 2 0 52 4. 5 PHASE B RED PHASE C BLK Page 12 of 28
Brushless DC Motor MTFL86BLS SERIES MODEL NUMBERS MTFL 86 BLS 58 Body length Brushless motor Motor frame size GENERAL SPECIFICATIONS Winding type Hall effect angle Delta 120 degree electrical angle Lead No. ELECTRIC CONNECTION Lead Colour Lead Gauge Function Description Shaft run out 0.05mm 1 Red UL1007 26AWG Vcc Supply voltage for hall sensors Radial play 0.02mm @ 450g 2 Blue HALL A End play 0.08mm @ 450g 3 Green HALL B Max. Radial force 220N @ 10mm from the flange 4 White HALL C Max. Axial force 60N 5 Black GND Ground for hall sensors Insulation class Class B 6 Yel & Yel/Wht UL3266 AWG20# PHASE A Dielectric strength 500VDC for one minute 7 Red & Red/Wht PHASE B Installation resistance 100M Ω Min, 500VDC 8 Blk & Blk/Wht PHASE C ELECTRICAL SPECIFICATIONS Model MTFL86BLS58 MTFL86BLS71 MTFL86BLS98 MTFL86BLS125 Number of poles 8 Number of phase 3 Rated voltage VDC 48 Rated speed RPM 3000 Rated torque N.m 0.35 0.7 1.4 2.1 Rated power W 110 220 440 660 Peak torque N.m 1.05 2.1 4.2 6.3 Peak current A 11 19 33 55 Line to line resistance ohms 1.05 0.36 0.2 0.16 Line to line mh 2.2mH 1.05mH 0.48 0.3mH Torque constant Nm/A 0.10 0.11 0.13 0.11 Back E.M.F V/KRPM 10.5 11.5 13.5 11.5 Rotor inertia g.cm 2 400 800 1600 2400 Body length (L) mm 58 71 98 125 Mass Kg 1.5 1.85 2.6 4 DIMENSIONS: PHASE A YEL 0.2 86 RED/WHT YEL/WHT BLK/WHT 1.52 8.38 69.6 0.2 86 PHASE B RED PHASE C BLK 31.75 Page 13 of 28
Brushless DC Motor MTBY110 SERIES OEM Series (check availability before design commitment) MODEL NUMBER MTBY110 310 940 Motor power (watts) Voltage MotionTech BY Series GENERAL SPECIFICATIONS Subject to confirmation ELECTRIC CONNECTION Subject to confirmation ELECTRICAL SPECIFICATIONS Model Rated Voltage (V) Rated Speed (RPM) No Load Rated Current Speed (RPM) (A) No Load Current (A) Rated Torque Winding Type Power (watts) (N.M) Weight (g) MTBY110310-940 310 3000 4000 4.33 3 115 940 4500 MTBY110310-1250 310 2000 2700 5.76 6 175 1250 7000 DIMENSIONS: Page 14 of 28
Brushless DC Motor MTBY122 SERIES OEM Series (check availability before design commitment) MODEL NUMBER MTBY122 220 A 1500 Motor power (watts) Rated voltage supply Voltage A=AC D=DC MotionTech BY Series GENERAL SPECIFICATIONS ELECTRIC CONNECTION Winding type Delta Lead Lead Lead Gauge Function Description Hall effect angle 120 degree electrical angle No. Colour Shaft run out 0.05mm 1 Red UL1007 26AWG Vcc Supply voltage for hall sensors Radial play 0.02mm @ 450g 2 Blue HALL A End play 0.08mm @ 450g 3 Green HALL B Max. Radial force 220N @ 10mm from the flange 4 White HALL C Max. Axial force 60N 5 Black GND Ground for hall sensors Insulation class Class B 6 Yel & Yel/Wht UL3266 AWG20# PHASE A Dielectric strength 500VDC for one minute 7 Red & Red/Wht PHASE B Installation resistance 100M Ω Min, 500VDC 8 Blk & Blk/Wht PHASE C ELECTRICAL SPECIFICATIONS Basic Model Rated Voltage (V) Rated Speed (RPM) No load Speed (RPM) Rated Current (~A) No load Current (~A) Rated Torque (N.M) Winding Type MTBY122-220A-1500 220VAC 3500 4000 8.5 tba 4.2 Y 1.5 8.8 MTBY122-110A-220 110VAC 3500 4000 25 tba 6.2 Y 2.2 10.5 MTBY122-048D-1500 48VDC 3500 4200 58 4.5 4.2 Y 1.5 9 MTBY122-160D-1500 160VDC 3500 4000 11 1.35 4.2 Y 1.5 9 MTBY122-320D-1500 320VDC 3500 4000 6 1.35 4.2 Y 1.5 9 MTBY122-048D-2200 48VDC 3500 4000 115 5 6.2 Y 2.2 10.5 Power (Kw) Weight (Kg) * All specifications subject to change depending on application DIMENSIONS: (MTBY122-048D-220 shown as typical) Page 15 of 28
MTFL42BLS-IE SERIES MODEL NUMBER MTFL 42 BLS 01 - IE Brushless DC Motor with Integrated Electronics Integrated electronics Series number BLS: Brushless motor with square front end bell Frame: 42mm GENERAL SPECIFICATIONS ELECTRICAL CONNECTION Winding type Delta +5V F/R SV PG GND GND +Vp Hall effect angle 120 degree electrical angle 0 0 0 0 0 0 0 Shaft run out 0.025mm 1 2 3 4 5 6 7 Radial play 0.02mm@450g 7 +Vp DC POWER INPUT +24VDC End play 0.08mm@450g 6 GND COMMON GROUND OF SYSTEM Max. radial force 28N @ 20mm from the flange 5 GND COMMON GROUND OF SYSTEM Max. axial force 10N 4 PG SPEED PULSE OUTPUT(TTL),12 PULSE/REV Insulation class Class B 3 SV SPEED VOLTAGE 0 5VDC Dielectric strength 500VDC for one minute 2 F/R ROTATING DIRECTION Insulation resistance 100MΩMin., 500VDC 1+5v =5V VOLTAGE OUTPUT ELECTRICAL SPECIFICATIONS Model MTFL42BLS01-IE MTFL42BLS02-IE Number of poles 8 Number of phase 3 Rated voltage VDC 24 Rated speed RPM 4000 Rated torque N.m 0.0625 0.125 Rated power W 26 52.5 Peak torque N.m 0.19 0.38 Peak current A 5.4 10.6 Line to line resistance ohms 1.8 0.8 Line to line inductance mh 2.6 1.2 Torque constant Nm/A 0.035 0.0355 Back E.M.F V/KRPM 3.66 3.72 Rotor inertia g.cm 2 24 48 Body length(l) mm 76 96 DIMENSIONS: PHASE U PHASE V PHASE W Page 16 of 28
MTFL57BL(S)-IE SERIES MODELS NUMBERS MTFL 57 BL(S) 01 - IE Brushless DC Motor with Integrated Electronics Integrated electronics Series number BL: Brushless motor with round front end bell BLS: Brushless motor with square front end bell Frame: 57mm GENERAL SPECIFICATIONS ELECTRICAL CONNECTION Winding type Delta +5V F/R SV PG GND GND +Vp Hall effect angle 120 degree electrical angle 0 0 0 0 0 0 0 Shaft run out 0.025mm 1 2 3 4 5 6 7 Radial play 0.02mm@460g 7 +Vp DC POWER INPUT +24VDC End play 0.08mm@4000g 6 GND COMMON GROUND OF SYSTEM Max. radial force 75N @ 20mm from the flange 5 GND COMMON GROUND OF SYSTEM Max. axial force 15N 4 PG SPEED PULSE OUTPUT(TTL),12 PULSE/REV Insulation class Class B 3 SV SPEED VOLTAGE 0 5VDC Dielectric strength 500VDC for one minute 2 F/R ROTATING DIRECTION Insulation resistance 100MΩMin., 500VDC 1+5v +5V VOLTAGE OUTPUT ELECTRICAL SPECIFICATIONS Model MTFL57BL(S)005-IE MTFL57BL(S)01-IE MTFL57BL(S)02-IE Number of poles 4 Number of phase 3 Rated voltage VDC 36 Rated speed RPM 4000 Rated torque N.m 0.055 0.11 0.22 Rated power W 23 46 92 Peak torque N.m 0.16 0.39 0.55 Peak current A 3.5 6.8 9 Line to line resistance ohms 4.1 1.5 0.7 Line to line inductance mh 10 4.2 2.16 Torque constant Nm/A 0.053 0.063 0.063 Back E.M.F V/KRPM 5.55 6.6 6.6 Rotor inertia g.cm 2 30 75 119 Body length(l) mm 68 78 98 DIMENSIONS: Page 17 of 28
Brushless DC Motor with Planetary Gearbox MTFL28BL38-24XX - 28JX MOTOR NUMBER MTFL 28 BL 38 24 30 28JX 20k Reduction Ratio Diameter of Gearbox No load speed (3000rpm) Rated Voltage Length of Motor Brushless motor Motor frame size (metric mm) MOTOR SPECIFICATIONS Motor Name MTFL28BL38-2430 MTFL28BL38-2440 Number of poles 4 4 Number of phase 3 3 Rated Voltage VDC 24 24 Rated Speed RPM 2000 2700 Rated Torque mn.m 5 7 Rated Power W 1.0 1.9 Rated Current A 0.15 0.20 Peak Current A 0.45 0.60 Line to line Resistance Ohms 93.3 55 Line to line Inductance mh 28 18.3 GEARBOX SPECIFICATIONS Reduction Ratio 3.7 5.2 14 19 27 51 71 100 139 264 Number of Gear Trains 1 1 2 2 2 3 3 3 3 4 Length of Gear Box 31.5 31.5 40.0 40.0 40.0 48.5 48.5 48.5 48.5 57.5 Max. Permissible load torque time Kgcm 5 5 10 10 10 30 30 30 30 30 MTFL28BL38-2430-28JX20K No-load Speed RPM 810 577 214 158 111 59 42 30 21 11 Rated Speed RPM 540 384 142 105 74 39 28 20 14 7 Rated Torque mn.m 18.5 26 70 95 135 255 355 500 695 1320 MTFL28BL38-2440-28JX20K No-load Speed RPM 1081 769 285 210 148 78 56 40 28 15 Rated Speed RPM 729 519 192 142 100 52 38 27 19 10 Rated Torque mn.m 25.9 36.4 98 133 189 357 497 700 973 1848 DIMENSIONS Page 18 of 28
MTFL28BL38-24XX - 36JX Brushless DC Motor with Planetary Gearbox MOTOR NUMBER MTFL 28 BL 38 24 50 36JX 30k Reduction Ratio Diameter of Gearbox No load speed (3000rpm) Rated Voltage Length of Motor Brushless motor Motor frame size (metric mm) MOTOR SPECIFICATIONS Motor Name MTFL28BL38-2450 MTFL28BL38-2460 Number of poles 4 4 Number of phase 3 3 Rated Voltage VDC 24 24 Rated Speed RPM 3450 4350 Rated Torque mn.m 9 10 Rated Power W 2.9 3.5 Rated Current A 0.30 0.35 Peak Current A 0.90 1.05 Line to line Resistance Ohms 31 19 Line to line Inductance mh 11.8 7.8 GEARBOX SPECIFICATIONS Reduction Ratio 3.7 5.2 14 19 27 51 71 100 139 264 Number of Gear Trains 1 1 2 2 2 3 3 3 3 4 Length of Gear Box 31.5 31.5 38.5 38.5 38.5 48.5 48.5 48.5 48.5 55.5 Max. Permissible load torque time Kgcm 10 10 30 30 30 60 60 60 60 60 MTFL28BL38-2450-36JX30K No-load Speed RPM 1351 961 357 263 185 98 70 50 36 19 Rated Speed RPM 932 663 246 181 127 67 48 34 24 13 Rated Torque mn.m 33.3 46.8 126 171 243 459 639 900 1251 2376 MTFL28BL38-2460-36JX30K No-load Speed RPM 1621 1153 428 315 222 117 84 60 43 22 Rated Speed RPM 1175 836 310 228 161 85 61 43 31 16 Rated Torque mn.m 37 52 140 190 270 510 710 1000 1390 2640 DIMENSIONS Page 19 of 28
Brushless DC Motor with Planetary Gearbox MTFL42RBL60-24XX-40JXG50K MOTOR NUMBER MTFL 42 RBL 60 24 30 40JX - Reduction Ratio Diameter of Gearbox No load speed (3000rpm) Rated Voltage Length of Motor Round Brushless motor Motor frame size (metric mm) MOTOR SPECIFICATIONS Motor Name MTFL42RBL60-2420-40JXG50K MTFL42RBL60-2430-40JXG50K Number of poles 8 8 Number of phase 3 3 Rated Voltage VDC 24 24 Rated Speed RPM 1400 2100 Rated Torque N.m 0.04 0.05 Rated Power W 5.8 11.0 Rated Current A 0.5 0.85 Peak Current A 1.5 2.6 Line to line Resistance Ohms 11.9 6.0 Line to line Inductance mh 15.0 6.4 GEARBOX SPECIFICATIONS Reduction Ratio 3.6 4.9 15 19 24 56 71 91 116 212 Number of Gear Trains 1 1 2 2 2 3 3 3 3 4 Length of Gear Box 35.5 35.5 45.5 45.5 45.5 55.5 55.5 55.5 55.5 66 Max. Permissible load torque time Kgcm 15 15 60 60 60 150 150 150 150 150 MTFL42RBL60-2420-40JXG50K No-load Speed RPM 555 408 133 105 83 35 28 22 17 9 Rated Speed RPM 388 285 93 73 58 25 19 15 12 6.6 Rated Torque N.m 0.14 0.19 0.6 0.76 0.96 2.2 2.8 3.6 4.6 8.4 MTFL42RBL60-2430-40JXG50K No-load Speed RPM 833 612 200 157 125 53 42 33 25 14 Rated Speed RPM 583 428 140 110 87 375 29 23 18 9.9 Rated Torque N.m 0.18 0.24 0.75 0.85 1.2 2.8 3.5 4.5 5.8 10.6 DIMENSIONS Page 20 of 28
Brushless DC Motor with Planetary Gearbox MTFL42RBL60-2440-48JXG50K MOTOR NUMBER MTFL 42 RBL 60 24 40 48JX 50K - Reduction Ratio Diameter of Gearbox No load speed (4000rpm) Rated Voltage Length of Motor Brushless motor Motor frame size (metric mm) MOTOR SPECIFICATIONS Motor Name MTFL42RBL60-2440-48JXG50K Number of poles 8 Number of phase 3 Rated Voltage VDC 24 Rated Speed RPM 2800 Rated Torque N.m 0.07 Rated Power W 20.5 Rated Current A 1.4 Peak Current A 4.2 Line to line Resistance Ohms 2.98 Line to line Inductance mh 3.50 GEARBOX SPECIFICATIONS Reduction Ratio 15 19 24 56 71 91 116 Number of Gear Trains 2 2 2 3 3 3 3 Length of Gear Box 42.5 42.5 42.5 52.5 52.5 52.5 52.5 Max. Permissible load torque time Kgcm 60 60 60 150 150 150 150 No-load Speed RPM 266 210 166 71 56 44 34 Rated Speed RPM 186 147 116 50 39 30 24 Rated Torque N.m 1.05 1.33 1.67 3.92 4.97 6.37 8.12 DIMENSIONS Page 21 of 28
Brushless DC Motor with Planetary Gearbox MTFL42RBL60-24XX-48JXG200K MOTOR NUMBER MTFL 42 RBL 60 24 30 48JX 200k - Reduction Ratio Diameter of Gearbox No load speed (3000rpm) Rated Voltage Length of Motor Round Brushless motor Motor frame size (metric mm) MOTOR SPECIFICATIONS Motor Name MTFL42RBL60-2420-48JXG200K MTFL42RBL60-2430-48JXG200K Number of poles 8 8 Number of phase 3 3 Rated Voltage VDC 24 24 Rated Speed RPM 1400 2100 Rated Torque N.m 0.04 0.05 Rated Power W 5.8 11.0 Rated Current A 0.5 0.85 Peak Current A 1.5 2.6 Line to line Resistance Ohms 11.9 6.0 Line to line Inductance mh 15.0 6.4 GEARBOX SPECIFICATIONS Reduction Ratio 316 403 515 944 1206 1540 Number of Gear Trains 4 4 4 5 5 5 Length of Gear Box 64.5 64.5 64.5 74.5 74.5 74.5 Max. Permissible load torque time Kgcm 300 300 300 600 600 600 MTFL42RBL60-2420-48JXG200K No-load Speed RPM 6.32 4.96 3.88 Rated Speed RPM 4.43 3.47 2.71 Rated Torque N.m 12.6 16.1 20.6 MTFL42RBL60-2430-48JXG200K No-load Speed RPM 3.17 2.48 1.94 Rated Speed RPM 2.22 1.74 1.36 Rated Torque N.m 47.2 60.3 75.2 DIMENSIONS Page 22 of 28
Brushless DC Motor with Planetary Gearbox MTFL57BLxx 24V -56JX300K MOTOR NUMBER MTFL 57 BL 01 24V 56JX 300K - Reduction Ratio Diameter of Gearbox Rated Voltage Length of Motor: 01-55mm, 02-75mm, 03-95mm, 04-115mm Brushless motor Motor frame size (metric mm) MOTOR SPECIFICATION Model MTFL57BL01-24 MTFL57BL02-24 MTFL57BL03-24 MTFL57BL04-24 Number of poles 4 Number of phase 3 Rated voltage VDC 36 Rated speed RPM 4000 Rated torque N.m 0.11 0.22 0.32 0.44 Rated power W 46 92 134 184 Line to line resistance ohms 1.5 0.6 0.45 0.38 Line to line inductance mh 4.5 2.1 1.65 1 Torque constant Nm/A 0.063 0.063 0.061 0.063 Back E.M.F Vrms/KRPM 5.1 5.1 4.9 5.1 Rotor inertia g.cm 2 30 75 119 230 Motor body length(l1) mm 55 75 95 115 GEARBOX SPECIFICATIONS Reduction Ratio 3.6 4.25 1 15 18 47 55 65 76 168 198 234 276 326 Number of Gear Trains 1 2 3 4 Length of Gear mm L2 52.6 52.6 64.2 75.7(83.7) Max. Permissible load torque time Kgcm 30 100 300 600 No-load Speed RPM 1472 1247 4 353 294 113 96 85 70 32 27 23 19 16 Rated Speed RPM 1111 941 3 267 222 85 73 62 53 24 20 17 14 12 MODEL MTFL57BL01-24V-56JX300K Rated Torque N.m 0.36 0.42 1. 1.34 1.6 3.8 4.4 5.2 6 12 14.2 16.9 20 23.5 MODEL MTFL57BL02-24V-56JX300K Rated Torque N.m 0.72 0.84 2. 2.68 3.2 7.6 8.8 10.4 12 24 28.4 33.8 40 47 MODEL MTFL57BL03-24V-56JX300K Rated Torque N.m 1 1.22 3. 3.9 4.7 11 12.8 15 17.7 35 41.5 49 MODEL MTFL57BL04-24V-56JX300K Rated Torque N.m 1.44 1.68 4. 5.36 6.4 15.2 17.6 20.8 24 48 DIMENSIONS Page 23 of 28
Brushless DC Motor with Spur Gearbox MTFL57BS-JB MODEL NUMBER MTFL 57BLS JB 01 Motor winding number Square Gearbox Frame: 57mm GENERAL MOTOR SPECIFICATIONS ELECTRIC CONNECTION Winding type Delta Lead Lead Hall effect angle 120 degree electrical angle No. Color Lead Gauge Function Description Shaft run out 0.025mm 1 Red UL1007 26AWG Vcc Supply voltage for hall sensors Radial play 0.02mm @ 460g 2 Blue HALL A End play 0.08mm @ 460g 3 Green HALL B Max. Radial force 75N @ 20mm from the flange 4 White HALL C Max. Axial force 15N 5 Black GND Ground for hall sensors Insulation class Class B 6 Yellow UL1007 20AWG PHASE A Dielectric strength 500VDC for one minute 7 Red PHASE B Installation resistance 100M Ω Min, 500VDC 8 Black PHASE C GEARBOX SPECIFICATIONS Ratio 3 7.5 12.5 15 25 30 50 75 90 100 120 150 Number of gear trains 2 2 2 3 3 3 4 4 5 5 5 5 Length(L) mm 32 32 32 32 42 42 42 42 42 42 42 42 Length (L1) mm Either 45mm, 55mm, 75mm, 95mm and 115mm according to motor selection Peak torque kg.cm 50 Average Backlash at no load 4 deg. 3.5 deg. 3 deg. 2.5deg MOTOR ELECTRICAL SPECIFICATIONS Model MTFL57BL(S)005 MTFL57BL(S)01 MTFL57BL(S)02 MTFL57BL(S)03 MTFL57BL(S)04 Number of poles 4 Number of phase 3 Rated voltage VDC 36 Rated speed RPM 4000 Rated torque N.m 0.055 0.11 0.22 0.32 0.43 Rated power W 23 46 92 133 180 Peak torque N.m 0.16 0.39 0.7 1 1.27 Peak current A 3.5 6.8 11.5 16.5 20.5 Line to line resistance ohms 4.1 1.5 0.7 0.45 0.35 Line to line inductance mh 10 4.2 2.16 1.4 1 Torque constant Nm/A 0.053 0.063 0.063 0.063 0.063 Back E.M.F V/KRPM 5.55 6.6 6.6 6.6 6.6 Rotor inertia g.cm2 30 75 119 173 230 Body length(l) mm 45 55 75 95 115 Mass Kg 0.25 0.5 0.75 1 1.25 DIMENSIONS Page 24 of 28
Brushless DC Motor with Spur Gearbox MT86BLS-JB MODEL NUMBERS MTFL 86BLS JB 58 Body length Brushless motor Motor frame size GENERAL MOTOR SPECIFICATIONS ELECTRIC CONNECTION Winding type Delta Lead Lead Hall effect angle 120 degree electrical angle No. Color Lead Gauge Function Description Shaft run out 0.05mm 1 Red UL1007 26AWG Vcc Supply voltage for hall sensors Radial play 0.02mm @ 450g 2 Blue HALL A End play 0.08mm @ 450g 3 Green HALL B Max. Radial force 220N @ 10mm from the flange 4 White HALL C Max. Axial force 60N 5 Black GND Ground for hall sensors Insulation class Class B 6 Yel & Yel/Wht UL3266 AWG20# PHASE A Dielectric strength 500VDC for one minute 7 Red & Red/Wht PHASE B Installation resistance 100M Ω Min, 500VDC 8 Blk & Blk/Wht PHASE C GEARBOX SPECIFICATIONS Ratio 3 5 7.5 12.5 15 25 30 50 75 100 120 150 Number of gear trains 2 2 2 2 2 3 3 4 4 4 4 4 Length(L) Mm 45 45 45 45 45 60 60 60 60 60 60 60 Length (L1) Mm Either 56mm, 69mm, 96mm and 123mm according to motor selection Peak torque kg.cm 250 Average Backlash at no load 4 deg. 3.5 deg. 2.5 deg. MOTOR ELECTRICAL SPECIFICATIONS MTFL86BLS58 MTFL86BLS71 MTFL86BLS98 MTFL86BLS125 Number of poles 8 Number of phase 3 Rated voltage VDC 48 Rated speed RPM 3000 Rated torque Nm 0.35 0.7 1.4 2.1 Rated power W 110 220 440 660 Peak torque Nm 1.05 2.1 4.2 6.3 Peak current A 11 19 33 55 Line to line resistance Ohms 1.05 0.36 0.2 0.16 Line to line inductance MH 2.2mH 1.05mH 0.48 0.3mH Torque constant Nm/A 0.10 0.11 0.13 0.11 Back E.M.F V/KRPM 10.5 11.5 13.5 11.5 Rotor inertia gcm2 400 800 1600 2400 Body length (L) Mm 58 71 98 125 Mass Kg 1.5 1.85 2.6 4 DIMENSIONS 4 36 12 0-0.05 4 25 18 9.5 73.55 0.1 90 3 73.55 0.2 90 33 L Page 25 of 28
Harmonica BLDC Drive with feedback. Intelligent compact digital servo drives for DC brush, brushless motors and linear motors. Compact servo drives support up to 13.3 amps. Capable of delivering a peak of 2200W of power and 1100W of continuous power. Is capable of operating in position, velocity and current modes and contains a wide range of feedback and I/O options. By using Elmo s Composer software, users can easily perform drive setup, configuration, turning, analysis and programming. The drive operates on DC power. Small case enables an efficient and cost saving implementation. Harmonica model HAR - X / XXX Feature Units 5/60 8/60 12/60 2/100 4/100 8/100 12/100 1/200 2/200 4/200 6/200 Minimum supply voltage VDC 10 20 40 Nominal supply voltage VDC 50 85 170 Maximum supply voltage VDC 59 95 195 Efficiency at rated power (at nominal conditions) W 250 400 650 200 320 640 1100 200 320 640 1100 Maximum output voltage % >97 Auxiliary supply voltage >97% of DC bus voltage at f=22 khz Auxiliary power supply VDC 24 ± 20% Amplitude power VA 8 Amplitude sinusoidal/dc continuous current A 5 8 13.3 2.5 4 8 13.3 1.25 2 4 6.6 Sinusoidal continuous RMS current limit (Ic) A 3.5 5.7 9.4 1.8 2.8 5.7 9.4 0.9 1.4 2.8 4.7 Peak current limit A 2 x Ic RMS output power without heatsink % 10 50 20 100 50 20 20 100 50 20 20 Weight g(oz) 150g (5.3 ounces) Dimensions mm (in) 82 x 25.4 x 75 (3.2" x 1.0" x 3.0") Digital in/digital out/analog in 6/02/2001 Mounting method Wall mount ("Bookshelf") of DIN rail Page 26 of 28
AC, DC Intelligent Digital Servo Drives Controllers Servo Controllers for DC Brush Servo Motors with Incremental Encoder, Resolver, Digital Halls, Analog SINCOS, Absolute, Analog Halls, Tacho, and Brushless Potentiometer Feedbacks Current, Velocity, Advance Position Operation Modes, Analog, PWM, Pulse and Direction, Software Commands- RS-232, CANopen, DS 301 and DSP 402 Communications Elmo s SimplIQ digital servo drives combine high densities of power, intelligent functionality and space friendly design. The drives integrate Elmo s advanced, SimplIQ motion control core technology, which enables superior control performance, offers advanced programming capabilities and supports standard communication protocols. All the drives in the series include a fully digital motion controller that features current, velocity and position loops and selection of commutation types and position feedbacks. The result: higher dynamics and increased precision for a wide variety of implementations. Feature Unit Tweeter Whistle Harmonica Cello Drum Bassoon Cornet Tuba Guitar Supply Voltage Range VDC 7.5 ~ 95 7.5 ~ 95 10 ~ 195 10 ~ 195 11 ~ 390 11 ~ 195 Supply Voltage Range VAC 1x30 ~ 270 1x60 up to 3x505 1x60 up to 3x505 Motor Operating Modes Commands Feedbacks DC Brush, or Brushless Sinusoidal, trapezoidal Current, Velocity, Position & Advance Position Analog, PWM, Pulse and Direction, Software Commands Incremental Encoder, Resolver, Digital Halls, Analog SIN-COS, Adsolute, Analog Hall, Tacho Potentiometer Cont. Output Current A 2.5 ~ 3.3 1 ~ 20 2.0 ~ 13.3 2.25 ~ 30 18 ~ 90 1 ~ 6 1.4 ~ 9 12 ~ 20 3 ~ 45 Output Power Range KW 0.16 ~ 0.2 0.05 ~ 1.60 0.20 ~ 1.10 0.24 ~ 3.40 2.7 ~ 9.6 0.32 ~ 1.90 0.42 ~ 3.40 3.60 ~ 11.30 0.48 ~ 4.8 Digital In, Out, Analog In 6/02/2001 6/02/2001 6/02/2001 10/05/2002 6/02/2001 6/02/2001 10/06/2002 10/06/2002 Communications RS-232, CANopen DS 301, DSP 305 and DSP 402 Programming Software Tools Memory SimpleIQ Programming Composer Up to 32KB Page 27 of 28
Other MT Products Page 28 of 28